GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

2. 2.1. ITEM 1. 1.1 1.2 1.3

TURBINE AND ACCESSORIES Guaranteed Technical Particulars DESIGNATION General Manufacturer/ Type designation Place of manufacture Applicable standards Voith Hydro Pvt. Ltd. India. India/Austria IS, DIN, BS, ASTM, ISO, Voith Norms UNITS VALUE REMARKS

Main data 2. 2.1 Turbine output Turbine rated output at rated net head of 396.2 m 395.96 m, at rated speed kW 51020

2.2

Continuous overload output under KW conditions at rated net head of 396.2 m 395.96 m, rated speed and less than 100% nozzle opening. Minimum output at the following heads and at rated speed Maximum net head of 400.70 m 400.46 m Minimum net head of 387.20 m 386.96 m kW kW rpm

56122

2.3

8500 8500 375

2.4 2.5

Rated speed Maximum runaway speed at following net head at maximum net head of 400.70 m 400.46 m

rpm

657

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION at minimum net head of 387.20 m 386.96 m

UNITS rpm

VALUE 636 14.38 0.00033

REMARKS

2.6 2.7

Water discharge under rated turbine m/s output as per 2.1 above Maximum leakage through needles L/s at maximum static head of 400.70 m 414.1 m Maximum hydraulic axial thrust under 2 jet /4 jet/multiple 6 jet operation Maximum total load on thrust bearing generated from turbine Axial thrust at 110 % rated load rejection Fly wheel effect of turbine rotating parts Fly wheel effect required from the generator Efficiency Turbine efficiency at rated net head of 396.20 m 395.96 m and rated speed at 110 % continuous rated output at 100 % continuous rated output at 80 % continuous rated output at 60 % continuous rated output % % % % kN

At maximum static head Non Transient

2.8.1

10/20/30 (approx) 150 (approx) 34 (approx) 6400 203600

2.8.2 2.9 2.10 2.11 3. 3.1

kN kN kgm kg m

Transient Polar moment of inertia, J Polar moment of inertia, J

91.10* 91.50* 91.66* 91.63* 91.50 Weighted average efficiency is guaranteed at water temperature of 10C.

3.2

Weighted average efficiency % (according to the particular technical specification)

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 3.3

DESIGNATION

UNITS

VALUE 91.51*

REMARKS

Turbine efficiency at maximum net % head of 400.70 m 400.46 m and at rated speed and at 100% continuous rated output Turbine efficiency at minimum net % head of 387.20m 386.96 m and rated speed and at 100 % continuous rated output Specific speed per jet of unit at rated Rpm in net head of 396.2 395.96 m with 100% nozzle opening & 110 % (m-KW) power Guaranteed minimum factor of safety and name of the part under worst conditions based on minimum yield point of material Speed rise at a rated net head of 396.2 m 395.96 m 110% full load to zero Full load to zero 75% full load to zero 50% full load to zero 25% full load to zero % % % % % %

3.4

91.41*

3.5

20.533

3.6

1.5, Runner.

3.7

Less than 25% Less than 25%. Less than 25% Less than 25% Less than 25% Less than 15 % of Maximum static head 822 0.95 kg 90 As per page 2-5 of Vol. 3 PART -I (PTS)

3.8

Maximum water hammer pressure rise when all 2 units at 110 % full load simultaneously rejecting load Critical speed of turbine power unit Cavitation guarantee (Based on 24 months or 8000 hrs of operation) Maximum noise level at a distance of 1 m at rated operation in turbine pit

3.9 4 d5.

rpm kg dB(A)

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 6.0

DESIGNATION

UNITS

VALUE 8300(Approx) 10000 (approx) Distribution pipe segment Same as above

REMARKS

Weight of finished-machined runner Kg complete a) Weight and designation of kg heaviest part or assembly of the turbine as prepared for shipment kg

Heaviest turbine assembly to be handled by powerhouse crane during installation 7.0 Dimensions Turbine shaft diameter Turbine shaft Length

mm mm

560mm 3500mm (approx)

*Single point efficiencies & corresponding needle openings and discharges are not guaranteed. The guaranteed weighted average efficiency is hydraulic efficiency of turbine.

2.2. ITEM 1.

Informative data DESIGNATION Turbine water discharge quantities under rated output at rated head under maximum overload operation at rated net head at maximum runaway condition at maximum net head at no-load at rated net head & rated speed m/s m/s m/s m/s
4

UNITS

VALUE

REMARKS

14.38 15.88 2.88 per nozzle (approx) 1 (approx)

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 2.

DESIGNATION Nozzle opening at rated speed for no- load condition at rated head of 396.20 395.96 m at full- load condition at net head of 396.20 395.96 m

UNITS

VALUE

REMARKS

% %

22 % (for 1 nozzle) 67 % (approx) 81 % (approx) 78 % (approx)

at 110% load condition at net head of % 396.20 395.96 m at 110% load condition at maximum net head of 396.20 400.46 m 3. Turbine runner inner wheel diameter outer wheel diameter pitch circle diameter peripheral velocity number of buckets width of buckets material & composition and conforming standard mm mm mm m/sec. Nos. mm %

During detailed engg. 2762 2169 42.6 (approx) 20 645 EN-10250 X3CrNiMo13-4 or equivalent + EN-10283 GX4CrNiMo134 or equivalent Inner width. At pitch circle. Outer most dia of runner

Weight Preventive coating against hydro abrasion

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Kg -

8300(approx) Hard HVOF coating

GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION Lowering and runner removal arrangement

UNITS -

VALUE Lowering by EOT crane Removing with trolly through separate hatch. Statically

REMARKS

Whether statically/dynamically balanced in the shop 4. Turbine Shaft i) Material composition and conforming standard ii) Diameter a) Shaft iii) Length iv) Weight v) Type of coupling with generator shaft and turbine runner vi) No. and diameter of flange bolts vii) Material of coupling bolts, nuts, washers at its end flanges viii) Type of bolts ix) Provision made for shaft and runner lifting 5. Distributor Type Material & composition and conforming standard

ASTM A 668, Grade-D

mm mm Tonnes No. /mm -

560 3500(approx) 7.0(approx) Friction Coupling Friction Coupling 34CrNiMo6/ Equivalent Suitable for friction coupling. During detailed engg. Yes, Provision will be made

Spiral S355 J2G3/equivalent Only for parts under water pressure like segments, sickle and flanges.

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION internal diameter of inlet Material thickness Number of prefabricated sections of distributor Quadrant dimensions of the distributor (Outline dimensions) Maximum design working pressure Test pressure Velocity of water at rated conditions Size of manhole Total weight of distributor Weight of heaviest section Method of embedding distributor in concrete and details of flexible packing/ wrapping material

UNITS mm mm Nos. mm Kg/cm2 Kg/cm2 m/sec Mm mm x

VALUE 1200 During detailed engg. During detailed engg. 10500 x 11000 (Approx) 48 72 12.71 Dia. 600 ~23 ~10 During detailed engg.

REMARKS

Tonnes Tonnes -

Size of man door provided in the first mm section mm 6. Nozzle Inlet/outlet diameter mm /mm

Given under manhole above

700/250 X3CrNiMo13-4 EN10250/ Equivalent EN 10250 X 3 CrNi 13 4 +QT /Equivalent 6

Material of Spear tip and conforming standard Material of Nozzle tip and conforming standard Number of jets
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Nos.
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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION Range of Movement of Needle from full close to full open

UNITS mm

VALUE ~165

REMARKS

6.1

Brake jet Material of brake jet and conforming standard Number Diameter Brake jet will be applied at speed removed at speed % % 120 20 Nos. mm E355/iquivalent 1 During detailed engg.

7.

Turbine housing a) Top cover Outer Housing Material and construction Dimension of head cover Outer Housing Thickness Nos. of sections Total weight Means of handling top cover in the pit mm mm mm mm Nos. Kg x x IS2062 Gr. B/ Equivalent Dia.7100 x Hight. 3300 (Approx) 20 During detailed engg. Approx. 15000 During detailed engg. Highest 1339.21m , Lowest - 1336.36 m.

Elevation of highest and lowest point mm

Aeration pipes
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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION Material Size

UNITS mm

VALUE Carbon Steel DN 900 (Approx)

REMARKS

Size of main pipe connected to the tailrace

b)Turbine pit liner Inside diameter Material of construction and conforming standard Material thickness Elevation of highest point lowest point 8. Guide bearing Type No. of pads Diameter Height Material of bearing pads and conforming standard No.s mm mm Segmented - Self Pump 8 790 ~225 Babitted Metal, ASTM B23 Alloy 2 lining on S235 JRG2/ Equivalent Pad height mm mm During detailed engg. EL 1332.27 m mm mm 7039 IS 2062 Gr. B / Equivalent 10

Type, number and location of: a) Embedded temperature detectors b) Dial type thermometer c) Thermostats
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4 2 2
9

GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION Cooling arrangement No. of coolers Maximum safe working pressure Material of construction and conforming standard Cooling water requirement

UNITS

VALUE External Oil Cooler

REMARKS

Nos Kg/cm2 lpm

1 ~6 During detailed engg. ~103

8.1

Maximum temperature rise above cooling medium, measured by embedded temperature detectors at maximum continuous rated operation at most unfavourable operating conditions as specified
o

C C

During detailed Engineering During detailed Engineering 15 to 20 ISO VG46, Reputed

8.2 8.3 8.4

Losses in the bearing at rated operating conditions Oil specification grade and make Capability to withstand for runaway speed with cooling water rated speed without cooling water

kW -

Min. Min.

15 15 2 During detailed Engineering

runaway speed without cooling water Min 8.5 9. 9.1 9.2 9.3 Capacity of bearing oil reservoir Servomotors(deflector) Number of servomotors Full stroke Bore of cylinders
10

Nos. mm mm

6 ~130 ~125

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 9.4 9.5 9.6 9.7

DESIGNATION Active volume Maximum operating pressure Minimum operating pressure Max. operating energy per servomotor Min. operating energy per servomotor Material of cylinder and piston and Conforming standard Arrangement details of Lock at servomotor Type of installation Servomotor (Nozzle) Number of servomotors Full stroke Bore of cylinders Active volume Maximum operating pressure Minimum operating pressure Max. operating energy per servomotor

UNITS cm3 bar Kg/cm2 bar Kg/cm2 kNm

VALUE ~1600 per servomotor 120 80 97.2-Open 115.2-Close

REMARKS

Approx

9.8

kNm

64.8-Open 76.8-Close During detailed Engineering During detailed Engineering Mounted on Nozzle

Approx

9.9 9.10 9.11 10. 10.1 10.2 10.3 10.4 10.5 10.6 10.7

Nos. mm mm cm3 Kg/cm2 Kg/cm2 kNm

As per nozzle ~165 ~170 ~3600 per servomotor 120 80 216-Open 259.2-Close

Internal servomotor

Approx

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 10.8

DESIGNATION Min. operating energy per servomotor Arrangement for selection of 3/4/5/6 jet operation Material of cylinder and piston and Conforming standard Type of installation Load on thrust bearing i) Due to turbine rotating parts ii) Due to maximum hydraulic thrust a) under 3 jet operation b) under 4 jet operation c) under 5 jet operation d) under 6 jet operation

UNITS kNm

VALUE 144-Open 172.8-Close

REMARKS Approx

10.9

Yes/No

Yes

Shall be decided for optimum performance.

10.10 10.11 11.

During detailed Engineering Inside the nozzle.

Tonnes Tonnes Tonnes Tonnes Tonnes Tonnes Tonnes

~15

1.5 2.0 2.5 3.0 3.4, Transient condition

12.

Maximum unbalanced hydraulic thrust during worst operating condition(specify condition also) Turbine discharge flow-meter i) Type ii) Make iii) Range of flow measurement iv) Accuracy

13.

Ultrasonic During detailed engg. m3 /sec % 0-20 2 to 3

14.

Centralised grease lubrication system

12

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION i) Capacity & Rating of equipment ii) Rating of pump iii) Type and make of pump & C.G.L system iv) Capacity of grease reservoir

UNITS

VALUE n/a

REMARKS

kW

n/a n/a n/a

15.

Lubricating Oil i) Grade & conforming standard ii) Make iii) Equivalent iv) Quantity L ISO VG46 IOC/Casrtol/Mob il /Reputed During Detailed Engineering

16.

Inspection Platform Runner a) Elevation b) Material m. During Detailed Engineering Structural Plate Steel (Galvanized) Please refer S no 3 also. As per Voith design m mm During Detailed Engineering During Detailed Engineering

17.

Hydraulic Elevator and Trolley for Runner i) Make and type ii) Lift iii) Height of Runner and Trolley

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 18.

DESIGNATION Instrumentation (Following details for each type of instrument to be furnished) a) Make b) Details of sensor i) ii) Make & type Principle of operation

UNITS

VALUE Please refer Control system GTP

REMARKS

d) Details of Indicating instrument/Controller i) Make & type ii) Analogue or Digital or LED iii) Level switches for control

iv)Auxiliary Level Switch for alarm v) Output for Data acquisition system vi)Input voltage vii) Special cables Type No. of cores Size Screening Nos. mm

Volt

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM

DESIGNATION e) Vibration detector i) ii) iii) Make Type Locations

UNITS

VALUE

REMARKS

B&K/Mcmonitoring Proximity sensor Bearing

19

Time taken i) ii) To load the unit from zero Sec. to rated output To reach runaway speed from normal speed in case Sec. of failure of governing system During Detailed Engineering During Detailed Engineering

20. 20.1

Weights Total weight of complete turbine a) Stationary parts b) Rotating parts Kg Kg During Detailed Engineering ~ 15000

20.2

Heaviest pieces for erection distributor Kg ~10000 Distribution pipe segment

21. 21.1

Dimensions Maximum diameter, length and designation of turbine part to be removed through generator stator bore. Minimum distance between centrelines of adjacent units
15

mm

~Dia. 1700 Bearing Outer Hoursing ~14700

21.2

mm

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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

ITEM 21.3

DESIGNATION Recommended setting elevation

UNITS m

VALUE 1337.90

REMARKS

2.2.1.

Specification of Material of Turbine Material & Conforming Composition Standards S355 J2G3 DIN EN 10025-3 /Equivalent /Equivalent X3CrNiMo13-4 EN 10250 /Equivalent /Equivalent + + EN GX4CrNiMo1310283/Equivalent 4/Equivalent X3CrNiMo13-4 EN 10250 /Equivalent /Equivalent X3CrNiMo13-4 EN 10250 /Equivalent /Equivalent G - X 4 CrNi 13 4 DIN EN 10283 /Equivalent /Equivalent Outsourced from reputed make Grade D ASTM A 668 X3CrNiMo13-4 /Equivalent Structural Plate Steel EN 10250 /Equivalent

Sl. No. Component 1. 2. Spiral Distributor Runner

3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 2.3.

Nozzle Tip Insert Needles Jet Deflector Servomotor Shaft Linkages (for deflector kinematics) Pit Liner Bearing metal for guide bearing pads Coolers Tube Tube plates Any other item not given above

IS 2062 Gr.B / Equivalent White metal lining on ASTM B23 - alloy2 Carbon steel lined on C10E /Equivalent Cu-Ni 90/10 ASTM ASTM/Equi 3111 C706

Recommended additional spare parts List hereunder the spare parts which are recommended by the Bidder for purchase in addition to the specified spare parts. The purchase of any or all of the recommended spare parts will be at the option of HPPCL. The prices for recommended additional spare parts for five (5) years shall therefore not be included in the bid prices.

ITEM
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DESCRIPTION
16

UNIT

PRICE/ UNIT

GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

Note : Use additional sheet, if required 2.4. Information to be supplied together with the bid At least the information listed hereunder shall be given by the Bidder. The Bidder may support advantages in his design or of special technical features of his offer by additional documents / descriptions 1. Compute pressure rise at turbine inlet under the most unfavourable conditions (load acceptance and rejection) as requested in Technical specification. Conditions considered as well as governor acting times to be clearly indicated in the computations. [Voith Reply:] See attached preliminary Transient Calculation report as attached in bid section. 2.4.1 2. Compute turbine speed rise under conditions as above and for following load rejection parameters. from from from from from 110 % 100 % 75 % 50 % rated output to zero rated output to zero rated output to zero rated output to zero

25 % rated output to zero

[Voith Reply:] Detailed calculation report shall be submitted during detailed engineering. 3. Expected flow characteristics during closing and opening of nozzles as function of time. [Voith Reply:] Shall be submitted during detailed engineering. 4. Expected performance curves for the maximum, rated and minimum net heads. The curves shall also show the overload output at maximum possible nozzle opening extending beyond the guarantee points. [Voith Reply:] Shall be submitted during detailed engineering. 5. Provide dimensional drawing (cross section) of turbine and associated equipment showing main dimensions. [Voith Reply:] Please refer power unit cross section drawing attached. 6. Describe proposed shaft seal systems, preferably illustrated by schematic diagram. [Voith Reply:] Not applicable being Pelton turbine. 7. Applicable method and type of vibration monitoring system. [Voith Reply:] Please refer Monitoring system write up bid clause 9.1.4.8
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GUARANTEED TECHNICAL PARTICULARS (SCHEDULE I)

8. Provide information on model or field performance tests performed on a turbine which is hydraulically similar to the proposed turbine. Indicate at least the following: place of model or field tests year of model or field tests designed rated turbine output rated net head rated speed efficiency achieved [Voith Reply:] Shall be informed during detailed engineering. 10. Calculation sheet for dimensions of turbine, generator and power house. [Voith Reply:] Refer power house drawing for dimensions. Calculation sheet shall be discussed during detailed engineering. 11. Calculation sheet of various heads like, rated net head, maximum net head and minimum net head. [Voith Reply:] Net head values given by the employer has been followed. 12. Drawings of cross-section of machine including turbine and complete power house. [Voith Reply:] Attached with Bid. Complete details of tools in accordance of technical specifications. [Voith Reply:] Please refer the scope of supply list.

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