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Project:

TIRODA3660MW

TIRODA THERMAL POWER PROJECT


1980 MW (2x660 MW Phase - I+1x660MW Phase-II) Tiroda, Gondia District, Maharashtra
Owner:

ADANI POWER MAHARASHTRA PRIVATE LIMITED TIRODA, MAHARASHTRA


Owners Consultant :

FICHTNER Consulting Engineers (India) Private Limited and BLACK & VEATCH
Vendor:

SICHUAN MACHINERY & EQUIPMENT IMP. & EXP. CO., LTD


SOUTHWEST ELECTRIC POWER DESIGN INSTITUTE
APMPL DOC.NO. Revision

TIR1-CBE-OTH-BE-X-001
PROJECT DOC. TITLE :

DESIGN BASIS REPORT FOR ELECTRICAL PART

DOC. NO.:

50-F303C-D01-01
Revision APPROVAL STATUS : 0

1 0
REV

2009.04 2008.11
INITIALS DATE PREPARED CHECKED APPROVED SIGN INITIALS SIGN INITIALS SIGN

REVISDE AS COMMENTS

PER

APML'S

FIRST REVISION
DETAILS OF REVISION

CONTENTS CLAUSE NO. DESCRIPTION PAGE No

1 GENERAL DESCRIPTION 5 1.1 INTENT OF DESIGN BASIC REPORT 5 1.2 SCOPE OF DESIGN 5 1.3 DESIGN PHILOSOPHY 5 2 ELECTIC CONNECTION 6 2.1 SLD FOR MAIN CONNECTION 6 2.2 SLD FOR HV-LV AUXILIARY POWER SYSTEM 7 3 SHORT CIRCUIT CURRENT CALCULATION AND EQUIPMENT ELECTION 12 3.1 RESULT OF SHORT CIRCUIT CURRENT CALCULATION 12 3.2 PARAMETERS OF MAIN EQUIPMENT 13 4 GENERATOR AND EXCITATION 19 4.1 TYPE OF GENERATOR 19 4.2 RATING 19 4.3 DESIGN CRITERIA 20 4.4 EXCITATION SYSTEM 20 5 DESCRIPTION OF ELECTRIC EQUIPMENT LAYOUT 21 5.1 LAYOUT OF GENERATOR OUTPUT SYSTEM 21 5.2 LAYOUT OF GT UT & ST 21 5.3 LAYOUT OF 400KV SWITCHYARD 21 5.4 LAYOUT OF 220KV SWITCHYARD 22 5.5 LAYOUT OF HV/LV SWITCHGEAR 22 6 DC SYSTEM & UPS 23 6.1 DC SYSTEM 23 6.2 UPS 24 7 ELECTRICAL PROTECTION & CONTROL & AUTOMECHANISM 25

7.1 PROTECTION 25 7.2 400KV & 220KV SWITCHYARD COMPUTERIZED MONITORING AND CONTROL SYSTEM 30 7.3 CONTROL AND INSTRUMENTATION 31 7.4 CONTROL SYSTEM OF AUXILIARY WORKSHOP 32 7.5 CHANGE-OVER MODE 33 7.6 UNIT FAULT WAVE RECORDER 33 8 LIGHTNING PROTECTION & EARTHING SYSTEM 33 8.1 LIGHTNING PROTECTION SYSTEM 33 8.2 EARTHING SYSTEM 34 9 LIGHTING AND MAINTENANCE SYSTEM 34 9.1 POWER SUPPLY SYSTEM 34 9.2 CONTROL OF THE LIGHTING SYSTEM 36 9.3 LIGHTING DISTRIBUTION BOX 36 9.4 CABLE, WIRE 37 9.5 RACEWAY 37 10 CABLES & CABLING 37 10.1 CABLES 37 10.2 CABLING 38

ANNEXURE
ANNEXURE I SIZING CALCULATION FOR GENERATOR NEUTRAL GROUNDING SYSTEM ANNEXURE II SIZING CALCULATION FOR IPB&SPB ANNEXURE III SHORT CIRCUIT CURRENT CALCULATION ANNEXURE IV CALCULATION FOR CT SELECTION ANNEXURE V CALCULATION FOR PT SELECTION ANNEXURE VI CALCULATION FOR UNIT 220V BATTERY AND CHARGER ANNEXURE VII CALCULATION FOR UNIT AND COMMON AC UPS SYSTEM ANNEXURE VIII MCC LOADS CALCULATION

1 General Description 1.1 Intent Of Design Basic Report In this design basis report, the design criteria and principle of electrical system and equipment of the plant, the equipment main parameters, control & operation philosophy, metering & protection shall be described. 1.2 Scope of Design The scope of this design includes all electrical system of the plant. The interface between the power plant and the transmission line shall be defined at the clamp of outgoing feeder mast inside power plant. 1.3 Design Philosophy 1.3.1 Basis of design The contract between SCMEC and APMPL. The contract between SCMEC/APMPL and manufacturer of generator. The contract between SCMEC and SWEPDI. All minutes of meeting for electrical up to now. 1.3.2 Code & Standard Electrical equipment and system for this project shall be designed, constructed, tested and installed in accordance with the latest editions of GB standards. Indian Electricity Rules & Acts and Applicable Indian standards shall be also considered as well. It shall be as per IEC standard and as per the contract specification. 1.3.3 Environmental condition The equipment shall be capable of continuous full load operation under the following conditions:(based on Basic design technical requirement lists for TIRODA project (Input from APMPL)) (1) Air temperature Design ambient air temperature: (2) Relative humidity Design humidity: (3) Wind speed Average monthly highest: km/hr 5.9
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Units %

Value 50 95

Average monthly lowest: Basic wind speed: (4) Rainfall 24 Hours Max Hourly Max 15 Min (5) Seismic Zone (As per IS: 1893) (6) Plant elevation: (above flood leve) 1.3.4 Electrical design condition (1) Voltage Levels

km/hr m/sec mm mm mm m

1.6 47 395 150 100 II 292

Following voltage levels shall be adopted for power station auxiliary motors. Consumer P>2000 KW 160 kW< P2000 kW AC 0.2kW<P160 kW Voltage Levels 11 kV 40kA/3s 6.6 kV 415 V Fault level

50kA/1s

P0.2 kW DC (2) Range Of Variation Voltage Variation :+ _ 5% Frequency Variation :47.5Hz to 51.5Hz

240V 220V 25kA/1s

Combined Voltage and frequency Variation : 10% (Absolute sum) 220V DC system voltage variations shall be limited for -15% (187V) to +10% (242V)

2 Electic connection 2.1 SLD For Main Connection 2.1.1 Capacity of this plant For phase-I of this project 3 nos. of 660MW T-G unit shall be build up , and 2 nos. shall be more for phase-II.
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2.1.2 Outputing of generator For phase-I 3 sets of 660MW T-G unit shall be separately connected to 400kV switchyard (inside power plant) with generator-transformer unit connection mode. Generator circuitbreaker shall not be adopted.

2.1.3 Start-up power Power for Unit final commissioning is envisaged from 400 kV Switchyard only through Station Transformer. Startup power from 220 kV switchyard shall be used for precommissioning activities of the plant auxiliries, till 400 kV Switchyard is charged. Rating of this transformer is proposed as 31.5 MVA. 2.1.4 400kV switchyard Power generated at the plant shall be evacuated at 400kV level. And the 400kV switchyard(inside power plant) shall adopt 1&1/2 breaker configuration. 3 nos. G-T unit and 3 nos. station transformer shall be connected to the 400kV switchyard. Due to the nos. of 400kV outgoing lines shall be 4,at the same time,bus reactor & bus equipment shall be adopted. So 400kV switchyard total no.of bays shall be 12.(4 numbers outgoing lines, 3 GTs, 3 STs, 2 Bus reactors along with Bus CVTs) 400kV main bus of phase-I shall have capability to connect with phase-II by switch. 2.1.5 Type of generator transformer & switchyard equipment (1) The generator transformers of this plant shall be single-phase type, and a spare phase of generator transformer shall be set . (2) Both 400kV & 220kV switchyard shall adopt outdoor type equipments. 2.1.6 Type of equipments earthing 400kV system : solid grounded. 220kV system: solid grounded. 2.2 SLD For HV-LV Auxiliary power system 2.2.1 HV auxiliary power system 2.2.1.1 General The HV Power System shall supply power to HV auxiliary loads of the plant and 2 voltage levels i.e. 11kV(3phase 3 wire,motor above 2 MW & transformers),6.6kV(3phase 3 wire, motor above 200 kW and upto 2000 kW) shall be adopted for HV auxiliary power system. The 11kV motor loads,11kV / 6.6kV unit/station auxiliary transformers and 11kV / 0.415kV service transformers shall be fed from 11kV switchgears. The 6.6 kV motor
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loads shall be fed from 6.6 kV switchgears. HV auxiliary power system shall be grounded through resistor and earth fault current for NGR for 11 kV and 6.6 kV system shall be limited to 400Amps. 2.2.1.2 Description For each 660MW unit there shall be 2 nos. unit transformer (22/11.5kV,double-winding) rated 35MVA,which derive power from the corresponding generator outlet terminal through IPBD,and 1 no station transformer (22/11.5-11.5kV,split-winding) rated 80/4040MVA,which derives power from 400kV switchyard. The 11kV unit switchgears and the 11kV station switchgears shall be fed from the Unit Transformers (UTs) and Station Transformers (STs) respectively. 2 nos. 11kV unit section(section-A,section-B) and 2 nos. 11kV station section(section-A,section-B) shall be set for each 660MW unit. 11kV unit section shall supply power for unit loads i.e. ESP,turbine and boiler loads,and 11kV station section shall supply power for station loads i.e. coal handling,ash handling,water supply system ect. Tie feeders shall be provided between station switchgear and unit switchgear so that during non availability of one unit transformer, the station transformer shall feed the loads connected to the respective unit bus. Automatic fast changeover scheme for changeover of supply from Unit switchgear to station switchgear in the event of UT outage shall be provided. There also shall be 2 nos. unit auxiliaries transformer(11/6.6kV,double-winding) rated 16MVA for each 660MW uint,and 2 nos. station auxiliaries transformer(11/6.6kV,doublewinding) rated 5MVAfor the plant. The 6.6kV unit switchgears and the 6.6kV station switchgears shall be fed from the uint auxiliaries transformers (UATs) and the station auxiliaries transformers (SATs) respectively. There shall be 2 nos. 6.6kV unit section(section-A,section-B) for each 660MW unit and 2 nos. 6.6kV station

section(section-1A,section-1B) for the plant. 1 no. start-up transformer (220/11.5kV,double-winding) rated 31.5MVA shall be set for the plant ,which derives power form 220kV switchyard. The 11kV start-up switchgears shall be fed from start-up transformer. 11 kV startup Switchgear shall have one bus section only. Startup switchgear shall be connected to Station Switchboard 1A/1B of Unit1 only. For 11 kV system, segregated phase busduct shall be uesed. For 6.6 kV system, busducts shall be not envisaged,cables shall be used.
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One motor and one transformer type spare feeder shall be provided (Highest size of motor and transformer) on each 11kV/6.6kV bus section. 2.2.2 LV auxiliary power system 2.2.2.1 General For feeding the 415/240V AC loads of the plant, LV switchgear power control centers(PCCs) and motor control centres (MCCs) shall be provided. The switchboard shall derive power from the designated service transformers. The LV auxiliary power system shall be composed by AC power supply system and emergency power system. The LV auxiliary power system shall be grounded directly. 2.2.2.2 AC power supply system description LV service transformers,supplied power to 415/240V system,shall derive power from 11kV unit/station bus sections. 2x100% rated Service transformers shall be provided for each auxiliary system,each transformer shall be connected to PCC bus section through a incomer breaker. Each PCC bus shall be devided to two sections and the two sections shall be connected together through a bus coupler breaker. The incomer and bus coupler breakers shall make it possible for a switchgear bus section to be fed from two separate sources with auto & manual live changeover facilities. Normally each section of PCC bus shall be fed by its own incomer and the bus coupler breaker shall be open. In case of the incomer failed, under-voltage actuated changeover facility shall work, the other source shall take place by tripping of failed incomer and closing of bus coupler breaker. After restoration of normal supply, the incomer breaker shall be closed, and the bus bus coupler breaker shall be either automatically or manually tripped. The LV service transformer shall distribute power through feeder breakers to motors rated 75 kW and above,and to motor control centers (MCC). LV PCCs shall be used to feed balanced 3-ph,4-wire, 415V non-motor loads and MCCs shall be used to feed balanced 3-ph, 415V motor loads. 1-Ph, 240V AC loads shall be fed from ACDB (AC distribution board) or PDBs (power distribution board). ACDBs and PDBs shall receive power from PCC. LV transformers located indoor in the Power house building shall be of dry type,and those located outdoor in the Off site areas such as ESP,CHP, AHP, WTP, CT etc. shall be of oil filled type.The max. rating shalll be limited to 2500 kVA in order to restrict LV
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circuit fault level to 50kA(rms). Rating of LV service transformer shall be either 11/0.433kV or 6.6/0.433 V. LV Switchboards shall be rated for 415 V.The transformers shall have off-load taps of 2x2.5% on 11/6.6kV side for constant voltage on LV side,in case HV voltage variation. 1.1 kV class non-segregated phase bus duct shall be provided for connection between all LV service transformers and their respective 415V switchgears. 2.2.2.3 Emergency power system description Emergency power system shall be set for the palnt. The function of the emergency power system is to provide power to facilitate an orderly and safe shutdown of the plant in case the loss of all unit and station power services. 1 no. diesel generator of suitable rating for the unit shall be set for each 660MW unit. The rating of such DG sets shall be 1000kW. In case of non availability of unit DG set ,A standby DG set shall be set. There shall be two DG set rooms which shall be located at the transformeryard outside column-A of turbine house. Each emergency generator consists of one diesel engine and one generator. The diesel engine shall burn diesel fuel. The emergency generator shall be connected to relative 415/240V emergency switchgear buses,after loss of the auxiliary power sources, the emergency generator shall supply power to the emergency buses. The standby DG set shall be interconnected to all 3unit emergency switchgear. The normal condition of the emergency generator shall be de-energized and in ready condition.The emergency condition occurs when there is no power available from the unit auxiliary and station auxiliary transformers. The emergency generator shall run and supply power to emergency loads. The emergency generator shalll be periodically tested with the plant in order to confirm its ready-to-start condition. It shall be manually started, brought up to speed and voltage, synchronized onto 415/240V bus, and loaded upto the generator nameplate rating. 2.2.3 AC&DC motors 2.2.3.1 General I) Motors shall be furnished in accordance with both this general specification and the accompanying driven equipment specification. II) In case of any discrepancy, the driven equipment specification shall govern.
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III) The motors shall be installed in hot, humid and tropical atmosphere,highly polluted with coal dust. Canopy to be provided to all outdoor installed motors. IV) For motor installed outdoor and exposed to direct sun rays, the effect of solar heat shall be considered in the determination of the design ambient temperature. 2.2.3.2 Running requirments I) Motor shall run continuously at rated output over the entire range of voltage and frequency variations as given in the annexure. II) The motor shall be capable of operating satisfactorily at full load for 5 minutes without injurious heating with 75% rated voltage at motor terminals. 2.2.3.3 Starting requirements I) Motor shall be designed for direct on line starting at full voltage. Starting current shall not exceed 6 times full load current for all HT auxiliaries, except B.F.P Motor, BFP motors it shall be 4.5 times only. II) No further tolerances are applicable on starting current specified above for H.T motors. III) For LT motor the applicable staring current shall be 6 times full load current subject to IS tolerance. IV) The motor shall be capable of withstanding the stresses imposed if started at 110% rated voltage. V) Motor shall start with rated load and accelerate to full speed with 80% rated voltage at motor terminals except BFP motor. In case of BFP motor it shall be 75% rated voltage. VI) Motor shall be capable of three equally spread starts per hour, two starts in quick succession from cold condition and one restart from hot condition. VII) Pump motor subject to reverse rotation shall be designed to withstand the stresses encountered when starting with shaft rotating at 125% rated speed in reverse direction. 2.2.3.4 Stress during bus transfer I) The motor may be subjected to sudden application of 150% rated voltage during bus transfer,due to the phase difference between the incoming voltage and motor residual voltage. II) The motor shall be designed to withstand any torsional and/or high current stresses which may result, without experiencing any deterioration in the normal life and performance characteristics 2.2.3.5 Locked Rotor Withstand Time
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I) The locked rotor withstand time under hot condition at 110% rated voltage shall be more than motor starting time by at least 2.5 seconds for motors upto 20 seconds starting time and by 5 seconds for motor with more than 20 seconds starting time. II) Starting time mentioned above is at minimum permissible voltage of 80% rated voltage. III) Hot thermal withstand curve shall have a margin of at least 10% over the full load current of the motor to permit relay setting utilizing motor rated capacity. 2.2.3.6 Winding and Insulation I) All insulated winding shall be of copper. II) All Motors shall have class F insulation but, limited to class B temperature rise. III) Windings shall be impregnated to make them non-hygroscopic and oil resistant. 2.2.3.7 Tropical Protection I) All motors shall have fungus protection involving special treatment of insulation and metal against fungus, insects and corrosion. II) All fittingsand hardwares shall be corrosion resistant.

3 Short Circuit Current Calculation And Equipment Election Short circuit current of this project is calculated by ETAP software. 3.1 Result of short circuit current calculation Short-circuit current point 400kV main bus Outlet of Generator Values of the short-circuit point Initial Sym rms (kA) 27.4 226.5 Peak (kA) 75 618.1 96.6

LV side of UT-1A(11kV 36.3 bus) LV side of UT-1B(11kV 31.7 bus) LV side of UAT-1A(6.6kV 23.7 bus) LV side of UAT-1B(6.6kV 24.4 bus) LV side of ST-1(11kV bus) 30

84.7

61.9

63.7

77.3
12

LV

side

of

SAT- 19.4

50.1

1A/1B(6.6kV bus) HV side of Start-up Tr. 6.4 (220kV ) LV side of Start-up Tr. 27.3 (11kV bus) 3.2 Parameters of main equipment 3.2.1 Transformers 3.2.1.1 Generator tansformer: (1) Type single phase, outdoor two winding (2) Rating (3)Voltage HV/LV(tentative) (4) Winding connection HV - Star and vector group LV - Delta Vector - Ynd11 14%(tentative) off-load tap changing Effectively 50Hz ONAN/ONAF/OFAF 3x270MVA ratio 42022.5%/22kV 81 17.4

(5) Impedance value (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system 3.2.1.2 Unit tansformer: (1) Type

three phase, outdoor two winding

(2) Rating (3) Voltage ratio HV/LV (4)

35MVA 2281.25%/11.5kV

Winding connection Dyn1 and vector group (5) Impedance value 12%(tentative) (6) Voltage regulation off-load tap changing
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(7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system 3.2.1.3 Station transformer: (1) Type

Resistance 50Hz ONAN/ONAF

three phase, outdoor split winding

(2) Rating (3) Voltage ratio HV/LV (4)

80/40-40MVA 40081.25%/11.5kV

Winding connection YN,yn0-yn0 and vector group (5) Impedance value 16.5%(tentative) (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system 3.2.1.4 Start-up tansformer: (1) Type three phase, outdoor two winding (2) Rating (3) Voltage ratio HV/LV (4) 31.5MVA 22081.25%/11.5kV on-load tap changing Solidly Earthed Resistance 50Hz ONAN/ONAF

Winding connection YN,yn0 and vector group (5) Impedance value 10.5%(tentative) (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system on-load tap changing Solidly earthed Resistance 50Hz ONAN/ONAF

3.2.1.5 Unit auxiliaries tansformer:


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(1) Type

three phase, outdoor two winding

(2) Rating (3) Voltage ratio HV/LV (4)

16MVA 1122.5%/6.9kV

Winding connection D,yn11 and vector group (5) Impedance value 10%(tentative) (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system off-load tap changing Resistance Resistance 50Hz ONAN/ONAF

3.2.1.6 Station auxiliaries tansformer: (1) Type three phase, outdoor two winding (2) Rating (3) Voltage ratio HV/LV (4) 5MVA 1122.5%/6.9kV

Winding connection D,yn11 and vector group (5) Impedance value 10%(tentative) (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system off-load tap changing Resistance Resistance 50Hz ONAN/ONAF

3.2.1.7 Service auxiliaries tansformer: (1) Type three phase, indoor two windingdry type (2) Rating (3) Voltage ratio HV/LV match the requirement 11/0.433 kV or 6.6/0.433 kV
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(4)

Winding connection Dyn11 and vector group (5) Impedance value match the requirement (6) Voltage regulation (7) System earthing (a) HV (b) LV (8) Rated frequency (9) Cooling system off-load tap changing Resistance Solidly earthed 50Hz ONAN

3.2.2 400kV and 220kV switchyard equipments 3.2.2.1 Circuit Breaker 400kV (1) Type (2) Nominal voltage SF6,outdoor 400kV 220kV SF6,outdoor 220kV 245kV 40kA for 1sec. 100kA 460kV(rms)

(3) Highest System voltage 420kV (4) Short circuit breaking 40kA for 1sec. current (5) Making current (peak) 100kA (6) One minute power 630kV(rms) frequency withstand voltage (7) Lightning withstand 1425kV voltage (peak) (8) Creepage distance 25mm/kV (9) Rated frequency 3.2.2.2 Isolator 400kV (1) Type (2) Nominal voltage 50Hz

1050kV 25mm/kV 50Hz

220kV

outdoor, double break type outdoor, double break type 400kV 220kV 245kV

(3) Highest System voltage 420kV (4) One minute power 630kV(rms) frequency withstand voltage (a) Between poles and 520kV(rms) earth (b) Across isolating 610kV(rms) distance

460kV(rms) 530kV(rms)
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(5)

Lightning withstand voltage (peak) (a) Between poles and 1425kV earth (b) Across isolating 1425kV distance (6) Main blade Motor & Manual (7) Earth blade (8) Creepage distance (9) Rated frequency 3.2.2.3 Current transformer 400kV (1) Type Motor & Manual 25mm/kV 50Hz

1050kV 1200kV Motor & Manual Motor & Manual 25mm/kV 50Hz

220kV

Outdoor, SF6 or oil filled Outdoor, SF6 or oil filled hermetically sealed hermetically sealed 220kV 245kV SLD of Main Refer SLD of Main

(2) Nominal voltage

400kV

(3) Highest System voltage 420kV (4) No. of cores (5) Primary current ratio (6) Secondary current (7) Creepage distance (8) Rated frequency Refer

connection 1A 25mm/kV 50Hz

connection 1A 25mm/kV 50Hz

3.2.2.4 Capacitor voltage transformers 400kV (1) Type Outdoor, oil 220kV filled Outdoor, oil filled

hermetically sealed (2) Nominal voltage 400kV

hermetically sealed 220kV 245kV

(3) Highest System voltage 420kV (4) No. of primary / Refer SLD secondary windings connection (5) Primary / secondary winding voltage (6) Creepage distance 25mm/kV (7) Rated frequency 3.2.2.5 Lightning arrestors 50Hz of

Main Refer

SLD

of

Main

connection 25mm/kV 50Hz

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400kV (1) Type (2) Nominal voltage (3) Discharge class (4) Creepage distance (5) Rated frequency 3.2.3 Bus duct 3.2.3.1 Isolated phase bus duct (IPBD) (1) Type (2) Type of cooling (3) Material of conductor (4) Material of enclosure (5) Rating of current Continuous,enclosed type self-cooling Aluminum Aluminum Match the requirement outdoor, gapless 390kV 20kA. 25mm/kV 50Hz

220kV outdoor, gapless 198kV 10kA. 25mm/kV 50Hz

3.2.3.2 Segregated Phase Bus Ducts (SPBD) (1) Type (2) Type of cooling (3) Material of conductor (4) Material of enclosure (5) Rating of current Continuous,enclosed type Natural air Aluminum Aluminum Match the requirement

11kV and 6.6kV equipment shall be suitable for un-earthed (non-effectively) system. And short-circuit withstand capability of 11kV and 6.6kV equipment shall be 40kA for three (3) seconds. 3.2.4 Switchgear 3.2.4.1 HV switchgear 11kV (1) Type (2) Nominal voltage (3)Maximum voltage (4) phases and frequency 3-phase,50Hz 3-phase,50Hz 20kV(rms)
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6.6kV indoor, metal clad 6.6kV 7.2kV

indoor, metal clad 11kV system 12kV

(5) One minute power 28kV(rms)

frequency withstand voltage (6) Short circuit current rating and duration (7) Momentary withstand current (8) System neutral earthing (9) Material of bus bars (10) Enclosure 3.2.4.2 LV switchgear

40kA for 1 sec 100kA(peak) Resistance earthed Aluminium IP4X

40kA for 1 sec 100kA(peak) Resistance earthed Aluminium IP4X

415/240V (1) Type (2) Nominal voltage (3) phases and frequency (4) One minute power frequency withstand voltage (5) Short circuit current rating and duration (6) Momentary withstand current (7) System neutral earthing (8) Material of bus bars (9) Enclosure indoor, metal clad 415V 3-phase,4-wire 50Hz 2.5kV(rms)

50kA for 1 sec 125kA(peak) Solidly earthed Aluminium IP-54

4 Generator and excitation 4.1 Type of generator The synchronous generator shall be hydrogen/water cooled and directly driven by the steam turbine at 3000 rpm.The Generator shall be 3 phase, 2 pole, with phase and neutral terminals brought out for connection to isolated phase bus duct. 4.2 Rating (1) Type (2) Rated output (3) Power factor (4) Terminal voltage QFSN-660-2 660MW 0.85(lagging) 22kV
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(5) Frequency (6) Short Circuit Ratio (7) Class of Insulation (8) Efficiency (9) The

50Hz Not less than 0.48 Class F but limited to class B temperature rise 98.8%

maximum Correspond to the output of turbine

continuous rating (10) Cooling system Stator coil Rotor coil Stator core 4.3 Design Criteria

Water inner-cooled Hydrogen inner-cooled Hydrogen cooled

The Generator shall be capable of withstanding, without injury, a three phase short circuit at the terminals for three (3) seconds when operating at the rated output and power factor, at 5% over voltage with fixed excitation. Generator shall be capable of continuous operation at rated output through out the frequency range of 47.5 to 51.5 Hz and voltage range of of +/-5% or absolute sum of combined voltage and frequency variation of 5% without exceeding class B temperature limits. 4.4 Excitation system A complete generator excitation and voltage regulating system shall be provided with the generator. The excitation system shall be static and the excitation system shall meet the performance requirements of generator. The excitation system provides control of generator terminal voltage by controlling current supplied to the generator field. The AVR shall be digital type and have dual automatic channels with a follow-up control to ensure a smooth change-over from one to another. AUTO/MANNUAL control mode shall be provided. Some of the protective and limit circuits are volts/hertz regulator, reactive current compensator, over excitation/ under excitation limiters, and field earth detection, and power system stabilizer and so on. Excitation transformer shall be dry type and starting power of excitation shall be supplied from 415V auxiliary system. The excitation system is consists of the following main equipments: Excitation
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transformer(ET), Automatic Voltage Regulator(AVR), Thyristor rectifier cubicle, field breaker cubicle, excitation-starting deviceexcitation control and protection devices, etc. All the equipments of excitation system shall be located at 0m level of main building.

5 Description of electric equipment layout 5.1 Layout of Generator Output system The I.P.B.D. system shall transfer power from the generator terminals to the LV winding terminals of the generator transformer, Tap off busducts for Unit Transformers ,excitation transformer and Voltage Transformer & Surge Protection (VT & SP) cubicles shall be provided. The generator neutral shall be connected to the neutral grounding transformer. A resistor shall be connected across the secondary of this transformer. The bus duct shall be self-cooling. The bus duct shall be pressurized with clean, dry compressed air to prevent condensation and infiltration of dust into the enclosures,and the bus duct shall be equipped with heater to prevent condensation during times out of service. 5.2 Layout of GT UT & ST Generator transformers(GT) , unit transformers(UT)/unit auxiliary transformers (UAT) and station transformers(ST)/station auxiliary transformers(SAT) shall be all located outside column A of turbine house.The central line of GT shall be 57 meters in front of column A of turbine house, UTs shall be arranged between column A of turbine house and the corresponding GT, and STs shall be arranged nearby the corresponding GT. SAT-1A,1B and UAT-1A,1B shall be arranged together between GT-1 and GT-2, UAT-2A,2B shall be arranged together between GT-2 and GT-3, UAT-3A,3B shall be arranged at the right side of GT-3. 3 nos. 400kV surge arrester shall be arranged in front of each GT at the HV side.The 11kV side of UT and ST shall be connected to 11kV switchgears through non-segregated phase bus duct. The 6.6kV side of UAT/SAT shall be connected to 11kV switchgears through cables.The 11kV side of STT shall be connected to 11kV switchgear through 11kV cable. Fire walls shall be set between single-phase of GT/unit transformers ect. 5.3 Layout of 400kV switchyard
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A 400kV switchyard shall be provided for evacuation of power generated at the plant. The 400kV switchyard shall adopt 1&1/2 breaker scheme. The 400kV switchyard shall have 12 bays.The standard length required for a 400kV bay shall be 27 meters. Rating of the main bus of 400kV switchyard shall be 4000A and short circuit rating of 400kV main bus shall be consided as 40kA rms &100kA Ap. ACSR conductor shall be adopted for the 400kV switchyard. For each 400kV incoming/outgoing line isolators and CVTs shall be set, and WTs for outgoing line.The switchyard shall be provided with access ways near the current transformers and circuit breakers. The switchyard shall be enclosed wall around for safety and to prohibit unauthorized persons from entering.The dimensions of the 400kV switchyard shall be 240 mtr. (N/S)x220 mtr.(E/W). 5.4 Layout of 220kV switchyard A 220kV switchyard shall also be provided to derive start-up power for the power plant. Start-up transformer and 220kV electric equipments(i.e. CB,CT,Isolators) shall be arranged at 220kV switchyard. Start-up transformer shall be connected to 220kV outgoing line through a 220kV circuit breaker. For this, space of 39 mtr.(N/S)x220 mtr.(E/W) shall be provided in the layout for 220kV switchyard. 5.5 Layout of HV/LV switchgear 5.5.1 Layout of HV switchgear The 11kV start-up section shall be located in a switchgear room near the start-up transformer. The 11kV/6.6kV unit/station sections shall be all located on 0.0m and -3.0m-0.0m for cable vault in turbine house between column A and column B. For No.1 unit, the 11kV unit and station section- A/B shall be located between column 11 and column 12, 6.6kV unit section-A/B shall be located between column 12 and column 13,11kV start-up section-A/B and 6.6kV station section-A/B shall be located between column 13 and column 14.And for No.2 & No.3 unit, the 11kV unit and station section- A/B shall be located between column 24 and column 25/column 26 and clumn 27 respectively,and 6.6kV unit section-A/B shall be located between column 25 and column 26/column 27 and column 28 respectively. Cable entry shall be from bottom and busduct entry shall be from top.
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5.5.2 Layout of LV switchgear The 0.415kV unit sections shall be all placed on 8.5m,and 5.5m-8.5m for cable vault. in turbine house between column A and column B. The 0.415kV station sections shall be placed on 8.5m floor in turbine house next to corresponding 6.6kV unit sections. ESP switchgears for each unit shall be placed in corresponding ESP switchgear room. LV switchgears of other auxiliary systems in the plant shall be centralized placed at corresponding switchgear rooms. Cable entry shall be from bottom and busduct entry shall be from top. LV service transformers shall be connected to their respective PCC through non-segregated-phasebus-duct. 6 DC System & UPS 6.1 DC System The DC Power Supply System provides a reliable source of power for critical control and power functions during normal and emergency plant operating conditions. 6.1.1 Major Components (1) Unit 220V DC system for power and control This DC System shall consist of the following major components: a) b) Two (2) x 100% rated 220V, 1300Ah Nickel Cadmium type battery for each unit Two (2) x 100% battery charger (comprising float cum boost function) for each unit,

rated current of each charger is 21X30A. c) DC switchboard with two bus sections and a bus coupler to distribute 220V DC

power to DC loads. (2) 220V DC system for 400kV&220kV Switchyard This DC System shall consist of the following major components: a) b) c) Two (2) x 100% rated 220V, Nickel Cadmium type battery. Two (2) x 100% battery charger (comprising float cum boost function). DC switchboard with two bus sections and a bus coupler to distribute 220V DC

power to DC loads. (3) Three sets of 80Ah Auxiliary plant 220V DC system Some essential auxiliary plant shall be provided with one set of 220V 80Ah DC system. It consists of 30A battery chargers, DC incoming and distribution panels. Auxiliary plant
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battery shall be Valve regulated sealed lead acid type. 6.1.2 Description The battery chargers will receive 3-phase, AC power from 415V switchboard. Under normal operating conditions, The chargers will continuously float charge the batteries while simultaneously supplying power to the DC loads. Each charger will be capable of boost charging a fully discharged battery to a fully charged condition within 12 hours while simultaneously supplying power to the DC loads. Under abnormal or emergency conditions when power from the AC Power Supply (415V) System is unavailable, the batteries shall supply power to the DC control loads for 1 hours at least and to essential DC motors loads for 1.5 hours or 3 hours(only for seal oil pump)at least. The chargers will boost charge the discharged batteries when 415 volt power becomes available from the AC Power System. A ground detection scheme will be provided to detect grounds on either polarity of the DC Power Supply System for annunciation in the Central Control Room. The cubicles of unit DC system are located in DC & UPS distribution room which located in the 6.9 meters floor of central control building. The cubicles of switchyard DC system are located in 400kV switchyard relay room. 6.2 UPS In this project, each unit shall be provided with one set of parallel redundant (Rated capacity: 2X125kVA)Uninterruptible Power System (UPS) and unit UPS shall be applied for essential function such as unit distribution control system (DCS), automatic device, intelligent device, I&C protection, adjusting device, I&C instrument etc. Three (3) unit shall be provided a common parallel redundant (Rated capacity: 2X25kVA) Uninterruptible Power System (UPS) and common UPS shall be applied for essential function such as common DCS, automatic device, intelligent device, I&C instrument etc. UPS shall be AC 415/240V input, AC 240V output, 50Hz. Unit and common UPS system shall be of parallel redundant consisting of 2X100% chargers, 2X100% rectifier, 2X100% inverters, 2X100% static-over switch, 100% Battery and bypass maintenance switch, isolate transformer, regulating transformer, AC distribution board etc. DC supply for UPS shall be derived from dedicated Batteries and assembled in panel. The batteries shall be sizing to supply the total load for a period of 1 hour in the event of loss of normal supplies.
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The cubicles of UPS system are located in DC & UPS distribution room which located in the 6.9 meters floor of central control building.

7 Electrical Protection & Control & Automechanism 7.1 Protection 7.1.1 The protection systems will be digital, microprocessor based devices with monitoring, measurement and communication capability. Two sets of integrated protection relay (redundant scheme) will be provided only for each generator. The protection relay functions shall be grouped in two groups each with separate CT and VT inputs , trip channel and trip device. Each integrated protection relay (each cubicle) includes main and back-up protection functions ,and which using a common CT and VT inputs. The others electric devices such as generator transformer, unit transformers, station transformers and startup transformer shall be provided one set of integrated protection relay, and main and back-up protection functions shall be separate. 7.1.2 The G-T unit protections shall be classified to initiate the following three classes of tripping: a) Class-A trip mode for critical electrical faults in the generator, generator transformer and unit transformer systems. In this mode of tripping, for faults in the GT and UT, the unit is directly tripped by simultaneously shutting down the turbine and opening the GT HV circuit breaker and UT LV side circuit breaker along with tripping of the excitation system. b) Class-B trip mode for non-critical electrical faults in the generator system. In this mode of tripping, the turbine is shut down first and the generator is tripped subsequently by a low forward power relays by opening the GT HV circuit breaker and tripping of the excitation system. This mode of tripping is adopted for all mechanical faults and non-critical electrical faults. c) Class-C trip mode for abnormal operating conditions and system disturbances. In this mode of tripping, the generator is isolated from the power system by tripping the GT HV circuit breaker for faults beyond the generator system. In this case, the unit continues to run with HP-LP bypass system and supplies the auxiliary loads. Accordingly, all the relays shall be divided into the above three modes of tripping. 7.1.3 Protection scheme
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(1)

Generator Protection

The Generator protection relay will be provided comprising the following: i) ii) iii) iv) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) xiv) xv) xvi) xvii) xviii) xix) Differential Stator Interturn fault Stator earth fault 95% Stator earth fault 100% Loss of excitation Negative phase sequence over current Reverse power Rotor earth fault Under/over frequency Under/over voltage Thermal overload Voltage restrained overcurrent over excitation Out of step Back-energization protection Startup/shutdown protection Low forward power Cooling water-loss ETS (from I&C) VT and CT supervision

(2) Transformer Protection a Generator Transformer

The generator transformer protection system will be provided comprising the following: i) ii) iii) iv) v) vi) vii) Overall differential Differential Restricted earth fault Complex-voltage lockout overcurrent Earth fault Backup earth fault Over excitation
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viii) ix) x) xi) xii) xiii) b

Bucholz Winding temp Oil temp Pressure relief Oil level VT and CT supervision Excitation Transformer

The excitation transformer protection system will comprise the following: i) ii) iii) iv) c ET instantaneous overcurrent ET overcurrent ET winding thermal overload ET winding temp. Unit Transformer

The unit auxiliary transformer protection system will comprise the following: i) ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) Differential Restricted earth fault Complex-voltage lockout overcurrent LV branch low-voltage lockout overcurrent LV side earth fault LV side backup earth fault Transformer Buchholz Winding temperature Oil temperature Pressure relief Oil level VT and CT supervision All the protection relays mentioned above shall be housed in the electrical relay room which located in the 13.7 meters floor of central control building. d Station Transformer & Startup Transformer

The station service transformer & startup Transformer protection system will comprise the following: i) Differential
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ii) iii) iv) v) vi) vii) viii) ix) x) xi) xii) xiii) xiv) xv)

HV/LV side restricted earth fault Over excitation Complex-voltage lockout overcurrent HV side earth fault HV side backup earth fault LV branch low-voltage lockout overcurrent LV side earth fault LV side backup earth fault Transformer Buchholz Winding temperature Oil temperature Pressure relief Oil level VT and CT supervision The protection relays mentioned above shall be housed in 400kV switchyard relay

room. (3) 11&6.6kV Medium Voltage Switchgear The protection relay will be selected and set to provide a coordinated tripping philosophy to mitigate the faulted condition and to provide an integrated control, monitoring, measurement and protection function. Incoming (Source) Breakers The incoming breakers will provide the following minimum protections: i) Overcurrent ii) Earth fault Feeder Breakers The feeder breakers will provide the following minimum protections: i) Instantaneous overcurrent ii) Overcurrent iii) Earth fault Tie Circuit Breaker Each tie breaker will provide the following minimum protections: i) Overcurrent ii) Earth fault
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Unit Service Transformer Feeder Each unit service transformer will provide the following minimum protections: i) ii) iii) iv) iii) iv) v) vi) Differential protection (for transformer rated 2000 kW) Instantaneous overcurrent Restricted earth fault Overcurrent HV/LV side earth fault HV/LV side backup earth fault Overloads. High winding/oil temperature.

Motor Feeder Each motor feeder will provide the following minimum protections: i) ii) iii) iv) v) vi) vii) viii) (4) Differential protection (for motor rated 2000 kW) Thermal overload Instantaneous over-current & overcurrent Earth fault Backup earth fault Unbalance loading/Single phasing Locked rotor (50 L/R) or stalling Under-voltage 415/240V Unit Service Switchgear 415/240V unit service switchgear (USS) feeders will provide the following minimum protection features: i) ii) iii) (5) Thermal overload protection Phase fault protection Earth fault protection 415/240V Motor Control Centers Motor Control Centers (MCC) will provide the following minimum protections: i) ii) iii) iv) Short circuit Thermal overload protection Stalling protection Phase failure protection
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v)

Earth fault protection(specialty earth fault protection device shall be selected for

motor rated above 55 kW) vi) Under-voltage

7.2 400kV & 220kV Switchyard Computerized Monitoring And Control System The 400kV & 220kV Switchyard Computerized Monitoring And Control

System(SCMCS) shall be an integrated system comprising control & monitoring cell, fiberoptic cable redundant communication buses, centralized 100% redundant computerized operator cum engineering stations, man-machine interfaces (MMI), printers, gateways modems, etc. It shall perform the following main functions: ON/Off interlocked operation of 400kV&220kV circuit breakers and disconnection switches (isolators). Synchronizing with voltage, phase and frequency checking prior to breaker closing. Monitoring the status of circuit breakers, disconnect switches, earth switches and protective devices. Measurement, recording and display of instantaneous and integrated electrical analog quantities with time-tagging. Monitoring the trip circuits of circuit breakers. Monitoring the number of operations, operating time and integrated magnitude of interrupted current of circuit breakers. Fault recording and analysis. Sequence of event recording. Trending and archiving Graphic mimic representation Generating and acknowledging/resetting of alarms Self-diagnostics and self-monitoring Two (2) nos. Operator station for SCMCS shall be located in Switchyard Control Room which will be the main operating site and one (1) in Central Control Room (CCR) of power plant as a backup. Information exchange shall be provided between plant DCS and SCMCS through a suitable, fast, reliable and redundant communication.

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The cubicles of SCMCS system are mainly located in 400kV switchyard relay room and switchyard control room. 7.3 Control And Instrumentation The control, indication, measurements, annunciation and sequential event logging for each generator and its subsystems and complete unit and station auxiliary power supply system shall be provided in DCS system through Operator station/keyboard. The electrical equipment which shall be controlled or supervised in DCS are as follows: ----Generator-transformer unit and excitation system ----Station transformer & startup transformer ----11kV&6.6kV power supply system ----415/240V power supply system serving main building system including ESP PC ----Diesel generator and emergency auxiliary power system ----HV/LV Motor serving main building system ----Unit DC systemsupervising only ----Unit & common UPSsupervising only Meanwhile, control switches or pushbuttons which are essential for safe shutdown under emergency condition shall be provided as follows: generator circuit breaker tripping, fielding circuit breaker tripping, diesel generator start. A separate hardwired Generator Control Panel (GCP) shall be provided for each generator for auto/manual synchronising of generator. The manual synchronizing initiated by the operator shall be possible via a synchro-check relay in the manual mode. Auto/ Manual selection for synchronizing of generator shall be provided in DCS. When the Auto mode is selected, synchronizing shall be initiated from DCS through auto synchroniser. When the Manual mode is selected, synchronizing shall be done from generator control panel manually. In Generator Control Panel (GCP), the following meters for generator shall be provided for safe shutdown of the units: ampere meter, voltmeter, frequency meter and so on. Energy metering panel(Energy accounting and audit meter) shall be provided in electric relay room of central control building for generator, generator transformer, unit transformer and station transformer. Main meter and standby meter shall be provided for generator

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energy metering. For generator active energy (Wh) meter, accuracy class of 0.2s shall be provided. For generator reactive energy(Var) meter, accuracy class of 1.0 shall be provided. Auxiliary plant electrical system shall be controlled locally in related local control room or PCs/MCCs. For auxiliary plant electrical system, essential meters shall be set on local PCs/MCCs panels according to relevant standards. For the detailed design criteria and scope of supply of DCS please refer to I&C description. 7.4 Control System of Auxiliary Workshop 7.4.1 Coal Handling Plant Control System A coal handling PLC(Programmable Logic Controller) system shall be provided to control and monitor the coal handling plant. A set of CCTV system consist of monitor, main control computers and camera will be provided for coal handing system. Control system in coal handling control room include CRT and PLC which will be dual redundant processor .All inputs/outputs shall be connected to I/O modules via intermediate relays. Remote I/O station will be designed in coal bunker bay, Dual redundant communication construction will be adopted between PLC local station and remote station. The control system shall provide three distinct levels of control for the Coal Handling Plant as follows: Level 1 Level 2 Level 3 Monitoring from the Center Control Room Control from the Coal Plant Control Building Control from the field adjacent to the respective machinery item.

The coal handling plant shall be capable of being controlled in the following modes. (a) Automatic Mode - the plant is started and stopped automatically in

accordance with the selected handling routines. (b) Manual Mode - All drives can be started and stopped individually via the LCD

based on sequence requirement. (c) Local Mode All drives can be started and stopped by locally with select

switch with key. (d) Emergency Mode - Should the controller fail emergency operation shall be

provided using the local control switches such as rope switches and emergency push buttons.
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The control system panels will be arranged in coal handling control room and remote I/O room. 7.4.2 Control System of ESP A process control, electrical control and instrumentation system(PLC) as a part of electrical precipitator system necessary shall be provided to control and monitor Precipitator collection process. The PLC panels will be installed in ESP distribution room and CRT will be arranged in ESP control room which located in ESP control building. The information of ESP can be sent to DCS via communication interface and the important signals or command (ie, start, stop, local/remote mode, precipitator operate , precipitator fault etc.) will be connected to DCS by hard-wired connection. Three distinct levels of operation shall be provided. Level 1 Level 2 Level 3 Remote monitoring from Central Control Room Remote Control and Monitoring from ESP control room Local manual control of motors and valves.

7.5 Change-Over Mode One automatic microprocessor based high-speed busbar transfer device will be provided for each unit 11kV&6.6kV section. The automatic change over for 415V breaker shall be initiated and controlled by the DCS system. 7.6 Unit Fault Wave Recorder A set of electric fault wave recorder shall be provided for each unit. Mostly the following important electric information shall be recorded for fault event analysis: main protection signals, status of electric equipment and major electric parameter of main generation circuits. Sampling rate per cycle of electric fault wave recorder shall be above 10kHz.

8 Lightning protection & Earthing system 8.1 Lightning protection system Lightning protection system shall mainly consist of lightning rods and horizontal roof conductors. For cooling towers shall comprise of horizontal circumferential conductors at the top. For
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switchyard, lightning protection shall be provided. Each down conductor shall be connected to a rod electrode, which in turn shall be connected to the station earthing system. Surge arresters shall be mounted on the HV terminals of the generator transformers, station transformers and the 400kV/220kV outgoning lines to protect the transformers and 400kV/220kV switchyard equipments from voltage surges. Lightning protection shall also be provided for Boiler and station building as well as other buildings as required by the relevant codes. 8.2 Earthing system Earthing system shall consist of earth grids and electrodes buried in soil in the plant area, embedded in concrete inside the buildings to which all the electrical equipment, metallic structures shall be connected to have earth continuity for safety reasons. Conductors buried in ground or embedded in concrete shall be galvanized steel and galvanised steel rod electrodes of suitable diameter and length shall be adopted. Earthing conductors in outdoor areas shall be installed at a minimum depth of 600 mm. The earthing conductor shall be sized for a life of 30 years under the corrosive conditions of site.

9 Lighting and maintenance system 9.1 Power supply system 9.1.1 Normal lighting The normal A.C. lighting system shall be provided for throughout the plant, The A.C. lighting system shall be of 415/240V,3-phase 4-wire, 50HZ, neutral directly earthed system. The voltage for lamp shall be of 240V. The lighting of main building shall be supplied by normal lighting panels which installed in LV auxiliary switchgear room, The lighting of other auxiliary building shall be supplied by the PCs or MCCs nearby. 9.1.2 Emergency lighting Emergency D.C. lighting shall be arranged in important areas of main building and central control room and the main entrances. D.C. lighting system shall derive power from emergency lighting inverter. The lamp with self-contained battery shall be used for the emergency lighting in isolated
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areas, such as coal handling system, electrostatic precipitator control building. 20 percentage of emergency (DG based)lighting and battery (plant as self contained) backed lighting to be indicated as against of total lighting. 9.1.3 Table of Lighting Levels
Normal Lighting (Lux) PCR Offices Toilets Meal Rooms Laboratories Workshops Locker Rooms Switchrooms (electrical) Maintenance Area Cable Rooms (or Floor) Turbine Bay Main Lighting Walkways Boiler Coal Plant operating Locations within Buildings Tripper Conveyor Floor Tunnels (if required) Access Ladders/Stairs External Storage Tanks External Plant Building Street Lighting Security 100 100 40 40 10 50 15 35 10 10 10 10 160 30 100 10 10 10 300 300 30 200 300 100 100 100 150 30 10 10 10 10 Emergency Lighting (Lux) 30

Telephone Booths

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9.1.4 Maintenance system The maintenance power box shall be located in every floor of the main building and the other auxiliary plant .The maintenance power box shall supply to welding machine, maintenance lighting and the other electric tool, The maintenance power supply system shall be of 415/240V ,3 -phase 4- wire ,50HZ, neutral directly earthed system. The maintenance power for the coal handling system, water supply system and the other auxiliary buildings shall be supplied by the PCCs or MCCs nearby. 9.1.5 Maintenance Lighting The maintenance lighting voltage shall be 24V, which shall derive power from the 240/24V step-down transformer from 240V socket. The maintenance voltage for the boiler shall be12V,which shall be supplied by the 240/12V transformer from the low voltage socket box in every floor. 9.1.6 Lighting fixtures High pressure sodium (H.P.S) fixture shall be used as outdoor street lighting, indoor Lighting System (Turbine house, C.W.P house, and etc), Fluorescent fixture shall be used for general indoor lighting (Admin. Building, electrical room, switchgear room, main control building, and etc). Incandescent fixture shall be used as essential DC lighting. 9.2 Control of the Lighting System The lighting for main building shall be generally concentrate controlled by MCB in lighting distribution box. Lighting in individual unattended room shall be controlled by local switches at entrance or exit. The lighting for road, transformer and other outdoor area shall be controlled by photoelectricity cell and be manual or automatic controlled in local lighting distribution box with a by-pass switch. The lighting for boiler body shall be remote controlled in boiler house grade floor or concentrate controlled in respective lighting distribution box. 9.3 Lighting distribution box The lighting distribution box shall be located in the areas to conveniently operated, and
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lighting distribution box shall be surface mounted in main building and built-in mounted in office and control building area. It shall be provided with a incoming circuit breaker .The branch circuit breaker shall be of miniature molded case, The lighting distribution box shall be in modular steel structure with front lockable hinged door.RCCB(residual current circuit breaker) to be provided with only socket circuits for protection against earth leakage. 9.4 Cable, Wire The roadway lighting cables shall be PVC insulated, steel strip armoured and PVC sheathed overall. The connection cable between lighting distribution box and aircraft warning lighting fixtures shall be PVC insulated, steel wire armored and PVC sheathed overall. The PVC insulated copper wire shall be used in other area. The branch circuit cable section shall be of minimum 2.5mm2. 9.5 Raceway The lighting wire shall be laid in hot-dip galvanized steel pipe . The minimum diameter of hot-dip galvanized steel pipe shall be 20mm. The conduit in turbine house and boiler house shall be generally exposed and embedded where is subject to mechanical injury. The sealed junction box shall be provided in exposed conduit system.

10 Cables & Cabling 10.1 Cables (1) HV Cables 11kV and 6.6kV unearthed grade cables shall be used for the plant as HT cables. HT cables shall be unearthed grade with stranded & compacted aluminium conductors, extruded XLPE insulated. HV Cables shall have FRLS PVC outer sheath. Buried cables shall be armoured type. (2) LV Cables LT Power Cable shall be 1100 V grade, single / multicore, stranded aluminium conductor, XLPE insulated, with FRLS PVC inner sheath and outer sheath made of FRLS PVC. (3) Control Cables Control cables shall be 1100V grade, multicore, high conductivity annealed plain copper
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conductor, Extruded PVC insulated, with Extruded PVC inner sheath and outer sheath made of Extruded FRLS PVC. 10.2 Cabling (1) General Cable racks and cable trenches shall be adopted for cable carrier system. Overhead racks and cable trenches shall be of different sizes depending on the number of cables laid in that route. (2) Cable tray All cable trays shall be of ladder type construction and be made of galvanized steel. Spacing between the cable tray supports shall be not more than 1500 mm, except fittings (elbows, tees, etc.) which shall be supported at each splice. Cable tray fittings shall have a radius equal to or greater than the minimum bending radius of the cables they contain. At least a 150 mm clearance shall be maintained between the top of a tray and beams, piping, or other obstacles to facilitate installation of cables in the tray. (3) Conduit Conduit systems shall be used in supporting and protecting electrical cable. Galvanized
rigid steel conduit shall be used for all conduit

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