Professional Documents
Culture Documents
Flow Chart
Indicators
freq of sample measure goal size ment Method of recording data
Corrective Actions
Procedure For Process Adjustment Procedure Criteria for For System decision Improvement making Responsibility for decision making
CTQ Production Move Prepare Top Cap Tread Key task - checks Sub Tread Key task - checks Undertread Key task - checks Polythene Film Key task - checks
Monitoring Standards
unit of measure
type of sensor
Damage Control
Ensure that correct ID mark is there and that it has been passed in lab testing
Ensure that correct ID mark is there and that it has been passed in lab testing
Ensure that correct ID mark is there and that it has been passed in lab testing
From Stock
Ensure that the roll has been tested in lab for grammage, thickness & tensile trength
correct Rheometer Time for Rheome batch compound, duly passing & change in ter testing tested correct coding elasticity
100 gm
Technician
Reject compound
Compound properties
Technician
Production Manager
Ensure correct Hydraulic Pressure at the Y Box; Feed strip feed at controlled rate without jamming.
Undertread calender
Undertread width
Process spec in Cm
Cm
Production Manager
visual
continuo us
no record
Leading Hand
Correct consolidaton
continuo us
no record
Leading Hand
Create a data bank on pressure edges lifting needed for up each type of tread
Leading Hand
Run chart
Automatic
Only technological Adjust speed change is of extrusion possible - has and ratio of to be feed to speed prescribed by Chief Of Tech.
Thickness of strip
MM
MM
nuclear
continuo us
Run Chart
Automatic
Only technological change is Thickness Production in possible - has outside range charge to be prescribed by Chief Of Tech.
visual
Checklist
Leading Hand
Temp 16+/1Deg C
Deg C
Run Chart
Leading Hand
Slow down line & check water system ; if correction not possible, stop
Frequency of failures from the chart; Temp going review for out of lmits closed circuit system
Production in charge
Metres
once in 20 treads
Run chart
Traying Hand
Variation in length
Traying hand
Traying Hand
Stop the line to rectify the system; sortout out of tolerance treads - strip components and reuse
Production Manager
Lickering
Joining
Consolidation
Embossing
Polythene apply
Traying