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Inspection and Test Plan for Switchgear

No. 1 2 3 4 5 6 7 Inspection and Test Plan PreInspection Meeting Reference Document Spec. Acceptance Criteria Spec. Before Manufacturing CalculationDWG, Design, Document IEC,ISO NEC, ANSI, NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, SwitchgearProcedure Resistance Test IEC,ISO NEC, ANSI, NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, VoltageSwitchgearTest) Test Procedure IEC,ISO Withstand NEC, ANSI, (Dielectric NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, SwitchgearProcedure Sequence Test IEC,ISO NEC, ANSI, NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, SwitchgearTest of ProcedureProtection IEC,ISO Characteristics NEC, ANSI, Relays NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, OperationSwitchgear Test MechanicalIEC,ISO Procedure NEC, ANSI, NEMA, CI, IEC,ISO IPCEA FDF, NEC, ANSI, NEMA, CI, IPCEA FDF, Materials 1

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Activity By Verifying Document MOM CalculationDWG, book Procedure Procedure Procedure Procedure Procedure Manuf. H H H H H H H TPI H R R R R R R Client H A A A A A A Remark

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8 9 10 11 Raw Material Inspection Review of Certificates Material Identification Fabrication Inspection Outline Dimensions, Interface Dimensions, Busbar Dimensions and Clearances and other Specified Dimensions Inspections Tightness / Torque Inspection of Terminals Control for Degree of Protection ASTM ASTM ASTM DWG/Spec ASTM ASTM ASTM During Fabrication DWG/Spec

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Inspection to Confirm that Instruments, Compartments, Control Switches, protective relays, fuses and etc. are Correctly Rated and are Correctly Located, with Specified Labeling. Inspection to Confirm Earthling Arrangements for Continuity in Circuit Checking to Confirm Wiring Correct Grade and Size, Wiring Tightness in Terminations. Checking for Incoming and Outgoing Cable Boxes and Glands. Checking all Circuit Breakers for Fit up and Fitting Ease of Operation Range and Setting of Meters and Relays, Correct Fitting of Doors, Circuit Labels and Dimensions to Checking Complete Boards for Finish, Lines Out of Units

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22 23 24 25 26 27 28 Checking all Shutters and Interlock Operation Welding Inspection on Welded Component Switchgear Resistance Test Switchgear Withstand Voltage Test (Dielectric Test) Switchgear Sequence Test Switchgear Characteristics Test of Protection Relays Switchgear Mechanical Operation Test Final Visual & Dimensional Check Check of Final Book Inspection Reports NCR Review Final Data Report DWG/Spec WPS Procedure Procedure Procedure Procedure Procedure DWG/Spec WPS Procedure Procedure Procedure Procedure Procedure Final Inspection DWG Spec. Documentation Spec./DWG Spec./DWG Spec./DWG PreShipment Inspection 4

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34 35 36 37 Spec. Spec. Spec. Spec. Abbreviations: H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A: Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting. MOM: Minute of Meeting P.O: Purchase Order Preservation and Packing Marking Loading Inspection ShippingControl Document Spec. Spec. Spec. Procedure

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