Test program - Electrics module testing

Test program - Electrics
Testing
Measuring equipment/ test connection N19/1 Operation/requirement Specified value Possible cause/remedy
Scope of test
1.0
Pushbutton control module ((Tempmatic) A/C, N19/1) Voltage supply Terminal 30 Terminal 30
k to plug 2, right L8
N19/1
11-14 V
Cables t 1.1 Terminal 31
k
19 w
1.1
11-14 V
Cables
k o
2.0 Voltage supply terminal 15 19 w 3.0 Voltage supply terminal 15 x
c
N19/1
L8 k to plug 2, right
Ignition: ON 11-14 V Cables
k c L9
k to plug 1, left k Ignition: ON

N19/1
11-14 V
Cables
ow
L 11

t
Testing
A
003 004 005 006
Scope of test
4.0
In-car temperature sensor with aspirator blower (B10/4) Voltage 19 w
k to plug 1, left
Ignition: ON
C 10 20 30 45
V 3.2-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 19.0-21.0 11.9-13.0 7.7-8.4 4.2-4.6 V 3.2-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 5.2-5.8 3.2-3.6 2.0-2.3 1.1-1.25
Cables t 4.1 Pushbutton control module (N19/1)
k c
L 20
4.1
Resistance
N19/1
Ignition: OFF
C 10 20 30 45 C 10 20 30 45
Cables B10/4
19 w
k b
k to plug 1, left L 20 Disconnect N19/1 from k
5.0
007 008 009 0I0
Outside temperature sensor (B10/5) Voltage 19 w
N19/1
k to plug 1, left
Ignition: ON
k c
L 21
5.1
Resistance
N19/1
Ignition: OFF
C 10 20 30 45
Cables B10/5
19 w
k b

t
Testing
A
0I9 020 02I 022
Scope of test
6.0
Evaporator temperature sensor (B10/6) Voltage 19 w
k to plug 1, left
Ignition: ON
C 0 10 20 30 45
V 2.2-2.6 1.6-2.0 1.2-1.5 0.8-1.1 0.5-0.7 kW 7.3-10.0 4.2-6.0 2.8-3.9 1.7-2.6 1.0-1.5 V 3.1-3.5 2.6-2.9 2.0-2.4 1.3-1.7
k c
L 22
6.1
Resistance
N19/1
Ignition: OFF
C 0 10 20 30 45
Cables B10/6
19 w
k b
7.0
0II 0I2 0I3 0I4
Left heat exchanger temperature sensor (B10/2) Voltage 19 w
N19/1
k to plug 1, left
Ignition: ON
C 10 20 30 45
k c
L 23
7.1
Resistance
N19/1
Ignition: OFF
C 10 20 30 45
kW 19.0-21.2 11.9-13.2 7.7-8.4 4.2-4.6
Cables B10/2
19 w
k b

t
Testing
A
0I5 0I6 0I7 0I8
Scope of test
8.0
Right heat exchanger temperature sensor (B10/3) Voltage 19 w
k c
k to plug 1, left Ignition: ON L 14
C 10 20 30 45
V 3.1-3.5 2.6-2.9 2.0-2.4 1.3-1.7 kW 19.0-21.2 11.9-13.2 7.7-8.4 4.2-4.6 V 4.3-4.7 2.9-3.6 2.0-2.5 1.6-1.9 1.0-1.4 kW 5.0-8.0 1.0-1.5 0.46-0.65 0.3-0.4 0.19-0.22
8.1
Resistance
N19/1
Ignition: OFF
C 10 20 30 45 C 20 60 85 100 120
Cables B10/3
19 w
k b
9.0
023 024 025 026
Coolant temperature sensor (climate control) (B10/8) Voltage 19 w
N19/1
k to plug 1, left
Ignition: ON
k c
L 24
9.1
Resistance
N19/1
Ignition: OFF
C 20 60 85 100 120
Cables B10/8
19 w
k b

t
Testing
A
027 028 029 030
Scope of test
10.0
A/C pressure sensor (B12) Voltage 19 w
k to plug 1, left
Ignition: ON
C 2 10 18 28
V 0.5-0.75 1.4-1.8 2.4-2.8 3.5-4.0
Cables B12 t 10.1 Pushbutton control module (N19/1) Cables B12 N19/1
k c
L 16
10.1
Voltage
N19/1
k to plug 1, left
Ignition: ON
4.75-5.25 V
19 w 11.0
k c
N19/1
L7 k to plug 1, left
Engine: at idle >0.18 VX
03 I 032
A/C compressor cut-out
Cables t 11.1
27 w
k f
L 26 25 u 9
to plug 2, right (Figure 1)
11.1
Speed sensor (A9l1)
N19/1
27 w 12.0 Diagnosis output
k b
Disconnect k from Pushbutton control module (N19/1)
180-410 W
Cables A9l1
L 26
N19/1 k to plug 1, left k Ignition: ON 11-14 V Cables Pushbutton control module (N19/1)
L1

t
Testing
A
059 060 06I 062
Scope of test
13.0
Actuation of A/C compressor (A9) Voltage
k to plug 2, right
engine at idle
Cables t 11.0
k o c
L 25 A/C compressor:
A/C compressor:
B z
<1 V 11-14 V
Pushbutton control module (N19/1)
14.0
Diesel engine only (not on EIFI/EDFI) A/C compressor cutout/exhaust gas recirculation (EGR) microswitch (S27/6) Voltage
k to plug 1, left
Engine at idle N19/1 Accelerator pedal in full throttle position
Cables S27/6 11-14 V <1 V Cables <1 V Pushbutton control module (N19/1)
2w
k c
L 11 Release accelerator pedal

N19/1
15.0
07I 072 073 074
Gasoline engine only Idle speed increase Voltage
k to plug 2, right
Engine at idle
k o c L 10
Operate button
9-14 V
16.0
047 048 049 050
Hot water circulation pump (M13) Voltage
N19/1 k to plug 2, right k Ignition: ON
nach >15 s
t 16.1 Cables Pushbutton control module (N19/1)
L 20 Both temperature selectors

engaged in RED position BLUE position engaged <1 V 11-14 V

t
Testing
Measuring equipment/ test connection M13 2/1 v Operation/requirement Specified value Possible cause/remedy
Scope of test
16.1 17.0
Resistance
Ignition: OFF
2-4 W
M13 Cables
063 064 065 066
Auxiliary fan M4 stage 1
K 2/2 Disconnect coupling from M13 N19/1 k to plug 2, right k

Ignition: ON 11-14 V
Pushbutton control module (N19/1)
L 16 Auxiliary fan stage 1: OFF
B10/8 1w
Ignition: OFF
L 2 Disconnect coolant
temperature sensor (B10/8) Adjust resistance value from 310 W N19/1 Operate auxiliary fan (M4) stage 1
k o
17.1 Auxiliary fan M4 stage 1 1w
c
B10/8
L 16 Ignition: ON
Ignition: OFF
<1 V
t 17.1
L 2 Adjust resistance value of

310 W Auxiliary fan relay (K9) pulled

t
Testing
Measuring equipment/ test connection K9 Operation/requirement Specified value Possible cause/remedy
Scope of test
[17.1]
c
K9
L 2/5 Ignition: ON
6.5-7.5 V
Cables Auxiliary fan (M4)
2/5 w
c
R15/1
L 2/1 Ignition: ON
2.5-3.5 V
Cables Auxiliary fan series resistor (R15)
1w
L 2 Ignition: OFF
<1 W
Auxiliary fan series resistor, 1st stage (R15/1) Auxiliary fan relay (K9) t 18.1
18.0
067 068 069 070
N19/1 k to plug 2, right k Ignition: ON
c
B10/8
L 7 Auxiliary fan, stage 2: OFF
11-14 V
1w
L 2 Ignition: OFF
Coolant temperature sensor (climate control) (B10/8) Adjust resistance value of 250 W N19/1
k o c L 14 Ignition: ON
Stage 2 operates <1 V

t
Testing
Measuring equipment/ test connection Operation/requirement Specified value Possible cause/remedy
Scope of test
18.1
K9 Ignition: OFF
11-14 V
Cables Auxiliary fan relay (K9) t 18.2
o
18.2 Auxiliary fan M4 stage 2 2/1 w 19.0
c
K9
L 1 Auxiliary fan relay (K9) pulled

Ignition: ON Ignition: OFF <1 W
Cables Auxiliary fan series resistor (R15) Cables t 19.1 Pushbutton control module (N19/1)
L 2/5 Auxiliary fan relay (K9) pulled

N19/1
055 056 057 058
Right duo valve (Y21y2) Voltage
k to plug 2, right
Ignition: ON
k o c

engaged in RED position engaged in BLUE position 11-14 V <1 V 20-35 W
19.1
Right/left duo valve Resistance 12 w
N19/1
Ignition: OFF Disconnect control module
Y21
k b
L 21 from k

t
Testing
A
05I 052 053 054
Scope of test
20.0
Left duo valve (Y21y1) Voltage
k o c
k to plug 2, right Ignition: ON

engaged in RED position BLUE position engaged
Cables t 19.1 Pushbutton control module (N19/1) 11-14 V <1 V Pushbutton control module (N19/1)
21.0
Blower regulator (A32n1) Voltage
N19/1
k o c
k to plug 2, right Ignition: ON
L 1 Blower switch
Stage 1 2 3 4 5 0.7-1.1 V 1.6-2.0 V 2.4-3.0 V 3.2-4.0 V 5.0-6.0 V <1 V Cables t 22.1
22.0
075 076 077 708
Valve block (4 connections) (Y11) Valve - diverter flap Voltage Resistance 15 w
N19/1
k to plug 2, right
Ignition: ON
k c
N19/1
L 18
Disconnect k from pushbutton control module (N19/1) 45-65 W Cables
22.1
15 w
k b
L 18

t
Testing
A
079 080 08I 082
Scope of test
23.0
Valve block (4 connections) (Y11) Valve - blend flap Voltage Resistance
k to plug 2, right
Ignition: ON
11-14 V
Cables t 23.1
6w
k c
N19/1
L 18
23.1
k
6w 24.0
b
N19/1
L 18 k to plug 2, right
Ignition: ON <1 V Cables t 24.1
083 084 085 086
Valve block (4 connections) (Y11) Valve - recirculated air long stroke (80%) Voltage Resistance
k
5w
c
N19/1
L 18
24.1
5w
k b
L 18
Testing
A
087 088 089 090
Scope of test
Measuring equipment/ test connection N19/1
Operation/requirement
Specified value
Possible cause/remedy
25.0
Valve block (4 connections) (Y11) Valve - recirculated air short 4w stroke (20%) Voltage Resistance
k to plug 2, right
Ignition: ON
<1 V
Cables t 25.1
k c
L 18
25.1
N19/1
k
4w 26.0 Speed signal TN
L 18
N19/1 k to plug 1, left k Engine at idle Gasoline engine 5-7.5 V Cables
ow
L 25
Diesel engine 5.0F 0.5 V
Testing
P83-5686-13
P83-5605-13
P83-5684-13
Figure 1
Bridge between terminal 9 and 25 on plug 2, right
Figure 2
W1 Main ground (behind instrument cluster)
Figure 3
W16/3 Ground, component compartment left, common ground
Testing
P83-5685-13
P83.30-0232-01
P83-5600-13
Figure 4
W16/4 Ground, component compartment right, common ground
Figure 5
X4 Terminal block, terminal 30 (3-pin), left footwell
Figure 6
X11/4 Test coupling for diagnosis, pulse readout (38-pin)
Testing
P54-6480-13
P83-5674-13
Figure 7
X24 X26 Headlamp harness connector (6-pin) Interior/engine connector
Figure 8
X26/25 Engine/body connector (24-pin)

Test program - Electrics module testing

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Test program - Electrics module testing

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Test program - Electrics

Cables t 1.1 Terminal 31

k to plug 1, left k Ignition: ON