Tillt-Up Technical Handbook

The Precast & Tilt-Up Experts
Precast Construction Handbook
www. ltli .com.au

MARCH2012
T:1300845854(Australiawide)
CompanyProle
Tilt Lift Equipment (TLE) is a proud pioneer in the introduction of tilt-up precast concrete technology into Australia. During the 1970s Brian Hilbert, a registered builder, sought a solution to Australia's growing shortage of bricklayers. Aware of new methods in concrete panel construction being implemented overseas, Mr Hilbert began importing the necessary materials and developing the expertise to introduce this new form of concrete panel construction into the Victorian building industry. Established in 1981, Tilt Lift has expanded rapidly and today is one of the countrys few national suppliers, providing the precast and tilt-up industries with a complete service from start to finish. With offices in Victoria, Queensland, New South Wales and Western Australia TLE offers a personalised service that incorporates in-house engineering & drafting, custom designed bracing, and a comprehensive product range (including brace hire) Australia-wide. Tilt Lift stocks over 5000 product lines including SRBs Aluminium Formwork System, and is an authorized distributor of Powers Fasteners products, and is the exclusive distributor of Dayton Superiors range including the reputable J-6 bond breaker. Tilt Lift supplies and manufactures exclusively many of the precast and tilt-up industries most innovative products. This product range is backed by providing our customers with a personalised service that includes quick and efficient project quoting and, where required, complementary certified lifting and bracing designs by qualified Professional Engineers. Tilt Lift is an active industry participant in practical and technical matters relating to precast concrete construction in all forms. TLE is a member of NPCAA (National Precast Concrete Association Australia), TCA (Tilt-Up Concrete Association - USA). We also contribute on technical matters via CIA (Concrete Institute Australia), the Code Committee for AS3850 Prefabricated Concrete Elements, AEFAC (Australian Engineered Fasteners & Anchor Certification), fib (International Federation for Structural Concrete - Europe), and PCI (Precast/Prestressed Concrete Institute - USA). TLE provides customers with the ease of dealing with one supplier from engineering and shop drawings through to finished product. With over 30 years of experience, our team will ensure that your next project is managed and supplied with the best products and engineered lifting & bracing solutions available in Australia. Our customers range from small to medium size contractors through to many of Australias largest construction companies.
PRECAST&TILTUPACCESSORIES~LIFTING&BRACINGACCESSORIES~ENGINEERING&DESIGN
Cover image, top right : Apartment pool at Newstead Qld for Torre Developments
WHATSNEW?WHATSNEW?WHATSNEW?WHATSNEW?
TiltLi Equipment(TLE)iscommi edtoinnova onanddevelopingimprovedproductsandserviceforindustryneeds. In this March 2012 issue of the Precast Construc on Handbook marking 30 years of TLE opera on you will nd NEW informa onabout: ExpandedreferencetoPrecast,CivilandTiltUpindustriesthroughout,andtheNa onalCodeofPrac ce(p7). New3tP82Olive EdgeLi Anchor(p26) NewThreadedBarsystemsincludingnewTBCouplersand12TBStarFerrule(p51). NotethatthisHandbookisintendedtobeanintroductoryreferenceforTiltLi informa onasrelevanttoconstruc onand designpersonnel.Itisnotandcannotbeanexhaus vetextforallthatisrequiredforspecicprojects.Welookforwardto yourenquiryaboutyournextprojectandoeringatotalsolu onfromTiltLi !
March2012
Contents
TABLEOFCONTENTS SafetyInforma on General&TechnicalInforma on PanelErec onProblemAreas Li &Brace:Erec onEngineering Li &Brace:PanelErec onInforma on Li &Brace:RiggingSetup Li &Brace:Strongbacks Li &Brace:T75EmergencyLi ingPlate Li &Brace:T14PrecastPanelBrace Li &Brace:Knee,Lateral&EndBracing Li &Brace:CornerBracing Li &Brace:BraceCapacityCharts Li &Brace:BracingInserts Li &Brace:B14CoilBolts Precast:P82Olive EdgeLi AnchorSystem Precast:P833RingClutch Precast:HowtousetheOlive EdgeLi AnchorandVoidFormer Civil:P53EyeAnchor,TensionBar Civil:P52FootAnchor Civil:HowtousetheFootAnchorVoidFormer Civil:P50UniversalLi ingEye Civil:HowtousetheP50UniversalLi ingEye Civil:P51Li ingEye TiltUp:T41GroundReleaseInsert TiltUp:HowtoremovetheGroundReleaseRecessPlug TiltUp:T43RGroundReleaseLi inghardware TiltUp:HowtousetheGroundReleaseSystem TiltUp:T42DoubleGroundReleaseSystem TiltUp:T52EdgeLi Anchor Connec ons:MetricFerrulesRound&Star Connec ons:ThreadedBar&TBCouplers Connec ons:TBStarFerrules AppendixA J6SureLi BondBreakerTechDataSheet&MSDS J6WBSureLi WaterbasedBondBreakerTechDataSheet&MSDS
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3 4 6 7 8 11 13 14 15 17 19 20 24 25 26 30 32 33 35 38 40 41 42 43 44 45 46 47 48 49 51 52 55
SafetyInforma on
WARNING
Falling panels, bracing or hardware can cause severe injury or death. Read, understand and follow the information and instructions in this Handbook before using any Tilt Lift Equipment accessory. When in doubt about the proper use or installation of any Tilt Lift Equipment accessory, immediately contact the nearest Tilt Lift Equipment office for clarification.
PRECAST&TILTUPCONSTRUCTION(PTUC)HANDBOOK Safetynota onsusedinthispublica ons: 1. DANGER Indicates immediate hazard that will result inseverepersonalinjury,deathorpropertydamage. 2. WARNING Indicates immediate hazard that could result in severe personal injury, death or property damage. 3. CAUTION Indicates a hazard or unsafe prac ce that could result in minor personal injury or property damage. Tilt Li Equipment products are intended for use by trained, qualied and experienced personnel only. Misuse or lack of supervision and inspec on can contribute to serious accidents or death. Any applica on other than those shown inthisHandbookshouldbecarefullyeldtestedbeforeuse. The user of Tilt Li Equipment products must evaluate the product applica on, determine the correct working loads and control all eld condi ons to prevent applica ons of loads in excess of the Working Load Limit. Safety factors as shown are approximate. Working Load Limits must neverbe exceeded.
WornWorkingParts For safety, ltup accessories must be properly used and maintained. The li ing hardware units shown in this handbook may be subject to wear, overloading, corrosion, deforma on, inten onal altera on and other factors which may aect the hardware's Working Load Limit. All hardware units must be inspected regularly by the user to determine if they may be used at the rated Working Load Limit or removed from service. The frequency of inspec on depends upon factors such as frequency of use, period of use and environment. It shall be the responsibility of the user to set up a schedule to inspect li inghardwareunitsforwearandtodiscardthepartswhenexcessivewearisnoted. ShoporFieldWelding Welding of ltup accessories can be hazardous. Knowledge of materials, heat treatment and welding procedures is necessary for proper welding. Consult your local welding supply dealer for assistance in determining the required welding procedures. DO NOT WELD TO ANY CASTING unless approved by a qualied metallurgical engineer. Welding to iron cas ngs causes carbidesandextremebri lenessneartheweldpointanddestroysmostofthecas ng'sloadvalue. Since we cannotcontrol either the workmanship orcondi onsunder which this workis done, Tilt Li Equipmentcannotbe responsibleforanyproductalteredintheeldby Interchangeability Many of the products that Tilt Li Equipment manufactures and supplies are designed as a system for li ing and bracingof ltuppanels.TiltLi Equipmentcannotbecertainthatthecomponentsfromsystemssuppliedbyothermanufacturersare completely interchangeable with components supplied by Tilt Li Equipment. Used properly and in accordance with our Handbook instruc ons, Tilt Li Equipment products have proven to be among the best designed and safest in the industry. Used improperly, or with components supplied by other manufacturers, the li ing or bracing system may be rendered unsafe. NEVERMIXCOMPONENTSfromdierentWLLratedsystemsunlessspeciedbyTiltLi Equipment. TiltLi Equipmentreservestherighttoalterproductdesigns,dimensionsandWorkingLoadLimitsatany me.
March2012
General&TechnicalInforma on
EngineeringServices Many of the products used for successful construc on with precast concrete require competent engineering inputfor each specic applica on and project. The Na onal Code of Prac ce for Precast, TiltUp and Concrete Elements in Building Construc on and current Workplace Health & Safety legisla on places signicant safetybased obliga ons on designers, manufacturers, suppliers and installers of precast concrete and accessory products. Addi onal engineering guidance and requirements are detailed in AS3850. Tilt Li Equipment employs Professional Engineers to do engineering and provide engineeringservicetocustomers,par cularlywithregardtosafeli ingandbracingofprecastand ltupelements. Tilt Li also contributes at industry and technical levels via Na onal Precast Concrete Associa on Australia, Concrete Ins tuteAustralia,StandardsAustraliaandothers. TLEservicesInclude: Consulta on/Recommenda ons PanelLi ing&Erec onDetails BracingRequirements Addi onalli ingreinforcement,ifrequired Strongbackrequirements,ifrequired
NumberofInserts Tosimplifycalcula ons,insertsfor ltuppanelsmaybeselectedaccordingtothefollowingcriteria: Face Li ing: Panel weight with suc on forces added, divided by number of inserts must not exceed the inserts Working LoadLimitshowninthismanual. Edge Li ing:65%ofpanelweightmul pliedbythesuc oncoecientdividedbythenumberofinsertsmustnotexceedthe edgeli ersshearWorkingLoadLimit. AlsopanelweightdividedbythenumberofinsertsmustnotexceedtheWorkingLoadLimitoftheinsert. Impact Loading: Typically the impact loading of a panel is 20% higher then the panels dead weight. Note that the impact loading may be signicantly higher if the panel is to be walked to its posi on. Engineers should take this into account whendesigningtheli forapanellikethis. Suc on Load: AS3850 states that a MINIMUM suc on load of 50% should be used when li ing o from a concrete cas ng bed. Note:Theimpactandsuc onloadsarenotcumula ve. Usually,morethantheaboveconsidera onsarerequiredinordertonottooverstressthepanel.
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General&TechnicalInforma on
SafetyFactors
Tilt Li Equipment recommends the following minimum safety factors iden ed by AS3850. Tiltup construc on may requireaddi onalsafetyconsidera ons.Manyeldcondi onsmaywarranthighersafetyfactors,eg.adhesionofthepanel to the cas ng surface, jerking the crane during li , inadequate crane size, improper handling of an erected panel, transpor nganerectedpaneloverroughsurfaces,exceedingboomcapacity,etc.Theminimumsafetyfactorslistedbelow shouldbeadjustedaccordinglywhenanyoftheabovecondi onsareknowntoexist. TiltUpWallBraces 2to1 CastinBraceAnchors 2.5to1 Li ingInserts 2.5to1 ReusableLi ingHardware 5to1 If a higher factor of safety to the one shown is required for any reason then the allowable working load must be changed accordingly by the user. The following equa on can be used the alter the allowable working load. The Working Load Limit publishedinthishandbookshouldneverbeexceeded.
WLL Published Factor of Safety New Working Load Required Factor of Safety
SafetyNotesandProductApplica on: All Working Load Limits shown in this publica on were establishedwiththefollowingfactorsconsidered: 1.All products are in new or "as new" condi on. The Working Load Limit is considered the greatest load that will beappliedtoaproduct. 2.Insertsarecorrectlyembeddedinsoundconcreteandare rmlyboltedorwiredinplacesothatthever calaxisofthe insertsisperpendiculartotheli ingsurface. 3. Concrete compressive strength (fcm) at me of ini al li is at least the strength listed in the insert selec on chart for theinsertbeingused. 4. Bolted hardware has full bearing on the concrete surface, anda achmentboltsbearfullyonthehardware. 5. Cau on must be taken so that the hardware is not subjected to a side loading that will cause an addi onal, unintendedloading. 6. Erec on and a achment bolts are the proper length and are well ghtened to prevent hardware slippage and bolt bending. 7. Coil bolts have minimum coil penetra on through the insert coil, but are not bearing on concrete at the bo om of thevoid. 8. Inserts are properly located in rela on to edges, corners and openings, and are at distances that permit the development of a full shear cone. Minimum edge distances arenotedthroughoutthispublica on. 9. No eld welding to the li ing inserts or li ing hardware has taken place. Welding maycause bri leness and result in premature failure. Since Tilt Li Equipment cannot control eld condi ons or eld workmanship, Tilt Li Equipment does not guarantee any product altered in any way a er leavingthefactory.
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PanelErec onProblemAreas
FieldCondi ons,Equipment&PanelSizes Become familiar with eld condi ons and equipment available for the ltup project. Actual crane capacity depends on craneloca on,panelweightandthepanelscentreofli .Forriggingandli ingeciency,TiltLi Equipmentrecommends thatforpanelheights<7.5mpanelwidthsshouldbe<10.5m.Forpanelheights>7.5mwidthsshouldbe<6.0m.
PanelOpenings Posi on openings in the centre of the panel. If this is not possible,maintaina600mmlegofconcrete.Lessthan600mmof concretewillusuallyrequireastrongback.
Foo ngHeights When foo ng heights vary, always keep the bo om of the panel horizontal.(SeeFig.1) Avoid panel designs similar to gures 2 & 3. Designs such as these will require strongbacks and/or special handling to prevent panel twis ng and spalling.
Headers Avoid panel designs that have large centre of gravity shi s. If a header is required, the example on the right is the preferred design.
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Erec onEngineering Erec onDesignEngineer&Bracing

The Na onal Code of Prac ce for Precast, TiltUp and Concrete Elements in Building Construc on (NCoP) is now the peak regulatory document governing design and construc on prac ce for precast and ltup in Australia. It supplements the technical provisions of AS3850 Prefabricated Concrete Elements. Tilt Li can assist with any enquiries about these industry guidanceresources. An essen al direc on of the NCoP is se ng the standard for engaging adequate engineering input for construc ng with precast concrete. The role of the required Erec on Design Engineer (EDE) is detailed and includes responsibility for correct applica on of engineering controls for the li ing and bracing of precast panels and otherelements. Tilt Li is an ac ve member of the NPCAA (Na onal Precast Concrete Associa on Australia)whichhaspublishedthisar cleat right in its quarterly magazine Na onal Precaster No.63 (Feb 2012). The mandated role of the EDE in rela on to the engineering of bracing solu ons and systems is clear. Tilt Li can supply all engineering support for approval by the EDE including fully compliant braces and accessories.
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PanelErec onInforma on
RiggingandtheCrane
General
Themostimportantphaseduringtheconstruc onofa ltupbuildingistheerec onofthewallpanels.Itisextremelyimportantforthedesignersand contractorstoplanandreplanthispor onofthejob.Theyshoulddirecttheireortstoensurethatthisimportantphaseofconstruc onisperformed safelyandeciently.Sincetheremustbeaclose,coopera verela onshipbetweenthepanelcontractorandtheerec onsubcontractor,itisadvisableto selectanerec onsubcontractorduringtheearlydaysoftheproject.Theerec onsubcontractorandcrewshouldbewellexperiencedin ltup,aspan el l ngandhandlingisaveryspecialisedskill.
PriorToConstruc on
Priortotheactualstartofconstruc on,aninspec onofthesiteshouldbemadebythecontractor.Theloca onofthejobsitemaybesuchthat specialpermitswillberequiredtogainaccesstothesiteforheavyequipmentsuchasthecrane.Theseprojectsareusuallybuiltinresiden alareaswhere weightandsizerestric onsmayexist. Itisadvisableforthecontractortoinves gaterestric onsonearlydailystartup mes.Manyareashavenoiseabatementanddustcontrolregu la ons.Also,thepanelcontractoranderec oncontractorshouldwalkthesiteanddetermineasuitableloca onforthecraneassemblyandriggingmake up.Somelocalgovernmentswillnotallowthisac vityonpublicstreets.Itisalsoadvisablethatanyproblemswithuneventerrainbenotedatthis me anddealtwithpriortobringingthecraneontothejobsite. Thepanelcontractorandtheerec oncontractorshouldalwaysagreeonaloca onforboththecraneentranceontotheoorslabaswellastheexitramp otheoorslab.Ifnecessary,plansshouldbemadetothickentheoorslabattheseramploca onssothecraneweightwillnotdamagetheedgeofthe slab. Undergroundtunnels,trenchesandsewerlinesareaverycommonoccurrenceandcancreateproblems.Itisnecessarytoknowtheloca onoftheseun dergroundhazardsandtoavoidthosethatmayneedstrengtheninginordertosupportthecrane'sweight.Wehaveo enfoundthattheloca onofthese undergroundhazardsisnotalwaysnotedonthearchitect/engineer'splans.Furtherinves ga onbythepanelcontractorshouldbemadeinaneortto discoverthesetypesofunknownhazards. Overheadelectricortelephonewirescanbeacommonproblemonbothurbanandruraljobsites.Itmaybenecessarytoshutothepowerinsomeover headwiresinordertosafelyoperatethecraneduringpanelerec on.Safetyregula onsdictatethatcraneswillkeepaminimumdistancefrompower lines. Thequalityoftheoorslabona ltupprojectcannotbeoveremphasizedduetotheheavyweightsthattheslabwillbeexpectedtosupportearlyin itslife.Equallyasimportantastheslab,isthesubbaseundertheoorslab.Whenitcomestosuppor ngthecombinedweightofthecraneand lted panel,theoorslabisnobe erthanitssubbase.Evenathick,properlyengineeredoorslabwithtwolayersofreinforcingsteelwillnotsupportthe weightofthecraneifthesubbaseisunstable. Toinsureanecientconstruc onprocedure,carefulconsidera onmustbegiventothecas ngloca onofthepanels.Thefollowingtwoimportant criteriamustbemetifthecontractorexpectstohaveasuccessfulproject: PanelsmustbelocatedforecientCASTING. PanelsmustbelocatedforecientandsafeLIFTING. Thepanelcontractorshouldworkwiththeerec onsubcontractorindevelopingthepanelcas nglayout.Theerector'sadviceshouldbesoughtsothat thepanelsarecastinsuchaposi onthataproperlysizedcranecansafelyreachanderectthem. Craneselec onshouldnotbelookedonasmerelyrou ne.Generalrulesforsizingthecranestatethatthecranecapacityshouldbeaminimumoftwo tothree mesthatoftheheaviestpanelincludingtheweightoftherigginggear.However,inthenalanalysisnotonlythepanelweight,butalsothe crane'sposi onrela vetothepanelmustbeconsidered.Thefollowingques onsmustbeansweredbeforenaldetermina onofcranesizecanbees tablished: Howfarmustthecranereachtoli thepanel? Howfarwillthecranehavetoreachtosetthepanel?
CraneCer ca on
Thecranethatisnallyselectedfortheprojectshouldbepropertycer ed.Inaddi ontoothecommonwealthstandardsmany,ifnotallstateshave standardswithwhicherec onsubcontractorsmustcomply.Prudentcontractorsmakecertaintheyhaveavailableatthejobsitedocumenta ona es ng tothecrane'scer ca on.Thecontractorshouldalsoobtainacer cateofliabilityinsurancefromtheerec onsubcontractor.
SiteInspec on
A erthepanelsarecastandcured,thepanelcontractor,erec onsubcontractor,andtheaccessorysuppliershouldagainwalkthesite.Theterrain uponwhichthecranewilltravelshouldbeinspectedandanyfurthercorrec onsnoted.Correc veac onsshallbetakenpriortoerec onofthepanels. Entranceandexitrampsshouldbechecked.Theentrancerampshouldbebuiltupsothecranedescendsslightlydownontotheslabinsteadofcrawl ingupontoit.Theexitrampshouldbebuiltinthesamemanner.Onsomebuildings,architecturalopeningsarelargeenoughforthecranetoexit.Inany case,donotletthecrane'sweightbearattheextremeedgeoftheslab.Thisisofpar cularimportanceifthecraneiswalkingoutwiththeaddedweight oftheclosurepanel.
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Equipment&Crew Thepanelcontractorandtheerec oncontractormustitemisetheriggingandequipmentthatwillbeneededforaprop erandsafeli .Thisbookletcontainsspecica ononriggingcongura onandcablelengths,pleasenotethatoccasionally theli ingdesignengineerwillspecifyadierentsetocablelengthsforapar cularpanelorsetopanels.Thesedetails shouldberigidlyadheredto,sincetheyareanintegralpartoftheerec onstresscalcula ons. TILTLIFTEQUIPMENTDOESNOTSPECIFYTHEDIAMETERORSAFEWORKINGLOADOFTHECABLEasthisistheresponsi bilityoftheerec oncontractor.Thepanelcontractorshouldalsomakealistofrequiredtools.Thelistshouldinclude,but notbelimitedto,correctnumberofli ingclutches,expansionbolts,acompressor,drills,wrenches,laddersandmis cellaneoushandtools. Itisalsoprudenttoan cipatematerialneedsforlastminuterepairs.Ifadelayiscausedforanyreason,down mecan adduprapidly. Thepanelcontractorshouldprovideacleanworkingareawithallobstaclesremoved.Membersoftheerec oncrewwill beguidingapanelwhileitisbeingmovedfromthecas ngloca ontoitsposi oninthestructure.Mostofthe methese crewmemberswillbelookingupattheriggingandinserts.Theyshouldnotbetrippingoverloosedebrisandtools. Theerec oncontractor'sminimumcrewshouldconsistofthecraneoperator,riggerforeman,andtwoqualiedriggers. Thiscrewshouldbeaugmented,asrequired,bycarpentersandlabourersfromthepanelcontractor'sworkforce,primarily tohandlebraces.Inareasofthecountrywherenoerec oncontractorsareavailable,theminimumcrewshouldconsistof craneoperator,qualiedforemanandfourtovelabourers.Anexcep ontothiswouldbewithstackedpanelswhichre quireanaddi onaltwotothreelabourers.Considera onshouldalsobegiventohavingawelderstandingby.Aproperly staedandwellcoordinatederectioncrewisthekeytosuccessfulli ing. Thecraneoperatormustbeaqualiedandexperiencedinhandling ltuppanels.Hemustbeabletocontrolthreemo onsofhiscrane:hoist,swingandboomhoist.Itisquitenormaltouseallthreeofthesefunc onssimultaneously. DayofErec on
Asafetymee ngwithfullcrewshouldbeheldbeforeanyli ingstarts.Personnelshouldbetoldtoneverplacethemselvesunderthe panelwhileitisbeing ltedorontheblindsideofthepanelwhenthecraneistravellingwithit.Thecrewshouldbetoldtonevergetbe tweenthecraneandthepanel.Aconscien ouserec oncontractorwillalwaysadvisehiscrewthathorseplayorunnecessarytalkingwill notbeallowed. Astandardpartofthesafetymee ng,whichisnormallyconductedbytheriggerforeman,shouldcontaincommentsabouttheneed toremainalert.Eachperson'ssafetydependsonthesafeprac cesofothers.Thecrewshouldberemindedthatsafetyiseveryone'sre sponsibilityandthathardhats,highvisibilityvestandanyotherpersonalprotec onequipmentthatarerequired.Itisadvisableforthe erec oncontractortocreateasafetychecklistandhavethecrewmemberssignitattheendofthesafetymee ng. Theriggerforemanshouldbeclearlyiden edatthesafetymee ng.Thisindividualwillbetheonethecraneoperatorwillbelooking toforallsignals.Theriggerforemanmustbeexperiencedwithhandlingpanelsandbetotallyfamiliarwiththeprecisesetofhandand armsignals.Thiswillsafelycommunicatehisdesirestothecraneoperator.Verbalinstruc onsareallbutimpossibleduetothenoise levelintheoperator'scab. Acompetentriggerforemanwillcreateandmaintainacondentatmosphereduringtheli .Hewillalwaysremainalerttoguard againstovercondence,andwillnotallowthecrewtobecomecareless. Duringthesafetymee ngtheriggerforemanshoulddemonstratetheproperuseoftheli inghardware,bracinghardwareandthe properwaytoholdabraceandhowtouseanynecessarytoolsandequipment.Ifthecraneisusingrollingoutriggersawarningtothe crewtostayclearisinorder. Thecrewshouldbebrokenupintoteamsforhandlingbracing,rigging,andhardwarea achment.Eachindividual'sfunc onandre sponsibilityshouldbeclearlydened.
March2012
Thepanelcontractorshouldfurnishanindividualwhoseresponsibilityitistocleantheoorslabcas ngloca onassoonasthecranehasli edapanel andclearedthearea.Regardlessofhowgoodacontractor'shousekeepingispriortotheli ,thereisalwaysacertainamountofdebrisle behind.This individualshouldalsomakecertainthatallle overformingnailsarepulledfromtheslab. TheriggingdetailsfurnishedbyTiltLi Equipmentintheerec oninstruc onsarenotmerelysimpleguidelinesfromwhichtheerectorcanstray. THERIGGINGDETAILSDEFINETHEPROPERRIGGINGFOREACHPANELFORTHEERECTOR.Spreaderbarwidthsandcableanglesareintegralpartsofthe erec onstressanalysis. Propercablelengthsareimportanttothesuccessoftheli . Theuseofcablesthatareshorterthantheprescribedlengthwillincreasestressesinthepanelandcouldcausethepaneltocrack.Ifanerectorhasa problemwithriggingdetailsorcablelengths,astheyareshownintheerec oninstruc ons,heshouldnottakeituponhimselftochangethem.In stead,acallshouldbemadetothetechnicalservicecentrefromwhichtheerec oninstruc onsoriginated.Analternatesolu onmaybeworkedout dependingontheindividualsitua on. Extraprecau onsshouldbetakenwhenli ingpanelswithspecialshapesorspecialrigging.Theerec oninstruc onsshouldbeconsultedforCAU TIONARYNOTESastohowapanelmightactduringli ing,andtoagainverifytheriggingandtheinsertloca ons.
DuringtheLi Precau ons

Windcondi onsmustbeconsideredpriortoli ingapanel.A40tonnepanelwilleasilymoveinaslightbreezewhenhangingfroma crane.Allspectatorsshouldbekeptwellawayfromtheli andnotallowedtointerferewiththeproceedings. Panelsshouldbeinspectedpriortoli ingforanyreinforcingsteeland/orledgersthatmaybeprojec ngbeyondthepaneledgesthat willcreateinterferencewhenthepanelisbeingplumbednexttoapreviouslyerectedpanel.Thishappensmosto enatcorners. A eralla achmentsaremadetothepanel,andastheriggingisbeingraisedtotaketheslackoutofthecables,butpriortoini al loadingoftheinserts,allrigginggearmustbeinspectedforproperalignmentandbefreeofsnags.Ifnonswiveltypesheavesareused, makecertainthesheavesareproperlyaligned.Ascablesarebeingtensioned,theyinvariablytendtotwistandpossiblyrotatetheli ing hardwarecausingsideloadingonthehardware.Theriggerforemanshouldbealertforthiscondi onandifitdoeshappen,SHOULD HALTTHELIFTANDREALIGNTHEHARDWARE. Itistheriggerforeman'sresponsibilitytobealerttoallobstaclesinthepathofthecraneandcrew.Heshouldbealertforpanels thatmaybestucktothecas ngsurface.Undersuchcondi ons,loadstransferredtotheli inginsertscouldbemorethandoubled causingpossibleinsertfailure.Carefullyposi oned.prybarsandwedgescano enbesuccessfulinhelpingthecranereleasethepanel fromthecas ngsurface.Anywedgesthatareappliedtohelpreleasethepanelshouldbeposi onedattheinsertlines. Bracesarealmostalwaysa achedtothepanelpriortoli ing.Cau onmustbetakentobecertainthebraceswillnotbetrappedby theriggingwhenthepanelisintheuprightposi on.
PlumbingthePanelsPrecau ons
Bealertwhenplumbingpanelstotheirnaluprightposi on.Cau onmustbetakentomakecertainthepanelbeingplumbeddoesnot strikeapreviouslyerectedpanel.Allpersonnelshouldbeclearedofthosecri calareasaroundapanelwhenplumbingisbeingdone.Ifthe panelbeingplumbedisaclosurepanel,measurementsshouldbetakenpriortoli ingtomakecertainthepanelwillt. Tiltup panels should be as plumb as possible prior to a aching the brace to the oor a achment anchor. Temporary outofplumb SHOULD NOT EXCEED 100 mm measured at the top of the panel. It is generally more prac cal to "ne tune" the panel plumbness with the pipebracesa ertheli iscompleted. Therearetwocommonlyoccurringcondi onsthatdictatethatthepanelsbebracedperfectlyplumbpriortoreleasingthecrane: 1)Ifthepanelisgoingtosupportanadjacentspandrelorlintelpanel,thesuppor ngpanelshouldbeinanaccuratenalposi ontoprevent havingtoadjustitlaterwhenitissuppor nganotherpanel. 2)Ifthebracingdesigncallsforasubsupportsystemofknee,lateral,andendorcrossbracing,thenthepanelshouldbeaccurately plumbedpriortoa achingthesubsupportsystem.Panelsrequiringsubsupportsystemsmustnotbeplumbedlaterasthebracesubsup portsystem,ifnotremoved,mustbeatleastloosenedinordertoadjustthemainbrace,thusplacingthepanelinadangerousposi on.
Bracing
Donotreleasethecraneloadif,foranyreason,thebracingdoesnotappearadequate.Craneloadsshouldalwaysbereleasedslowly,keep inganeyeonthepanelandbracingforanyunusualac vity.Forkneeandlateralbracingitisdesirablethatallbracingcomponentsbecom pletelyinstalledbeforereleasingthecrane.Thatis,allknee,lateral,andendorcrossbracing,ifrequired,beinplace.However,thisisnotal wayspossible.Youshouldalwaysbeabletoinstallthekneebracing,however,thecrane'sposi onnearthepanelmaypreventthelateralbrac ingfrombeinga ached. Oncethecraneisclearofthearea,thepanelcontractormustcompletethelateralandendorcrossbracing.Hemustcompletethisphase ofthebracingwhileremainingnomorethanonepanelbehindtheerec oncrew.Allbracingshouldbecompletedonallerectedpanelsatthe endoftheworkday.
March2012
10
RiggingSetup
Thefollowingdiagramsshowvarioustypesofriggingcongura ons,althougha3rowli hasbeenshownhere,itisrecom mendedbybothTiltLi EquipmentandAustralianStandards3850tobeavoidedwheneverpossibleduetothecomplexrig gingthatisinvolved;thedicultlyinriggingthesekindofpanelscanbeseeninthediagrambelow.Unlessotherwisespeci edonli ingdesigndrawings,thefollowingriggingcongura onsshouldalwaysbeused.Contractorsmustalwaysusecen trepickstylespreaderbeams,asshowninthediagrams,aswellassheavesasrequired.Thisistoensurethatallli ersare loadedequallyandthatthepanelwillcorrectlyrotateasthepanelisbeenli ed.Thisispar cularlyimportantonpanels whereli ershavebeenosetfromeachother.Thefollowingriggingsetupsrepresentsthosesetupswhichwillbeused mostofthe me,veryrarelyforcomplicatedpanelstheriggingsetupmayvaryslightly,inthesecasestheli ingengineer willindicatethetypeofriggingontheli ingdesigndrawing.Forpanelsthatareedgeli edtheriggingsetupisthesameas forR11,R12orR14.
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11
Minimumslinglengthsarealsoshownonthediagrambelow,althoughonly2acrosssetupshavebeenshownbelowthese lengthsapplyiftheriggingsetupis1,2,4or8across.Pleasenotethattheli ingdesignengineermayspecifydierent lengthslingsforanypaneloranysetpanelsanditisextremelyimportantthatthosespecica onsareadheredto.
Itisimportantthatboththecorrectriggingcongura onandslinglengthsareusedwhenli ing ltuppanels.Failuredoto somayresultinli ersbeenunequallyloaded,meaningthatthepanelmaynotrotatecorrectlyand/orali ermayfail.Sling lengthsareextremelyimportantincalcula ngthestressesinapanel,assuchtheuseofaslingthatistooshortwillresultin stressesthatarehigherthencalculatedandpoten allycausecrackingofthepanelduringtheli ingprocess.
March2012
12
Strongbacks
Whenlargeopeningsarerequiredinpanels,theywillnor mallycreateextremebendingstressesintheremainingcon cretesec ons.Thepurposeofstrongbacksistoincrease thes nessofthepanel,thusreducingthebendingstress es.Internalreinforcingsteelcano enbeusedbyapplying normalreinforcedconcretedesigntechniques. Anotherecientandeconomicalmethodofstrongbacking isexternalwood,aluminiumorsteelbeams,astheyprovide greatersec onmodulustoresistbending.A erapanelhas beenerected,thestrongbacksarenormallynolongerre quiredandmayberemovedandusedonotherpanels. TiltLi EquipmentstechnicalServiceDepartmentwillse lectthepropertypeofstrongbackinsert,sizeandnumber ofstrongbacksaswellasloca onsofstrongbacksonjobs submi edfordetailing. TiltLi EquipmentoceshaveRMDslimshoreswhichare availableforuseasstrongbacks,thesehaveacapacityto withstand36kNmbendingmomentforthosethatarea completeunitand18kNmiftwoarejoinedtogether.They areavailablein1.8and3.6metreslong,theycanbejoined togethertomakeanycombina onlengthofthosesizes. OthersizesareavailabledirectlyfromRMD.Thestrong backsarebolttothepanelsusingT6Asand19mmcoilbolts.
StrongbackShore
Thestrongbackshoresystemisusedtoreducestressesduring theli ingprocessandstabilizethepanelduringanda er erec on.Generally,thissystemshouldbeu lizedonpanels whereanosetopeningisequaltoorgreaterthan1/2the panelwidth.Theconcretelegsec onmustbecheckedfor stressestodetermineifaddi onalreinforcingsteelorstrong backsareneeded. Strongbacksizeshouldbeofsucientwidthanddepthtocar ryerec onloadsandconsistofmaterialstrongenoughto withstandrepeateduse.Theshoredepthshouldbethesame nominalsizeasthepanelthickness,i.e.,a150mmpanel wouldrequirea100mmx150mmor150mmx150mmshore.
March2012
13
T75EmergencyLi ingPlate
InserttheassembledPowerbolt,withsquarewasher(65x65x 5 mm, hole should be no bigger then 22 mm), through the holes in the li plate into properly drilled and cleaned holes. Using a hammer, tap the bolt all the way into the hole so that the washer and bolt head comes to rest on the top surface of theli plate. TightenthePowerboltusingatorquewrench,thebolts must ghtened to a torque of 160 Nm. Use the crane to place a light load onto the li plate. Release the load and check all bolts to make certain they are s ll ghtened to 160 Nm. Bolts that have a lower torque value will have a reduced load carry ingcapacity. The working load limits (WLL) of these power bolts and The T75 Emergency Li ing Plate is designed and tested li plate are shown below. The working load limits are deter for use as an emergency repair li plate in special situa ons mined by panel thickness and the number of powerbolts actu whereanormalcastinplace ltupfacepickupinsertismissing, allyusedtoa achtheli platetothe ltuppanel. ppedover,improperlylocatedorotherwiseunusable. Theli plateistobeinstalledsothatitiscentredoverthe Tennsion&Shear original insert loca on. When the li plate cannot be installed at Numberof theoriginalinsertloca on,contactTiltLi Equipment. Powerbolts WorkingLoadLimit 6 Bolts When installing the T75 Emergency Li ing plate, always 5tonne (3perside, check to make certain the li ing lug is aligned in the direc on of RBHM20133) the cables. DO NOT apply loads at an angle to the at side of the 4Bolts li inglug! 1ineachcorner 3.5tonne (RBHM20108) The T75 Emergency Li ing Plate is to be a ached to the 125mmthickpanel faceoftheprecastconcrete ltupwallpanelusingeitherfouror six properly installed Power Bolts. Bolts must be ghtened to a torque of 160 Nm. Ensure appropriate sized washers are used. NOTE: Insert WLLs are based on approximately a 2.5 to 1 fac Minimumedgedistancefromeachoftheanchorboltsis240mm. tor of safety. Li plate develops approximately a 5 to 1 factor Edgedistancesoflessthan240mmmayresultinareducedli ing ofsafetybasedonamaximumWLLof5ton. capacity. TheaboveWLLsarebasedontheli ingplatebeingin Using compressed air, just before installa on of the Pow stalled so thattheraisedli inglugisalignedwiththedirec on erbolt, clean out all of the drilled holes. Failure to properly clean of the li ing cables. theholesmayresultinareducedli plateloadcarryingcapacity. In order to develop the safe working loads of the T75 150mmand Emergency li ing Plate, the normal weight concrete in the PanelThickness 125mm panel must have a ained a minimum compressive strength of greater 25 MPa. These safe working loads assume that the Powerbolt RBHN20108 RBHN20133 have been properly installed. The base of the li plate PowerboltSize (20mmx108) (20mmx133) measures 16 mm x 305 mm x 305 mm and has six 30 mm di ameter holes drilled at 100 mm centres ver cally and 200 mm Minimum centreshorizontally. 85mm 100mm
EmbedmentDepth MaximumDrilled HoleDepth
100mm
120mm
ToinstalltheT75EmergencyLi ingplate,settheplatein its proper posi on and mark the hole loca ons. Drill the required number of holes using a new 20 mm diameter carbide pped drill bit.
March2012
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T14PrecastPanelBrace
TheTiltLi EquipmentPrecastPanelBraceisa metestedaccessorywhichhasbecomethestandardinpanelconstruc on.Itsproperre la onofstrengthtoweightpermitseaseofhandlingwhileprovidingaruggedbracewhichiseasilyadjusted.IncompliancewithAS3850 andtheNa onalCodeofPrac ceforPrecast,TiltUpandConcreteElementsinBuildingConstruc on(NCoP)eachmodelofTiltLi brace hasbeentestratedforload/extensionperformanceandcarriesanappropriatera ngplate. Thepanelbraceisa achedtothepanelbefore l ngbymeansofa19mmdiametercoilboltthreadedintothebraceanchor.Whenthe panelis ltedintoitsnalposi on,theoorbracketisnormallyboltedtotheoorslabwithaM20x133powerbolt.Goodconstruc on prac cesdictatetheuseofaspringwasherundertheheadofanycoilbolts.Aslo edholeontheoorandwallbaseplateprovideseasy a achmentandhasraisedstopstopreventthebracefromslidingsidewaysoncethecoilboltshavebeen ghtened.Theslotonthe standardbracefootis20mmwide,bracefeetcanbeswapoverwithbracefeetthathaveaslotthatis24mmwide,ifaboltthatcangain ahigherloadisrequired.Bothbracketsremainatatall mesaspivo ngac onisprovidedinboththeoorandwallbrackets. A erthepanelis ltedtotheapproximatever calposi on,TiltLi EquipmentsPanelBraceisusedtoalignandholdthepanelun litis permanentlyanchoredbyfurtherconstruc on. TheoorbracketofTiltLi Equipmentspipebracehardwareisa achedtoa38mmdiameterthreadedrod.Thisgalvanisedthreaded rodhasa3.5mmcontourthreadstotheinchthatarefastandnonclogging.Aweldspotatthetopofthethreadedadjus ngrodpre ventsaccidentalremoval. TiltUpbracesaredesignedforuseonlyinconnec onwithbracing ltupprecastconcreteconstruc onagainstwindloads.Duetothe problemsinvolvedinbracingmasonrywalls,TiltLi Equipmentassumesnoresponsibilityifbracesareusedtosupportconcreteblock, brickorothermasonry. Thetelescopingpipebracescanberoughadjustedinincrementsof150mmbyaligningthepinholesinthetwopipes.Fineradjustments canbea ainedbysimplyrota ngtheen repipeassemblyclockwiseorcounterclockwiseasrequired.Easeofrota onisguaranteedby theballbearingcouplera achedtothepipebraceatthewallbracket.DuetocircumstancesbeyondTiltLi Equipmentscontrolmaxi mumbracelengthsandstylesmayvaryslightlyfromloca on toloca on.Itisgoodconstruc onprac cetoconsiderthe Brace Foot workinglengthofpipebracestobe150mmmorethenmini mumlengthand150mmlessthenthemaximumlength.
Ball Bearing Coupler
ShearPin
Thevarioussafetyauthori esaroundAustraliavaryinwhat theyconsiderisanacceptablemethodtopreventtheshear pinfromaccidentaldislodgement.Insomecasesasriskanaly sismayneedtobecarriedoutbythecontractorstodeter minewhichmethodcanbeused.TiltLi Equipmentrecom mendstheuseofthelockableshearpinforbracings,these pinshavealockthatcanonlybeopenedwithakey.This methodiscurrentlyacceptedbyalloftheworksafeauthori esandinouropinionisthesafestofthecurrentlyavailable op ons. TiltLi Equipmentalsohasavailabletheuseofnormalshear pins,thatcanberefrainedusingavarietyofmethods.Local contractorsshouldcontacttherelocalworksafeauthori esto ndoutwhichmethodisacceptable.Thecontractorshould alsocarryoutariskassessmentinaccordancewithOH&S guidelinesandregula onstoseeifthismethodissafetouse onanygivenworksite.Precau onsmustalsobetakentoen surethatanynailsorRclipsdonotbecomeasafetyhazard onsite.
Shear Pin Danger! See notes Telescoping Pipes Adjusting Screw Brace Foot
TiltLi EquipmentTiltUppipebracesareforthesolepurposeofbracingthe ltuppanelinthefullyerectedposi onagainstwind loadsonly.Bracesarenottobeusedaspropsinthesupportofconcreteformwork,orpanelsthathaveanearthloadappliedtoothem, bracesarenotdesignedtosustainhighdeadloads. Bracinganchorsandbracesarenotdesignedtosustainimpactloads.Precau onmustbetakentoarrangethepanelerec onse quencesoastoavoidthepoten alforimpac ngpanelsorbraces.Bracingrecommenda onsforotherloadsorforcesthatmightbeap pliedtobraceanchorsandbracesarebeyondthescopeofTiltLi Equipment.
March2012
15
T14PrecastPanelBrace
BracedesignmustbecarriedoutoneachprojecttoensurethatthebracesbeingusedwillbewithintheirWorkingLoadLimit.Manyfac torsneedtobeconsideredwhencalcula ngwhichbraceisrequired.TheWhateverLengthWillFitapproachisnotacceptable.Ifdraw ingsarenotavailableshowingbracingdesignTiltLi Equipmentcanprovidesuchasservice.
Thefactorsthatneedtobeconsideredforeachpanel:
PanelArea WindTerrainCategoryofProject DesignWindSpeed HeightofPanel CentreofSurfaceAreaofthePanel AngleofBrace LengthofBrace
NumberofBracesperPanel FloorHeight/DeadmenHeight
Danger!Bracingmustbeinstalled905toplaneofpanel orbracesafeworkingloadwillbegreatlyreduced.
Danger!Forsafety,andunlessspecicallydesignedotherwise,allbracesmustbeinstalledatleast600mmabovethepanelscentreofgravity.Braceloca onsotherthanthoseshownmayreducethebracesSWLdras cally.Braceanglesover60fromthehorizontalresultinpoormechanicaladvantageand excessivever calkick,whilebraceanglesunder50decreasebracebucklingstrengthduetogreaterlengthandexcessivesag.
BraceAnchorLoca on
Theloca onofbothbraceanchorsiscri calindeterminingtheloadsthatareappliedtoanybracesystem.Shopdrawingswillmostof mewillshowtheloca onofthewallpanelcastinbracepoint. Howeverjustasimportantastheloca onofthispointistheloca onoftheoorbracepoint.Thiswillnormallybeindicatedonthedraw ingorperhapsanotherengineeringsheet.OnTiltLi Equipmentbracingdesignsitislocatedinthelowerle cornerknownastheF measurement.Inourexperiencethismeasurementisoverlookedbymanypanelerectors.Thismeasurementisimportantbecauseitde terminesthreethings: 1.Thebraceload 2.Thebracelength 3.Theloadthatisbeenappliedtooorbraceanchor. Ifthisbracepointistooclosethepanelitwillincreasethebraceloadaswellasthetensionloadappliedtotheoorbracepoint. Possibletakingeitheronebeyondtheirworkingloadlimit,toofarawayfromthepanelincreasesthebracelength,asthebracegetslong eritalsoreducesitsworkingloadlimit,onceagainitcouldpoten allytaketheappliedloadbeyonditsworkinglimit.Assuchthedistance outshouldalwaysberememberwhenbol ngdownthebraces.Floorbraceloca onsshouldalwaysbewithin150mmofthedistanceout shownbytheappropriateengineeringdrawing.Thebracesmustalwaysbewithin5degreesofperpendicularofthepanel,asshownin theplanviewdrawingabove. Withoutkneebracemeansthatbracetypecanbeadjustedforvariouslengthsof"B"shown,andbracemaybeusedwithout knee,lateralorendbracing. Withkneebracemeansthatbracetypecanbeadjustedforvariouslengthsof"B"shownandrequirestheuseofknee,lateraland endbracingtoobtaintheWLL.B=BraceLength
March2012
16
Knee,LateralandEndBracing
WARNING! IT IS COMMON TO REFER TO THE SECONDARY BRACING SUPPORT SYSTEM OF THE MAIN PIPE BRACES AS KNEE BRACING. HOWEVER, THE USER IS TO BE AWARE THAT WHEN KNEE BRACING IS REQUIRED, IT MEANS THAT LATERAL BRACING AND END BRACING MUST ALSO BE INCLUDED. THIS SECONDARY BRACING SUPPORT SYSTEM IS NEEDED TO REDUCE THE BUCKLING LENGTH OF THE MAIN PIPE BRACES AND MUST HAVE FIRM CONNECTIONS AT ALL POINTS. BOTH THEKNEEBRACEANDTHEENDBRACEMUSTBECONNECTEDATITSBOTTOMEND.
Inordertoproperlystrengthenthemainpipebrace,kneebracing, lateralbracingandendmustbeinstalledatthemidpointofthe mainpipebrace.Allthesecomponentsarecri calforthebraceto developitsfullworkingload.Tiltli Equipmentdesignatesitssec ondarybracingsystemasK1orK2,K1representsaB1tobeused asthekneebracewhileK2meansaB2isused.K0meansthatno knee,lateralorendbracingisrequired.
KneeBracing
ThekneebraceisaB1orB2pipebracewithaKneeBracketA ached.The kneebracemustbeinstalledinlinewiththemainbrace(lookingattheface ofthepanel).Lookingatthebracingfromthesidethekneebracemustbe installedata9015tothemainbrace(seediagramtoright).Footshould beboltedtopanelwithaT6A,Ferruleorexpansionbolt,suchastheM20 powerbolt.
LateralBracing
All mberconnec onsmustbe100x50F8seasoned mber(withaminimumjointgroupofJD3)*,thatisfreeofallcracks,splitsandoth erdefects. Lateralbracingshouldbea achedtothekneebracebracketwithtwonails3.75x50.(Preferablyduplexnailssotheyareeasiertore move).Eachnailshouldbe20mmfromtheedgeofthe mber. Overlappingsec onsof mberinthelateralbracingmustoverlapbyaminimumof500mm.4nails3.75x100shouldbeusedtonailthe twosec onsoflateralbracingtogether.Eachnailmust100mmapartandthelastnailmust100mmfromtheendofthe mber. *Anytypeofseasoned mbercanbeusedforlateralbracingonthecondi onitislistedasJD1,JD2orJD3inAustralianStandardsAS 1702.2andhasastressgradeofatleastF8. Distancebetweeneachbracewhenrunninglateralbracingbetweenthemshouldbenomorethen2meters.Ifthedistanceisovertwo metersthenanendbraceshouldbeinstalledoneachofthosebraces. Scaolding pipe connected to the main brace with the appropriate size swivel couplers is an acceptable alterna ve to mber lateral brac ing, the end bracing must s ll be installed as per specica ons. Alllateralbracingmustbesuppliedbycontractor.
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EndBracing
TheendbracingisthesameastheKneebracingaB1,B2orminibraceisusedwithakneebracketa achedtooneendoftheendbrace. Thekneebracketisinstalledaroundthemainbrace,theotherendoftheendbraceisboltedtoeitherthegroundorifthereisacorner panelitcanbeboltedtothecornerpanel.Lookingatthefaceofthepaneltheendbracemustbeinstalledbetween30to90tothe mainbrace.Lookingfromabove,theendbracingshouldbeat9015.Endbracingmustbeinstalledevery35metersandateachend ofthelateralbracingtopreventlateralmovementandtoprovidetotalbracestability.
Face off Panel

90 +/- 15 Degrees
Top off panel
Lateral Bracing
End Brace
End brace bolted to corner panel
Lateral Bracing
End brace (B1, B2 or Mini) Installed between 30 to 90 degress to main brace.
90 degrees
36
End brace bolted to ground
CrossBracing
Crossbracingisanacceptablealterna vetolateralbracingandendbracing.Thismethodsystemprovidesstabilitywhentheerec onse quencedictatesthetherearenoadjacentpanelsthatwouldmakecon nuouslateralbracingpossible. Usinga73mmdiameterroundedUbolts(ThreadM12).A acha smallpiecea350longpieceof50x100F8Timbertothebracesatthe heightspeciedinthediagramle . Thennailthecrossbracingmemberstothesesmallpiecesof mbers usingtwo3.75x100nails.Nailsmustbeatleast20mmfromtheedge ofthe mberandatleast100mmfromtheendsofthe mbers.The nailsshouldalsobeatleast20mmapart. Ifcrossbracingisuseditmustsuppliedbycontractor. *Anytypeofseasoned mbercanbeusedforlateralbracingonthe condi onitislistedasJD1,JD2orJD3inAustralianStandardsAS 1720.2andhasastressgradeofatleastF8.
Danger!A erwindsof7m/s(25km/h)ormorehavebeenexperiencedatthejobsite,the ltupcontractormustcheckthe ghtnessoftheboltsthatsecurethewallandfootplatestotheconcrete.Re ghteningofsuchboltstothepropertorque willassurethatthepipebracesaresecure. Danger!TiltUpbracesaredesignedtoresistaspecicwindloadonly.Donotremoveorreleaseanypartofthebracesup portsystemun lthepanelhasbeenpermanentlyanchored.Prematureremovalofbracingmayresultinapanelfallingwith seriousinjuryordeathtoworkersinthevicinityofthejobsite. Warning!Mainpipebracesmustinstalled905toplaneofpanelorbracesafeworkingloadwillbedras callyreduced. Panelstabilitymaybejeopardisedwhenbracesareskewed.
March2012
90
.2
30 degrees
Main Brace
View of top off panel

Note:Endbracestogroundand/orcrossbracesmustbeinstalledeve ry35metersandattheendsoflateralbracingtopreventlateral movementofbracesandtoprovidetotalbracestability.
View of face off panel
18
CornerBracing
Thepropermethodofbracingcornerpanelsshownabove.A achmentofbracestodeadmenintheleaveoutareaallows thebracestobeproperlylocatedwithouthavingtoskewthebracesfora achmenttotheoorslab.Cornerbracelengths mustbeadjustedtoeliminatepipeinterference.

Warning!Panelmustbesecuredatthebo om,topreventthepanelfromwalkingothepanelfoo ngingustycondi onsandtopre ventextremelystrongwindsorconstruc onloadsfromkickoutthebo omofthepanel.
PointSummaryofBracingInstalla on

Installbracesperpendiculartopanelface. AlwayscheckdistanceoutorFmeasurement Panelshouldbeplumbwithbracesandkneebrac esinstalledbeforecranereleasespanel. Lateralbracingshouldbeinstallassoonascrane andcrewareclearandshouldnotbemorethan onepanelbehindthelastpanelerected. Lateralbracingmustbecon nuous,connectedat eachbrace,and edowithendbraceattheend ofeachlineorat35meters. Allmembersofthebracesystemmustalwaysbein placeandsecuredattheendofeachday. Kneeandlateralbracingmustbelocatedatmid lengthofpipebrace. Panelsrequiresaminimumoftwobracesperpan el. Donoterectpanelsorcon nueworkingduringex cessivewindyoradverseweathercondi ons Allbracesinsertsshouldaminimumof300mm fromanypaneledge,opening,controljointorcon struc onjoint. Panelbracingisdesignedtowithstandspecied windloadsun lpanelsareconnectedtothestruc turalsystemofthebuildingdonotremoveany
membersofthebracesystemun lallstructural membersofthebuildingarecompleted. Useonlythebracetypespecied.Nosubs tute bracehardwareshallbeusedandallbracesmust beposi onedatthespeciedloca ons. Kneeandendbracingmustrmlya achedateach endpreventbucklingofmainbraces. Panelbracingisdesignedtowithstandspecied windloadsun lpanelsareincorporatedintothe structuralsystemofthebuilding. Weldingorbol ngtheprecastor ltupelements inplacemightprecludetheusesofbraces. T14Tiltupbracesarenotrecommendedfor bracingconcreteblock,brickorothertypesofma sonry. DONOTallowearthloadstobeappliedtopanels thatarebeensupportbybraces Alwaysusebracingconnec onsasspecied. Forspecialcondi onscontactTiltLi Equipment forrecommenda ons.
March2012
19
BraceCapacityCharts
Note:Notallbracetypesareavailableineachstate,contactyourlocalTiltLi Equipmentocetondoutwhichareavaila blelocally.
B1Brace
BraceLength (mm)
2500 2600 2700 2800 2900 3000 3100
FactorofSafety:2:1
S2Brace
WorkingLoad Limit(kN)
20.6 20.6 20.6 20.6 20.6 20.6 17.5
BraceLength (mm)
3400 3500 3600 3700 3800 3900 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 5300 5400
FactorofSafety:2:1
40 40 40 40 39.7 38.0 37.0 36.0 35.0 34.0 33.0 31.3 29.6 27.9 26.2 24.5 23.3 22.0 20.8 19.5 17
S1Brace
BraceLength WorkingLoadLimit (mm) (kN)
2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600 3700
FactorofSafety:2:1
40 40 40 40 40 40 40 40 40 40 38.3 36.7 35
March2012
20
BraceCapacityCharts
S3Brace
BraceLegth (mm)
4600 4700 4800 4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 6300 6400 6500 6600 6700
FactorofSafety:2:1
40 38.3 36.5 34.8 33 31.3 29.5 27.8 26 24.3 22.5 20.8 19 17.9 16.7 15.6 14.9 14.3 13.6 13 12.3 12.7
B4Brace
BraceLength (mm)
4900 5000 5100 5200 5300 5400 5500 5600 5700 5800 5900 6000 6100 6200 6300 6400 6500 6600 6700 6800
FactorofSafety:2:1
37.6 35.1 32.5 30 27.4 24.9 23.4 21.9 20.5 19 17.5 16 15.3 14.7 14 13.4 12.7 11.9 11.2 10.4
March2012
21
BraceCapacityCharts
S5Brace
BraceLength (mm)
6800 6900 7000 7100 7200 7300 7400 7500 7600 7700 7800 7900 8000 8100 8200 8300 8400 8500 8600 8700 8800 8900 9000 9100 9200 9300 9400
FactorofSafety:2:1
S6Brace
25.4 24.1 23 21.8 20.7 19.5 18.9 18.3 17.7 17.1 16.4 15.8 15.2 14.6 14 13.4 12.8 12.2 11.6 11 10.4 9.8 9.4 9.1 8.7 8.3 7.9
BraceLength (mm)
6400 6500 6600 6700 6800 6900 7000 7100 7200 7300 7400 7500 7600 7700 7800 7900 8000 8100 8200 8300 8400 8500 8600 8700 8800 8900 9000 9100 9200 9300 9400 9500 9600 9700
FactorofSafety:2:1
42.9 41.7 40.5 39.3 38.1 37 35.8 34.6 33.5 32.5 31.4 30.3 29.3 28.2 27.1 26.1 25 24 22.9 21.8 20.8 19.7 18.6 17.6 16.5 15.8 15.1 14.4 13.7 13.1 12.4 11.7 11 10.3
March2012
22
BraceCapacityCharts
S8 Brace
BraceLength WorkingLoad (mm) Limit(kN)
8700 8800 8900 9000 9100 9200 9300 9400 9500 9600 9700 9800 9900 10000 10100 10200 10300 10400 10500 10600 10700 10800 10900 11000 11100 11200 11300 11400 11500 11600
Factor of Safety: 2:1
23.2 22.6 21.9 21.3 20.7 20 19.4 18.8 18.1 17.5 17.1 16.6 16.2 15.8 15.3 14.9 14.3 13.6 13 12.3 11.7 11 10.4 9.9 9.5 9 8.5 8.1 7.6 7.1
March2012
23
BracingInserts
T6AWallBraceAnchor TheT6Aisahexicalwirecoiltypebracinginsertasspec iedinAS3850.14.3(a)iv(A).Foruseinpanelswhere thebraceistobea achedtotheupfaceofthepanel asitliesonthecas ngslab.Theseanchorsareo enre ferredtoasstandardbraceanchors. Availablein19mmcoildiameter. Usesstandardcoilthreadedbolts. Availableinthefollowingsizes:125mm,150mm, 175mmand200mm. Recommendedminimumdistancefromedgedis tanceof300mm. Theminimumboltengagementinthisinsert:50 mm.(Seediagramlowerright) WorkingLoadLimitoftheT6Ais23kNindirect tension.(25MPaconcrete) ThetorqueofthecoilboltsintheT6Ashouldbe settothefollowing.(Min:135nM;Max:190nm)
March2012
24
B14CoilBolts
TiltLi Equipmentsuppliestwodierenttypesofcoilbolts,oneisusedfortheF44coilferruleandtheotherisusedforthehexicaltype braceinsertssuchastheT6AandtheT4.Theyareeasilydis nguishablefromeachotherbyanumberoffactors.Thecoilboltsused forthecoilferruleisasilverzincplatedboltithasathreadedlengthof75mm,aswellasaangedhead.ThecoilboltfortheT6Aisa blackbolt,hasathreadedlengthof90mmanddoesnothaveaangedhead.ThesilverboltshouldneverbeusedinaT6AoraT4as itdoesnothaveadequateengagementforthistypeofinsert.Beforeeachuseboltsshouldbemeasuredtoensuretheyhavenotbeen shortenedandthattherelengthisadequatetoensureitachievesthecorrectengagementlength. TheB14coilboltisdesignedsothatincanbereusedonanumberofoccasionsandiseasytoinstallandremove. B14Coilboltshaveafastac ng,selfcleaningcoilthreadandhasadiameterof19mm. Theboltsmaybereusedbutwillwearandmustberegularlyinspected. Mustbekeptcleanandlubricated. Minimumcoilpenetra onshowninthechartsbelowmuststrictlyad heredtoonallwirecoilproducts. Minimumcoilpenetra onvaluesrepresenttheboltsminimumpene tra onthroughtheT6A,T4etc,fromthetopofthedeviceas showninthenextgure.Thedistancefromthetopcoiltotheconcrete shouldbetakenintoaccountintoaccount.
BoltTechnicalInforma on
B14CoilBoltwithIntegrallyFormedHead SilverCoilBolt 75mmThreadedLength InsertType BoltDiameter Colour FlangeDiameter OverallBoltLength ThreadedLength BoltGrade SteelStrength HexHeadSocketType TighteningTorque F43CoilFerrule 19mm Silver 39mm 90mm 75mm 8.8 800mPa 11/8" 135190Nm BlackCoilBolt 90mmThreadedLength HexicalInsert(T6A;T4) 19mm Black NoFlange 100mm 90mm 4.6 400mPa 11/8" 135190Nm
M20x60Grade8.8Zinc PlatedBolt F43M20x96Ferrule 20mm Silver NoFlange 70mm 60mm 8.8 800mPa 30mm 155190Nm
March2012
25
P82Olive EdgeLi AnchorSystem
The P82 Olive Anchor is engineered from high strength steel and designed to be used with the P81 Olive ringclutchforedgeli ingofprecastand ltuppanels.AllP82Olive Anchorshaveaspecialheaddesignedto control ring clutch pressure so it never bears on the concrete, helping to eliminate spalling during edge li ing. AllOlive AnchorsaredesignedtoacceptaTensionBarwherespeciedforaddi onalcapacity. **A3tWLLOlive Anchorisalsobeingaddedtotherange.Enquiredirectlyfortechnicaldata.**
P-82 9t Olivetti Anchor P-82 7t Olivetti Anchor
OC
*The7tOlive Anchorisalsoavailable withasecondholeto accepttheTensionBar wherespecied.
OD
P82Olive Anchor
Size(t) 9t 7t
March2012
Dimensions(mm) Product Mass D(Tension A(Overall B C(ClutchHole Thickness Code (kg) BarHole Length) (Width) Diameter) mm Diameter) P829 365 78 22 24 16 2.07 P827 245 78 22 (24)* 16 1.46
26
OC
P88Olive EdgeLi AnchorShearBar

DeformedReinforcingBar500MPatoAS/NZS46712001
B D
P88ShearBar Anchor RebarSize Size(t) (db) A 250(min) Dimension(mm) Mass (kg) B C D 210 90(min) 710(min) 1.23
7,9
N16
P88ShearbarmustbeinstalledinallP82anchorsthataretobe usedinshear.Thesearetobeinstalledonthesamesideofthean chorasthedirec onofli ,seediagramtoside.Iftheanchoristo haveashearloadappliedinbothdirec onsthentheP88Sshear barmustbeinstalledonbothsideoftheanchor.Anchorsmusted Direction of Load beinstalledatthecentreofthepanel.
P82Olive AnchorTensionBar
The P82 Olive Anchor is manufactured with meandering legs that resists pulloutduringnormalerec onsitua ons.Theworkingloadlimitchartonthenext page lists two sets of tension values. A higher tension load is achievable by installingatensionbar,thismustinstalledthroughthelowerhole. The tension bar must be made from deformed grade N reinforcing bar (500 MPa) thatcompliestoAS/NZS46712001.Precau onsmustbetakingbendingthebar, the bar must be bent around a pin with a diameter no smaller then 4 x the bar diameter.
OC
Barsizedb
PinDiameter:4xdb
Pin for bending reinforcing
P-82 Olivetti Tension Bar (for 7t,9t anchors) Rebar Size N16 Dimension (mm) A 250 B 700 C 64 Mass 2.2kg
Barsize d
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P82Olive EdgeLi Anchor

Olive Anchorwithtensionbarinstalled
Formwork VoidFormer PerimeterBar
P88ShearBar P82Olive Anchor
Mesh
P82TBTensionBar
Olive 9tonneanchor ConcreteStrength(MPa) 15

PanelThickness TypeofLi
Addi onalReinforcingRequired
20 2.1 6.2 8.4 6.3 8.8 6.9 9 20
25 2.3 6.4 9 7.1 9 7.7 9 25
30 2.5 6.7 9 7.8 9 8 9 30
WorkingLoadLimit(t) 1.9 6 8.2 6 8.6 6 9
Shear 150mm Tension1 Tension2 175mm 200mm Tension1 Tension Tension

2
N16ShearBar
N16x1400TensionBar
N16x1400TensionBar
Tension1
2
N16x1400TensionBar
Olive 7tonneanchor ConcreteStrength(MPa) 15

PanelThickness TypeofLi
Addi onalReinforcingRequired
WorkingLoadLimit(t) 2.9 7 3.3 7 3.7 7 4 7
150mm
Tension1 Tension2
N16x1400TensionBar
FactorofSafety:2.5to1 MinimumPanelReinforcement:SL82,N16PerimeterBar(Central) 1 Notensionbarrequired 2 TensionBarRequiredMin:N16x1400(OverallLength) MinimumEdgeDistance:950mm,MinimumSpacing1900mm
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P-830 Olivetti Void Former

TheOlive P830voidformerlugismouldedfromanelastomericthermalseturethane formul plereuse. EmbeddedinthevoidformerisasteelstudthathasaM8femalethreadusedtopro videaposi veconnec ontotheformduringtheplacementofconcrete.A achmentto theformisaccomplishedwithaP831FixingPlateandP84HoldingRod.P830Void Formersareresistanttoreleaseagentsencounteredinaprecastplant.
F E
Metric Threaded Insert
Section View
Load Range 7-9
Product Code P830
P830 Olivetti Void Former Selection Chart Dimensions (mm) A 68 B 76 C 180 D 16 E 100 F 50 Mass (g) 620
D
P831 Fixing Plate & P84 Holding Rod

The P-831 fixing plate can be used to fix the P-831 Void Former to metal forms. It is also used in conjunction with the P-84 holding rod to ensure the void cannot open during concrete placement.
OE
P831 Fixing Plate
Load Range 7-10
P831 Olivetti Void Former Fixing Plate Selection Chart Dimensions (mm) Product Code A B C D E P831 130 37 3 20 13
Fixed Wing Nut
Mass (g) 131
100m Typical
P84 Holding Rod

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P-833 Ring Clutch
The P-833 Olivetti Ring Clutch consist of a body, curved bolt and a high strength steel bail. Attachment is a simple as sliding the curved bolt to the open position, placing it over the anchor head and sliding the bolt to the fully closed position.
Rotation of the standard bail is 360. Once engaged and supporting a load of more than 500 kg, the ring clutch cannot be released by hand.
P-833 Ring Clutch Selection Chart Working Load ProdDimensions (mm) Load Limit* Range uct A B C D E (t) (t) Code 10 7-10 P833 144 72 415 134 275
*Factor of Safety: 5:1
F 103
G 56
Mass (kg) 9.2
P833 Ring
Using P-833 Ring Clutch
The P-833 Ring Clutch is located directly of the head of the anchor.
The ring clutch is pushed down onto the anchor head and the curved bolt is rotated through the engagement hole of the anchor. Ensure that the arm of the curved bolt sits parallel and touches the horizontal surface of the concrete. The process of engaging ring clutch with the anchor is completed in seconds.
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Inspection and Maintenance of Ring Clutch
The P-833 Ring Clutch may be subject to wear, misuse, overloading and many other factors that may affect a Ring Clutchs working load limit. The users must establish a program for inspection of their Ring Clutches based on their frequency of use. Inspections should consist of the following: Determine the general overall condition and wear. Make certain the bail can rotate freely in all directions. If evidence of heat application is found, the clutch must be destroyed. Check for bent or twisted bails. Check for worn or bent curved bolt. Check for worn or deformed main clutch body. Check for enlarged engagement slot.
WorkingLoad Load Limit (t) Range (t)
During inspection of the clutch body, if engagement is found to exceed W, remove the clutch from service and destroy it.
Product Code
10
710
P833
W (mm) 20
Note: Destroy all units if found to be worn, damaged, bent or twisted. The proper method for use in destroying a Ring Clutch is to cut off and remove the bail and cut through the donut section of the clutch so it can no longer be used. No repair or welding on Ring Clutches is permitted.
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How to use the Olivetti Edge Lift Anchor and Void Former
Installing an Anchor in the Void Former

(A) Open the slot of the recess plug by placing a holding rod or screwdriver into an outside hole and squeeze the recess open. (B) Place the anchor over the rubber stud and close the recess plug. The assembly is ready for installation.
Attaching the Assembly to the Form:

(A) (B) (C)
Place the assembly against the form and position over the predrilled hole. Insert the M8 holding rod through the hole and thread into the void former. Pull the assembly tight to the form by firmly tightening the wing nut on the holding rod.
Attachment Using a Fixing Plate

(A) (B) (C)
Position and attach the fixing plate to the form by tack welding. Slide the anchor assembly over the holding plate studs and firmly against the form. Installation is complete.
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P53EyeAnchor
TheTiltLi EquipmentSLEyeAnchor(P53)issimilartotheP52anchorbuthasaneyeatthe foottoacceptP60TensionBars.TheP53anchorisusedprimarilyinthinsec ons,thinpanels oflightweightconcreteorshapesthatmustbehandledatconcretecompressivestrengthsas lowas15MPa.P53anchorsareavailablein1.3,2.5,5,10and20toncapaci esandeachhas itsloadra ngembossedonthehead.
P53SLEyeAnchorforLi ing&Handling
TheP53SLLi ingEyeAnchorisdesignedforusewithaP60Tensionreinforcingbartobeplacedthroughtheeyeofthe anchor.Thiscombina onofP53SLEyeAnchorandP60Rebarisanexcellentsystemtouseforse ngprecastcolumns andthinnarrowwallsintoposi on.Theeyeanchorisdesignedsothatthetotalanchorforceistransferredintothecon creteviaareinforcementbar.Thereinforcementbaristobeinstalledsothatitisrmlyxedintheloweranchoropening andincontactwithit. Theanchorshouldbelocatedatthecentrelineofthewall.Whentwoormoreanchorsarerequired,theminimumspacing betweenanchorsmustbeequaltotheminimumpanelwidth. NeverUsetheP53Eyeanchorforli ingthinpanelsinshear.
PDirec onofLoad
P53SLEyeAnchorSelec onChart
AnchorRated Load(tonnes) 1.3 2.5 5 10 20 Anchor Length 50/65mm 90mm 120mm 180mm 250mm MinimumThicknessor Depth(2de) 75mm 75mm 95mm 120mm 180mm ActualEdge Distance(de) 40mm 40mm 48mm 60mm 90mm MinimumCorner MinimumPanel WorkingLoad Distance Width Limit 200mm 100mm 125mm 175mm 215mm 400mm 200mm 250mm 350mm 430mm 1.3tonne 2.5tonne 5tonne 10tonne 20tonne
WLLprovidesafactorofsafetyof2.5to1withaconcretestrengthof25MPa Anchormustbeusedinconjunc onwithP60TensionBarinordertodevelopitspublishedrateworkingloads.
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P60EyeAnchorTensionBar
ThetensionbarisdesignedtobeusedwiththeP53EyeAnchorinorderfortheeyeanchortodevelop itspublishedrateworkingloadlimits.Reinforcingbarshouldalways bebentaroundthecorrectdiameterpin. Reinforcing Bar Dimensions

Anchor Rated Load 1.3 2.5 5 10 20 Reinforcing OverallRebar Bar Size db Length(mm) Standard N10 N12 N16 N20 N32 1000 1100 1400 1900 4000 355 125 160 240 320 Dimension"A"(mm) Maximum 190 250 380 500 Pin Dimension Diameter "B"(mm) C(mm) 550 700 950 2000 48 64 80 128
B
OC
500
40
Reinforcingbartobe500MPaSteel,ComplyingwithAustralianStandardsAS/NZS46712001
Barsize d
1.3t eye anchor only
P60SLTensionBarInstalla on Theproperinstalla onofatensionbarisasfollows: 1) Placethetensionbarthroughtheeyeoftheanchorinsuchamannerthat thetensionbarcontactsthebo omoftheeye. 2) Makecertainthelegsofthetensionbarareequaloneithersideofthean chor. 3) Wirethetensionbarintoposi onsothatthetensionbarstaysincontact withthebo omoftheeye.(Seediagramtoright.) Usebarsthathavebeenbentbythereinforcingbarsupplierasperthedimension above.Reinforcingbarsmustbebentaroundthecorrectdiameterpinasperman ufacturersspecica ons. WARNING:DONOTa empttouseeldbentbars.Fieldbendingmayresultinan improperlyshapedtensionbar,anincorrectradiusand/oracrackedbar.Aprob lem,suchasthis,cancausetheeldbenttension bar to fail prematurely.
Right
Wrong
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P-52 Foot Anchor

The P-52 SL Foot Anchor is forged from carbon steel that obtains the minimum 2.5 factor of safety as set out in AS3850. Both ends of the anchor are hot forged, the head designed to suit the P-50 Lifting Eye, while the disc shaped foot creates a large shear cone in the concrete when under load. The anchor also meets the Vnotch charpy test minimum 27J requirements for L15 steels as set out in AS 3850. The anchors are hot dipped galvanised for corrosion protection and are available in grade 316 stainless steel upon request.
Tilt-Lift Equipment anchors can be identified through the unique marking that is on top of the Foot Anchor. The diagram opposite shows the typical head of a standard foot anchor. The initials TLE identify this as one of our foot anchors. Also marked on the head of the foot anchor is the load group of the anchors, as well as the overall length of the anchor. Please note that the load group represents the strength of the steel of the anchor and not necessarily the concrete failure of the anchor.
TiltLiftIdentifier
AnchorSize
AnchorLength
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P52SLFootAnchor
AnchorLength C
B
Product Code P52135 P52145 P52155 P52165 P52185 P521120 P521240 Anchor Anchor Size Length mm 1.3 " " " " " " 35 45 55 65 85 120 240 Dimension (mm) B C 5 " " " " " " 10 " " " " " " Clutch Mass Box Size g Quantity 1.3 " " " " " " 44 50 56 62 75 96 170 350 300 250 250 200 200 75
A 19 " " " " " "
D 24 " " " " " "
P52255 P52275 P52285 P522120 P522170 P522280
2.5 " " " " "
55 75 85 120 170 280
25 " " " " "
7 " " " " "
14 " " " " "
33 " " " " "
2.5 " " " " "
121 145 157 199 260 392
D
125 100 60 50 50 50 5 " " " " " 75 95 120 140 170 240 36 " " " " " 9 " " " " " 20 " " " " " 48 " " " " " 5 " " " " " 333 382 444 493 566 739 50 50 50 30 25 25 10 " " 150 200 340 46 " " 13 " " 28 " " 65 " " 10 " " 1057 1297 1972 25 N/A 10 20 " " 250 340 500 68 " " 15 " " 39 " " 95 " " 20 " " 3345 4187 5684 N/A 6 N/A
P52575 P52595 P525120 P525140 P525170 P525240
P5210150 P5210200 P5210340
P5220250 P5220340 P5220500
Anchor lengths are standard stock sizes, other sizes are available on request. All anchors stocked in hot-dipped galvanised finish. Anchors in Grade 316 Stainless Steel available on request (items in bold are stocked).
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WorkingLoadLimits
The table below lists the working load of the P-52 SL Foot Anchor for various lengths and concrete strengths. When the P-52 SL anchors is properly embedded in normal weight concrete, the tabulated working loads are applicable for any direction of loading. This applies even if the direction of load is parallel to the axis of the anchor, perpendicular or any other direction.
Working Load Limit (Tonnes)

Anchor Size 1.3 1.3 1.3 1.3 1.3 1.3 2.5 2.5 2.5 2.5 2.5 2.5 5 5 5 5 5 5 10 10 20 20 20 Anchor Length (mm) 35 45 55 65 85 120 55 75 85 120 170 280 75 95 120 140 170 240 150 340 250 340 500 Concrete Compressive Strength @ Lift (MPa) 15 0.47 0.93 1.21 1.26 20 0.55 1.08 25 0.61 1.2 30 0.67
1.30 1.30
1.08 1.70 2.15
1.30 1.30 1.30 1.30

1.30 1.98 2.40
1.30 1.30 1.30 1.30

1.40 2.2
1.30 1.30 1.30 1.30 1.30

1.52 2.40
2.50 2.50 2.50

2.13 2.92 4.03
2.50 2.50 2.50

2.46 3.37 4.65 4.63
2.50 2.50 2.50 2.50

2.75 3.77
2.50 2.50 2.50 2.50

3.01 4.13
5.00 5.00 5.00

4.95
5.00 5.00
5.72
5.00 5.00 5.00 5.00

6.4
5.00 5.00 5.00 5.00

7.01
10.0
14.0
10.0
17.0
10.0
19.8
10.0 20.0 20.0 20.0
20.0 20.0
20.0 20.0
20.0 20.0
Minimum edge distance is 3 x anchor length; Minimum anchor spacing is 6 x anchor length Do not attempt to use the foot anchor in concrete that is less then 15 MPa. Factor of Safety: 2.5 to 1 Italics represents those condition that are limited by steel and clutch strength
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How to use the Foot Anchor Void Former
P55RoundVoidFormer
P55SLVoidFormer TheP55SLRecessvoidformerisusedtoformacavityaroundtheSLfootanchor.Therecess voidformisboltedtotheformusingastudandwingnutcombina on(P63MaleConnector) oratappedplateandbolt(P66FemaleConnector).Itposi onstheanchorforeasya ach mentandremovaloftheclutch. TheSLrecessvoidformerhasslitwhichfacilitatesinser onoftheanchorheadandwithdrawal whentheformworkisstrippedortheconcretehasachievednalset.Whenremovingthevoid formerplainrodsorscrewdriverscanbeintroducedintothetwoholesprovidedinthetopsur faceoftherecessvoidformerwhichisthenpriedopenandremovedfromtheconcrete. P63MaleConnector ThestudandwingnutisusedtobolttheP55SLVoidformertoformworkusedinsitua ons weretheformworkcanberemovedbypullingtheformworkdirectlyoutfromtheconcrete surface.Theformworkwillslideoutoverthethreadedstud.
P63MaleConnector
P64FemaleConnector ThethreadedtappedplateisusedtobolttheP55SLVoidformertoformworkusedinsitua onsweretheformworkcannotberemovedhorizontallyandmustbestrippedver cally.The formworkneedstobeslidedirectlyupalongthesurfaceontheconcreteandrequiresa smoothsurface.Astandardmetricboltisusedtoboltthevoidformertotheform.

P64FemaleConnector
HowtoinstallP55RecessVoidFormersonP52Anchors
Withthemaleorfemaleconnectorsinstalledgraspthevoidformeracrossthetopdiam eteroftheplug.Applica onofpressurebythethumbandngersontheoutedgeofthe plugwillcausetheplugtoopenuptoallowinser onoftheanchor.
Howa achtheP55RecessVoidFormerandP52AnchorstoFormwork
Thestudorboltisinsertedthroughthe form, ghtenwingnutorboltrmlyagainst theform.Thiswillclosetheslitinthevoid formerensuringnoconcretecanenterthe voidformerwhichmayotherwiseposea problemwhena achingtheclutch
P55RoundVoidFormer SLAnchor
P63MaleConnector
TietheSLAnchortoreinforcing steeltoinsureanchorsupportdur ingconcreteplacement.
Sec onThroughForm
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How to use the Foot Anchor Void Former

Voidformerremoval
P55voidformerplugsprovidetwoholesinthetopsurfacethatareusedintheremov alprocess.Inserttwoscrewdriversorsteelrodsintheholesandsimplylevelthetwo acrosstheplugforeasyremoval.
P57SteelVoidFormer
TheP57steelvoidformerisdesignedforpermanentorsemipermanenta ach menttoarepe veuseprecastforms,suchasba erymoulds,steelformsthat haveacollapsiblestrippingfeatureetc.Thisvoidformerisdrilledandtappedfor easya achmenttotheformormaybeheldinplacebytackweldedorglued.
P58RubberRing
TheP58Rubberringisplacedonthesha oftheSLAnchorandisseatedintothe steelvoidformerprovidingaholdingac onfortheanchor. ItisrecommendedthatwhentheP57steelvoidformerisusedthattheendofthe anchorbesupportedtopreventdislodgement.Dislodgementmayresultintheanchor si nglowerinvoidthannormalmakingitimpossibletoengagetheclutch.
Tiewiretonearby reinforcingsteel
P57RoundVoidFormer
P58RubberRing
P57SteelVoidformer
FormFace
P58RubberRing
WetSe ngP52SLAnchors
WhenaSLanchoristobeposi onedinthetopsurfaceoftheatprecastsec on,wet se ngtheanchorisbestdoneimmediatelya ertheconcretehasbeenplaced. Theanchor/voidformerassemblyisa achedtoasmalltemplateboardandpressedinto thefreshconcreteun lthetemplateboardliesushonthesurfaceoftheconcrete. Lightvibra onofthefreshconcretewillassureproperembedmentandanchorage.
SLAnchor assembly a achedto template board
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P50UniversalFootAnchorUniversalLi ingEye
TheSLUniversalLi ingEyeconsistsofaatsidedsphericalli ingbodyandahighstrengthbail.Theli ingbody hasaTshapedslotwhichpermitsrapida achmentandreleaseoftheli ingeyeontotheanchor,evenwhile wearingworkgloves. ThedesignoftheP50UniversalLi ingEyepermitsthebailtofreelyrotate180,whilethecompleteeyemay rotatethrougha360arc.Assuchoncetheli ingeyeiscorrectlyinstalledandunderloaditcanoperateinany direc on.Thisdesignfeatureallowsyourprecastconcreteelementstobeturned, ltedand/orrotatedunder load.TheSLLi ingrangeofproductshavebeendesignedsothattheincorrectsizeclutchcannotbeusedonthe wronganchor.TheSLUniversalLi ingEyeshouldnotbeusedtorunapulley,especiallywhenupsidedown.
Inspec on Whileappreciableweardoes notnormallyoccur,thegeneral condi onanddegreeofwear shouldbecheckedatleasteve rythreemonths.Theupper limitsofdimensionsHand thelowerlimitsofdimension Mareshownbelow.
LimitingDimensionson P50SLUniversalLiftingEye WorkingLoad Limit 1.3 2.5 5 10 20 "H" Maximum 13mm 18mm 25mm 32mm 46mm "M" Minimum 5.5mm 6.0mm 8.0mm 12.0mm 18.0mm A 47mm 59mm 70mm 88mm 106mm B 75mm 91mm 118mm 160mm 180mm
GeneralDimensionson P50SLUniversalLiftingEye D 56mm 68mm 88mm 112mm 152mm F 32mm 41mm 57mm 72mm 110mm G 71mm 86mm 88mm 115mm 135mm L 188mm 230mm 283mm 401mm 506mm
Factor of Safety: 5 to 1
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How to use the Universal Lifting Eye
1. To install the P-50 Universal Lifting Eye, hold the unit upside down with the T-shaped slot of the body directly over the head of the foot anchor.
2. Lower the body of the lifting eye until the T-shaped slot engages the head of the anchor.
3. Rotate the body until the extended lip of the body touches the horizontal concrete surfaces.
The bail of the P-50 lifting eye can move through a 180 useable range.
Note the main body of the lifting eye has a 360 rotational range.
The lifting eye may be safely used with the T-shaped slot facing away or towards the direction of applied load.
To disengage the lifting eye, the crane hook is lowered and the body removed by rotating the extended lip upward.
Prior to lifting a precast element, apply an initial cable tension to make certain that the bail and body of the lifting eye are aligned in the direction of the cable pull.
When applying the initial cable tension on edge lift applications, make sure that the cables are at a 90 angle (or larger) to the surface of the precast element.
Warning: Do not allow the crane lines to form an angle less than 900 during an edge lift application. This condition can bend the lifting eye bail and could lead to a premature failure.
Warning: The crane line and bail of the lifting hardware must be turned in the direction of the cable forces before the lifting operation begins. The crane line must not be allowed to apply a sideward force on the bail. This condition is dangerous and could lead to premature failure of the hardware or insert. Warning: Do not modify, weld or alter in any way the Swift Lift Universal Lifting Eye.
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P51Li ingEye
TheP51SLLi ingEyeisahighqualitysteelcas ng,hardenedandtempered.Itsballshapedlowerendtsinto therecessformedintheconcreteandhasaTshapedslotwhichengagesthesphericalheadoftheanchor.Con nec ontotheanchorheadcanonlybemadewhentheli ingeyeposi onedfacedownwardstotheconcrete. Intheworkingposi on,releaseisimpossible.Accidentaldisengagementispreventedbyagravityac onsafety pinwhichmustberaisedbeforetheSLLi ingEyecanberemoved.
Inspec on Whileappreciableweardoesnotnormallyoccur,thegeneralcondi onanddegreeofwearshouldbecheckedatleasteve rythreemonths.TheupperlimitsofdimensionsHandthelowerlimitsofdimensionMareshownbelow.Priortoeach useoftheclutchthesafetypinshouldbecheckedtoensurethatthesafetypinisingoodcondi onandmovesfreelyatall

Limiting Dimensions on P-51 SL Lifting Eye Working Load Limit 1.3 2.5 5 10
FactorofSafety:5to1
General Dimensions on P-51 SL Lifting Eye
"H" Maximum 13 mm 18 mm 25 mm 32 mm
"L" Minimum 5.5 mm 6.0 mm 8.0 mm 12.0 mm
A 50 mm 67 mm 76 mm 90 mm
B 92 mm 115 mm 129 mm 152 mm
D 45 mm 60 mm 72 mm 94 mm
I 75 mm 95 mm 126 mm 143 mm
L 170 mm 215 mm 260 mm 325 mm
HowtousetheP51SLLi ingEye ToengagetheP51SLLi ingEyeontotheheadoftheSLanchor,posi ontheP51SLLi ingEyesothatthefront faceistowardtheconcrete,thenraisetheSLLi ingEyeintotheposi onandengagetheli inghook.Thesafetywilldrop intoposi ontopreventaccidentalreleaseoftheSLLi ingEye.
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T41GroundReleaseInsert
The ground release insert is a simple and fast method of li ing concrete ltup wall panels into posi on and allows the hardware to be easily released from the ground. Ladders are normally not required during the hardware release process whichgreatlyincreasesworkersafetyandproduc vity. FeaturesoftheT41GroundReleaseInsertare: Flexible plas c antenna foldsoverwhenscreedpasses,butspringsback toindicateinsertloca on. Plas c Recess plug creates a void for a aching the Ground Release Li ing Hardware to the insert head The expendable plas c recess plug is easilyremovedfromhardenedconcrete. Direc onal label indicatescorrectpanelthicknessanddirec onofplas c recesspluginrela ontotop&bo omofpanel. Ground Release Anchor. This hot forged anchor permits rapid hardware a achmentandallowssmoothrota onofthehardwareduringtherelease opera on. Support Chair is sized for appropriate panel thickness. Each leg has a plas c p which protects the wire legs from exposure and poten al rust problems. Ground Release Inserts areshippedassembled,readytouseandaresize 3mmlessthanpanelthickness. Theli inganchorsusedintheT41GroundreleaseinsertmeettheVnotchcharpytestminimum27JrequirementsforL15 steelsassetoutinAS3850.TiltLi Equipmentanchorsalsohavetheiden fyingmarksasrequiredbyvariousWorksafe industrycodesofprac ceforPrecastandTiltUpindustries.Thetonnageoftheanchor,anchorlengthandTiltLi Equip mentiden fyingmarkareallvisibleonthetopoftheli inghead.TLEistheiden fyingmarkforTiltLi Equipment. Note:Althoughthetonnageoftheanchormaybe5tonne,theWorkingLoadLimitoftheli inganchorwillinmostsitua onswillbedeterminedbytheconcretestrength,edgedistanceandoveralllengthotheanchor.TheWorkingLoadLimit fortheT41groundreleaseinsert,issetoutinthetablebelow.(Note:Noaddi onalreinforcingisrequiredtoachievethese workingloads,addi onalreinforcingisrequiredforli erstabilityonly.)
Working Load Limit for T-41 Ground Release Insert

T-41 Working Load Limit (Tonnes) Panel Thickness (mm) 100 - 120 125 - 145 150 - 170 170+ Anchor Length (mm) 75 95 120 140 Concrete Strength (MPa) 25 2.75 3.7 5 5 30 3 4.1 5 5 32 3.1 4.18 5 5
Italics Represents Safe Working Load determined by Lifting Hardware Minimum Edge Distance 3 x Anchor Length Sling must be in line with lifter to achieve WLL, otherwise reductions must be considered.
Danger! Do not use for edge lifting of panels, as insert is not designed for such use. Do not use with top surface seeded exposed aggregate 18 mm or larger as aggregate will pop out during erection resulting in reduced working load limit.
Factor of Safety: 2.5 to 1
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HowtoRemovetheGroundReleaseRecessPlug
1.
TheGroundReleaseInsertsloca oninthepaneliseasilyfoundby loca ngtheantennaewhichwillproject throughthesurfaceoftheconcrete.
2.
Usinganordinaryclawhammertap lightlyaroundtheantennaebreak ingthroughthethinskinonconcreteto exposetheinsert.Avoidstrikingthecon cretetohardsoasnottobreakthrough theplas crecessplug.
3.
Driveclawsofthehammerdown about10mmbetweentheendof therecessplugandtheconcrete
4.
Pryupontheendoftherecessplug un lonehalfofitpopsuptoa pointwhereitisaboutathirdoftheway outoftheconcrete.Forthe mebeing leaveitasisandproceedwithstep#5.
5.
RepeatSteps#3&#4toloosenthe oppositehalfoftherecessplug.
6.
Graspbothhalvesoftherecess plugbetweenthethumband ngerandsqueeze.
7.
Bothhalvesoftherecessplug shouldnowbeeasilyremoved, exposingtheinsert.
8.
Ifonehalftherecessplugshouldbe hardtoremove,drivetheclawsof thehammerasdeeplyaspossible,be tweentheinsertplugandtopoftheinsert, asshownabove.Pushforwardontheham merwithonequickmo on.Thiswillre movetherecessplug.
9.
Useablowertoremovealldebris fromaroundtheinsertandthe recessplug.Theinsertisnowreadyto receivetheli inghardware.
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T43RGroundReleaseIILi ingHardware
The new T43R Ground ReleaseIILi ing Hardware unitoersthe ltupcontractorthelatestandeasiesttouse ltupli ing hardware unit on the market today. This new li ing hardware unit is a simplied design and when combined with a superiorsystemforthequickandecienterec onof ltupconcretewallpanels. Bail will accept all conven onal crane a achments. Units moves easilyasitfollowslineofac onofcranecable. Li ing Body a aches to head of insert. Whenever diagonal loads are applied to the bail, the result is a combina on of a compression load applied to the concrete and a tension load applied to the insert. Release Line is a 12 mm hollow braided polyethylene cord of sucientlengthtoreachtheground. WorkingLoadLimitis5tonnewithaminimumsafetyfactorof5.
Minimum Insert Distances
Warning! Inserts must also be properly located in rela on to the centre of gravity of the panel. This work should be performed underthedirec onofaprofessionalengineer.
the resis ng concrete shear cone and thus reduces the inserts working load limit. During placement of concrete, For safe use of the Ground ReleaseII System, it is necessary displacementofinsertsmustbeavoided. for the inserts to be posi oned so that the arrows on the direc onal label point to the top/bo om of the panel. You Inserts must be properly embedded in sound concrete and may also posi on direc onal arrows so they are parallel to shall be properly wired in place so that the ver cal axis of theinsertisperpendiculartotheli ingsurface. thever calsidesofthepanel. Inserts must be properly located in rela on to edges, Donot weld to the ground release anchor as weldingcauses corners, openings and ledgers and at such a distances to embi ermentandcanresultinaprematurefailure. permit the development of a full concrete shear cone. These minimum distances are shown in the illustra ons above. Embedment of inserts closer to anedge on concrete than the minimums shown may reduce the eec ve area of
SafetyNotes
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HowtousetheGroundReleaseIISystem
DoNotUseForEdgeLi ing DoNotUseThisSystemOnTopSurface,Seeded,ExposedAggregate19mmorLarger
Precheckallinsertholeswithhardwarepriortoerec ondate,followinginstruc onsteps2,3and4,sothatduring l ng properhardwareac onisassured.

Place plas c recess plug with arrow poin ng to top or bo om of panel with two legs of insert against the ver cal reinforcement. Wire e those legs of insert to rebar. Place 12 mm x 450 mm long rebar diagonally, tying to horizontal and ver cal rebars and third leg of insert. Place addi onal rebar supports around insert as shown to prevent ver cal displacement. Please note the addi onal rein forcing bars are for stability only they are not required to develop the working load limitoftheli inganchor.
1.
2.
ThevariouspartsoftheT43R To install the li ing hardware onto the GroundReleaseIILi ingHardware insert, hold the hardware by the bail areshownabove. releasearmandloweritontotheheadofthe insert.Checktomakecertainthattherelease armpointstothetopofthepanel. As the panel is li ed, the re lease arm is trapped between the panel and the crane line, which insures that the li ing hardware cannot be prema turely released. Brace and secure intoposi on.
3.
Lower the release arm un l the arm comes into contact with the panel. Lay the release line along side of the panel of the li ing hardware so that the line goes to the bo om of the panel. With the crane lines a ached, the panel isnowreadyforli ing.
4.
5.
The crane line should be slackened slightly to permit the release of the li ing hardware. To release the li ing hardware, apply a single downward force to the release theline.
6.
The li ing hard ware remains in theopenposi onready to be lowered to the ground and a ached to thenextpanel.
7.
WARNING!Thecranelineandbailoftheli inghardwaremustbeturnedinthedirec onofthecableforcesbeforetheli ingopera onbegins.Thecrane linemustnotbeallowedtoapplyasidewardforceonthebail,asthiscondi onisdangerousandcouldleadtoprematurefailureofthehardwareorinsert.
ProperHardwareUsage
Priortoli ingany ltuppanel,applyan ini alloadtothecranelinesmaking certainthatthehardwareisproperly a achedtotheheadoftheT41Ground ReleaseInsertandthatthebailofthe li inghardwareisalignedwiththecrane line.DONOTapplyasidewardloadto thebailoftheli inghardware.
March2012
46
T42DoubleGroundReleaseIISystem
Overthelastfewyearsatrendhasdevelopedtowardstheuseofheavier ltupwallpanelsonmanyprojects.Inaneort to reduce the number of rigging changes required, when these heavier panels are to be erected, Dayton Superior has developedandtestanew,doubleinsertli ingsystemforincreasedli ingcapacity. The new li ing system consists of two T41 Ground Release Inserts, two T43R Ground ReleaseII Li ing hardware units and ourT46GroundReleaseIISpreaderBeamwithtwin5tonneshackles. In order to develop the safe working loads list in the T42 load table, our T41 inserts must be spaced by the panel contractor at 305mm centres. A spacing of less the 305mm greatly reduce the li ing capacity of the system and the use of widerspacingisnotrecommended. A erthe ltuppanelhasbeenli edintoposi onandproperlybraced o,thetwoT43RGroundReleaseIIHardwareUnitsarereleasedfrom thepanelintheverysamemannerusedtoreleaseasingleunit.
DoubleGroundReleaseInsert PanelThickness AnchorLength WorkingLoad (mm) (mm) Limit(tonnes) 125145 95 5.6 150170 120 7.25 175+ 140 8.8
WorkingLoadLimitBasedonconcretestrengthof25MPa FactorofSafety2.5to1
T46GroundReleaseIISpreaderBeamwithTwinShackles
TheT46GroundReleaseIISpreaderBeamissuppliedwithtwo5tonneshacklesrequiredtoa achthespreaderbeamto theT41GroundReleaseInserts.Theuseofthissystemwilleliminatemanyoftheriggingchangesthathavebeenrequired onprojectswithverylargeorextremelyheavypanels. Thelargerholeinthecentreof thespreaderbeamwillaccept themanydierentsizesofli ingshacklesthatthe ltup panelerectormayelecttouse. TheT46SpreaderBeamhasa O 45 O 35 maximumWorkingLoadLimit of10tonnewithafactorof safetybe erthen5to1. O 35
305 410
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47
T52EdgeLi Anchor
TheT52edgeli anchorcomescompletewitha6.3mmroundshearbar.A achtheassembledT 52recessplugandanchortotheformworkinitspredeterminedloca onwiththetwohooksofthe shearbarinthedownposi on.Alwaysinstalltheedgeli unitbelowtheperimeterbarofthepanel asshowninthediagram.Usecommonnailsintheupperthreetabsoftherecessplug.Providebar supportsaroundtheanchorasshowntopreventdisplacementduring thecas ngprocess. Perimetermustextendatleast500mmtoeithersideoftheanchor, andmustinstalledhardagainstanchorsha andvoidformer. The5tonneedgeli ercomeswitha5tonnex240mmli inganchor. The2.5tonneedgeli ercomeswith2.5tx170mmli inganchor.In panelslessthen125mmthicktheroundshearbarthatcomeswiththe 2.5tP52edgeli anchorshouldberemovedcompletelyandaP59 Shearbarmustbeinstalledinitsplace. EithertheP50SLLi ingClutchortheP51Li ingEyecanbeusedto edgeli panelsintoposi on. DONOTusetheT43RGroundReleaseClutchforedgeli ingpanels.
P59ShearBar
Togainextraloadinshear,aP59Shearcanbeaddedabovetheanchor.Asthediagrambelowshows,installtheP59 shearbaragainstthe6.3mmroundbar.PleasenotethattheP59shearbarhasnoimpactontensionloads.
P - 59 Shear Bar Dimensions Anchor Size 1.3 tonne 2.5 tonne 5 tonne 10 tonne A 180 mm 230 mm 254 mm 305 mm B 127 mm 180 mm 229 mm 254 mm C 64 mm 75 mm 95 mm 97mm R 25 mm 37 mm 44 mm 57 mm Rebar Size R10 N12 N16 N20
Anchor Size 1.3 tonne
Anchor Length 120
Panel Thickness 95 100 125 150 150 175
Shear Without P-59 With P-59 Shear Bar Shear Bar N/A N/A 1.5 1.7 2 2.2 0.8 1.2 1.8 2 2.2 2.5
Tension 1.05 1.4 1.9 2.25 3.2 4
2.5 tonne
170
5 Tonne
240
WorkingLoadLimitsRepresentafactorofsafetyof2.5to1. Concretestrength25MPa MinimumCornerDistance:3xAnchorLength;MinimumSpacing:6xAnchorLength
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48
F43StandardFerruleInserts
Designedforheavydutyanchoring,F43Ferruleinsertsarecastinanchors,availableinbothroundandhex,nishesin cludezincplate,galvanizedandalsoavailableinstainlesssteel.StandardFerrulesrequiresanN12x300mmrebartobe installedthroughthecrossholetoobtainthefullworkingload.

StandardFerrulewithN12x300CrossBar FerruleSize OD(mm) M12x75 M12x96 M16x75 M16x96 M20x75 M20x96 M24x100 28 28 28 28 28 28 37 L(mm) 75 96 75 96 75 96 100 H(mm) 15 15 15 15 15 15 15 TL(mm) 35 40 35 40 35 40 40 RebarSize N12x300 N12x300 N12x300 N12x300 N12x300 N12x300 N12x300 UltimateTensile Load*(kN) 24.2 29.3 32.5 45.7 32.5 45.7 45.7
F46DoubleEndedFerrules
DoubleendedFerrulesaretheidealsolu onwhenxingisrequiredonbothsideofthepanel.Doubleendferrulesrequires anN12x300mmrebartobeinstalledthroughthecrossholetoobtainthefullworkingload.

Double Ended Ferrules With N12 x 300 Cross Bar Ferrule OD (mm) Size M16 x 140 28 M20 x 140 M16 x 170 28 M20 x 170 L (mm) 140 170 H (mm) 15 15 TL (mm) 40 40 A (mm) 70 85 Rebar Size N12 x 300 N12 x 300 Ultimate Tensile Load* (kN) 30 30
*(Fc=0.6;Fs=0.8Ul mate)ConcreteCompressivestrength:30MPa Minimumedgedistance:300mm,MinimumSpacing:600mm Boltshearcapacityandconcretestrengthwilldetermineshearcapacity. Boltcapacitymaybelowerthanferruleorconcretecapacity. Loadrepresentsul mateloadateachendoftheferrule.
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F44StarFerrule
Also designed for heavy duty anchoring, F44 Star Ferrule inserts are castin anchors available in zinc plate nished or stainless steel. Star Ferrules do not require a cross bar to be installed to obtain the full working load. Howeveracrossholeisprovidedtoallowa300mmlongbartobeinstalledifrequiredforduc lityperformance.
*(Fc=0.6;Fs=0.8Ul mate)ConcreteCompressivestrength:30MPa Minimumedgedistance:300mm,MinimumSpacing:600mm Boltshearcapacityandconcretestrengthwilldetermineshearcapacity. Boltcapacitymaybelowerthanferruleorconcretecapacity. Loadwithoutcrossbar. Allferrulesstockedinhotdippedgalvanisednish. Grade316availableforM12x55,M16x85,M20x85.
FerrulesusedforTemporaryBracing
AS3850usespermissiblestressdesignforthecalcula onofbraceforcesintemporarilybraced ltupandprecastpanels. Thisstandarddictatesthatcastinbracexingshaveafactorofsafetyof2.5to1.
Ferrules For Temporary Bracing Ferrule Size M20 x 96 Standard Ferrule M20 x 85 Star Ferrule Coil Ferrule OD (mm) 28 28 28 L (mm) 96 96 96 H (mm) 15 15 15 TL (mm) 40 40 40 Rebar Size N12 x 300 Not Required N12 x 300 Working Load Limit Tension (kN)*** 27 27 27
***CoilferruleorM20ferrulesusedfortemporarypanelbracing.(FOS2.5:1) ConcreteCompressiveStrength:25MPa Minimumedgedistancea:300mm,MinimumSpacing:600mm Boltshearcapacityandconcretestrengthwilldetermineshearcapacity. Boltcapacitymaybelowerthanferruleorconcretecapacity.
March2012
50
F47TBCoupler
Tilt Lift Equipment's TB coupler is available in 3 sizes to suit N12, N16 and N20 Threaded Bar It is designed as an in-line full strength connector for 2 lengths of the reinforcing Threaded Bar screwed in with minimal effort to achieve the full breaking strength of the reinforcing bar. NB: The coupler will not fail!
100 65
27 23
F47TBCouplers
BarSize ProductCode MinimumThread EngagementLength(mm) 45 55 70 Mass(kg)
N12 Threaded Bar Coupler (F47TB12)

120 24
N12 N16 N20
F47TB12 F47TB16 F47TB20
0.23 0.38 0.68
N16 Threaded Bar Coupler (F47TB16)
35.5 30
150 28
N20 Threaded Bar Coupler (F47TB20) F47 Threaded Bar couplers will develop the full breaking strength of the bar
40.4 35
CharacteristicTBbarcapacities BarSize N12 N16 N20 fy(MPa) 500 500 500 Fy(kN) 56 100 157 Fu(kN) 61 108 169
Installation: Screw in both lengths of Threaded Bar by hand until they stop, tighten both lengths of bar using a 300mm wrench. Ensure both ends have been installed with the minimum thread engagement length.
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51
F54ThreadedBarStarFerrule
Tilt-Lift Equipment's threaded bar Star Ferrules are currently available in 2 sizes to suit 12mm and 16mm Threaded Reinforcing Bar. Ideally suited for starter bar connections to floor slabs and mezzanine floors. Can easily be installed in the near face, far face and side of tilt-up and precast concrete panels. No additional cross bar required to develop this ferrules working load limit.
Description N12 x 86 Threaded Bar Star N16 x 110 Threaded Bar Star
Reinforcing Bar Size N12
Overall Length (L) mm 86
Effective Min Thread EnBase Width Part Depth (he) gagement Length mm Number mm (mm)* 84 55 F541286 50
N16
110
108
55
F541611 0
80
*Reinforcing bar must be fully installed until it stops and tightened into position with a 300mm wrench.
March2012
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55
Tensile Strength Calculations

Reduced characteristic ultimate concrete tensile capacity
Ferrule Type N12 x 86 N16 x 110
Tensile Capacity Nu,c 33.1 55.4
c=0.6; fc=32 MPa, minimum edge distance 3 x effective depth minimum spacing 6 x effective depth
Influence of Concrete Strength in Tension (fc,n)
f'c (MPa) Fc,n
15 0.68
20 0.79
25 0.88
30 0.97
32 1
35 1.05
40 1.12
Influence of Edge Distance in Tension (fe,n) Edge Distance, e (mm) 65 70 80 85 90 100 121 125 150 166 N12x86 0.66 0.69 0.74 0.77 0.80 0.86 1.00 N16x110
e
0.66 0.68 0.72 0.81 0.83 0.95 1.00
Influence of Spacing in Tension (Overlapping 1 Anchor) (fse,n)1 Spacing, a (mm) 80 90 100 125 150 175 200 225 250 275 300 325 N12x86 0.66 0.69 0.71 0.76 0.81 0.86 0.91 0.96 1.00 N16x110
0.66 0.69 0.73 0.77 0.81 0.85 0.89 0.93 0.97 1.00
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53
Influence of Spacing in Tension (Overlapping 2 Ferrules, one on each side) (fsi,n)1 Spacing, a N12x86 N16x110 (mm) 80 0.33 90 0.37 a a 100 0.41 0.31 125 0.51 0.39 150 0.62 0.47 175 0.72 0.55 200 0.82 0.62 225 0.93 0.70 250 1.00 0.78 275 0.86 300 0.93 325 1.00 Designed Reduced ultimate tensile capacity:
Nn=Nu,c * fc,n * fe,n* (fse,n or fsi,n)
1. For ferrules in a row loads must be evenly distributed along all ferrules.
March2012
54
AppendixA J6SureLi BondBreaker TechDataSheet&MSDS J6WBSureLi WaterBasedBondBreaker TechDataSheet&MSDS
March2012
55
Sure Lift (J-6)

Premium Bond Breaker
Technical Data Sheet

First Bondbreaker Coat The casting bed should be free of all foreign material, salts, laitance and the (J-6) protected, while drying, from all contaminants or particulate matter (i.e., dust, dirt, etc.). Just prior to placing the reinforcing steel, and within two weeks of pouring the panels, spray apply the first bondbreaker application of (J-6) at 9.8m2/L to the point of rejection. Specific site conditions may dictate coverage rates other than the normal recommended coverage rates. Adjust the actual applied rates accordingly. Second Bondbreaker Coat Wait until first coat dries, approximately 2 hours depending on temperature and humidity, and apply a second coat right angles to the previous coat. Coverage for the second coat will typically be 13.5-17.2 m2/L. If light or white spots appear within 10-40 minutes after spraying, those areas are extra porous and should be fogged with water followed by a reapplication of the (J-6) 13.5-17.2 m2/L. Specific site conditions may dictate coverage rates other than the normal recommended coverage rates. Adjust the actual applied rates accordingly. The number of bondbreaker coats and coverage rates necessary to achieve a complete uniform coverage is highly dependent on the concrete casting slab mix design as well as its inherent porosity, finishing techniques, and other related site specific ambient conditions. Adequate bondbreaker application is in large part dependent upon development of a uniform soap like feel of the bondbreaker treated surface as well as beading of water. Bondbreaker can also be checked by rolling up a small ball like amount under thumb pressure. Extremely porous or rough casting slabs will necessitate successive additional coats of bondbreaker to achieve a consistent uniform membrane of the correct coverage rate and membrane thickness. Extremely porous or otherwise absorptive slabs can also be fogged with water to a saturated surface dry (SSD) condition prior to application of bondbreaker. Bondbreaker Test To verify the integrity of the bondbreaker coat, sprinkle water on the casting bed. (Water should bead up as on a freshly waxed automobile). The applied, dried material should have a soap like feel, uniformly over the substrate. The application should appear uniform and continuous, with light areas requiring re-application. Failure to verify proper uniform application and coverage rates can result in panel sticking. Testing must be performed over a large enough surface area in an adequate testing frequency to provide accurate and meaningful results.
Product description Sure-Lift (J-6) is a reactive and membrane forming premium bond breaker for tilt-up construction. Sure-Lift is a special formula of polymers and propriety ingredients designed to provide clean easy lifting of tilt panels. J-6 has a fugitive dye for ease of visual inspection during application. Use J-6 is designed to allow for easy lifting of tilt wall panels from a properly designed, finished and cured concrete casting beds. Benefits Chemically Reactive Good resistance to rain and weather Panels lift cleanly Minimal panel residue Resists construction foot traffic NOTE: Prior to application, read and follow all current (verify literature is current) literature instructions, limitations and precautions in this data sheet, on the MSDS and on the label of the container prior to use. The instructions provided by this technical data sheet to general average site conditions such as concrete mix designs, finishing techniques, and site ambient conditions. Test applications should always be made by the end user prior to overall use of the bondbreaker. This is at a minimum necessary to verify that the amounts of bondbreaker purchased and anticipated to be applied is sufficient to result in the correct application coverage rates and end performance of the product based upon the specific site conditions. The concrete casting slab, waste slabs and tilt wall panels must be properly designed, finished and cured in accordance with industry standards and guidelines. Spray Equipment The (J-6) Bondbreaker must be applied by a high quality low-pressure pump-up type sprayer such as manufactured by Chapin or others. The tip size must be able to produce a well atomized spray pattern. The sprayer must be kept under sufficient pressure to correctly atomize the (J-6) without streaming, tailing, or spitting. A 1.9 litre/minute tip is generally recommended for most applications. The use of an improper sprayer, a dirty sprayer, lower than adequate pressures or wrong tip can result in an uneven application, and either over or under application.
12February2008
ContactyournearestTiltLiftEquipmentbranchforthelatestTechnicalandMSDSsheets 2ArnoldSt,Cheltenham,Vic3192. Phone:0395830115Fax:0395832112www.tiltlift.com.au ForCommercial/IndustrialUseOnly
Page1of3
Sure Lift (J-6)


Storage The (J-6) should be stored in a tightly secured original factory container. Store in the horizontal position to prevent moisture accumulation on the drum head. Keep from freezing. Limitations Avoid contamination by storing containers in clean, dry area and keeping lids tightly sealed. The shelf life of (J6) is 12 months when properly stored. Do not spray on reinforcing steel. Not recommended when concrete mix designs using fly ash or other pozzolonic materials without first contacting the Technical Services Dept. for specific recommendations. Fly ash can result in slower concrete strength development. Failure to observe specific application rates and procedures may lead to sticking panels. Not recommended for application to broom finished or otherwise rough, porous or weak unsound concrete. Do not apply in rain or if rain is forecast within 12 hours of the application. Casting slab surfaces exposed to rain may require reapplication of the bondbreaker at a coverage rate at 13.5-17.2 m2/l. Do not apply below 40F (4C) or when ambient temperatures are expected to fall below 40F (4C) within 12 hours. Not recommended for application to casting slab concrete that has been cured with curing blankets or plastic coverings without first removing the salts from the concretes surface before application of the bondbreaker. Surface salts can result in surface defects. Application in two thin coats rather than one thick coat will reduce the dry time. Properly applied, casting beds and tilt panels can normally be coated or sealed after appropriate cleaning and or surface preparation of the surfaces. The manufacture of the coating, paint, sealer, adhesive or other subsequent treatments should be consulted for specific substrate cleaning and preparation requirements and instructions prior to painting. Over application can lead to excessive transfer to the panels and potentially cause problems with subsequent paint adhesion. A mock up test panel and casting surface of any subsequent application of paint, coatings, sealers, hardeners or other membrane forming treatments should
It is entirely the contractors responsibility to verify that the bondbreaker has been evenly and uniformly applied at the recommended application/coverage rates given the various concrete mix design, densities, finishes, and porosity conditions on each project Hot Weather Procedures In hot weather, the casting slab must be flooded with water to reduce its porosity and cool it down prior to the first bond breaker application of (J-6). Thoroughly saturate the slab with water, and then squeegee off the excess, removing all the free standing water from the surface, then immediately proceed with applying the first application of the (J-6). Delaying the application of the bondbreaker after wetting of the slab will result in over penetration and lessen bondbreaker effectiveness and panel sticking may result. Prior to concrete placement wet down the casting slab with cool water; excessive water should be blown out immediately prior to the concrete placement. Take care when placing concrete to avoid abrading or scouring the bond breaker on the casting bed as braded or scoured spots or areas may result in stuck panels. Discharge the concrete into previously placed fresh concrete. Drying Time Approximately 2 hours at 21C. Cooler temperatures, higher humidity and thicker bondbreaker coats will extend the dry time. Clean Up Tools and Equipment Use: Mineral Spirits, Naphtha, Xylol Estimated Coverage 2 First Coat 9.8 m /l Second Coat 13.5 17.2 m2/l The above recommended coverage rates are averages based on average site and concrete conditions. Complete and uniform coverage of the casting slab varies considerably with variations in the placing, curing, concrete mix design, density, finishing, and site specific ambient conditions. It is not possible for the recommendations provided by this data sheet to accommodate and account for all variables associated with the coverage rate and application of the bondbreaker. It is the contractors responsibility to verify that the applied coverage rates and overall application of the bondbreaker is commensurate with the specific site variables and conditions. Packaging 208 L drums and 20 L pails.
12February2008
Page2of3
Sure Lift (J-6)


WARRANTY Tilt-Lift Equipment (Tilt-Lift) warrants for 12 months from the date of manufacture or for the duration of the published product shelf life, whichever is less, that at the time of shipment by Tilt-Lift, the product is free of manufacturing defects and conforms to Tilt-Lifts product properties in force on the date of acceptance by Tilt-Lift of the order. Tilt-Lift shall only be liable under this warranty if the product has been applied, used, and stored in accordance with TiltLifts instructions, especially surface preparation and installation, in force on the date of acceptance by Tilt-Lift of the order. The purchaser must examine the product when received and promptly notify Tilt-Lift in writing of any non-conformity before the product is used and no later than 30 days after such non-conformity is first discovered. If Tilt-Lift, in its sole discretion, determines that the product breached the above warranty, it will, in its sole discretion, replace the non-conforming product, refund the purchase price or issue a credit in the amount of the purchase price. This is the sole and exclusive remedy for breach of this warranty. Only a Tilt-Lift officer is authorized to modify this warranty. The information in this data sheet supersedes all other sales information received by the customer during the sales process. THE FOREGOING WARRANTY SHALL BE EXCLUSIVE AND IN LIEU OFANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER WARRANTIES OTHERWSE ARISING BY OPERATION OF LAW, COURSE OF DEALING, CUSTOM, TRADE OR OTHERWISE. LIMITATION OF LIABILITY Tilt-Lift shall not be liable in contractor in tort (including, without limitation, negligence, strict liability or otherwise) for loss of sales, revenues or profits; cost of capital or funds; business interruption or cost of downtime, loss of use, damage to or loss of use of other property (real or personal); failure to realise expected savings; frustration of economic or business expectations; claims by third parties, or economic losses of any kind; or for any special, incidental, indirect, consequential, punitive or exemplary damages arising in any way out of the performance of, or failure to perform, its obligations under any contract for sale of product, even if Tilt-Lift could foresee or has been advised of the possibility of such damages. The Parties expressly agree that these limitations on damages are allocations of risk constituting, in part, the consideration for this contract, and also that such limitations shall survive the determination of any court of competent jurisdiction that any remedy provided in these terms or available at law fails of its essential purpose.
always be applied and tested to verify proper coating adhesion and adequate cleaning and surface preparation of the tilt panels. Improper concrete mix designs, overly porous or weak casting slab concrete, failure to properly finish and/or cure the concrete and/or uneven or improper application and insufficient mixing of the bondbreaker can lead to panel sticking. Precautions Harmful if swallowed. DO NOT induce vomiting. If conscious, wash out mouth with water. If swallowed contact a doctor or the Poisons Information Centre immediately (Australia 13 1126; New Zealand 03 4747000) and show container, label or MSDS. Avoid contact with skin or eyes, wear protective clothing. If eye contact occurs, hold eyelids apart and flush the eye continuously with running water, continue flushing until advised to stop by the Poisons Information Centre or a doctor or for at least 15 minutes. See Material Safety Data Sheet for more detailed information. TECHNICAL SERVICES: Call the technical staff for assistance at: 03 9583 0115 or Fax: 03 9583 9293

12February2008
Page3of3
TILT-LIFT SURE-LIFT WITH DYE J6D

Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 1 of 8
Section 1 - CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

PRODUCT NAME TILT-LIFT SURE-LIFT WITH DYE J6D PROPER SHIPPING NAME PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S.(contains Stoddard Solvent) PRODUCT USE Used according to manufacturer's directions. SUPPLIER Company: Tilt- Lift Equipment Pty Ltd Address: Unit 4, 24- 27 Olive Grove KEYSBOROUGH VIC, 3173 Australia Telephone: +61 3 99887701 Emergency Tel: +1800 039 008 (24hr) Fax: +61 3 97691039
Section 2 - HAZARDS IDENTIFICATION

STATEMENT OF HAZARDOUS NATURE HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to the Criteria of NOHSC, and the ADG Code.
RISK Risk Codes R10 R51/53 R65 R66 SAFETY Safety Codes S23 S24 S25 S36 S37 S39 S51 S09 S29 S401 S07 S35 S13 S26 S46 S57 S61 S60
Risk Phrases Flammable. Toxic to aquatic organisms, may cause long- term adverse effects in the aquatic environment. HARMFUL- May cause lung damage if swallowed. Repeated exposure may cause skin dryness and cracking. Safety Phrases Do not breathe gas/fumes/vapour/spray. Avoid contact with skin. Avoid contact with eyes. Wear suitable protective clothing. Wear suitable gloves. Wear eye/face protection. Use only in well ventilated areas. Keep container in a well ventilated place. Do not empty into drains. To clean the floor and all objects contaminated by this material, use water and detergent. Keep container tightly closed. This material and its container must be disposed of in a safe way. Keep away from food, drink and animal feeding stuffs. In case of contact with eyes, rinse with plenty of water and contact Doctor or Poisons Information Centre. If swallowed, IMMEDIATELY contact Doctor or Poisons Information Centre. (show this container or label). Use appropriate container to avoid environmental contamination. Avoid release to the environment. Refer to special instructions/Safety data sheets. This material and its container must be disposed of as hazardous waste.
continued...

Section 3 - COMPOSITION / INFORMATION ON INGREDIENTS

NAME Stoddard Solvent naphtha petroleum, light aromatic solvent CAS RN 8052-41-3. 64742-95-6. % 50-75 10-25
Section 4 - FIRST AID MEASURES

SWALLOWED If swallowed do NOT induce vomiting. If vomiting occurs, lean patient forward or place on left side (head-down position, if possible) to maintain open airway and prevent aspiration. Observe the patient carefully. Never give liquid to a person showing signs of being sleepy or with reduced awareness; i.e. becoming unconscious. Avoid giving milk or oils. Avoid giving alcohol. If spontaneous vomiting appears imminent or occurs, hold patient's head down, lower than their hips to help avoid possible aspiration of vomitus. EYE If this product comes in contact with the eyes: Wash out immediately with fresh running water. Ensure complete irrigation of the eye by keeping eyelids apart and away from eye and moving the eyelids by occasionally lifting the upper and lower lids. Seek medical attention without delay; if pain persists or recurs seek medical attention. Removal of contact lenses after an eye injury should only be undertaken by skilled personnel. SKIN If skin contact occurs: Immediately remove all contaminated clothing, including footwear. Flush skin and hair with running water (and soap if available). Seek medical attention in event of irritation. INHALED If fumes or combustion products are inhaled remove from contaminated area. Lay patient down. Keep warm and rested. Prostheses such as false teeth, which may block airway, should be removed, where possible, prior to initiating first aid procedures. Apply artificial respiration if not breathing, preferably with a demand valve resuscitator, bag-valve mask device, or pocket mask as trained. Perform CPR if necessary. NOTES TO PHYSICIAN For acute or short term repeated exposures to petroleum distillates or related hydrocarbons: Primary threat to life, from pure petroleum distillate ingestion and/or inhalation, is respiratory failure. Patients should be quickly evaluated for signs of respiratory distress (e.g. cyanosis, tachypnoea, intercostal retraction, obtundation) and given oxygen. Patients with inadequate tidal volumes or poor arterial blood gases (pO2 50 mm Hg) should be intubated. Arrhythmias complicate some hydrocarbon ingestion and/or inhalation and electrocardiographic evidence of myocardial injury has been reported; intravenous lines and cardiac monitors should be established in obviously symptomatic patients. The lungs excrete inhaled solvents, so that hyperventilation improves clearance. A chest x-ray should be taken immediately after stabilisation of breathing and circulation to document aspiration and detect the presence of pneumothorax. Any material aspirated during vomiting may produce lung injury. Therefore emesis should not be induced mechanically or pharmacologically.
Section 5 - FIRE FIGHTING MEASURES

EXTINGUISHING MEDIA Foam. Dry chemical powder. BCF (where regulations permit). Carbon dioxide. FIRE FIGHTING Alert Fire Brigade and tell them location and nature of hazard. May be violently or explosively reactive.
continued...

Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 3 of 8 Section 5 - FIRE FIGHTING MEASURES
Wear breathing apparatus plus protective gloves. Prevent, by any means available, spillage from entering drains or water course. FIRE/EXPLOSION HAZARD Liquid and vapour are flammable. Moderate fire hazard when exposed to heat or flame. Vapour forms an explosive mixture with air. Moderate explosion hazard when exposed to heat or flame. Combustion products include: carbon monoxide (CO), carbon dioxide (CO2), other pyrolysis products typical of burning organic material. Contains low boiling substance: Closed containers may rupture due to pressure buildup under fire conditions. FIRE INCOMPATIBILITY Avoid contamination with oxidising agents i.e. nitrates, oxidising acids, chlorine bleaches, pool chlorine etc. as ignition may result. HAZCHEM 3Y
Section 6 - ACCIDENTAL RELEASE MEASURES

MINOR SPILLS Remove all ignition sources. Clean up all spills immediately. Avoid breathing vapours and contact with skin and eyes. Control personal contact by using protective equipment. MAJOR SPILLS Clear area of personnel and move upwind. Alert Fire Brigade and tell them location and nature of hazard. May be violently or explosively reactive. Wear breathing apparatus plus protective gloves. Personal Protective Equipment advice is contained in Section 8 of the MSDS.
Section 7 - HANDLING AND STORAGE

PROCEDURE FOR HANDLING Containers, even those that have been emptied, may contain explosive vapours. Do NOT cut, drill, grind, weld or perform similar operations on or near containers. Contains low boiling substance: Storage in sealed containers may result in pressure buildup causing violent rupture of containers not rated appropriately. Check for bulging containers. Vent periodically Always release caps or seals slowly to ensure slow dissipation of vapours. DO NOT allow clothing wet with material to stay in contact with skin. Electrostatic discharge may be generated during pumping - this may result in fire. Ensure electrical continuity by bonding and grounding (earthing) all equipment. Restrict line velocity during pumping in order to avoid generation of electrostatic discharge (<=1 m/sec until fill pipe submerged to twice its diameter, then <= 7 m/sec). Avoid splash filling. Avoid all personal contact, including inhalation. Wear protective clothing when risk of overexposure occurs. Use in a well-ventilated area. Prevent concentration in hollows and sumps. SUITABLE CONTAINER Packing as supplied by manufacturer. Plastic containers may only be used if approved for flammable liquid. Check that containers are clearly labelled and free from leaks. For low viscosity materials (i) : Drums and jerry cans must be of the non-removable head type. (ii) : Where a can is to be used as an inner package, the can must have a screwed enclosure. For materials with a viscosity of at least 2680 cSt. (23 deg. C) For manufactured product having a viscosity of at least 250 cSt. (23 deg. C) Manufactured product that requires stirring before use and having a viscosity of at least 20 cSt (25 deg. C).
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Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 4 of 8 Section 7 - HANDLING AND STORAGE
STORAGE INCOMPATIBILITY Avoid reaction with oxidising agents. STORAGE REQUIREMENTS Store in original containers in approved flammable liquid storage area. Store away from incompatible materials in a cool, dry, well-ventilated area. DO NOT store in pits, depressions, basements or areas where vapours may be trapped. No smoking, naked lights, heat or ignition sources.
Section 8 - EXPOSURE CONTROLS / PERSONAL PROTECTION

EXPOSURE CONTROLS
MATERIAL DATA NAPHTHA PETROLEUM, LIGHT AROMATIC SOLVENT: STODDARD SOLVENT: TILT-LIFT SURE-LIFT WITH DYE J6D: Sensory irritants are chemicals that produce temporary and undesirable side-effects on the eyes, nose or throat. Historically occupational exposure standards for these irritants have been based on observation of workers' responses to various airborne concentrations. NAPHTHA PETROLEUM, LIGHT AROMATIC SOLVENT: STODDARD SOLVENT: TILT-LIFT SURE-LIFT WITH DYE J6D: Odour threshold: 0.25 ppm. The TLV-TWA is protective against ocular and upper respiratory tract irritation and is recommended for bulk handling of gasoline based on calculations of hydrocarbon content of gasoline vapour. STODDARD SOLVENT: TILT-LIFT SURE-LIFT WITH DYE J6D: For white spirit: Low and high odour thresholds of 5.25 and 157.5 mg/m3, respectively, were considered to provide a rather useful index of odour as a warning property. The TLV-TWA is calculated from data on the toxicities of the major ingredients and is intended to minimise the potential for irritative and narcotic effects, polyneuropathy and kidney damage produced by vapours.<</>. NAPHTHA PETROLEUM, LIGHT AROMATIC SOLVENT: REL TWA: 25-100 ppm*, 125 mg/m3* CEL TWA: 50 ppm, 125 mg/m3 [Various Manufacturers]
PERSONAL PROTECTION RESPIRATOR Type A Filter of sufficient capacity. (AS/NZS 1716 & 1715, EN 143:2000 & 149:2001, ANSI Z88 or national equivalent) EYE Safety glasses with side shields. Chemical goggles. Contact lenses may pose a special hazard; soft contact lenses may absorb and concentrate irritants. A written policy document, describing the wearing of lens or restrictions on use, should be created for each workplace or task. This should include a review of lens absorption and adsorption for the class of chemicals in use and an account of injury experience. Medical and first-aid personnel should be trained in their removal and suitable equipment should be readily available. In the event of chemical exposure, begin eye irrigation immediately and remove contact lens as soon as practicable. Lens should be removed at the first signs of eye redness or irritation - lens should be removed in a clean environment only after workers have washed hands thoroughly. [CDC NIOSH Current Intelligence Bulletin 59], [AS/NZS 1336 or national equivalent]. HANDS/FEET Wear chemical protective gloves, eg. PVC. Wear safety footwear or safety gumboots, eg. Rubber. Suitability and durability of glove type is dependent on usage. Important factors in the selection of gloves include: frequency and duration of contact, chemical resistance of glove material, glove thickness and dexterity.
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Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 5 of 8 Section 8 - EXPOSURE CONTROLS / PERSONAL PROTECTION
OTHER Overalls. PVC Apron. PVC protective suit may be required if exposure severe. Eyewash unit. Some plastic personal protective equipment (PPE) (e.g. gloves, aprons, overshoes) are not recommended as they may produce static electricity. For large scale or continuous use wear tight-weave non-static clothing (no metallic fasteners, cuffs or pockets), non sparking safety footwear. ENGINEERING CONTROLS Engineering controls are used to remove a hazard or place a barrier between the worker and the hazard. Well-designed engineering controls can be highly effective in protecting workers and will typically be independent of worker interactions to provide this high level of protection. The basic types of engineering controls are: Process controls which involve changing the way a job activity or process is done to reduce the risk. Enclosure and/or isolation of emission source which keeps a selected hazard "physically" away from the worker and ventilation that strategically "adds" and "removes" air in the work environment.
Section 9 - PHYSICAL AND CHEMICAL PROPERTIES

APPEARANCE Flammable liquid with a characteristic odour; does not mix with water. PHYSICAL PROPERTIES Liquid. Does not mix with water. Floats on water. State Melting Range ( C) Boiling Range ( C) Flash Point ( C) Decomposition Temp ( C) Autoignition Temp ( C) Upper Explosive Limit (%) Lower Explosive Limit (%) Volatile Component (%vol) Liquid Not Available 162 40 Not Available 230 7.5 0.7 Not Available Molecular Weight Viscosity Solubility in water (g/L) pH (1% solution) pH (as supplied) Vapour Pressure (kPa) Specific Gravity (water=1) Relative Vapour Density (air=1) Evaporation Rate Not Applicable Not Available Immiscible Not Available Not A vailable Not Availa ble 0.77 Not Available Not Available
Section 10 - STABILITY AND REACTIVITY

CONDITIONS CONTRIBUTING TO INSTABILITY Presence of incompatible materials. Product is considered stable. Hazardous polymerisation will not occur. For incompatible materials - refer to Section 7 - Handling and Storage.
Section 11 - TOXICOLOGICAL INFORMATION

POTENTIAL HEALTH EFFECTS ACUTE HEALTH EFFECTS SWALLOWED Swallowing of the liquid may cause aspiration into the lungs with the risk of chemical pneumonitis; serious consequences may result. (ICSC13733). Accidental ingestion of the material may be damaging to the health of the individual. Ingestion of petroleum hydrocarbons can irritate the pharynx, oesophagus, stomach and small intestine, and cause swellings and ulcers of the mucous. Symptoms include a burning mouth and throat; larger amounts can cause nausea and vomiting, narcosis, weakness, dizziness, slow and shallow breathing, abdominal swelling, unconsciousness and convulsions. Damage to the heart muscle can produce heart beat irregularities, ventricular fibrillation (fatal) and ECG changes. The central nervous system can be depressed. Light species can cause a sharp tingling of the tongue and cause loss of sensation there. Aspiration can cause cough, gagging, pneumonia with swelling and bleeding.
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Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 6 of 8 Section 11 - TOXICOLOGICAL INFORMATION
EYE There is some evidence to suggest that this material can cause eye irritation and damage in some persons. Direct eye contact with petroleum hydrocarbons can be painful, and the corneal epithelium may be temporarily damaged. Aromatic species can cause irritation and excessive tear secretion. The vapour when concentrated has pronounced eye irritation effects and this gives some warning of high vapour concentrations. If eye irritation occurs seek to reduce exposure with available control measures, or evacuate area. SKIN Repeated exposure may cause skin cracking, flaking or drying following normal handling and use. The material may accentuate any pre-existing dermatitis condition. Aromatic hydrocarbons may produce sensitivity and redness of the skin. They are not likely to be absorbed into the body through the skin but branched species are more likely to. There is some evidence to suggest that this material can cause inflammation of the skin on contact in some persons. Entry into the blood-stream, through, for example, cuts, abrasions or lesions, may produce systemic injury with harmful effects. Examine the skin prior to the use of the material and ensure that any external damage is suitably protected. INHALED Inhaling high concentrations of mixed hydrocarbons can cause narcosis, with nausea, vomiting and lightheadedness. Low molecular weight (C2-C12) hydrocarbons can irritate mucous membranes and cause incoordination, giddiness, nausea, vertigo, confusion, headache, appetite loss, drowsiness, tremors and stupor. Massive exposures can lead to severe central nervous system depression, deep coma and death. Convulsions can occur due to brain irritation and/or lack of oxygen. Permanent scarring may occur, with epileptic seizures and brain bleeds occurring months after exposure. Respiratory system effects include inflammation of the lungs with oedema and bleeding. Lighter species mainly cause kidney and nerve damage; the heavier paraffins and olefins are especially irritant to the respiratory system. Alkenes produce pulmonary oedema at high concentrations. Liquid paraffins may produce sensation loss and depressant actions leading to weakness, dizziness, slow and shallow respiration, unconsciousness, convulsions and death. C5-7 paraffins may also produce multiple nerve damage. Aromatic hydrocarbons accumulate in lipid rich tissues (typically the brain, spinal cord and peripheral nerves) and may produce functional impairment manifested by nonspecific symptoms such as nausea, weakness, fatigue, vertigo; severe exposures may produce inebriation or unconsciousness. Many of the petroleum hydrocarbons can sensitise the heart and may cause ventricular fibrillation, leading to death. Central nervous system (CNS) depression may include general discomfort, symptoms of giddiness, headache, dizziness, nausea, anaesthetic effects, slowed reaction time, slurred speech and may progress to unconsciousness. Serious poisonings may result in respiratory depression and may be fatal. Inhalation of high concentrations of gas/vapour causes lung irritation with coughing and nausea, central nervous depression with headache and dizziness, slowing of reflexes, fatigue and inco-ordination. Exposure to white spirit may cause nausea and vertigo. Inhalation of vapours or aerosols (mists, fumes), generated by the material during the course of normal handling, may be damaging to the health of the individual. CHRONIC HEALTH EFFECTS Prolonged or repeated skin contact may cause drying with cracking, irritation and possible dermatitis following. Substance accumulation, in the human body, may occur and may cause some concern following repeated or long-term occupational exposure. Constant or exposure over long periods to mixed hydrocarbons may produce stupor with dizziness, weakness and visual disturbance, weight loss and anaemia, and reduced liver and kidney function. Skin exposure may result in drying and cracking and redness of the skin. Chronic exposure to lighter hydrocarbons can cause nerve damage, peripheral neuropathy, bone marrow dysfunction and psychiatric disorders as well as damage the liver and kidneys. Immersion of the hands and forearms in white spirits may quickly result in inflammation of the skin and follicles. Workers exposed to white spirit have reported nausea and vomiting and one worker has been reported to develop aplastic anaemia, bone marrow depression and this person later died from septicaemia. Bone marrow depression may be due to the presence of compounds toxic to it, for example, benzene. Chronic solvent inhalation exposures may result in nervous system impairment and liver and blood changes. [PATTYS]. TOXICITY AND IRRITATION for petroleum: This product contains benzene which is known to cause acute myeloid leukaemia and n-hexane which has been shown to metabolize to compounds which are neuropathic. This product contains toluene. This product contains ethyl benzene and naphthalene from which there is evidence of tumours in rodents Carcinogenicity: Inhalation exposure to mice causes liver tumours, which are not considered relevant to humans.
Section 12 - ECOLOGICAL INFORMATION

Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment. This material and its container must be disposed of as hazardous waste. Avoid release to the environment. Refer to special instructions/ safety data sheets.
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Chemwatch Independent Material Safety Data Sheet Issue Date: 24-Jan-2012 9317SP(cs) CHEMWATCH 29-9857 Version No:2.0 CD 2011/4 Page 7 of 8 Section 12 - ECOLOGICAL INFORMATION Persistence: Air No Data Available No Data Available Bioaccumulation Mobility
Ecotoxicity Ingredient Stoddard Solvent naphtha petroleum, light aromatic solvent
Persistence: Water/Soil No Data Available No Data Available
Section 13 - DISPOSAL CONSIDERATIONS

Legislation addressing waste disposal requirements may differ by country, state and/ or territory. Each user must refer to laws operating in their area. A Hierarchy of Controls seems to be common - the user should investigate: Reduction. DO NOT allow wash water from cleaning or process equipment to enter drains. It may be necessary to collect all wash water for treatment before disposal. In all cases disposal to sewer may be subject to local laws and regulations and these should be considered first. Where in doubt contact the responsible authority. Recycle wherever possible. Consult manufacturer for recycling options or consult local or regional waste management authority for disposal if no suitable treatment or disposal facility can be identified. Dispose of by: burial in a land-fill specifically licenced to accept chemical and / or pharmaceutical wastes or Incineration in a licenced apparatus (after admixture with suitable combustible material). Decontaminate empty containers. Observe all label safeguards until containers are cleaned and destroyed.
Section 14 - TRANSPORTATION INFORMATION

Labels Required: FLAMMABLE LIQUID HAZCHEM: 3Y (ADG7) ADG7: Class or Division: UN No.: Special Provision: Portable Tanks & Bulk Containers Instruction: Packagings & IBCs Packing Instruction: Subsidiary Risk: Packing Group: Limited Quantity: Portable Tanks & Bulk Containers - Special Provision: None Packagings & IBCs Special Packing Provision: Name and Description: PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S. (see 3.2.5 for relevant [AUST.] entries) (contains Stoddard Solvent) Land Transport UNDG: Class or division: 3 Subsidiary risk: UN No.: 1268 UN packing group: Shipping Name:PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S. (contains Stoddard Solvent) Air Transport IATA: ICAO/IATA Class: UN/ID Number: Special provisions: 3 1268 A3 ICAO/IATA Subrisk: Packing Group: 3 1268 223, AU02 T4 None III 5L TP1, TP29 P001, IBC03, LP01
None III
None III
Shipping name:PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S.(contains Stoddard Solvent) Maritime Transport IMDG: IMDG Class: 3 IMDG Subrisk: None UN Number: 1268 Packing Group: III EMS Number: F- E, S- E Special provisions: 223 955 Limited Quantities: 5L Marine Pollutant: Yes Shipping name:PETROLEUM DISTILLATES, N.O.S. or PETROLEUM PRODUCTS, N.O.S.(contains Stoddard Solvent)
continued...

Section 15 - REGULATORY INFORMATION

POISONS SCHEDULE S5 REGULATIONS Regulations for ingredients Stoddard Solvent (CAS: 8052-41-3,64742-47-8) is found on the following regulatory lists;
"Australia Hazardous Substances","Australia Inventory of Chemical Substances (AICS)"
naphtha petroleum, light aromatic solvent (CAS: 64742-95-6) is found on the following regulatory lists;
"Australia Hazardous Substances","Australia Inventory of Chemical Substances (AICS)"
No data for Tilt-Lift Sure-Lift With Dye J6D (CW: 29-9857)
Section 16 - OTHER INFORMATION

INGREDIENTS WITH MULTIPLE CAS NUMBERS Ingredient Name Stoddard Solvent
CAS 8052- 41- 3, 64742- 47- 8
Classification of the preparation and its individual components has drawn on official and authoritative sources as well as independent review by the Chemwatch Classification committee using available literature references. A list of reference resources used to assist the committee may be found at: www.chemwatch.net/references. The (M)SDS is a Hazard Communication tool and should be used to assist in the Risk Assessment. Many factors determine whether the reported Hazards are Risks in the workplace or other settings.
This document is copyright. Apart from any fair dealing for the purposes of private study, research, review or criticism, as permitted under the Copyright Act, no part may be reproduced by any process without written permission from CHEMWATCH. TEL (+61 3) 9572 4700. Issue Date: 24-Jan-2012 Print Date: 24-Jan-2012
This is the end of the MSDS.
Sure Lift Water Based (J-6WB)

Water Based Bond Breaker

recommendedformostapplications.Theuseofanimproper sprayer,adirtysprayer,lowersthanadequatepressureor wrongtipcanresultinanunevenapplication,andeitherover orunderapplication.
Productdescription
SURELIFTJ6WBisaliquid,V.O.C.compliant,waterbased, reactiveandmembraneformingbondbreakerforuseintilt wallconstruction.J6WBisaspecialformulaofpolymersand proprietyingredientsdesignedtoprovideclean,easyliftingof tiltpanels.J6WBhasafugitivedyeforeaseofvisual inspectionduringapplicationandisalsoavailablewithoutthe dyeuponspecialrequest.
APPLICATION
Mixing ThoroughlyagitatetheJ6WBpriortoeachuse.Each bondbreakerdrumwillbesuppliedwithanintegraldrum mixer.Useonlythebuiltindrummixertoachieveproper mixing.Propermixingofthebondbreakerpriortouseis extremelyimportant.Thebondbreakerdrummustbeina verticalpositiontoeffectpropermixing.Vigorouslymixeach drumcontinuouslyforaminimumof3minutes.Remixifleft tosetovernight.Failuretoproperlymixandkeepthe bondbreakermixedovertimewillresultinstickingpanelsThe castingbedshouldbefreeofallforeignmaterial,salts, laitanceandtheJ6WBprotected,whiledrying,fromall contaminantsorparticulatematter(i.e.,dust,dirt,etc.).
Use
J6WBisdesignedtoallowforeasyliftingoftiltwallpanelsfrom properlydesigned,finishedandcuredconcretecastingbeds.
Benefits
WaterBased VerylowV.O.C. Panelsliftcleanly Minimalpanelresidue Resistsconstructionfoottraffic
VOC Lessthan100gramsperlitre. NOTE: Priortoapplication,readandfollowallcurrent(verify literatureiscurrent)literatureinstructions,limitationsand precautionsinthisdatasheet,ontheMSDSandonthelabel ofthecontainerpriortouse. Theinstructionsprovidedbythistechnicaldatasheetto generalaveragesiteconditionssuchasconcretemixdesigns, finishingtechniques,andsiteambientconditions.Test applicationsshouldalwaysbemadebytheenduserpriorto overalluseofthebondbreaker. Thisisataminimumnecessarytoverifythattheamountsof bondbreakerpurchasedandanticipatedtobeappliedis sufficienttoresultinthecorrectapplicationcoveragerates andendperformanceoftheproductbaseduponthespecific siteconditions. Theconcretecastingslab,wasteslabsandtiltwallpanels mustbeproperlydesigned,finishedandcuredinaccordance withindustrystandardsandguidelines.
FirstBondbreakerCoat
Thecastingbedshouldbefreeofallforeignmaterial,salts, laitanceandthe(J6WB)protected,whiledrying,fromall contaminantsorparticulatematter(i.e.,dust,dirt,etc.).Just priortoplacingthereinforcingsteel,andwithintwoweeksof pouringthepanels,sprayapplythefirstbondbreaker applicationof(J6WB)at9.8m2/Ltothepointofrejection. Specificsiteconditionsmaydictatecoverageratesotherthan thenormalrecommendedcoveragerates.Adjusttheactual appliedratesaccordingly.
SecondBondbreakerCoat
Waituntilfirstcoatdries,approximately2hoursdependingon temperatureandhumidity,andapplyasecondcoatatright anglestothepreviouscoat.Coverageforthesecondcoatwill typicallybe13.517.2m2/L.Iflightorwhitespotsappear within1040minutesafterspraying,thoseareasareextra porousandshouldbefoggedwithwaterfollowedbya reapplicationofthe(J6WB)13.517.2m2/L.Specificsite conditionsmaydictatecoverageratesotherthanthenormal recommendedcoveragerates.Adjusttheactualappliedrates accordingly. Thenumberofbondbreakercoatsandcoveragerates necessarytoachieveacompleteuniformcoverageishighly dependentontheconcretecastingslabmixdesignaswellas itsinherentporosity,finishingtechniques,andotherrelated sitespecificambientconditions.Adequatebondbreaker applicationisinlargepartdependentupondevelopmentofa uniformsoaplikefeelofthebondbreakertreatedsurfaceas
SprayEquipment
The(J6WB)Bondbreakermustbeappliedbyahighquality lowpressurepumpuptypesprayersuchasmanufactured byChapinorothers.Thetipsizemustbeabletoproducea wellatomizedspraypattern.Thesprayermustbekeptunder sufficientpressuretocorrectlyatomizethe(J6WB)without streaming,tailing,orspitting.A1.9litre/minutetipisgenerally
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CLEANUP
Fortools&equipmentusewarm,soapywater.Afterthe productdries,solventssuchasxyleneormineralspiritsmay benecessarytoremovetheproduct. FirstCoat 9.8m2/L SecondCoat 13.517.2m2/L Theaboverecommendedcoverageratesareaveragesbased onaveragesiteandconcreteconditions.Completeand uniformcoverageofthecastingslabvariesconsiderablywith variationsintheplacing,curing,concretemixdesign,density, finishing,andsitespecificambientconditions.Itisnot possiblefortherecommendationsprovidedbythisdatasheet toaccommodateandaccountforallvariablesassociatedwith thecoveragerateandapplicationofthebondbreaker.Itisthe contractorsresponsibilitytoverifythattheappliedcoverage ratesandoverallapplicationofthebondbreakeris commensuratewiththespecificsitevariablesandconditions.
wellasbeadingofwater.Bondbreakercanalsobecheckedby rollingupasmallballlikeamountunderthumbpressure. Extremelyporousorroughcastingslabswillnecessitate successiveadditionalcoatsofbondbreakertoachievea consistentuniformmembraneofthecorrectcoveragerate andmembranethickness.Extremelyporousorotherwise absorptiveslabscanalsobefoggedwithwatertoasaturated surfacedry(SSD)conditionpriortoapplicationof bondbreaker.
EstimatedCoverage
BondbreakerTest
Toverifytheintegrityofthebondbreakercoat,sprinklewater onthecastingbed.(Watershouldbeadupasonafreshly waxedautomobile).Theapplied,driedmaterialshouldhave soaplikefeel,uniformlyoverthesubstrate.Theapplication shouldappearuniformandcontinuous,withlightareas requiringreapplication.Failuretoverifyproperuniform applicationandcoverageratescanresultinpanelsticking. Testingmustbeperformedoveralargeenoughsurfacearea inanadequatetestingfrequencytoprovideaccurateand meaningfulresults. Itisentirelythecontractorsresponsibilitytoverifythatthe bondbreakerhasbeenevenlyanduniformlyappliedatthe recommendedapplication/coverageratesgiventhevarious concretemixdesign,densities,finishes,andporosity conditionsoneachproject
Packaging
208Ldrumsand20Lpails.
Storage
The(J6WB)shouldbestoredinatightlysecuredoriginal factorycontainer.Storeinthehorizontalpositiontoprevent moistureaccumulationonthedrumhead.Keepfromfreezing. Limitations Avoidcontaminationbystoringcontainersinclean,dryarea andkeepinglidstightlysealed.Theshelflifeof(J6)is9months whenproperlystored.Donotsprayonreinforcingsteel. Neverapplybondbreakerunlessithasbeenthoroughlyand properlymixedbeforeuse. Notrecommendedwhenconcretemixdesignsusingflyashor otherpozzolanicmaterials.Flyashcanresultinslower concretestrengthdevelopment.Failuretoobservespecific applicationratesandproceduresmayleadtostickingpanels. Notrecommendedforapplicationtobroomfinishedor otherwiserough,porousorweakunsoundconcrete. Bondbreakershouldberemixedatthestartofeachday.
HotWeatherProcedures
Inhotweather,thecastingslabmustbefloodedwithwaterto reduceitsporosityandcoolitdownpriortothefirstbond breakerapplicationof(J6WB).Thoroughlysaturatetheslab withwater,andthensqueegeeofftheexcess,removingall thefreestandingwaterfromthesurface,thenimmediately proceedwithapplyingthefirstapplicationofthe(J6WB). Delayingtheapplicationofthebondbreakerafterwettingof theslabwillresultinoverpenetrationandlessenbondbreaker effectivenessandpanelstickingmayresult.Priortoconcrete placementwetdownthecastingslabwithcoolwater; excessivewatershouldbeblownoutimmediatelypriortothe concreteplacement.Takecarewhenplacingconcretetoavoid abradingorscouringthebondbreakeronthecastingbedas bradedorscouredspotsorareasmayresultinstuckpanels. Dischargetheconcreteintopreviouslyplacedfreshconcrete.
DryingTime
Approximately2hoursat21C.Coolertemperatures,higher humidityandthickerbondbreakercoatswillextendthedry time.
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SeeMaterialSafetyDataSheetformoredetailedinformation. TECHNICALSERVICES: Callthetechnicalstaffforassistanceat: 0395830115 or Fax:0395839293
Donotapplyinrainorifrainisforecastwithin12hoursofthe application.Castingslabsurfacesexposedtorain mayrequire reapplicationofthebondbreakeratacoveragerateat13.5 17.2m2/l. Donotapplybelow4Corwhenambienttemperaturesare expectedtofallbelow4Cwithin12hours. Notrecommendedforapplicationtocastingslabconcrete thathasbeencuredwithcuringblanketsorplasticcoverings withoutfirstremovingthesaltsfromtheconcretessurface beforeapplicationofthebondbreaker.Surfacesaltscanresult insurfacedefects. Applicationintwothincoatsratherthanonethickcoatwill reducethedrytime. Properlyapplied,castingbedsandtiltpanelscannormallybe coatedorsealedafterappropriatecleaningandorsurface preparationofthesurfaces.Themanufactureofthecoating, paint,sealer,adhesiveorothersubsequenttreatmentsshould beconsultedforspecificsubstratecleaningandpreparation requirementsandinstructionspriortopainting. Overapplicationcanleadtoexcessivetransfertothepanels andpotentiallycauseproblemswithsubsequentpaint adhesion.Amockuptestpanelandcastingsurfaceofany subsequentapplicationofpaint,coatings,sealers,hardeners orothermembraneformingtreatmentsshouldalwaysbe appliedandtestedtoverifypropercoatingadhesionand adequatecleaningandsurfacepreparationofthetiltpanels. Improperconcretemixdesigns,overlyporousorweakcasting slabconcrete,failuretoproperlyfinishand/orcurethe concreteand/orunevenorimproperapplicationand insufficientmixingofthebondbreakercanleadtopanel sticking.

WARRANTY Tilt-Lift Equipment (Tilt-Lift) warrants for 12 months from the date of manufacture or for the duration of the published product shelf life, whichever is less, that at the time of shipment by Tilt-Lift, the product is free of manufacturing defects and conforms to Tilt-Lifts product properties in force on the date of acceptance by Tilt-Lift of the order. Tilt-Lift shall only be liable under this warranty if the product has been applied, used, and stored in accordance with TiltLifts instructions, especially surface preparation and installation, in force on the date of acceptance by Tilt-Lift of the order. The purchaser must examine the product when received and promptly notify Tilt-Lift in writing of any non-conformity before the product is used and no later than 30 days after such non-conformity is first discovered. If Tilt-Lift, in its sole discretion, determines that the product breached the above warranty, it will, in its sole discretion, replace the non-conforming product, refund the purchase price or issue a credit in the amount of the purchase price. This is the sole and exclusive remedy for breach of this warranty. Only a Tilt-Lift officer is authorized to modify this warranty. The information in this data sheet supersedes all other sales information received by the customer during the sales process. THE FOREGOING WARRANTY SHALL BE EXCLUSIVE AND IN LIEU OFANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER WARRANTIES OTHERWSE ARISING BY OPERATION OF LAW, COURSE OF DEALING, CUSTOM, TRADE OR OTHERWISE. LIMITATION OF LIABILITY Tilt-Lift shall not be liable in contractor in tort (including, without limitation, negligence, strict liability or otherwise) for loss of sales, revenues or profits; cost of capital or funds; business interruption or cost of downtime, loss of use, damage to or loss of use of other property (real or personal); failure to realise expected savings; frustration of economic or business expectations; claims by third parties, or economic losses of any kind; or for any special, incidental, indirect, consequential, punitive or exemplary damages arising in any way out of the performance of, or failure to perform, its obligations under any contract for sale of product, even if Tilt-Lift could foresee or has been advised of the possibility of such damages. The Parties expressly agree that these limitations on damages are allocations of risk constituting, in part, the consideration for this contract, and also that such limitations shall survive the determination of any court of competent jurisdiction that any remedy provided in these terms or available at law fails of its essential purpose.
Precautions
Harmfulifswallowed.DONOTinducevomiting.Ifconscious, washoutmouthwithwater.Ifswallowedcontactadoctoror thePoisonsInformationCentreimmediately(Australia13 1126;NewZealand034747000)andshowcontainer,labelor MSDS. Avoidcontactwithskinoreyes,wearprotectiveclothing. Ifeyecontactoccurs,holdeyelidsapartandflushtheeye continuouslywithrunningwater,continueflushinguntil advisedtostopbythePoisonsInformationCentreoradoctor orforatleast15minutes.
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J6WB
Chemwatch Independent Material Safety Data Sheet Issue Date: 11-May-2012 A317LP CHEMWATCH 15-1582 Version No:2.0 CD 2012/2 Page 1 of 8
Section 1 - CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
PRODUCT NAME J-6 WB PRODUCT USE Used according to manufacturer's directions. SUPPLIER Company: Tilt- Lift Equipment Pty Ltd Address: Unit 4, 25- 27 Olive Grove Keysborough VIC, 3173 Australia Telephone: +61 3 9988 7701 Emergency Tel:+1800 039 008 (24hr) Fax: +61 3 9769 1039
Section 2 - HAZARDS IDENTIFICATION
STATEMENT OF HAZARDOUS NATURE NON-HAZARDOUS SUBSTANCE. NON-DANGEROUS GOODS. According to NOHSC Criteria, and ADG Code. RISK None under normal operating conditions.
Section 3 - COMPOSITION / INFORMATION ON INGREDIENTS
NAME tall oil fatty acids ingredients nonhazardous, including water
CAS RN 61790-12-3 7732-18-5
% <10 >60
Section 4 - FIRST AID MEASURES
SWALLOWED If swallowed do NOT induce vomiting. If vomiting occurs, lean patient forward or place on left side (head-down position, if possible) to maintain open airway and prevent aspiration. Observe the patient carefully. Never give liquid to a person showing signs of being sleepy or with reduced awareness; i.e. becoming unconscious. Give water to rinse out mouth, then provide liquid slowly and as much as casualty can comfortably drink. Seek medical advice. EYE If this product comes in contact with the eyes: continued...
J6WB
Chemwatch Independent Material Safety Data Sheet Issue Date: 11-May-2012 A317LP CHEMWATCH 15-1582 Version No:2.0 CD 2012/2 Page 2 of 8 Section 4 - FIRST AID MEASURES
Wash out immediately with fresh running water. Ensure complete irrigation of the eye by keeping eyelids apart and away from eye and moving the eyelids by occasionally lifting the upper and lower lids. Seek medical attention without delay; if pain persists or recurs seek medical attention. Removal of contact lenses after an eye injury should only be undertaken by skilled personnel. SKIN If skin or hair contact occurs: Flush skin and hair with running water (and soap if available). Seek medical attention in event of irritation. INHALED If fumes, aerosols or combustion products are inhaled remove from contaminated area. Other measures are usually unnecessary. NOTES TO PHYSICIAN Treat symptomatically.
Section 5 - FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA The product contains a substantial proportion of water, therefore there are no restrictions on the type of extinguishing media which may be used. Choice of extinguishing media should take into account surrounding areas. Though the material is non-combustible, evaporation of water from the mixture, caused by the heat of nearby fire, may produce floating layers of combustible substances. In such an event consider: foam. dry chemical powder. carbon dioxide. FIRE FIGHTING Alert Fire Brigade and tell them location and nature of hazard. Wear breathing apparatus plus protective gloves in the event of a fire. Prevent, by any means available, spillage from entering drains or water courses. Use fire fighting procedures suitable for surrounding area. DO NOT approach containers suspected to be hot. Cool fire exposed containers with water spray from a protected location. If safe to do so, remove containers from path of fire. Equipment should be thoroughly decontaminated after use. FIRE/EXPLOSION HAZARD Non combustible. Not considered to be a significant fire risk. Expansion or decomposition on heating may lead to violent rupture of containers. Decomposes on heating and may produce toxic fumes of carbon monoxide (CO). May emit acrid smoke. Decomposes on heating and produces toxic fumes of: carbon dioxide (CO2). FIRE INCOMPATIBILITY None known. HAZCHEM None
continued...
J6WB
Section 6 - ACCIDENTAL RELEASE MEASURES
MINOR SPILLS Clean up all spills immediately. Avoid breathing vapours and contact with skin and eyes. Control personal contact with the substance, by using protective equipment. Contain and absorb spill with sand, earth, inert material or vermiculite. Wipe up. Place in a suitable, labelled container for waste disposal. MAJOR SPILLS Minor hazard. Clear area of personnel. Alert Fire Brigade and tell them location and nature of hazard. Control personal contact with the substance, by using protective equipment as required. Prevent spillage from entering drains or water ways. Contain spill with sand, earth or vermiculite. Collect recoverable product into labelled containers for recycling. Absorb remaining product with sand, earth or vermiculite and place in appropriate containers for disposal. Wash area and prevent runoff into drains or waterways. If contamination of drains or waterways occurs, advise emergency services. Personal Protective Equipment advice is contained in Section 8 of the MSDS.
Section 7 - HANDLING AND STORAGE
PROCEDURE FOR HANDLING Limit all unnecessary personal contact. Wear protective clothing when risk of exposure occurs. Use in a well-ventilated area. When handling DO NOT eat, drink or smoke. Always wash hands with soap and water after handling. Avoid physical damage to containers. Use good occupational work practice. Observe manufacturer's storage and handling recommendations contained within this MSDS. SUITABLE CONTAINER Polyethylene or polypropylene container. Packing as recommended by manufacturer. Check all containers are clearly labelled and free from leaks. STORAGE INCOMPATIBILITY None known. STORAGE REQUIREMENTS Store in original containers. Keep containers securely sealed. Store in a cool, dry, well-ventilated area. Store away from incompatible materials and foodstuff containers. Protect containers against physical damage and check regularly for leaks. Observe manufacturer's storage and handling recommendations contained within this MSDS.
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J6WB
Section 8 - EXPOSURE CONTROLS / PERSONAL PROTECTION
EXPOSURE CONTROLS The following materials had no OELs on our records tall oil fatty acids: water: MATERIAL DATA TALL OIL FATTY ACIDS: WATER: No exposure limits set by NOHSC or ACGIH. J6WB: None assigned. PERSONAL PROTECTION
CAS:61790- 12- 3 CAS:68187- 99- 5 CAS:7732- 18- 5
EYE Safety glasses with side shields. Chemical goggles. Contact lenses may pose a special hazard; soft contact lenses may absorb and concentrate irritants. A written policy document, describing the wearing of lens or restrictions on use, should be created for each workplace or task. This should include a review of lens absorption and adsorption for the class of chemicals in use and an account of injury experience. Medical and first-aid personnel should be trained in their removal and suitable equipment should be readily available. In the event of chemical exposure, begin eye irrigation immediately and remove contact lens as soon as practicable. Lens should be removed at the first signs of eye redness or irritation - lens should be removed in a clean environment only after workers have washed hands thoroughly. [CDC NIOSH Current Intelligence Bulletin 59], [AS/NZS 1336 or national equivalent]. HANDS/FEET Wear chemical protective gloves, eg. PVC. Wear safety footwear or safety gumboots, eg. Rubber. NOTE: The material may produce skin sensitisation in predisposed individuals. Care must be taken, when removing gloves and other protective equipment, to avoid all possible skin contact. Contaminated leather items, such as shoes, belts and watch-bands should be removed and destroyed. Suitability and durability of glove type is dependent on usage. Important factors in the selection of gloves include: frequency and duration of contact, chemical resistance of glove material, glove thickness and dexterity Select gloves tested to a relevant standard (e.g. Europe EN 374, US F739, AS/NZS 2161.1 or national equivalent). When prolonged or frequently repeated contact may occur, a glove with a protection class of 5 or higher (breakthrough time greater than 240 minutes according to EN 374, AS/NZS 2161.10.1 or national equivalent) is recommended. When only brief contact is expected, a glove with a protection class of 3 or higher (breakthrough time greater than 60 minutes according to EN 374, AS/NZS 2161.10.1 or national equivalent) is recommended. Contaminated gloves should be replaced. Gloves must only be worn on clean hands. After using gloves, hands should be washed and dried thoroughly. Application of a non-perfumed moisturiser is recommended.
continued...
J6WB
Chemwatch Independent Material Safety Data Sheet Issue Date: 11-May-2012 A317LP CHEMWATCH 15-1582 Version No:2.0 CD 2012/2 Page 5 of 8 Section 8 - EXPOSURE CONTROLS / PERSONAL PROTECTION
OTHER Overalls. Eyewash unit. RESPIRATOR Type P Filter of sufficient capacity. (AS/NZS 1716 & 1715, EN 143:2000 & 149:2001, ANSI Z88 or national equivalent) The local concentration of material, quantity and conditions of use determine the type of personal protective equipment required. For further information consult site specific CHEMWATCH data (if available), or your Occupational Health and Safety Advisor. ENGINEERING CONTROLS Engineering controls are used to remove a hazard or place a barrier between the worker and the hazard. Welldesigned engineering controls can be highly effective in protecting workers and will typically be independent of worker interactions to provide this high level of protection. The basic types of engineering controls are: Process controls which involve changing the way a job activity or process is done to reduce the risk. Enclosure and/or isolation of emission source which keeps a selected hazard "physically" away from the worker and ventilation that strategically "adds" and "removes" air in the work environment. Ventilation can remove or dilute an air contaminant if designed properly. The design of a ventilation system must match the particular process and chemical or contaminant in use. Employers may need to use multiple types of controls to prevent employee overexposure. General exhaust is adequate under normal operating conditions. If risk of overexposure exists, wear SAA approved respirator. Correct fit is essential to obtain adequate protection. Provide adequate ventilation in warehouse or closed storage areas.
Section 9 - PHYSICAL AND CHEMICAL PROPERTIES
APPEARANCE Light brown liquid with slight odour; does not mix with water. PHYSICAL PROPERTIES Liquid. Does not mix with water. Floats on water. State Melting Range ( C) Boiling Range ( C) Flash Point ( C) Decomposition Temp ( C) Autoignition Temp ( C) Upper Explosive Limit (%) Lower Explosive Limit (%) Volatile Component (%vol) Liquid Not Available 100 Not Applicable Not Available Not Available Not Applicable Not Applicable VOC 88 g/L Molecular Weight Viscosity Solubility in water (g/L) pH (1% solution) pH (as supplied) Vapour Pressure (kPa) Specific Gravity (water=1) Relative Vapour Density (air=1) Evaporation Rate Not Applicable Not Available Immiscible Not Availab le Not A vailable 2.3 @ 20C 0.992 Not Available Not Available
Section 10 - STABILITY AND REACTIVITY
CONDITIONS CONTRIBUTING TO INSTABILITY Product is considered stable and hazardous polymerisation will not occur. For incompatible materials - refer to Section 7 - Handling and Storage. continued...
J6WB
Section 11 - TOXICOLOGICAL INFORMATION
POTENTIAL HEALTH EFFECTS ACUTE HEALTH EFFECTS SWALLOWED The material has NOT been classified by EC Directives or other classification systems as "harmful by ingestion". This is because of the lack of corroborating animal or human evidence. The material may still be damaging to the health of the individual, following ingestion, especially where pre-existing organ (eg. liver, kidney) damage is evident. Present definitions of harmful or toxic substances are generally based on doses producing mortality rather than those producing morbidity (disease, ill-health). Gastrointestinal tract discomfort may produce nausea and vomiting. In an occupational setting however, ingestion of insignificant quantities is not thought to be cause for concern. EYE Although the liquid is not thought to be an irritant (as classified by EC Directives), direct contact with the eye may produce transient discomfort characterised by tearing or conjunctival redness (as with windburn). SKIN The material is not thought to produce adverse health effects or skin irritation following contact (as classified by EC Directives using animal models). Nevertheless, good hygiene practice requires that exposure be kept to a minimum and that suitable gloves be used in an occupational setting. INHALED The material is not thought to produce adverse health effects or irritation of the respiratory tract (as classified by EC Directives using animal models). Nevertheless, good hygiene practice requires that exposure be kept to a minimum and that suitable control measures be used in an occupational setting. CHRONIC HEALTH EFFECTS There is limited evidence that, skin contact with this product is more likely to cause a sensitisation reaction in some persons compared to the general population. TOXICITY AND IRRITATION J6WB: Not available. Refer to individual constituents. TALL OIL FATTY ACIDS: unless otherwise specified data extracted from RTECS - Register of Toxic Effects of Chemical Substances. TOXICITY Oral (rat) LD50: >10000 mg/kg (tall oil rosin) [Manufacturer] Oral (rat) LD50: 7600 mg/kg IRRITATION Eye : Mild: (effects reversible in less than 72 hours) * Skin : Mild (effects reversible in less than 72 hours) *
*MeadWestvaco MSDS Oleic acid, a component of tall oil fatty acid causes chromosome aberrations in yeast WATER: No significant acute toxicological data identified in literature search.
continued...
J6WB
Section 12 - ECOLOGICAL INFORMATION
TALL OIL FATTY ACIDS: Ecotoxicity: Fish LC50: fathead minnow 20 mg/l Environmental Fate: BOD5 1249 mg O2/g (estimated) BOD28 2040 O2/g Ecotoxicity Ingredient tall oil fatty acids Persistence: Water/Soil No Data Available Persistence: Air No Data Available Bioaccumulation Mobility
Section 13 - DISPOSAL CONSIDERATIONS
Recycle wherever possible or consult manufacturer for recycling options. Consult State Land Waste Management Authority for disposal. Bury residue in an authorised landfill. Recycle containers if possible, or dispose of in an authorised landfill.
Section 14 - TRANSPORTATION INFORMATION
HAZCHEM: None (ADG7) NOT REGULATED FOR TRANSPORT OF DANGEROUS GOODS: ADG7, UN, IATA, IMDG
Section 15 - REGULATORY INFORMATION
POISONS SCHEDULE None REGULATIONS Regulations for ingredients tall oil fatty acids (CAS: 61790-12-3,68187-99-5) is found on the following regulatory lists;
"Australia Inventory of Chemical Substances (AICS)","GESAMP/EHS Composite List - GESAMP Hazard Profiles","IMO IBC Code Chapter 17: Summary of minimum requirements","IMO MARPOL 73/78 (Annex II) - List of Noxious Liquid Substances Carried in Bulk","International Council of Chemical Associations (ICCA) - High Production Volume List","OECD List of High Production Volume (HPV) Chemicals","OSPAR National List of Candidates for Substitution United Kingdom"
water (CAS: 7732-18-5) is found on the following regulatory lists;

"Australia Inventory of Chemical Substances (AICS)","IMO IBC Code Chapter 18: List of products to which the Code does not apply","International Fragrance Association (IFRA) Survey: Transparency List","OECD List of High Production Volume (HPV) Chemicals","OSPAR National List of Candidates for Substitution Norway"
No data for J6WB (CW: 15-1582)
continued...
J6WB
Section 16 - OTHER INFORMATION
INGREDIENTS WITH MULTIPLE CAS NUMBERS Ingredient Name tall oil fatty acids
CAS 61790- 12- 3, 68187- 99- 5
EXPOSURE STANDARD FOR MIXTURES "Worst Case" computer-aided prediction of spray/ mist or fume/ dust components and concentration: Composite Exposure Standard for Mixture (TWA) :100 mg/m. Classification of the preparation and its individual components has drawn on official and authoritative sources as well as independent review by the Chemwatch Classification committee using available literature references. A list of reference resources used to assist the committee may be found at: www.chemwatch.net/references. The (M)SDS is a Hazard Communication tool and should be used to assist in the Risk Assessment. Many factors determine whether the reported Hazards are Risks in the workplace or other settings. Risks may be determined by reference to Exposures Scenarios. Scale of use, frequency of use and current or available engineering controls must be considered. This document is copyright. Apart from any fair dealing for the purposes of private study, research, review or criticism, as permitted under the Copyright Act, no part may be reproduced by any process without written permission from CHEMWATCH. TEL (+61 3) 9572 4700. Issue Date: 11-May-2012 Print Date: 11-May-2012 This is the end of the MSDS.
Tilt Lift branches across Australia :
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www. ltli .com.au

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MARCH2012

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Precast Construction Handbook

www. ltli .com.au

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Erec onEngineering Erec onDesignEngineer&Bracing

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DuringtheLi Precau ons

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Minimumslinglengthsarealsoshownonthediagrambelow,althoughonly2acrosssetupshavebeenshownbelowthese lengthsapplyiftheriggingsetupis1,2,4or8across.Pleasenotethattheli ingdesignengineermayspecifydierent lengthslingsforanypaneloranysetpanelsanditisextremelyimportantthatthosespecica onsareadheredto.

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EmbedmentDepth MaximumDrilled HoleDepth

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Ball Bearing Coupler

PanelArea WindTerrainCategoryofProject DesignWindSpeed HeightofPanel CentreofSurfaceAreaofthePanel AngleofBrace LengthofBrace

The Precast & Tilt-Up Experts

Face off Panel

Top off panel

End brace (B1, B2 or Mini) Installed between 30 to 90 degress to main brace.

End brace bolted to ground

View of top off panel

View of face off panel

The Precast & Tilt-Up Experts

Thepropermethodofbracingcornerpanelsshownabove.A achmentofbracestodeadmenintheleaveoutareaallows thebracestobeproperlylocatedwithouthavingtoskewthebracesfora achmenttotheoorslab.Cornerbracelengths mustbeadjustedtoeliminatepipeinterference.

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Note:Notallbracetypesareavailableineachstate,contactyourlocalTiltLi Equipmentocetondoutwhichareavaila blelocally.

The Precast & Tilt-Up Experts

Note:Notallbracetypesareavailableineachstate,contactyourlocalTiltLi Equipmentocetondoutwhichareavaila blelocally.

The Precast & Tilt-Up Experts

Note:Notallbracetypesareavailableineachstate,contactyourlocalTiltLi Equipmentocetondoutwhichareavaila blelocally.

The Precast & Tilt-Up Experts

Note:Notallbracetypesareavailableineachstate,contactyourlocalTiltLi Equipmentocetondoutwhichareavaila blelocally.

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P82Olive EdgeLi AnchorSystem

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*The7tOlive Anchorisalsoavailable withasecondholeto accepttheTensionBar wherespecied.

P88Olive EdgeLi AnchorShearBar

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Pin for bending reinforcing

P82Olive EdgeLi Anchor

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P88ShearBar P82Olive Anchor

Olive 9tonneanchor ConcreteStrength(MPa) 15

20 2.1 6.2 8.4 6.3 8.8 6.9 9 20

25 2.3 6.4 9 7.1 9 7.7 9 25

30 2.5 6.7 9 7.8 9 8 9 30

WorkingLoadLimit(t) 1.9 6 8.2 6 8.6 6 9

Shear 150mm Tension1 Tension2 175mm 200mm Tension1 Tension Tension

Olive 7tonneanchor ConcreteStrength(MPa) 15

WorkingLoadLimit(t) 2.9 7 3.3 7 3.7 7 4 7

FactorofSafety:2.5to1 MinimumPanelReinforcement:SL82,N16PerimeterBar(Central) 1 Notensionbarrequired 2 TensionBarRequiredMin:N16x1400(OverallLength) MinimumEdgeDistance:950mm,MinimumSpacing1900mm

P-830 Olivetti Void Former

Metric Threaded Insert

Load Range 7-9

Product Code P830