Bao Cao Thuc Tap Tot Nghiep Quy Trinh San Xuat Thuy San Dong Lanh 6nPss 20121119102921 18338

Bo co thc tp tt nghip
GVHD: Nguyn Cng Bnh
LUN VN TT NGHIP TI: QUY TRNH CNG NGH SN XUT THC PHM THY SN NG LNH
SVTT: Bo Qu Phng H Vn ip
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GVHD: Nguyn Cng Bnh
Cng Ho X Hi Ch Ngha Vit Nam c lp - T do - Hnh phc
N XIN XC NHN
Knh gi: Ban gim c Cng Ty C Phn Thc Phm Xut Khu Tn Bnh Chng ti tn: Bo Qu Phng H Vn ip Hin ang l sinh vin kho 05 khoa thy sn trng Cao ng Cng Nghip Thc Phm TP HCM. Trong thi gian qua c s gip ca nh trng v ban gim c Cng Ty C Phn Thc Phm Xut Khu Tn Bnh, ti hon thnh thc tp tt nghp. Nay ti lm n ny knh mong ban gim c cng ty xc nhn cho ti thc tp ti cng ty trong thi gian qua. Knh mong s gip ca ban gim c cng ty. Ti xin chn thnh cm n ! Xc nhn ca: Cng Ty C Phn Thc Phm Xut Khu Tn Bnh . TP HCM, Ngy. Thng 06 Nm 2008 Ngi vit n: Bo Qu Phng H Vn ip
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GVHD: Nguyn Cng Bnh
MC LC
LI CM N...........................................................................................................................5 LI M U...........................................................................................................................6 CHNG I: TNG QUAN V NH MY.........................................................................7 1.1 Lch s hnh thnh v pht trin ca cng ty c phn thc phm xut khu Tn Bnh :.........................................................................................................................................7 1.1.1 Gii thiu s lc v cng ty:.........................................................................................7 1.2.S t chc b tr nhn s ti xng sn xut mt bng nh my :.................11 1.3 An ton lao ng v phng chy cha chy :................................................................17 1.4 X l ph thi nc kh thi v v sinh cng nghip :............................................18 CHNG II: CC SN PHM CHNH...........................................................................21 2.1 Sn phm :........................................................................................................................21 2.2. NNG SUT CUA NHA MAY VI TNG LOAI SAN PHM...............................24 CHNG III: NGUYN LIU SN XUT...........................................................26 3.1 Bch tuc:.........................................................................................................................26 3.2 Nhim v ca nguyn liu :.............................................................................................26 3.3 Cc phng php bo qun nguyn liu:......................................................................28 CHNG IV: QUY TRNH CNG NGH SN XUT.................................................30 4.Quy trnh sn xut bch tuc ct ng lnh block:.........................................................30 4.1S quy trnh sn xut bch tuc ct ng lnh block:.............................................30 4.2 My v thit b:................................................................................................................47 4.3 Cc s c trong sn xut v cch khc phc s c trong tng cng an :...............51 CHNG V: KIM TRA SN PHM..............................................................................54 Cc sn phm chnh, ph,ph phm ca nh my:............................................................54 Phng php kim tra sn phm v x l ph phm:.......................................................55 Cc th tc cn tun th:......................................................................................................58 Gim st v hnh ng sa cha:........................................................................................58 SVTT: Bo Qu Phng H Vn ip
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GVHD: Nguyn Cng Bnh
KT LUN V KIN NGH.............................................................................................120
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GVHD: Nguyn Cng Bnh
LI CM N
Chng em xin chn thnh cm n qu thy, qu c khoa Thy Sn to iu kin cho chng em v c s vt cht cng nh truyn t cho em nhng kin thc v chuyn ngnh. V thy c ht lng ch bo chng em trong sut qu trnh hc tp ti trng, thy c to iu kin cho chng em nm vng l thuyt v tng bc tip cn thc t. c bit em xin cm n thy Nguyn Cng Bnh, ngi tn tnh hng dn v gip em hon thnh tt bi bo co ny. Chng em xin chn thnh cm n ban lnh o Cng ty c phn xut khu thc phm Tn Bnh v cc c ch, anh ch cng nhn to iu kin cho em hon thnh tt chuyn thc tp ny. Cc c ch, anh ch b nhiu thi gian ca mnh gii p tt c nhng cu hi ca chng em. V cc c ch, anh ch lun ng vin nhc nh em, gip em c th vt qua cc tr ngi trong sut thi gian thc tp v xy dng ti. Trong qu trnh hon thnh ti ny chng em c gng rt nhiu, nhng do thi gian c hn nn ti ca chng em khng th no trnh khi nhng sai st. V vy em rt mong thy c, ban lnh o cng ty cng ton th cc cn b cng nhn vin trong cng ty v cc bn ng gp kin ti ca chng em c hon thnh tt hn. Xin chn thnh cm n TP.HCM, ngy 12 thng 6 nm 2008
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GVHD: Nguyn Cng Bnh
LI M U
Vit Nam c iu kin rt thun li pht trin ngnh thu sn vi b bin di v kh hu nhit i gi ma gp phn to nn ngun nguyn liu thu hi sn rt phong ph nc ta.Thy sn Vt Nam rt a dng vi khong 2000 loi c trong c 40 loi c gi tr kinh t, trn 70 loi tm, khong 32 loi c gi tr kinh t, mc c khong100 loi v khong 30 loi c khai thc. Bit tn dng nhng u th , nc ta ang ngy cng khuyn khch pht trin ngnh ch bin thu sn em li ngun li kinh t cho t nc ngy cng pht trin. Mun pht trin ngnh ch bin thu sn i hi phi c mt lc lng c o to bi bn, nm bt c cc quy trnh cng ngh ch bin tin tin v hin i nhm p ng nhu cu ca ngi tiu dng v tham gia xut khu sn phm ra nc ngoi. Cc sn phm thu hi sn c ch bin t tm, c, mc tr nn rt quen thuc vi ngi tiu dng trong cng nh ngoi nc. Hin nay c cc sn phm mi c ngi tiu dng yu thch v c bit l sn xut xut sang cc th trng nh Nht, M v cc nc Chu u l sn phm c ch bin t bch tuc c ct v em ng block. Do vy vic tm hiu v quy trnh v h thng qun l cht lng sn phm bch tuc ng block l mt ti hu ch gip trang b thm nhng kin thc b ch cho sinh vin ngnh thu sn, nhng ngi chun b gp sc mnh pht trin ngnh thu sn nc nh.
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GVHD: Nguyn Cng Bnh
CHNG I: TNG QUAN V NH MY 1.1 Lch s hnh thnh v pht trin ca cng ty c phn thc phm xut khu Tn Bnh :
1.1.1 Gii thiu s lc v cng ty:

Tn giao dch: Cng ty c phn thc phm xut khu Tn Bnh. Tn giao dch quc t : Tan Binh Food Export Joint Company. Tr s giao dch : 1/1 Trng Chinh phng Ty Thnh qun Tn Ph TP.HCM in thoi : (84.8)8496042 (84.8)8105401 Fax: Emai: (84.8)8496091 Tafoco@hvm.fpt.vn
Website : www.tafoco.com.vn 1.1.2 Lch s hnh thnh v pht trin: Cng ty c phn thc phm xut khu Tn Bnh l mt doanh nghip nh nc trc thuc tng Cng ty rau qu nng sn, vi chc nng chnh l kinh doanh ch bin rau qu ng hp, ng lnh v nc gii kht. Cng ty ta lc ti s 1/1 ng Trng Chinh Phng Ty Thnh Qun Tn Ph TP.HCM vi tng din tch mt bng l 19.371m2, c a th rt thun li cho vic kinh doanh, ch bin v vn chuyn. Trc gii phng Cng ty l mt x nghip nh sn xut cm xy kh vi thit b c k v lc hu. Nm 1976 c kt hp vi nh my hp Bng Sen, nh my sn xut mt hng chnh l da ng hp v da ng lnh. Nm 1979 nh my c i tn thnh nh my hp Tn Bnh v gn y nht theo quyt nh s 1639 NN-CCB/Q ca B trng B nng nghip v pht trin nng thn k ngy 11/7/1979 nh my c i tn thnh Cng ty
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GVHD: Nguyn Cng Bnh
thc phm xut khu Tn Bnh. Hin nay Cng ty thc phm xut khu Tn Bnh vi vn iu l l 12.121.200.000 ng. Cng ty thc phm xut khu Tn Bnh vi chc nng chnh l sn xut rau qu ng hp, hin nay i vi ngnh rau qu nng sn xut khu Vit Nam th Cng ty c xem l n v u n. Sn phm ca Cng ty c tiu th nhiu nc nh Ty Ban Nha, Nht, Nga, Indonxia, Malayxia, M, Php, i Loan, Hn Quc Bn cnh vic tm kim th trng ngoi nc th Cng ty cn y mnh vic tiu th sn phm trong nc, tch cc gii thiu sn phm vi th trng ni a. T nm 2004 Cng ty thc hin c phn ha bn c phn b sung vn cho hat ng sn xut kinh doanh. Ngoi vic sn xut chnh l mt hng rau qu ng hp Cng ty cn sn xut mt hng thy sn. Mt d mi i vo sn xut mt hng thy sn c gn 4 nm nhng thu ht c nhiu i tc, em li li nhun cao v to mt khi lng cng vic cho ngi lao ng. 1.1.2.1. c im sn xut, k thut quy trnh sn xut : Chc nng chnh ca Cng ty thc phm xut khu Tn Bnh l kinh doanh ch bin rau qu ng hp, ng lnh v nc gii kht. T 9/2002 Cng ty m thm sn xut mt hng thy sn. Cc sn phm ng hp ca Cng ty bao gm : chm chm nhn da, u h lan ng hp, nha am (l hi) ng hp, cooktail, mng thng 5galon, mng si ng hp,chm chm hng vi, da ma ng hp. Cc sn phm rau qu ng lnh ca Cng ty bao gm : da ng lnh, chm chm ng lnh, u ng lnh. Cc sn phm thy sn ng lnh ca Cng ty c sn xut t thng 9/2002 bao gm : mc, bch tuc, c, tm, cua di dng ng block v ng IQF.
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GVHD: Nguyn Cng Bnh
1.1.2.2. Tnh hnh trang b my mc v cung cp nguyn liu : Trc gii phng Cng ty l mt x nghip nh vi trang b c k lc hu. Hin nay my mc thit b ca Cng ty kh hin i v ng b vi hn 30 loi my mc, 6 phng tin vn ti truyn nhit, 29 thit b dng c qun l. T nm 2000 n nay cng ty u t 12 t ng mua thm thit b my mc nng cp v xy dng thm nh xng. 1.1.2.3 Kt qu sn xut kinh doanh t c : Bng sn lng sn xut : Thang 01 02 03 04 05 06 07 08 09 10 11 12 Tng San lng 2006 (kg) 81.642,69 95.166,86 118.993,04 155.744,5 156.627,84 156.950,13 036.932,26 107.167,98 116.480,83 95.026,6 123.036,71 115.538,58 1.459.308,02 (kg) San lng 2007 (kg) 124.454,35 49.301,57 144.689,1 175.351,8 151.033,35 119.835,56 133.386,65 101.801,33 134.952,78 159.085,34 111.449,07 55.122,04 1.460.463,3 (kg)
1.1.2.4 Nhng thun li, kh khn v phng hng pht trin sn xut kinh doanh ca cng ty trong thi gian ti : a. Thun li : Hin nay i vi ngnh rau qu nng sn xut khu ca Vit Nam th Cng ty thc phm xut khu Tn Bnh l n v i u v cng ngh sn xut v chim lnh th trng, sau khi mt th trng Lin X v khi ng u th cng ty chuyn hng sang th trng khu vc 2 gm cc nc nh Nht Bn, Triu Tin, Php, Canada, Sn phm ca cng ty c ngi tiu dng cc nc tin dng v a dng ha mt hng, hnh thc mu m bao b c ci tin, ng thi sn phm ca cng ty khng ngng nng cao v hon thin cht lng ca sn phm p ng nhu cu cao ca ngi tiu dng.
SVTT: Bo Qu Phng H Vn ip Trang 9
GVHD: Nguyn Cng Bnh
Ngoi th trng xut khu nu trn, sn phm ca Cng ty cng c tiu th rng ri trong nc, c by bn trong cc siu th ln nh h thng Si Gn Coop Mart, khch sn Caravel Cn b cng nhn vin trong cng ty l nhng ngi c trnh chuyn mn, c nhiu nm kinh nghim sn xut ch bin cc loi sn phm rau qu, nng sn v c tinh thn on kt cn c chu kh y nhit tnh qu mn khch hng, l mt ng lc ln gip Cng ty pht trin. Tng s lao ng Cng ty thc phm xut khu Tn Bnh nm 2008 l 503 ngi, trong : S nhn vin qun l : 34 ngi ( chim 6,75%) S lao ng trc tip : 469 ngi (chim 93,24%) Trnh i hc : 28 ngi (chim 5,56%) Trnh cao ng : khng c Trnh trung cp : 5 ngi (chim 0,9%) S cng nhn k thut bc 1 n bc 2 : 151 ngi (chim 30% s lao ng trc tip sn xut). S cng nhn k thut bc 3 n bc 7 : 319 ngi (chim 63,41% s lao ng trc tip sn xut). Qua s liu trn ta nhn thy s cng nhn k thut bc 3 tr ln chim mt t l kh cao (3,41%), trnh ca cn b qun l ca cng ty cao, iu cho thy cht lng ca cn b cng nhn vin trong cng ty rt ph hp vi nn kinh t th trng, vi mt lc lng lao ng nh vy s to nn mt th mnh gip cng ty pht trin hn na. b. kh khn : Ngnh ch bin thy sn trong nc lun gp kh khn v Cng ty khng phi ngai l, sn phm u ra lun gp cnh tranh gay gt khc lit vi cc nc cng khu vc c li th hn ta nhiu mt.
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GVHD: Nguyn Cng Bnh
Gi bn sn phm gim lien tc do cnh tranh gi bn vi cc nc khc. Nguyn liu u vo ca Cng ty th tht thng khng n nh, gi thu mua nguyn liu nm 2007 cng tng so vi nhng nm trc y l do nh hng ca l lt min Ty Nam B dn n nng xut cy trng gim. Mt d t nm 2000 n nay u t thm hn 12 t ng mua my mc thit b, xy dng thm nh xng nhng c s h tng vn cha p ng c yu cu sn xut cnh tranh vi cc nc trong khu vc. c. Phng hng pht trin sn xut kinh doanh ca Cng ty : khc phc c kh khn trn cng ty c hng a dng ha sn phm, gim bt v dn dn b cc mt hng c sc cnh tranh km, tng cng cc mt hng c sc cnh tranh v lm thm cc mt hng mi. Ngoi ra cng ty s vay vn Ngn hng v t nm 2004 cng ty thc hin c phn ha bn c phn b sung vn chho hot ng sn xut kinh doanh. 1.2.S t chc b tr nhn s ti xng sn xut mt bng nh my : 1.2.1S t chc :
P.G nhn s Gim c
P.G k thut
P. K Ton
P.Kinh doanh
P.K thut
P.Cung ng
P.TCHC
PX. hp
Kho nhin liu
PX.Bo qun
Kho thnh phm
PX.Thy sn
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
T sn xut
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GVHD: Nguyn Cng Bnh
1.2.2. Chc nng c cu t chc:
Gim c Cng ty :
L ngi ng u cng ty ,c quyn quyt nh tt c cc vn lin quan n hat ng hng ngy ca cng ty. T chc thc hin k hach kinh doanh v k hach u t ca cng ty. Ban hnh quy ch qun l ni b cng ty,quyt nh tng lng,thng,k hp ng lao ng. B nhim ,min nhim ,cch chc cc chc danh qun l trong cng ty,trc tip ch o cc phng ban hat ng theo ng k hach nh. Ph Gim c Cng ty : L ngi c gim c b nhim tr gip gim c trong vic iu hnh cc hat ng kinh doanh ca cng ty. Ph gim c a ra cc xut gip Gim c thc hin chc nng qun l v l ngi thay th gim c quyt nh cc cng vic chung khi gim c i cng tc hoc ngh t xut. Phng t chc hnh chnh : Lp cc k hach v thc hin qun l cc mt hng. T chc cng tc phc v tip tn cng nh cc bui hi ngh,hi tho sp xp lch trnh cho cc lp o to hun luyn nghip v trong cng ty theo yu cu ca ban gim c. T chc nghin cu th trng,tm kim mt hng mi,kt hp vi phng k thut lp k hach sn xut cc mt hng mi. Lp k hach tuyn dng ngi lao ng,b tr ngi lao ng trong x nghip. Xy dng k hach hc tp nng cao tay ngh cho ngi lao ng .
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GVHD: Nguyn Cng Bnh
Lu tr v nm vng cc s liu v s lng lao ng ,nng sut lao ng tng cng an sn xut. Phng k ton ti v: Thc hin chc nng qun l ti chnh ca cng ty. Tr lng cho ngi lao ng,thanh tan vi khch hng. Qun l n v tn kho cua cng ty. C trch nhim bo co vi Gim c v tnh hnh ti chnh ca cng ty. Phng k thut: Xy dng cc chng trnh qun l cht lng ca ngi lao ng trong cng ty. Kt hp vi phng my xy dng quy trnh sn xut ,b tr dy chuyn cng ngh. Chu trch nhim trc Gim c v ngi lao ng v cht lng ca sn phm. c quyn yu cu ngi lao ng thc hin ng cc chng trnh qun l cht lng m cng ty ang p dng. Phng cung ng : Tham mu cho gim c cng ty xy dng k hoch cung ng nguyn vt liu, u t pht trin vng nguyn liu ngn hn, trung hn v di hn. T chc qun l, cung ng y kp thi nguyn vt liu cho k hoch sn xut kinh doanh ca cng ty.
Xy dng k hoch nguyn vt liu vt t theo k hoch sn xut kinh doanh
ca cng ty trnh ln gim c ph duyt. Lp chng t s sch qun l nguyn, nhin vt liu, vt t. Thc hin vic nhp xut nguyn nhin vt liu, vt t theo ng ch quy nh. Thc hin cng tc iu hnh nhn vin trong phng. Phng kinh doanh xut nhp khu :
GVHD: Nguyn Cng Bnh
Tham mu cho gim c cng ty xy dng k hoch kinh doanh ngn hn. T chc qun l, thc hin qun l kinh doanh tiu th sn phm theo k hoch xy dng. Xy dng k hoch v phng n sn xut kinh doanh theo tng thng, qu, nm gim c ph duyt. Son tho lnh sn xut gim c k, sau bo co cho cc n v sn xut thc hin. Thc hin cc bin php Maketing, y mnh tc mua bn hng ha, tiu th sn phm tng mnh vng vn. Qun l hng ha sn phm v thc hin vic xut, nhp hng ha theo ng ch quy nh. T chc thc hin thng k, phn nh kp thi tnh hnh sn xut ca cng ty. Thc hin qun l iu hnh nhn vin trong phng. S c cu t chc:
QUN C
PH QUN C
CC T CH BIN
Qun c c trch nhim theo di vic sn xut ti phn xng sn xut ra sn phm ng cht lng m phng kinh doanh v ban lnh o a ra. Ph qun c kim tra thng xuyn v cht lng sn phm sao cho ph hp vi yu cu ra. Cc t chc ch bin:thc hin vic tham gia sn xut v chu s gim st ca QC. 1.2.3 B tr mt bng ca cng ty :
GVHD: Nguyn Cng Bnh
S b tr mt bng cng ty :
Nhng u khuyt im v mt bng tng th ca cng ty : Cng ty c phn xut khu thc phm Tn Bnh Tafoco c din tch mt bng kh rng 19.371m2 thun li cho vic thit k v sp xp cho cc phn xng, kho d tr, khu lm vic, nh n Do cng ty nm ngay trn tuyn giao thong chnh ng Trng Chinh ni lin vi xa l i Hn, quc l 1A nn rt thun li cho vic vn chuyn hng ha, nguyn liu. Ton b mt bng cng ty c bao bc bi vch tng cao ngn cch bn ngoi, c mt cng chnh v mt cng ph thng ra ng chnh l Trng Chinh rt thun tin cho xe ra vo xp gi hng ha v vn chuyn nguyn liu. Li i trong cng ty rng ri nn xe ti c th ch nguyn liu trc tip n khu tip nhn nguyn liu. Li i xung nh n v phng ngh thong sch v c xy dng tch bit so vi xng sn xut. m bo vn sinh hot, ngh ngi cho cng nhn thun tin sau gi sn xut. Dc theo cc khu vc sn xut l cc ng ng thot nc c t ngm bn trong lng t mc an ton d dng cho vic giao thng i li trong cng ty nhng khng gy kh khn cho vic kim sot h thng cp nc cho ton b phn xng. Ngoi ra cng ty cn xy dng h thng thot nc hot ng tt khng gy tnh trng nc trong cc khu vc sn xut. Nn c dc thch hp nn m bo tt cho vic thot nc trong khu vc sn xut. S sp xp mt bng ca cng ty c nhiu u im, song bn cnh vn cn mt s nhc im : Do mt bng ca cng ty nm xa cng Si Gn v cc cng khc nn tng chi ph vn chuyn cho vic xut hng.
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GVHD: Nguyn Cng Bnh
Cng ty khng nm trong khu cng nghip nn phn no cng nh hng n cng vic hp tc v lin kt vi cc cng ty x nghip khc. Chi ph xy dng h thng cp nc bng nc my cao m nc th c s dng trong tt c cc khu trong qu trnh sn xut. Hin ti cng ty s dng h thng nc c cp t ging khoan. Cng ty c khun vin rng nhng lng cy xanh th li hn ch nn nh hng n v m quan v khng kh thong mt. Nhng u im v mt bng phn xng sn xut thy sn : Phn xng sn xut thc phm nm pha bn tay phi t cng chnh i vo, din tch kh rng thun tin cho vic b tr cc phng sn xut, kho cha hng v phng iu hnh h thng my mc thit b. Phng tip nhn c b tr kh rng lun m bo din tch khi a ngun nguyn liu vo v chuyn ph liu ra ngoi. cc ca ra vo u c mn ph v ca knh nhm chn cn trng v ngn khng kh nng t ngoi xm nhp vo. Trong phng tip nhn nguyn liu trang b y cc dng c : bn cha, cc khay ng, cn, r, bn tip nhn v cc bn ra tay vi x phng, cn y Ton b tng c lt gch men v nn xi mng c dc thch hp nn rt thun tin cho vic cng tc v sinh nn v tng. Trc khi vo phn xng sn xut ton b cng nhn trong cng ty phi li qua b nhng ng 200ppm. Trong khu vc sn xut ton b c cch ly vi bn ngoi bng knh trng nn rt d v sinh nn v d quan st qu trnh lm vic ca cng nhn, cng nh tn dng c ngun nh sng t nhin, ng thi cng trnh c tin n v bi bm t bn ngoi. C hai ng i vo khu vc sn xut, mi khu vc u c phng thay bo h lao ng ring ca nam v n. Trc khi vo sn xut cng nhn phi ra tay v thao tc ng yu cu ca bng ni quy v bo h lao ng v an ton v sinh trong cng ty.
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GVHD: Nguyn Cng Bnh
Phng my thit b c lp t gn kho bo qun v kho cp ng nn c th rt ngn ng i ca mi cht, tit kim c nhiu chi ph cho h thng dn cht thi lnh v mt s my mc khc nn gim c s hao ht ca cht thi lnh. Trong kho cp ng c 3 t cp ng v cc t cp ng ny c lm v sinh sch s mt ngy mt ln. Kho bao gi kh thong sch s, mi hin khng dt, kh ro. Cc khu trong dy chuyn sn xut c thit k lin tc t khu tip nhn nguyn liu n khu thnh phm nn tit kim chi ph vn chuyn v nhn cng, cng trnh c ly nhim cho cc vi sinh vt do nguyn liu i mt chiu t khu tip nhn n khu bo qun. Quanh khu vc sn xut c t cc rnh thot nc nn khu vc sn xut kh ro m bo v sinh. Nhn chung mt bng ch bin thc phm c b tr v hot ng theo tiu chun m bo cht lng v v sinh an ton thc phm. 1.3 An ton lao ng v phng chy cha chy : 1.3.1 An ton lao ng trong ch bin : Thy sn l nhng loi thc phm rt d b n thi nhng n ch b tp nhim khi c s tip xc vi con ngi v mi trng xung quanh. V vy nn cng nhn bt u ca sn xut phi mang bo h lao ng. Trong khi sn xut trnh chng cht vt liu nh : khun, mm qu cao s gy tai nn lao ng cho ngi cng nhn, trnh ni chuyn gy ting n. Nh xng c phn b cc khu ch bin ring bit theo tng dy chuyn sn xut tng i ph hp. Trong cc khu ch bin c trang b n, h thng my lnh y . Di nn c rnh thch hp cho vic thot nc nhanh chng, ng ng nc chy t t sn phm chy ngc v khu nguyn liu.
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GVHD: Nguyn Cng Bnh
thun li trong qu trnh ch bin ngi ta thng k bn inox cch nn 7-8 tc, c trang b dng c y tht, dao, thau, r ln nh, nhp, kim nh xng p ng cho vic sn xut theo tng quy trnh cng ngh.
1.3.2 An ton v phng chy cha chy : Phng chy cha chy l ngha v ca ton th cng nhn vin, mi ngi phi tham gia tch cc vo cng tc phng chy cha chy (PCCC). Cm khch hng v cng nhn vin s dng bp in, ht thuc ni cm la. Di mi hnh thc cm khch hng v cn b cng nhn vin t sa cha ng dy in, khng cc thit b d chy gn ngun in. Phng tin phng chy cha chy phi c t ng quy nh, ch d thy, d ly. Cc cn b cng nhn vin phi c ngha v tham gia hc phng chy cha chy. Cm nhn vin mang cht d chy vo ni lm vic. Khi pht hin chy phi bo ngay cho i phng chy cha chy. 1.4 X l ph thi nc kh thi v v sinh cng nghip : `1.4.1 X l ph thi : Cc loi ph thi c thi ra t qu trnh ch bin s c cng nhn qut dn thu gom li v di chuyn vo khu vc ph thi, sau s c bn cho cc nh ch bin thc n gia sc, ph thi c bn cho cc x nghip t nhn. 1.4.2 X l nc thi : a. H thng x l nc thi : L mt dng b ngang, mt bng hnh ch nht, lm bng gch v b tng ct thp gm ba b : B x l s b v trung ha.
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GVHD: Nguyn Cng Bnh
B kh mi bng bn vi sinh. B lng.
b. Quy trnh x l nc thi trong nh my : Do nc thi c lng cht hu c nhiu nn nh my s dng bin php sinh hc x l. Nc thi t khu sn xut c tp trung v mt h ln, sau khi lng nc chim nhiu, nc c em x l. u tin nc thi s c lc s b bng cch cho chy qua cc song chn rc, cc song ny c tc dng cn cc vt c kch thc ln nh bao nilon Phn nc gm cc tp cht nng nh sn, ct v cc tp cht l lng s chy vo b x l sinh hc. Trong b x l sinh hc di tc dng ca bn vi sinh th mu v mi ca nc thi s b x l. Khi thy bn lng mu vng l c. Sn phm ch yu ca qu trnh phn hy l cc cht n gin CO 2, H2O lng bn l rc v vi sinh vt cn sng tng i ln s c lng lc v tch ring lm phn bn. Nc sau khi x l s khng c mi hiv t tiu chun v ch tiu ha l s c bm thi ra song. (CHO)NNS + O2 + CO2 + H2O + sinh khiVSV
Nc thi
Loi tp cht th
Lng lc
Nc thi x l
1.4.3 X l kh thi : Kh thi pht sinh do t du Fo trong ni hi, lng kh ny c thi ra khi nh my qua ng khi cao 3m. 1.4.4 V sinh cng nghip :
GVHD: Nguyn Cng Bnh
a. V sinh mi trng : Cc loi ph phm, rc thi nn x l kp thi trnh sinh ra rui, nhng v thi ra gy hi thi. Phi c rnh thot nc gi cho mt sn khng ng nc. Nhng ch trng v ng i trong phn xng nn dn sch, mt sn nn trng xi mng trnh bi bay. Thng cha rc v nh v sinh cch xa phn xng v phi dn mi ngy. b. V sinh cng nghip : - V sinh c nhn : Cng nhn lm trong phn xng phi v sinh sch s, qun o bo h y (gng tay, khu trang), ngi lm vic trong phng th nghim phi mc o blue trng. Tuyt i khng ht thuc x rc trong phn xng. Tt c cng nhn lm vic trong nh my phi kim tra sc kho mi nm t nht 1 ln, nu mc cc chng bnh: lao phi, bnh truyn nhim th phi ngh vic ngay. Cng nhn phi thng xuyn ct mng tay, u tc phi lun gn gng. - V sinh trong phn xng sn xut : Thit b dng c phi v sinh sch s sau mi ca sn xut, sau khi lm vic phi dn dp gn gng, sch s. Trong phn xng c y nh sng, c ca king, 3 ca knh, c 10 dy n, mi dy c 10 bng n neon, c qut ht gi, c qut treo tng khng c rui nhng, cn trng bay vo phn xng. Trn nh, tng, nn, ni nguyn liu hng ngy phi v sinh sch s. Xung quanh nh xng phi v sinh sch s, thong mt, ng ng dn nc thi phi c np y khng nh hng n mi trng lm vic. Sn phm h hng sau khi ch bin phi b vo thng ngay.
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GVHD: Nguyn Cng Bnh
CHNG II: CC SN PHM CHNH 2.1 Sn phm : Cc sn phm ca cng ty Thc Phm Xut Khu Tn Bnh mang thng hiu TAFOCO. Sn phm ph ca cng ty l: c Ba Sa, Bch Tuc (Octopus) xp khun, MaZa Km (PoulpQuid), Is (Arhsheu) Sn phm chnh ca cng ty l mc ng block, ng IQF. Ph phm l: da, ni tng, mt rng. Mc nang, Bch tuc sn xut cc sn phm ng lnh: Mc nang ng lnh block, ng lnh IQF, Bch tuc ct ng lnh block, Bch tuc nguyn con ng lnh block. 2.1.1.Qui cach mt s san phm : Vic phn c c giao cho nhng cng nhn co kinh nghim, thi gian phn c khng c keo dai. Tai cng ty khng co phong phn c phn loai ring ma chung vi phn xng s ch do o vic ly nhim tr lai nu ban s ch khng sach se. Yu cu ban thanh phm phai ng u v c. 2.1.1.1. B tri san phm : San phm Mc: c tinh la s thn / kg va c phn lam 5 c Phn c ( con /kg ) S con B tri trn khun 10~20 6 2 ngang x 3 doc 20~40 9 2 ngang x 3 doc 40~60 12 4 ngang x 3 doc 60~80 16 4 ngang x 4 doc 80~100 25 5 ngang x 5 doc Bang2.1: Phn c va b tri san phm trn khun
m m SVTT: Bo Qu Phng H Vn ip m m m m m m m m m m m m m m m m m m m m Trang 21
GVHD: Nguyn Cng Bnh
C 10 ~ 20
C 60~80
m m m
C 20~40
m m m m m m
C 40~60 C 80 ~100
m m m m m m m m m m m m m m m m m m m m m m m m m
m m m m
m m m m
m m m m
Khi lng cua san phm thng thng la 400g, 430g, 450g, 500g tuy thuc vao yu cu cua khach hang. 2.1.1.2. Thanh phn va gia tri dinh dng cua cac nguyn liu trong cng ty 2.1.1.2.1. Mc nang: Thanh phn Thn u ru Tui mc Nang Ni tang Khi lng Khi lng trung binh 52 - 55 54 18 - 20 19 6 - 11 7 0,2 0,3 0,2 10,2 - 14 12 Bng2.2. Khi lng phn trm so vi toan c th
Theo vin nghin cu Hai San 1996 ( Trn c Ba 1990 ) B phn Thn u ru Protein Lipid Glycogen Nc Tro % 1,3~1,4 1,2~1,7
% % % % 17,1~18,1 0,2~0,3 0,7~0,11 78,1~80,5 15,6 0,3~0,4 0,8~1,3 78,9~81,8 Bng2.3. Thanh phn hoa hoc cua Mc nang Theo vin nghin cu Hai San 1996 ( Trn c Ba 1990 ) Protein Lipid Glycogen Nc
B phn Thn u ru
Tro % 1,40 1,18
% % % % 12,74 0,11 16,30 80,94 9,79 0,12 15,70 80,99 Bng2.4: Thanh phn hoa hoc cua mc ng
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GVHD: Nguyn Cng Bnh
Theo Broderius_ 1982 ( Trich bi Kreuzer_ 1984 ) Ham lng vitamin mc rt c chu y theo nghin cu cua vin Hai San thi ham lng vitamine B12, B2 va PP co trong mc nc ta rt cao so vi cac loai thuy san khac. B phn B12 B2 PP Thn 175~240 7500~11000 72000 Ru 85~150 1050~11500 49000 Gan 4300~9900 12500~37000 150000 Bng2.5: Ham lng vitamine B12, B2, PP trong mc ( mg/ kg kh ) Theo vin nghin cu Hai San 1996 ( Trn c Ba 1990 ) Tn Mc Canxi Photpho Cht rn 12 119 0,5 Bng2.6: Ham lng canxi, phptpho, cht rn trong mc n vi: mg/ 100g trong lng n c Theo Condidine va Consntidine _1982 ( trich bi Kreuzer_1984 )
Thanh phn chinh Mui khoang Kcalo Mg Calo m pro liide glu tro Ca P 73 84,5 15,9 0,6 1,2 93 Vitamine A B1 B2 PP C 22 0,01 0,006 1,5 2
Fe 0,1
Bng2.7: Thanh phm dinh dngtrong 100g san phm San phm bach tuc: C 10~20
m m m m m m m m m m m m m m m m m m
C20~30
m m m m m m m m m m m m m m m
C 50 80
m m m m m m m m
C 80 - 100
m m m m m m
Thanh phn chinh Kcalo g

Mui khoang mg
Vitamine mg
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GVHD: Nguyn Cng Bnh
Calo 59
m Pro Lip Glu Tro Ca
Fe
B1 B2 PP C 0
84,9 13,3 0,6 1,2 42 103 1,6 45 0,01 0,09 2 Bng2.8: Thanh phn gia tri dinh dng cua Bach tuc Theo Vin nghin cu Hai San 1996 ( Trn c Ba _1990)
2.1.1.2.2. Th trhng tiu th: Th trng Hn Quc th ch yu l Bch tuc v S: Bch tuc dng block c khi lng l 1kg S khi lng block c l 150g Th trng Trung Quc th l c BaSa v bao t ca n:
Bao t c 2 dng l bch c khi lng 500g v ti c khi lng l 300g. Th trng Chu u:
Sn phm l Bch tuc nguyn con xp khun c trng lng l 2,4kg sau khi m bng th khi lng ca block tang ln l 2,6kg. 2.2. NNG SUT CUA NHA MAY VI TNG LOAI SAN PHM Hin nay cng ty co 3 tu cp ng u la tu cp ng dang tip xuc. Kich thc cua tu cp ng da vao kich thc cua cua tm lc: Chiu rng cua cac tm lc: 2200mm Chiu dai cua tm lc: 3300mm 2.2.1.Nng sut cua san phm Ca: Kich thc cua khun xp cp ng ca la: 50x40cm. Khi lng cua 1 khun ca BaSa la: 6 kg Chiu cao cua khun la: 100mm. Mt tu cp ng co th xp c s khun la: 150x 6 kg = 900 kg 22.2. Nng xut cua Bach tuc nguyn con xp khun / Xp vi nha. Kich thc cua khun xp cp ng Bach tuc la: 210x290mm. Khi lng cua 1 khun bach tuc la: 1kg. Chiu cao cua khun la: 70mm. S lng khun trong tu la : 495x 1= 495 kg.
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GVHD: Nguyn Cng Bnh
2.2.3.Nng sut cua bach tuc nguyn con ( trong trng hp nguyn liu ch bin dung d tr hoc xut di dang th ) : Kich thc cua khun xp cp ng ging cua ca la: 50x40cm. Khi lng cua 1 khun ca co th la: 1 kg. Mt tu cp ng co th xp c s khun la: 450x 1 kg = 450 kg 2.2.4. Nng sut cua bach tuc ct khuc ng block xut i Chu u : Kich thc cua khun xp cp ng Bach tuc la: 210x290mm. Khi lng cua 1 khun bach tuc la: 2,4kg. Chiu cao cua khun la: 70mm. S lng khun trong tu la : 495x2,4 = 1188 kg
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GVHD: Nguyn Cng Bnh
CHNG III: NGUYN LIU SN XUT 3.1 Bch tuc:

Tn thng mi:Dollfus Octopus Tn khoa hc:Octopus Dollpus. Bch tuc l ng vt thn mm thuc lp chn u. u c ming v i mt, quanh ming c 8 tua, trn tua c cc gic bm pht trin Bch tuc sng i dng, n thng c kch c nh khi cng nc m nhit i, ln hn khi vng nhit i lnh hn. Bch tuc c no v th gic pht trin. H tun hon c tim chia ngn. H thn kinh theo kiu cc phn hch phn tn khp c th.
Thn bch tuc c gi l khoang o. Trong khoang o c cha ni tng. Khoang o l b phn di chuyn khi bch tuc th. Mi khi bch tuc ht vo, khoang o phnh ra ht nc ri co bp li pht nc qua phu bng, gip c th chuyn ng ngc li theo kiu phn lc.
Hnh 1.4: Bch tuc.
3.2 Nhim v ca nguyn liu : 3.2.1.Bch tuc ng block : Ting vit: Bch tuc ng block Ting anh: Frozen Octopus 3.2.2. Vng nh bt, nui trng v phng php :
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GVHD: Nguyn Cng Bnh
Hin nay cng ty mua nguyn liu ti Phan Thit, Kin Giang, Vng Tu, Nguyn liu c p trong cc thng phi v ch n cng ty bng xe bo n, thi gian vn chuyn khong 6-7 gi, nguyn liu v ti cng ty di dng c s ch b ni tng Tiu chun ca nguyn liu l : 1. Bch tuc ti khng c mi hi. 2. Thn Bch Tuc trng khng c bin hay bin xanh. 3. Thn Bch Tuc khng b try xc, khng t qu hai ru. Ngun nguyn liu nhp v cng ty khng c gim st trc tip t khu nh bt n khu bo qun vn chuyn. V vy ngun gc nguyn liu khng c cng ty nm r. Cng vic thu mua nguyn liu do phng thu mua ca cng ty thc hin, nguyn liu c ng c, loi theo quy nh ca cng ty, cn trng lng v ghi ha n. Nguyn liu s c kim tra phn loi s b theo tiu chun v sinh v yu cu t hng, u tin nguyn liu c cht lng v gi tr cao. Nguyn liu c cht lng km nhim tp cht, gip nt c ring hay dt b, nu 50% nguyn liu bi phn hy phi tr lai l hng. Nguyn liu phi c thng xuyn p trong sut thi gian tip nhn vo cho vo st nha, em cn nhm nh gi s lng nhp vo trong ngy sn xut v lp k hoch trong ngy. Tip n nguyn liu c ra sch v a vo ch bin. Ngun nguyn liu ca cng ty khng n nh do thng c tnh trng nguyn liu qu nhiu. 3.2.3. Cch b tr thnh phm : Size (g/con) 10 - 20 20 - 30 30 - 50 50 - 80 80 - 100 S con trn b mt S con mi hng 18 6 15 5 10 5 8 4 6 3 Bng 2.1 : B tr sn phm trn khun S hng 3 3 2 2 2
3.2.4. Bao b :
GVHD: Nguyn Cng Bnh
Dng bao PE c dn nhn kch thc 25x15x0.05 (cm) bao gi tng block c ghp m. Sn phm ng vo thng carton gm c 5 lp, ng thng 12kg dn bng keo, sit dy ai, nha 2 ngang, 2 dc, kch thc thng 30x30x20 ; 40x30x10. 3.2.5. iu kin vn chuyn v bo qun : Vn chuyn : sn phm c vn chuyn bng cc xe lnh, xe bo n. Bo qun : Sau khi bao gi, sn phm c a nhanh vo kho bo
qun, nhit bo qun -200C. 3.2.6. Thi gian bo qun : TObq= -200C, thi gian bo qun khng qu ba thng. 3.2.7. Khi lng tnh : Ty theo yu cu ca khch hng m khi lng ca mi block l khc nhau 0.5 kg, 1 kg, 2kg 3.2.8. Thnh phn sn phm : Thnh phn chnh l Bch Tuc 3.2.9. Cch s dng : Trc khi s dng cn r ng sn phm. Sau ty thuc vo mc ch s dng m ngi tiu dng ch bin cc mn n ph hp. 3.2.10. Th trng tiu th : Sn phm Bch Tuc ng block xut sang th trng ch yu l Hn Quc, i Loan, 3.3 Cc phng php bo qun nguyn liu: Nguyn liu thy sn l loi rt d b h thi,h hng ,bin cht lm gim gi tr dinh dng v cn c th gy ng c.Do sn phm t cht lng cao ngoi vic tip nhn thu mua k cn cn phi c qu trnh bo qun tt duy tr cht lng nguyn liu.
Cc phng php bo qun:

Trang 28
Bo co thc tp tt nghip 3.3.1 Bo qun s b:
GVHD: Nguyn Cng Bnh
u tin ra s nguyn liu loi bt vi sinh vt ,tp cht sau cho vo thng bo qun bng vy khong 10cm,tip n 1 lp nguyn liu 5cm,c th xen k v trn cng l cho mt lp vy dy 10cm. 3.3.2 Bo qun ng lnh: L phng php h nhit ca nguyn liu xung -18 o C.p dng phng php ny th c th cho nguyn liu ko di thi gian bo qun n su thng nhng chi ph cho sn xut s tng.
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GVHD: Nguyn Cng Bnh
CHNG IV: QUY TRNH CNG NGH SN XUT 4.Quy trnh sn xut bch tuc ct ng lnh block:
4.1S quy trnh sn xut bch tuc ct ng lnh block: Nguyn liu Ra 1 Ngm dd nc mui S ch Ra 2 Kim tp cht nh khuy Ct to c Kim c Phn c Bo qun ng thng Bao gi Tch khun/m bng Cp ng Ch ng Cn/xp khun Ra 3
4.1.1Thuyt minh quy trnh:
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GVHD: Nguyn Cng Bnh
4.1.1.1
Nguyn liu:
Hnh 4.1:Bch tuc Nguyn liu bch tuc sau khi c thu mua t cc i l tnh B Ra-Vng Tu c vn chuyn n cng ty bng xe bo n sau QC s kim tra v ngun gc, s lng, chng loi l hng v tip s nh gi v tui, tp cht mu sc, kch c Nguyn liu c vai tr qua trng v n quyt nh n phm cht sn phm sau ny,vic nh gi ng cht lng ngun liu s gip cho vic nh gi thu mua hp l,trnh thit hi v kinh t, hiu c k thut vn chuyn, bo qun nguyn liu. Tip nhn i vi nhng nguyn liu t tiu chun. Bch tuc khng b dp nt, khng b bin , bin xanh, khng b rch bng. C tht chc, khng c mi hi thi. Cho php bch tuc b t ru nhng khng qu 2 ru lin tip v t st u. Ch : loi b Bch Tuc m xanh ln vo trong l nguyn liu v bch tuc m xanh gy ng c cho con ngi khi n phi. Nguyn liu c vn chuyn v nh my bng xe bo n, thi gian vn chuyn khng qu 8 gi. Chun bi: Dng c:
Thng cha 500 lt, mi cho, r, cn 60kg, cn 2 kg, bn tip nhn
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GVHD: Nguyn Cng Bnh
Nhn s, QC tip nhn, cng nhn tip nhn, cng nhn v sinh
Tin hnh: Khi nguyn liu c vn chuyn n cng ty phi ng k ngy gi
xung hng, hng vo trc th nhp trc. Cng nhn chun b sn thng tip nhn. t thng tip nhn st ca xe trt
nguyn liu vo thng . ng thi loi b c, cc d vt trong l hng. QC tin hnh thu mua: nguyn liu c vt ra trong cc r nha nghing
trn palt 15 pht, sau tin hnh cn s lng. Sau cng nhn s a nguyn liu vo phng cha nguyn liu v xp theo tng l. Cc l nguyn liu c p nc vy trn b mt.
Yu cu: Thao tc nhanh, nh nhng, trnh nguyn vt lieu rt xung nn. Lun t r bch tuc trn pallet, khng t trc tip xung nn. Phi v sinh nn xng sau khi tip nhn. Khu vc tip nhn khng c rui, cn trng Ra ln 1
4.1.1.2
Mc ch: Ra nhm loi b tp cht(ct, sn bn), vi sinh vt bm trn b mt nguyn liu Chun b: Thng cha, mi cho, r, vy Tin hnh:
Cho nc vo khong 2/3 th tch thng, cho chlorine vo nng l 100 ppm ri cho vy vo bo m nhit nc ra 5-10 o C.
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GVHD: Nguyn Cng Bnh
Nhng r ng nguyn liu ngp trong thng nc ra, dng tay khuy o nh nhng gp b , tp cht bn. Sau khong 15-20 ln ra th thay nc 1 ln v cho thm xay vo duy tr nhit nc ra. -Ch : + Nu nguyn liu qu nhiu khng sn xut kp th nguyn liu s c bo qun li trong bn vi mc ch l m bo ti cho nguyn liu, km hm s hot ng ca enzim,vi sinh vt. + Khi p nguyn liu chng ta phi tin hnh nh sau: Cng nhn cho vo thng 1 lp vy, cao khong 10cm ri n lp dy 5cm, c p xen k nh th trn cng l 1 lp vy 10cm. 4.1.1.3 Ngm trong dung dch nc mui:
Nguyn liu c cho vo b ngm pha sn nc, mui, oxy gi (H 2O2). T0nc
ngm
40C, nng mui t 1- 3%, H 2O2 0,3 0,5%, thi gian ngm 15 20 pht.
Trong qu trnh ngm dng mi cho khy o nguyn liu, cc cht bn trong nguyn liu tit ra ni ln ri dng vt ht b. Ngoi ra, cn dit mt phn vi sinh vt, dung dch H2O2 c tc dng ty trng. Tip dng r tha xc nguyn liu a qua phng s ch.
Hnh 4.2 : b ngm trong dung dch nc mui 4.1.1.4 S ch:
Mc ch: Nhm loi b phn khng n c nh: ni tng, mt, rng. y l khu quan trng v n quyt nh n:
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GVHD: Nguyn Cng Bnh
Ga tr cm quan. Qu trnh bo qun bch tuc. Cch tin hnh: Chun b : Dao inox, thau cha nc x l. Thau cha nc nhit t<=5 o C bo qun thnh phm sau s ch Thau cha nguyn liu c bo qun nhit t<=5 o C.
Thao tc: Tay thun cm dao, tay nghch cm bch tuc trong lng bn tay sao cho bch tuc nm nga ln trn. Ngn tay ci phn nghch ln phn c. Dng dao rch lng bch tuc. Dng dao ct 1 ng ngang di u thn bch tuc v sau li dng dao ly ni tng ra khi bng. Dng dao x dc vi bch tuc .Sau dng dao ly rng cng trn nh u v ly mt bch tuc, tip theo ch ra mnh cc xc tu ly sch bn t trong cc xc tu ra. S ch xong ta cho bch tuc vo cc thau c bo qun. Yu cu: da Thng s k thut: Nhit phng s ch 20-24 o C. Nhit nc trong thau ng bn thnh phm t<5 Yu cu k thut: Bn nghing hnh ch V, dc 20
o o
Bch tuc sau khi s ch phi sch ni tng, tp cht, khng b t ru, rch
C.
trn bn c l thot nc.
Mt bn nghing v ch thot nc.
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GVHD: Nguyn Cng Bnh
Cng nhn phi mang bo h lao ng, khng mang n trang v ni chuyn
trong khi s ch. Khi s ch 2 kg bch tuc nu nc c th thay nc. Thng xuyn p cho bch tuc v thau ng bn thnh phm. Nu lm rt bch tuc xung sn th ring, ra li cho sch trc khi cho chng vo l bch tuc ang s ch.
Hnh 4.3 : cng nhn ang s ch sn phm bch tuc 4.1.1.5 Ra 2:
a) Mc ch:
Loi b tp cht, ni tng v cc cht bn bm trn xc tu.

b) Cch tin hnh:
Chun b: R, thau, nha. Nc pha chlorine
c) Thao tc:
Cho vo thau nha, sau cho nc c pha chlorine nng 50ppm vo tin hnh ly 2 con bch tuc cho vo thau, ta ly xc tu ca 2 con bch tuc cho vo ch st vi nhau loi b tp cht,bn t bm trn cc xc tu, sau ta loi b cc phn ni tng cn st li ca bch tuc sau khi s ch. Trong khi ra ch khng lm rt u khi thn.Sau khong 10-15 ln ra th thay nc 1 ln. Duy tr nhit nc ra bng cch cho thm d vy.
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Bo co thc tp tt nghip d) Yu cu:
GVHD: Nguyn Cng Bnh
Bch tuc phi sch tp cht, ni tng Cc bn t trn xc tu khng cn. u bch tuc khng b rt ra khi thn. Kim tp cht ln :
4.1.1.6
Hnh 4.4 : cng nhn ang kim tra tp cht a) Mc ch: Nhm kim tra tp cht cn st li sau khi ra 2, loi b xng ct sn bm trn thn bch tuc lm nh hng n cht lng sn phm cng nh lm tng gi tr cm quan ca sn phm . b) Cch tin hnh : Chun b: R nha Xp gn nhng mu xng Thau nha cha nc
c) Thao tc : Tay tri cm bch tuc, tay phi tin hnh vut nh cc ru bch tuc t trn xung di. Nu pht hin mu xng hay c, tm bm trn ru bch tuc th phi loi b chng ngay, mu xng th gn vo xp gn mu xng, ng thi kim tra ct sn v cc tp cht, ni tng v loi b chng nu c.
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GVHD: Nguyn Cng Bnh
4.1.1.7
nh khuy:
Hnh 4.5.: nh khuy a) Mc ch : Lm cho bch tuc sn chc v chng bin hng Loi b tp cht ,nht trn thn bch tuc.
b) Cch tin hnh: Chun b: Thng nha 500 lt Mui bt My khuy
c) Thao tc: Ly thng nha 500 lt ri cho nc vo thng,t l bch tuc/nc l 1:1 lng mui bt cho vo thng khong 2-3%. Sau cho vo nhit nc trong thng khong 5 o C. Sau cho bch tuc s ch vo thng, tip theo cho cnh khuy vo thng, gn cnh khuy vi mt ca my khuy ri bt cng tc cu dao in ca mt v nh khuy trong vng 30 pht
GVHD: Nguyn Cng Bnh
d) Yu cu: Bch tuc phi sch tp cht, nht v c tht sn chc.
4.1.1.8 Ct :
Hnh 4.6: Ct to c a) b) c) Mc ch: Ct ph hp vi quy cch ca sn phm. p ng yu cu ca khch hng Cch tin hnh : Chun b Tht nha,r nha. Dao inox Tin hnh:
Bch tuc sau khi c nh khuy c em i ct. u tin b bch tuc trn tht v dng dao inox ct theo cc size c. C 8 c ru:
C Gam/ming Cm/ming 11- 14 11- 14 5- 8 9- 15 9- 15 5- 10 6- 8 5.5- 8 3- 4 3- 5 3- 4 3 3 3 500- 700 1000- 1900 2.6- 2.9 3 1- 2 3
3.8- 4.3 3.1- 3.9 2.5- 3 3
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GVHD: Nguyn Cng Bnh
Hai c bng : C Gam/ming Cm 4.1.1.9 Kim c: Bn thnh phm sau khi c c t to c chuyn sang cng on kim c. Cng nhn kim phi quan st k loi b nhng c khng ng qui cch. Trong qu trnh thao tc, bn thnh phm phi c p duy tr nhit 50C. Kim c nhm to ng u v kch thc v khi lng cho bn thnh phm, p ng ng yu cu ca khch hng. 4.1.1.10 Phn c/loi: 6- 8 6- 8 3 3- 4 3.2- 3.9 3
Hnh 4.7 : Phn c a) Mc ch: To ng u cho sn phm v l hng. nh gi cho sn phm.
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GVHD: Nguyn Cng Bnh
Phn chia bch tuc thnh nhng dng c cng kch c v chng loi.
b) Cch tin hnh: Chun b: Thau nha cha cc c bch tuc. Thau cha nc loi b tp cht. Thau cha sn phm khng t yu cu cht lng
c) Thao tc: Bch tuc ct c ln bn tng cm 5-10kg, dng vy ph ln bch tuc bo qun, ph vy vo r ri tin hnh phn c loi. Mi ngi cng nhn nhn khong 1kg bch tuc ct nh, phn c loi no nhiu th la v pha mnh ri gt dn cho bch tuc ri xung r phia di sn, cc c cn li s c cho vo r trc mt. Bch tuc c phn thnh 8 c ru v 2 c bng: Tm c ru:
C Gam/ming Cm/ming 11- 14 11- 14 5- 8 9- 15 9- 15 5- 10 6- 8 5.5- 8 3- 4 3- 5 3- 4 3 3 3 500- 700 2.6-2.9 3 1000- 1900 1- 2 3
3.8- 4.3 3.1-3.9 2.5- 3 3
Hai c bng : C Gam/ming Cm Phn loi: Sau khi tin hnh phn c xong th tin hnh phn loi da vo cm quan v kinh nghim ca ngi phn loi a) Bch tuc t:
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6- 8 6- 8 3
3- 4 3.2- 3.9 3
GVHD: Nguyn Cng Bnh
C tht sn chc, c th hi mm nhng khng nhn, cho php vt en nhng khng qu 1cm, khng qu 7% tng s ming, mc ti khng c mi hi thi. b) Bch tuc dt: Khng t cc tiu chun trn. 4.1.1.11 Ra 3: a) Mc ch: Loi b tp cht cn dnh li trn thn bch tuc. b) Cch tin hnh: c) Chun b : 3 thng nc, ly 3 thng 500 lt, cho nc vo 2/3 thng, cho chlorine vo nng ca n trong thng. Thng 1: Pha chlorine 100 ppm, nhit nc ra t < 5 o C. Thng 2: Pha chlorine 50ppm, nhit nc ra t< 5 Thng 3: Nc lnh sch , nhit nc t < 5 o C.
o
C.
d) Thao tc: Mi ln ra khong 2-3 kg bn thnh phm. Nhng r nghp trong thng nc ra, dng tay khy o nh nhng gt b , tp cht bn, tin hnh ra lin tc qua 3 thng. Ra xong cho ln k ro ri tin hnh cn/ xp khun. Sau 20-30 ln ra thay nc 1 ln. e) Yu cu: Thn bch tuc phi sch tp cht. 4.1.1.12 Cn / xp khun : a) Cn :
a) Mc ch:
Hnh 4.8 : cn sn phm
Phn chia bn thnh phm bch tuc thnh nhng n v bng nhau to iu
kin thun li cho cc cng on sau: xp khun, cp ng, bo qun

GVHD: Nguyn Cng Bnh
p ng yu ca khch hng.
b) Cch tin hnh: Chun b: Cn 2 kg, r, bn inox, th size, th hng QC kim tra, thng k
c) Thao tc: Ly bch tuc sau khi c ro em i cn. Trc khi cn phi kim ra li xem bch tuc c ng nht v size, hng cha, sau mi tin hnh cn. d) Yu cu k thut: Cng nhn phi lun mc bo h lao ng Bch tuc m rt xung nn phi ring v ra li bng chlorine trc khi
nhp chung vo r bch tuc. Lun b th c trc v sau khi cn. Thi gian cn phi nhanh trnh lm gim nhit thn bch tuc.
b) Xp khun: a) Mc ch : To hnh dng cho khi sn phm . Bo v sn phm khi b chy lnh trong qu trnh lm ng. To n v ng gi . Gim s gy dp do va chm . Tng din tch tip xc nhm tng cng qu trnh trao i nhit trong qu
trnh cp ng. To m quan cho sn phm sau khi cp ng.
b) Tin hnh:
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GVHD: Nguyn Cng Bnh
Chun b: Khun inox, nc p khun. Th c, hng
c) Thao tc: Cng nhn chun bkhun trc mt, r bch tuc c sn size bn cnh. t th di y khun, mt s quay ra ngoi. Sp xp bch tuc ngay ngn v c tnh thm m. Khun phi c nguyn vn khng mp mo. Khun phi c v sinh sch s trc v sau khi xp khun. 4.1.1.13 Ch ng: a) Mc ch : b) Tp trung bn thnh phm cho y mt m t. c) Ch t cp ng. d) Bo qun bn thnh phm. e) Cch tin hnh f) Chun b:
phm
Nc chm nhit 0-50C
Hnh 4.9 : chm nc vo khay bn thnh
Khay xp 4 khun.
i vi sn phm xut sang th trng Chu u, cng ty thng ng dng block v trng lng sau khi ng phi t 2kg/block tr ln. g) Thao tc: Cho tng khay qua ca nh, sp xp cc khay cng c loi ln lt ln k cha li i cch vch 10cm, trn 20cm, khng gn qut gi. Nhn vin QC 30 pht phi theo di nhit v thi gian ch ng 1 ln.
Nhit d kho ch ng -1 -4 0C, thi gian ch ng khng qu 4 gi. SVTT: Bo Qu Phng H Vn ip Trang 43
GVHD: Nguyn Cng Bnh
4.1.1.14 Cp ng : a) Mc ch: - H nhit ca sn phm xung thp ko di thi gian bo qun. - Duy tr ti nguyn liu. - Kim hm s pht trin ca vi sinh vt v enzim. b)Cch tin hnh: a) Chun b: Cho my nng ca h thng lnh t ng chy trc 30 pht lm ro b mt cc dn lnh. b) Thao tc: Ta tin hnh xp xp cc khun bch tuc vo trong khay. Cho t t cc khay tt dn lnh di cng ri ln trn. Khi y cc dn lnh, bt cng tc control panel p cht cc dn lnh xung khay mc. Sau ng ca t, chy my nn h thng lnh lm ng. Khi nhit t ng :(-35)-(-40)0C, thi gian chy cp ng t 2 n 4 gi. Kim tra b mt thy c tuyt bm, s tay t vo ht cht b mt sn phm l nhit sn phm t yu cu, dng my chy. c) Yu cu: - T ng phi lm v sinh sch s. - T phi ng kn v chy t trc 30 pht ri mi xp khun vo. 4.1.1.15 Tch khun / m bng : a) Mc ch : Tch sn phm ra khi khun. To 1 lp bng mng bn ngoi ca ton block. To tnh thm m cho sn phm. b) Cch tin hnh : a) Chun b:
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GVHD: Nguyn Cng Bnh
B m bng,r,st,nc ,bao PE V sinh sch s bng chuyn tch khun v m bng.
b)
Thao tc :
Ly block bch tuc t p trn bng chuyn tch khun. Sau dng mt bm nc trong thng tch khun phun vo y khun v n u bn kia sn phm c tch khun.
Hnh 4.10 : tin hnh tch khun bn thnh phm Bn thnh phm sau khi c tch khun, c cho vo b nc lnh T0n 20C, thi gian m bng l 2 giy. Sau khi nhng block bch tuc cm t th trt xung trong vi giy trnh lp bng qu dy.
Hnh 4.11 : tin hnh m bng bn thnh phm 4.1.1.16 Bao gi : a) Mc ch: Bo qun sn phm trnh cc tc hi ca mi trng trong qu trnh lu kho vn chuyn v phn phi.
GVHD: Nguyn Cng Bnh
m bo quy cch yu cu ca thnh phm.
b) Cch tin hnh: - Chun b : Ti PE c kch thc 26x36cm hoc 30x38cm gi sn phm . Thng carton.,my ai thng. K ,bn inox.
- Thao tc: Mi block sn phm cho vo 1 ti PE ri hn kn ming ti. Cho vo mi block 1 nhn sn phm v in y cc thong tin v sn phm nh: tn sn phm, trng lng tnh, c, loi, ngy sn xut, tn v a ch nh sn xut. Khi cho cc block bch tuc vo thng phi th size quay v 1 pha v cho hng ln trn d kim sot. Khi 6 block bch tuc cng c, cng hng th tin hnh gp thng, dn bng keo li.Vin 2 dy ngang, 2 dy dc.Thng tin trn thng phi ging thong tin trn nhn. Nhng block l khng thng th ring v a vo kho tr ng ch m sau nhp chung cho 1 thng.
Hnh 4.12 : bao gi v ng thng bn thnh phm 4.1.1.17 Bo qun:
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GVHD: Nguyn Cng Bnh
Sau khi uc bao gi ng thng xong sn phm xe c a i bo qun trong kho lnh. Nhit trong kho bo qun T0 -180C Nguyn tc xp kho: Vo trc ra trc. Xp cch tng 20cm,cch trn 40cm. Xy t 5,t 7 xp trn pallet cha li i 40cm. Sn phm a vo kho phi c bao gi trong thng carton.
Hnh 4.13 : xp hng trong kho lnh 4.2 My v thit b:
4.2.1 Bng thng k my mc thit b trong cng ty:

STT TN MY V THIT B S LNG 1 2 3 4 5 6 T ng tip xc Kho lnh Xng sn xut T ng gi My ng IQF My sn xut vy 2 6 1 3 2 3 500kg/h 700 tn 30 tn 500kg/h 300kg/h 15 tn CNG SUT
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GVHD: Nguyn Cng Bnh
Nguyn l hot ng v cch vn hnh mt s thit b: T ng tip xc:
Hnh 4.14 : t ng tip xc a) Cu to : T ng tip xc lm bng thp khng g bao gm 13 tm plate, c h thng ben thy lc t iu chnh qu trnh nng h plate. Cc ng gp dn mi cht lnh qua cc tm plate. b) Nguyn tc hot ng : Sn phm a vo tip xc vi cc tm plate v ni cht lnh s thu nhit ca sn phm lm nhit ca sn phm gim xung. in tch tip xc cng cao th qu trnh tra i nhit cng tt. Nhit sn phm cng gim th qu trnh trao i nhit cng gim do s chnh lch gia mi cht lnh v sn phm thp c) bi trn. Cp in, cp nc. Vn hnh: Trc khi chy my kim tra ngun in cung cp cho thit b. Kim tra cc van, kim tra cp nc, bm gii nhit, thp gii nhit, nht
d) Khi ng my:
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GVHD: Nguyn Cng Bnh
Tin hnh m cc van :van nn, van chn u ngng, van thng p, van an
ton, van c lp ng gas lng. e) a) b) Chay bm v qut gii nhit. Kim tra nhit my nn. Bt cng tc gim ti sang v tr on: iu chnh lu lng dung dch bm bng van chn. Ghi nht k vn hnh . Dng my : Dng cp in v chy rt ga Dng my nn ng ht cc van khi dng my Tip tc duy tr bm lm mt thm 20 pht T ng gi : Vn hnh: Trc khi chy my kim tra ngun in cung cp cho thit b. Kimtra cc van :ng ,m ng v tr . Kim tra cp nc,bm gii nhit,thp gii nhit. Kim tra nht bi trn. Cp in ,cp nc. Khi ng my: Ta tin hnh m cc van: van nn, van chn u ngng, van thng p, van
an ton, van c lp ng gas lng, chy bm v qut gii nhit. Kim tra nhit my nn, bt cng tc gim ti sang v tr on: iu chnh lu lng dung dch bm bng van chn.
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GVHD: Nguyn Cng Bnh
c)
Ghi nht k vn hnh . Dng my : Dng cp in v chy rt ga. Dng my nn, ng ht cc van khi dng my.
Hnh 4.15: T ng gi Kho lnh bo qun :
Hnh 4.16 : ca kho lnh xut hng
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GVHD: Nguyn Cng Bnh
Hnh 4.17 : ca kho lnh nhp hng
Hnh 4.18 : h thng cp mi cht lnh
Hnh 4.19 : b cha mi cht lnh 4.3 Cc s c trong sn xut v cch khc phc s c trong tng cng an : 4.3.1 Cc s c xy ra trong sn xut: a) Bch tuc b bin vng: Nguyn nhn:
Do trong qu trnh bo qun khng p hay ngm trong nc qu lu.

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GVHD: Nguyn Cng Bnh
b)
Khc phc : - p thm cho l hng. - ring bch tuc b bin bin vng c bin php x l ph hp, c th a vo loi hng km cht lng. - Rt ngn thi gian bo qun, nn em bch tuc i x l ngay.
Bch tuc c ln tp cht xng: Nguyn nhn :
a)
- Do trong qu trnh kim tp cht cng nhn khng kim tra k nn c ln xng, tp cht bm trn thn bch tuc b) Khc phc :
- em bch tuc ln tp cht xng i kim tra tp cht ln na loi b xng,tp cht. - Yu cu cng nhn kim tra tp cht phi kim tra k lng hn. Phn c -phn hng sai: Nguyn nhn: Cng nhn cha lnh ngh ,mt tp trung trong khi lm. Dy chuyn phn c b tr khng hp l . Khc phc: B tr cng nhn lnh ngh vo cng on ny. Xy dng mt dy chuyn phn c ng quy cch.
4.3.2 Cc hin tng h hng xy ra trong qu trnh ch bin: Hin tng chy lnh:
a) Nguyn nhn:
GVHD: Nguyn Cng Bnh
Nguyn nhn l do s chnh lch nhit gia sn phm v mi trng bo qun, nhit khng kh trong kho lnh cao hn nhit sn phm lm mt phn m r ng v bc hi trong iu kin lnh. Bc hi d loi khong trng ca nhng t bo v c cu m. Nu qu trnh truyn nhit tip tc, s r ng v m ra ngoi, dn dn lan vo trong sn phm li khi xp do m c khng c nc. T oxi khng kh lan vo tc dng vi ha cht trong t bo lm bin i m, cht bo, phn kh. Tip khi r ng thc phm c c cu dai, xp, bin mu nu, c mi hi hay khng c mi v na. Lc ny sn phm lnh ng b mt khi lng v phm cht trm trng. b) Khc phc : Hn ch bng cch bao gi k sn phm trong thi gian bo qun bng cch bao trong bao b cch m, ht chn khng v hn ming ti, h nhit kho bo qun tng ng nhit sn phm. Hin tng r mt y:
a) Nguyn nhn: Hin tng ny xy ra mt y do khi chm nc, nc thm khng u . b) Khc phc : Thc hin chm nc 2 ln ,ln u chm nc t nhng phi u Hin tng bn thnh phm khng sc cnh :
a) Nguyn nhn: Do thnh khun b mp mo, khng bng phng v qu trnh tch khun khng dung k thut. Hin tng thnh phm b gim khi lng sau thi gian bo qun :
a) Nguyn nhn : Do thi gian bo qun ko di v do nhit d bo qun khng n nh. b) Khc phc:
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GVHD: Nguyn Cng Bnh
Hng nhp trc phi xut trc ,ng m ca kho phi hp l,trnh s ra vo thng xuyn ca nhiu ngi trong kho trnh s tht thot nhit,kim tra h thng lm lnh ca kho.
CHNG V: KIM TRA SN PHM

Cc sn phm chnh, ph,ph phm ca nh my: 5.1.1 Cc sn phm chnh:
Cng ty lun sn xut ra cc mt hng p ng nhu cu ca ngi tiu dng v cc mt hng thng c cng ty sn xut l: Bch tuc nguyn con (Raw whole cleaned octopus) Bch tuc ti ct khc (Raw cut octopus)
Hnh 5.1 : bch tuc nguyn con v bch tuc ct ng block 5.1.2 Cc sn phm ph:
Ngoi cc sn phm c sn xut t nguyn liu bch tuc, mc cng ty cn sn xut cc mt hng lm t cc nguyn liu khc nh c,c:
GVHD: Nguyn Cng Bnh
.Tht nghu (Clam meat) Basa philet (Basa fillet)
Hnh 4.1.2:Nghu luc
5.1.3
Ph phm ca nh my:
- Cc ph phm ch yu l ni tng v cc phn khng n c ca nguyn liu . Phng php kim tra sn phm v x l ph phm: 5.1.4 Phng php kim tra sn phm:
- Sn phm cn c kim tra cht lng theo nh k, phng nhng s c xy ra c phng php gii quyt ng n, kp thi m bo cht lng sn phm. Kim tra sn phm: a) Mu sc:mu sc ca sn phm c b thay i khng. b) Mu sc lp m bng cn t v bng, dy theo yu cu khng. c) Kim tra v size,hng ca block sn phm c ng v ph hp vi nhau trong cng mt thng hng v cc k hiu trn thng, trn bao. d) Kim tra v s xut hin cc hin tng h hng c mi l,mu l. e) Kim tra v trng thi bn ngoi,mc khuyt tt ca sn phm. Kim tra vt liu bao gi:
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GVHD: Nguyn Cng Bnh
a) Kim tra hnh dng bn ngoi ca thng xem c b mp, mo, dnh bn, rch khng. b) Kim tra thng tin trn bao b nh size ,hng c ng, r rng khng. c) Kim tra chc ca dy ai thng, dy ai c ng mu qui nh khng. Kim tra v s lng: Kim tra v s lng ,chng lai ca cc l hng trong kho c ph hp vi s liu ghi chp trong s sch v s liu ca thng k kho. Kim tra cch b tr ca l hng trong kho: L hng c c b tr ng k thut ,hp l,d kim sot v xut kho theo nguyn tc vo trc ra trc. 5.1.5 X l ph phm:
- Cc ph phm c thu gom v tp trung li mt ch thun tin cho vic x l. Ty theo lai ph phm m c cch x l khc nhau. C 2 loi ph phm : a) Ph phm c tn dng nh u c,trng mc,trng bch tucs c p trong thng bo qun ring d ch bin cc sn phm khc nh lm thc n cho gia sc hoc bn cho cc ni khc vI mc ch s dng khc. b) Ph phm khng c s dng nh:ni tng ca nguyn liu, mt, rut Ngay trong qu trnh x l s b, ph phm lun c a ra ngoi theo ca ring vo kho ph phm c cha trong cc thng ring bit v c x l dit khun, phn loi. Thng cha ph liu trong kho ph liu l thng cha c np y kn, phng ph liu cch bit vi phng ch bin, trnh s nhim cho t ph liu vo nguyn liu v bn thnh phm. Dng c cha ph liu trong phng ph liu thng xuyn c lm v sinh vI nng 500ppm sau mi ca sn xut.
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GVHD: Nguyn Cng Bnh
Thau v dng c gom ph liu thng xuyn c lm v sinh bng chlorine nng 100ppm.Ni trng ra cch bit vi bn ch bin
CHNG VI: V SINH CNG NGHIP QUY PHM V SINH SSOP Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
SSOP 1: AN TON NGUN NC 1. Yu cu Nc tip xc trc tip vi thc phm v lm v sinh cc b mt tip xc vi thc phm phi m bo an ton v sinh theo tiu chun 505/ b y tv ch th 80/778/EEC. 2. iu kin hin nay ca nh my: Hin nay cng ty ang s dng ngun nc ging ngm b mt ging c xy dng tng xung quanh c mi che chn cn trng v nn c trng bng ximng trnh ng nc. Nc c x l vi sinh (bng chlorine) trc khi s dng. H thng ng ng cung cp nc bng nha. H thng bm, x l nc, b tr, ng ng thng xuyn c lm v sinh v trong trnh trng bo tr tt.
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GVHD: Nguyn Cng Bnh
Cc th tc cn tun th: Trong ch bin ch s dng ngun nc t yu cu. H thng x l chlorine (ng ng,thng ng )c lm v sinh hng ngy trc khi pha chlorine mi. Khng c bt k s ni cho no gia cc ng ng cung cp nc qua x l v ng ng cha qua x l. Cc u vi ng ng nc mm trong phn xng sn xut c treo ln khng tip xc vi sn v ngp trong thng nc. Thc hin cc k hoch ly mu theo nh k lp kim tra cc ch tiu ha l, vi sinh. Lm v sinh h thng cung cp nc.
Gim st v hnh ng sa cha: Nhn vin ph trch x l nc hng ngy kim tra thit b v h thng ng ng, nu pht hin s c phi kp thi bo co v sa cha. QC kim tra hng ngy d lng chlorine trong nc, kim tra d lng chlorine cc u vi trong phn xng vo u ca sn xut. QC c phn cng c trch nhim kim tra v theo di kt qu phn tch mu nc, nu c vn v an ton ngun nc phi bo co ngay vi di trng i HACCP tm cch khc phc. Hnh ng sa cha c ghi chp li trong nht k NOUCA.
Ngythngnm Ngi ph duyt.
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GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM K HOCH LY MU V KIM TRA CHT LNG NC N M 2008
V tr ly mu u ngun Sau h thng x l
Tn sut ly mu Thng 1,7 Thng 1,3,5,7,9,11 Thng 1,7
Ch tiu kim tra Vi sinh,ho l Vi sinh Ho l Vi sinh Vi sinh
B tr trung gian Nc
Thng 1,7 Thng1,3,5,7,9,11
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GVHD: Nguyn Cng Bnh
TNG S VI NC TRONG PHN XNG:70 vi,phn b 8 khu vc(k hiu:A,B,C,D,E,F,G,N Thng 1 2 3 4 5 6 7 8 9 10 11 12 V tr ly mu A1,B1,C1,D2,G1,N1 B1,C2,D1,E1,N2 B2,C3,D3,G2,N7,D8 B3,B12,,C4,D4,F1,N3 A2,B10,C5,D2,G3,D5 B8,B15,C6,D1,A4,N4 A3,B3,B13,C7,D4,N5 B5,B16,,C8,D3,E3,G4 B6,B17,C9,D1,N8 B7,B14,C10,D2,F2,N9 B9,C11,D4,N1,N6,D6 A2,D3,B17,F2,N10,D7 Ch tiu kim tra Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Vi sinh Ghi ch
Ngy gim st Ngi gim st:
Ngy thm tra Ngi thm tra:
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GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST NNG CHLORINE D TRONG NC
Ngy
Thi im kim tra
V tr kim tra
Nng chlorine(ppm)
Nhn xt v hnh ng sa cha
Ngy gim st: SVTT: Bo Qu Phng H Vn ip
Ngy thm tra:
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GVHD: Nguyn Cng Bnh Ngi thm tra:
Ngi gim st:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 2:AN TON NGUN NC 1. Yu cu: - Nc s dng sn xut nc phi t tiu chun 505-BYT. 2. iu kin hin nay ca nh my: Phn xng sn xut c trang thit b sn xut vy cng sut 10 tn/ngy. Nc s dng sn xut nc qua h thng x l t tiu chun 505-BYT. Kho cha vy c ca cch nhit. Xng xc ,xe vn chuyn ,thng cha c lm bng inox t tiu chun. 3. Cc th tc cn tun th: vy, cy c d lng chlorine khng qu 0,5-1ppm. V sinh kho cha cui ngy sn xut. Cng nhn xc ng bn ngoi kho. vy t kho c xc vo xe bng dng c chuyn dng, dng xe ko n cc khu cho vo b cha chuyn dng.
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GVHD: Nguyn Cng Bnh
4. Phn cng thc hin v biu mu gim st: Cng nhn phng my chu trch nhim bo tr thit b sn xut vy. QC c trch nhim t chc v gim st,kim tra quy phm ny v ghi kt qu vo biu mu gim st. Ngythngnm Ngi ph duyt
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST AN TAN NGUN NC Thi im kim tra Ngun nc lm cho ch bin Cng nhn sn xut vy tun th quy nh Khun khng c r st bn trong Bo qun nc trc khi xay trong xe My xay v dng c cha sch s Dng c ch bin,bo qun nc phi
Ni dung kim tra
t/khng
Hnh ng sa cha
Ngi kim tra
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GVHD: Nguyn Cng Bnh
sch
Ngy thm tra: Ngi thm tra:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST NNG CHLORINE D TRONG VY
Ngy
Thi im kim tra
V tr kim tra
Nng chlorine(ppm)
Ngy gim st: Ngi gim st:


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Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 3:CC B MT TIPXC VI THC PHM 1. Yu cu : Tt c cc thit b v dng c tip xc vi sn phm :thau, r, thng, mt bn, bao tay, ym phi m bo v duy tr u kin v sinh tt khi bt u v trong thi gian sn xut. 2. iu kin hin nay ca nh my: Nh my ang s dng cc thit b dng c :bn, dao inox, r thau nha ng nguyn liu, bn thnh phm.Cng nhn mang gng tay bng cao su mm, mang ym bng nha PE. Khi tham gia sn xut. ng thi cng ty cng trang b cc dng c bng inox nh: khun, khay s dng trong sn xut. 3. Cc th tc cn tun th: Dng c sn xt: c) Cc dng c sn xut c ra bng nc sch, sau em i ch ra bng x phng ri trng li bng nc sch, sau cng c em i kh trng li bng nc chlorine nng 100ppm ri trng li bng nc sch. d) Cc dng c trong v sau khi ra khng c trn sn nh. e) Khng c lm vng tung te ln cc khu vc khc ang tin hnh sn xut f) i vi bn ch bin th khi thay i mt hng phi dng nc ra sch s ri mi tin hnh sn xut tip.
GVHD: Nguyn Cng Bnh
g) i vi thau r,dao th ch ra bng nc sch khi u v gia ca sn xut, cui ca mi thc hin thao tc ra c chlorine. h) Cc khun khay th sau mi m ra t phi thc hin thao tc ra c chlorine. i) Ct gi cc dng c ng ni quy nh:thng cc dng c c trn cc k Ym,gng tay: j) Ra gng ta bng nc sch trong qu trnh sn xut. k) Ym phi sch s ,khng nhim bn trc khi s dng tham gia sn xut. l) Khng c s dng ym rch,thng .Cui ca sn xut phi dng nc ra sch v sau mi ngy sn xut phi ch ra bng x phng,dng nc sch ch ra li cho sch. 4. Gim st v hnh ng sa cha: QC theo di hng ngy tnh trng v sinh cc dng c v thit b v kt qu gim st c ghi vo biu mu v sinh hng ngy. Ngi c phn cng gim st phi bo ngay cho i trng HACCP khi c s c xy ra c bin php khc phc v sa cha. Ngy thng.nm Ngi ph duyt
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GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU V SINH NH K Ngythngnm Stt iu kin v sinh Thi im gim st Kt qu gim st(/K) Nhn xt v hnh ng sa cha 1 V sinh ngun nc: -Ch ra li lc -Ch ra b lc,b cha 2 Nh xng : -Ch ra x phng v nc pha chlorine -Lau knh,ca,qut trn 4 V sinh kho bo qun nguyn liu 5 6 V sinh kho thnh phm V sinh xung quanh x nghip 7 Kim tra h ga-dit cn
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GVHD: Nguyn Cng Bnh
trng Ngy thm tra: Ngi thm tra:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 4: NGN NGA S NHIM CHO 1. Yu cu Ngn nga s nhim cho t nhng vt th khng sch vo thc phm ,vt liu ng gi v cc b mt khc tip xc vi sn phm 2. iu kin hin nay ca nh my: Nh my c xy dng bao gm 2 xng sn xut ,mi xng u c cc phng ch bin ring cho tng cng on, m bo tnh lin tc, c trnh t . Cch vch tng c p bng gch men, h thng n chiu sng c np chp. Khi nguyn liu v nh my c a ngay vo khu tip nhn v a vo khu ch bin. Ph liu c tp trung ti thng cha ph liu v a ra khi khu vc sn xut 3. Cc th tc cn tun th: Cc mt hng ti v mt hng luc khng nn ch bin trong cng mt thi im. Khi sn xut xong 1 mt hng phi v sinh, kh trng sch s cc dng c,thit b ri mi c ch bin mt hng ny thnh mt hng khc. Khng nguyn liu bn thnh phm tipxc vi nn.
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GVHD: Nguyn Cng Bnh
Cng nhn khu vc no phi lm v sinh ng khu vc v i li ng quy nh, nu mun chuyn sang khu vc khc phi tin hnh v sinh, kh trng nh trc khi tham gia sn xut. Vt liu dng bao gi phi c bo qun trong kho rng bit . Cc dng c thit b phi c lm v sinh sch s. H thng thot nc thi t khu vc sch sang khu vc t sch. 4. Gim st v hnh ng sa cha: QC theo di tnh trng v sinh cc dng c, thit b hng ngy v kt qu gim st c ghi vo biu mu gim st. Hnh ng sa cha c ghi vo bin bn hnh ng sa cha trong biu mu gim st.
Ngythngnm Ngi ph duyt
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GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST V SINH NGN NGA S NHIM CHO Ngy sn xut: Ca sn xut:
Stt Ni dung gim st
Thi gian
Kt qu gim
gim st(h) st(/K)
1 2 3 4 5
Bo h lao ng V sinh nh xng Dng c ch bin Tnh trng vi nc Trnh trng 2 cng thot nc.
Khng c rui nhng trong kho
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Ngythngnm Ngi kim tra
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 5: V SINH C NHN 1. Yu cu: Cng nhn phi m bo v sinh c nhn sch s trc khi tham gia sn xut 2. iu kin hin nay: Cng ty trang b cho cng nhn y trang phc bo h lao ng baogm:o, nn, khu trang, ng, gng tay, ym. Trong qu trnh sn xut nu bo h lao ng b h hng phi bo thay i, bo h lao ng c git i v lu tr ti nh my mt phng ring sch. 3. Cc th tc cn tun th: Cng nhn nhn bo h lao ng vo u ca. Khng eo trang sc nhn,n trang ,ng h Khng sn pht mng tay ,mng tay ct ngn.,tc ru phi sch gn gng. Khng c ni chun khc nh, n ung, ht thuc l trong khu vc sn xut Khch tham quan khi vo ku vc sn xut, ch bin, x l sn phm phi c bo h lao ng v tun th y cc quy nh v v sinh c nhn 4. Gim st v hnh ng sa cha
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GVHD: Nguyn Cng Bnh
T kim tra vi sinh c trch nhim gim st v ghi kt qu gim st vo biu mu gim st v sinh cng nhn. Phi bo co vi i trng HACCP khi c s c xy ra c bin php khc phc kp thi v ghi vo bin bn hnh ng sa cha. Ngy thngnm Ngi ph duyt
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
BIU MU KIM TRA V SINH C NHN
Stt
Ni dung gim st Bo h lao ng Ra /kh
u ca (/K)
Gia ca (/K)
Cui ca(/K)
trng tay trc khi sn xut Thc hin khng khc nh ,n ung,ht thuc trong sn xut
Nng
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GVHD: Nguyn Cng Bnh
chlorine Khu vc v 5 sinh cng nhn Ngy gim st Ngi gim st: Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 6 :BO V TRNH CC TC NHN GY NHIM 1. Yu cu: Cc sn phm thy sn cn phi ngn nga ti mc ti a nhim bn t bn ngoi vo hoc do tip xc trc tp vi sn phm trong qu trnh ch bin. 2. iu kin hin nay: Nh my nm gn khu dn c nhng khng nm trong khu dn c nn khng b ly nhim vi sinh vt t khu dn c v mi trng xung quanh. Trong xng sn xut c h thng chiu sng c bo v bng cc np chp, h thng thng gi hon chnh v cc ha cht ty ra, mi cht lnh, du bi trn c bo qun ni ring bit. 3. Cc th tc cn tun th: Cc ca ra vo khu vc ch bin lun phi ng kn,ch m khi cn thit Cc ha cht kh trng, v sinh phi c bo qun phng ring bit, khng bao b, thc phm tip xc ln ln vi du bi trn, thuc tr su, cc cht ly nhim v mt ha hc. Cc n chiu sng, h thng thng gi, qut ht lun trong tnh trng hot ng v bo tr tt. 4. Gim st v hnh ng sa cha: Ngy thm tra: Ngi thmtra:
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QC c trch nhim gim st quy phm bo v thc phm trnh cc tc nhn ly nhim v ghi kt qu gim st vo biu mu gim st. Phi bo co cho i trng HACCP khi c s c xy ra c binphp khc phc v sa cha. Ngy thngnm Ngi ph duyt
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST BO V THC PHM TRNH CC TC NHN GY NHIM Stt Ni dung gim st Kt qu gim st Nhn xt v hnh ng sa cha Ca ra vo c ng m ng quy nh Ha cht c trong phng ring bit H thng thng gi qut ht H thng n chiu sng 4 c bo v bng chp n Thc phm bao b khng 5 tip xc ln ln vi cc ha cht
Ngy gim st:

Ngy thm tra:
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Ngi gim st:
Ngi thm tra:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 7:KIM SOT CC CHT C HI 1. Yu cu: m bo vic s dng v bo qun ha cht khng gy hi cho sn phm. 2. iu kin hin nay: Nh my c kho ha cht cha ng v bo qun cc loi ha cht. Nh my a ra quy nh v vic s dng cc loi cht. Nh my ang s dng cc loi cht ty ra v kh trng : x phng v chlorine, cc loi nguyn liu : xng du, du bi trn v cc cht dit cn trng, dit chut. 3.Cc th tuc cn tun th: Cc loi ha cht c dn nhn ghi r tn ha cht v ng ni quy nh trong kho bo qun, kho bo qun phi thong mt, kh ro v nm tch bit vi khu vc sn xut Cc ha cht ch c a vo khu vc sn xut s dng khi cn thit, bo qun trong thng nha c np y v kha cn thn nhm trnh s ly nhim cho vo thc phm, ha cht dng dit cn trng phi c bo qun nghim ngt trong kho ring bit. Phn cng ngi s dng ha cht chuyn trch. 4.Gim st v hnh ng sa cha: QC gim st danh mc cc ha cht, theo di nhp xut v hn s dng ca cc loi ha cht khi nhp v cng nh khi sn xut.
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Phi bo ngay cho i trng HACCP bit kp thisa cha v ghi vo nht k NUOCA. Ngythngnm Ngi ph duyt
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST CC CHT C HI
Yu cu kim tra Cha Danh mc trong thng kn (C/K) Cht Chlorine Kho c kha (C/K) Ghi nhn r rng ting Vit (C/K) Phng php s dng (C/K) Hnh ng sa cha
ty ra X phng v cht kh trng Thuc dit cn trng loi gm nhm
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Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 8: SC KHE CNG NHN 1. Yu cu: Cng nhn khi vo phn xng sn xut phi trong tnh trng sc khe tt, khng mang mm bnh v cc bnh truyn nhim lay lan sang thc phm. 2. iu kin hin nay: Trc khi c tuyn dng vo nh my lm vic, cng nhn phi c giy khm sc khe v c giy chng nhn iu kin tham gia sn xut thc phm. Nu p ng y cc iu kin v sc khe th mi tuyn dng. Cng ty c i ng bc s, y t chm sc sc khe thng xuyn cho cng nhn v cp thuc iu tr cho cng nhn. Cng ty nh k 1 nm 1 ln t chc vic khm sc khe cho cng nhn. 3. Cc th tc cn thc hin: H s xin vic ca cng nhn phi c giy khm sc khe chng nhn sc khe tham gia sn xut thc phm. Kim tra tnh trng sc khe hng ngy ca cng nhn nhm pht hin v ngn chn cc bnh ly nhim sang thc phm: tiu chy, gh l, nht Cng nhn phi ng iu tr cho n khi ht bnh v khi tr li lm vic phi c giy xc nhn sc khe. Cng nhn trong qu trnh sn xut nu b t tay phi ngng bng b vt thng.
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4. Gim st v hnh ng sa cha: Lu tr h s sc khe ca cng nhn Cn b phng y t ca cng ty c trch nhim theo di v chm sc sc khe cng nhn v ghi kt qu gim st vo biu mu gim st sc khe cng nhn hng ngy Ngi c phn cng gim st vo biu mu gim st sc khe cng nhn hng ngy. Ngi c phn cng gim st phi bo co ngay vi i trng HACCP khi c s c xy ra. Ngy thng nm Ngi ph duyt
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Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST SC KHE CNG NHN
Ni dung vi phm Ngi vi phm BHL BHL Khng sch eo trang sc Mng tay di Ra tay khng ng Tay b vt thng Mang c nhn
Hnh ng sa cha
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GVHD: Nguyn Cng Bnh
SSOP 9: KIM SOT CN TRNG V NG VT GY HI 1. Yu cu: Phi ngn nga v tiu dit ng vt gy hi (cn trng, loi gm nhm, gia sc, gia cm) trong nh my thc phm. 2. iu kin hin nay: Hin nay nh my dng cc rm v thit b ngn chn cn trng xm nhp vo phn xng.T v sinh c k hoch phun thuc dit cn trng v t by tiu dit ng vt gy hi xung quanh nh my. 3. Cc th tc cn thc hin: Ca s l thng gi c li chn cn trng ng vt gy hi ,cc ca m ra ngoi phi m bo kn ti 0,5cm. C h thng h ga tt c cc ca cng nc thi ra ngoi. Loi b cc khu vc to iu kin dn d hoc to iu kin thun li cho ng vt gy hi kim n, sinh sn hoc n nu. Lp k hoch phun thuc dit cn trng,k hoch t by, b, v tin hnh thc hin theo k hoch ra. 4. Gim st v hnh ng sa cha: QC kim tra s hin din ca ng vt gy hi trc khi sn xut.
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GVHD: Nguyn Cng Bnh
Cc hot ng sn xut v khu v sinh c ngi c trch nhim gim st v sinh. Phi bo co ngay vi i trng HACCP khi c s c xy ra c bin php khc phc v sa cha Ngy thngnm Ngi ph duyt Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST VIC KIM SOT CN TRNG V NG VT GY HI
STT
Ni dung kim sot Phun thuc dit cn trng t by b chut V sinh khu vc
Khu vc
Ngy thc hin
Kt qu(/K)
1 2
ng vt ,cn trng n nu v sinh sn
Ngy gim st : Ngi gim st:
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Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 10:KIM SAT CHT THI
1. Yu cu: Cc cht thi c thu gom,x l khng gy nhim bn cho sn phm. Cc cht thi c a ra ngoi khu sn xut cng sm cng tt. 2. iu kin hin nay: Nh my c h thng thot nc tt: nn nh phng khng ng nc, cc rnh thot nc c li chn inox pha trn. Nh my c xe vn chuyn ph liu, thng cha ph liu v khu vc ch bin tch ring cch bit vi khu ch bin. 3. Cc th tc cn tun th: i vi cht thi rn cn thu gom vn chuyn ti thng cha ph liu. i vi cht thi lng cn kim sot hot ng ca h thng that nc, lm v sinh v bo tr, kim sot s chy ngc hoc chy trn. Ph liu phi c a ra khi khu vc sn xut cng sm cng tt. Cng thot nc, li chn v cc h ga phi lm v sinh hng ngy. 4. Phn cng trch nhim v gim st: Thit lp h s gim st cht thi rn v lng. Qun c phn xng chu trch nhim t chc v duy tr quy phm ny. QC c trch nhim gim st qui nh ny .
GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BI U M U GI M S T NG N NG A S NHI M B N Ngythngnm Th i i m ki m tra Ni dung ki m tra Di chuyn bn thnh phm trong xe,thng c np y Trn,tng khng c bi bm,mng nhn Dng c cha sn phm khng nn di nn hoc lt ln vt bn Khng s dng dng c qu hn trong ch bin Ng i th c hi n K t qa (/K) Nhn xt v hnh ng sa cha
Ngi gim st :
Ngy thm tra:
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Ngi thm tra:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM SSOP 11:V SINH VT LIU BAO GI
1. Yu cu: Cc vt liu dng bao gi sn phm phi trong tnh trng sch s, c duy tr trong iu kin v sinh tt trc, trong v sau khi bao gi. 2. iu kin hin nay: Bao b dng bao gi sn phm m cng ty ang s dng l vt liu khng to mi, khng nh hng n sn phm, khng thm nc. Nh my c kho cha ng bao b ring. 3. Cc th tc cn tun th: Kim tra tnh trng sch s v nguyn vn ca bao b bao gi sn phm. Ti PE phi t trn k cch sn 0,5m, thng carton phi t trn pallet. Thng carton dng bao gi sn phm bn ngoi phi ghi r v y :tn sn phm, c, loi, trng lng,nh sn xut Bao gi ph hp khng gy nh hng n cht lng bn trong. 4. Gim st v hnh ng sa cha: QC khu bao gi c trch nhim gim st v thc hin quy pham ny. Qun c phn xng chu trch nhim t chc v duy tr quy phm .
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Khi c s c xy ra th ngic phn cng gim st phi bo co ngay cho i trng HACCP c bin php khc phc. Ngythngnm Ngi ph duyt QUY PHM SN XUT GMP S phn b quy phm sn xut: Nguyn liu GMP1.1 Ra 1 S ch GMP1.2 Ra 2 GMP1.1 GMP1.1 GMP1.1 GMP1.1 GMP1.1 GMP1.1 Kim tp cht nh khuy Ct to c Kim c Phn c Ra 3 ng thng Bao gi R kim loi Tch khun/m bng Cp ng Ch ng Cn/xp khun GMP1.1 GMP1.1 GMP1.1 GMP1.1 GMP1.1 GMP1.1 GMP1.1 Bo qun GMP1.1
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QUY PHM SN XUT(GMP) Tn sn phm: Bch tuc ct ng block GMP1.1:Tip nhn nguyn liu 1.Quy trnh: Mi l nguyn liu c vn chuyn v nh my bng xe bo n v c p bo qun trong thng cch nhit vi nhit t<=4
o
Mi l nguyn liu uc kcs nh gi cht lng v ghi chp vo h s vi cc ch tiu nh sau: m) ti :Mu sc, mi v, trang thi. n) Th nh tnh sunfite bng giy th. o) Giy cam kt khng s dng cc cht bo qun khng c s cho php ca b y t p) Nhng l nguyn liu khng t yu cu phi c tr v i l, khng a vo sn xut. q) H s tip nhn nguyn liu phi ghi li cho tng l 2.Gii thch / l do: Do cht lng sn phm ph thuc rt ln vo cht lng nguyn liu nn phi kim tra k cng nguyn liu trc khi ua vo sn xut.
GVHD: Nguyn Cng Bnh
Cc hp cht sufite c th gy hi cho sc khe ngi tiu dng nen cn phi kim tra. H s tip nhn nguyn liu c lu tr nhm xc nh c ngun gc ca l nguyn liu khi c s c xy ra.
3.Cc th tc cn tun th: Khu vc tip nhn v dng c phi c lm v sinh sch s trc khi tin hnh tip nhn Cng nhn phi lm v sinh sch s trc khi tin hnh tip nhn v khng mc 1 s bnh truyn nhim. Thao tc tip nhn cng nhanh cng tt nhng phi nh nhng. Cc thng nguyn liu khi tip nhn phi t trn palt. Cc l nguyn liu khng t yu cu cht lng phi nhanh chng c a ra khi khu vc tip nhn, khng a vo khu vc sn xut. Trng xng phi thng xuyn theo di nhit bo qun v ti ca nguyn liu. 4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim t chc thc hin v duy tr quy phm ny Trng QC tip nhn nguyn liu chu trch nhim gim st vic thc hin quy phm ny v ghi kt qu gim st vo bo co gim st tip nhn nguyn liu. Cng nhn xng tip nhn nguyn liu phi tun th ng quy phm ny. Ngy thngnm Ngi ph duyt
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GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON TIP NHN NGUYN LIU Tn sn phm:bch tuc ct ng lnh block Tn sut: Ch tiu kim tra/ l nguyn liu Thi im tip nhn Tn i l Phng tin vn chuyn Cht lng cm quan(/K) Giy cam kt khng s dng khng sinh(C/K) Giy cam kt ngng s dng ha cht bo qun(C/K) QC tip nhn Tn nguyn liu Nhn/khng nhn Khi lng nguyn liu(kg)_ Thi im bt u tip nhn Thi im kt thc tip nhn
Ngy sn xut: Ca sn xut: L s L s L s
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Ngi gim st:
QUY PHM SN XUT(GMP) Tn sn phm:bch tuc ng block GMP 1.2: Cng on ra 1 1.Quy trnh: Nguyn liu sau khi c tip nhn th c ra trong h nc sch c lm lnh nhit t<=5
o
C, nng clorine 100ppm.
2.Gii thch l do: Bch tuc c ra sch nhm loi b tp cht ,nht v tiu dit bt 1 phn vi sinh vt tn ti trn b mt nguyn liu. 3.Cc th tc cn tun th: Nc ,nc c s dng cho cng on ra 1 phi l nc sch. Dng c dng cho cng don ra 1 phi l dung c sch. Cng nhn ca cng on ny phi v sinh sch s. Chun b nc trong thng:s dng nc ra sch cho vo thng, pha nng clorine khong 20ppm, cho vy cho n khi nht t<=5 o C. Mi ln ra khng qu 3 kg sn phm. Khy o nh bch tuc, gt b sch tp cht, ct. Thi gian ra ca mi r khng qu 2 pht. Thm khi nhit nc t>5
o
C.
Thay nc sau khi ra ti a 5 r.

GVHD: Nguyn Cng Bnh
Khng c chng cc r bch tuc ln vi nhau.
4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim t chc thc hin v duy tr quy phm ny. Cng nhn cng on ra 1 c trch nhim lm ng quy phm ny. QC ph trch cc cng on chu trch nhim gim st vic thc hin quy phm ny: kim tra nhit nc, mi ln chun b nc, kim tra cc thng s khc nhau sau 30 pht. Ngy thngnm Ngi ph duyt
Trang 90
GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON RA 1
Tn sn phm Ca sn xut :
Ngy sn xut: Tn xut:30pht/1 ln
Thi L s gian gim st(h)
Tnh Trng lng ra(kg) Nhit nc ra(C) Nng chlorine(ppm) trng nc ra(/K )
Nhn Cht lng ra(/K ) xt v hnh ng sa cha
Ngi gim st:
Trang 91
GVHD: Nguyn Cng Bnh
QUY PHM SN XUT(GMP) Tn sn phm:bch tuc ct ng block GMP 1.3: S ch-ra2 1.Quy trnh: Thao tc s ch bch tuc c thc hin sau khi tin hnh ra 1, bch tuc c ly sch ni tng, mt, rng, ch sch ct sn trn cc xc tu. 2.Gii thch l do: Bch tuc c s ch nhm mc ch loi b phn khng n c, ni tng, mt, rng, gp phn ko di thi gian s dng ca sn phm v ng thi p ng yu cu v qui cch thnh phm. 3. Cc th tc cn tun th: Cng nhn trc khi vo xng phi thc hin cc yu cu v v sinh nh my Nc,nc s dng cho cng on ny phi l nc sch. Thau ng bn thnh phm x l phi cho nc vo sao cho nhit d thau nc lun t<50 C. Thao tc x l phi ng yu cu k thut, bch tuc phi c ly sch ni
tng, rng, mt. 4. Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim t chc v duy tr quy phm ny. QC khu s ch c trch nhim gim st vic thc hin quy phm ny, nhit thau nc x l, thau ng bn thnh phm, quy cch bn thnh phm sau x l.
GVHD: Nguyn Cng Bnh
Ngythngnm Ngi ph duyt: Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
BIU MU GIM ST CNG ON S CH - RA 2 Tn sn phm:bch tuc ct ng lnh block Ca sn xut: Ngy sn xut: Tn sut:
Nhit Thi L s im gim st(h) bn thnh phm trc s ch (

o
Nhit bn thnh phm sau s ch ) Khi lng nguyn
Khi lng bn thnh phm(kg)
Nhn Quy cch s ch (/K) Quy cch ra (/K) xt v hnh ng sa cha
nc( o C liu(kg)
C)
Ngi gim st:
Ngy thm tra:
Trang 93
GVHD: Nguyn Cng Bnh
Ngi thm tra:
QUY PHM SN XUT (GMP) Tn sn phm: bch tuc ct ng block GMP1.4:Kim tra tp cht 1. Quy trnh: Bch tuc sau khi c s ch th tin hnh kim tra nhm loi b tp cht, ni tng cn st li. 2.Gii thch/l do: Bch tuc c ra 2 ln th c th cn st li cc tp cht, ct sn, ni tng nn phi kim tra loi b nhm tng tnh cm quancho sn phm cng nh p ng quy cch cho sn phm. 3.Cc th tc cn tun th: Cng nhn phi thc hin cc yu cu v sinh ca nh my. V sinh cc dng c:mt bn ,r thau. Cng nhn tin hnh kim tp cht trn thn bch tc v ly chng ra khi thn bch tuc nu c, cn xng hay cc vt nhn th gm chng vo cc ming xp. Bach tuc sau cho vo r ng bn thnh phm c s l v c ph vy nhit ca bch tuc t<=50C. 4.Phn cng trch nhm v biu mu gim st: Qun c phn xng chu trch nhim t chc thc hin v duy tr quy phm . Ban iu hnh sn xut chu trch nhim trin khai vic thc hin quy phm .
Trang 94
GVHD: Nguyn Cng Bnh
QC kim tra tp cht phi c trch nhim gim st vic thc hin quy phm Cng nhn cng on kim tra tp cht c trch nhim thc hin quy phm Ngy ..thng nm Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
BIU MU GIM ST CNG ON KIM TRA TP CHT LN 1
Tn sn phm:Bch tuc ct ng lnh block Ca sn xut: Thi im gim st Tp Khi lng cht(/K ) Quy cch thnh phm(/K)
Ngy sn xut: Tn sut: Nhn xt v hnh ng sa cha
L s
Ngi gim st:
Trang 95
GVHD: Nguyn Cng Bnh
QUY PHM SN XUT (GMP) Tn sn phm:bch tuc ct ng lnh block GMP 1.5: nh khuy 1.Quy trnh: Bch tuc sau khi c kim tra tp cht ln 1 th c cho vo my nh khuy vi thi gian khong 30 pht v vi lng mui cho vo nh khuy l 23%. 2.Gii thch l do: nh khuy gip cho bch tuc c sn chc, chng bin hng v loi b tp cht, nht trn thn bch tuc. 3.Cc th tc cn tun th: Cc dng c dng nh khuy phi c v sinh sch s: thng nha cch khuy, my khuy Cng nhn phi c v sinh sch s. T l bch tuc /nc=1:1 bch tuc khng c nhiu hay t hn nc
m bo nh khuy t hiu qu cao. 4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim thc hin v duy tr quy phm. Cng cng on nh khuy chu trch nhim quy phm ny.
Trang 96
GVHD: Nguyn Cng Bnh
QC ph trch cng on nh khuy c trch nhim gim st vic thc hin quy phm ny v ghi vo biu mu gim st cng on nh khuy. Ngythngnm Ngi ph duyt Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
BIU MU GIM ST CNG ON NH KHUY Tn sn phm:bch tuc ct ng block Ca sn xut: Ngy sn xut: Tn sut:
Thi im gim L s Bt u(h) st Kt thc(h)
Khi lng bn thnh phm(kg)
Khi lng mui(kg)
Nhit nc(/K )
Quy cch nh khuy(/K)
Ngi gim st:
Trang 97
GVHD: Nguyn Cng Bnh
QUY PHM SN XUT (GMP)
Tn sn phm :Bch tuc ct ng block GMP 1.7: Ct to c 1.Quy trnh : Bch tuc sau khi c kim tra tp cht ln 2 th s c em i ct ,ct theo cc size c khc nhau ty theo cc yu cu ca khch hng. 2.Gii thch l do: Bch tuc c ct ph hp vi yu cu ca khch hng v ph hp vi quy cch thnh phm. 3.Cc th tc cn tun th : Cng nhn cng on ct phi c v sinh c nhn sch s. Dng c ch bin phi c ra sach:tht dao inox,mt bn r.. Bch tuc c b ln tht v ct theo cc yu cu size c ca khch hng Thng thng c ct theo cc size nh: C ru 1114 Gam/ming 1114 Cm/ming 5- 8 5- 10 3- 4 9- 15 5.5- 8 3.84.3 2.5- 3 3.13.9 3 3 3 9- 15 6- 8 3- 5 3- 4 3 500700 2.62.9 3 3 10001900 1- 2
Trang 98
GVHD: Nguyn Cng Bnh
C bng Gam/ming
6- 8 6- 8
3- 4 3.2- 3.9
Thao tc ct nhanh, gn nhng phi chnh xc. Lun ph vy cho bch tuc duy tr nhit cho bch tuc t<50C 4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim thc hin v duy tr quy phm ny. QC ph trch cng on ch bin chu trch nhim gim st
vic thc hinquy phm ny v ghi vo biu mu gim st cng on ct. Ngy thng nm Ngi ph duyt
Trang 99
GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON CT Tn sn phm :bch tuc ct ng block Tn sut: Thi im L s gim st(h) Khi lng (kg) Quy cch ct(/K) Ca sn xut: Ngy sn xut: Nhn xt v hnh ng sa cha
Size
Ngi gim st:
Trang 100
GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT (GMP) Tn sn phm: Bch tuc ct ng Block GMP 1.10: Kim c 1.Quy trnh: Bn thnh phm sau ct c chuyn sang cng on kim c. Cng nhn kim phi quan st k loi b nhng c khng ng qui cch. Trong qu trnh thao tc, bn thnh phm phi c p duy tr nhit 50C.Kim c xong, bn thnh phm nhanh chng a sang cng on phn c,phn loi. 2. Gii thch /l do: Kim c nhm to ng u v kch thc v khi lng cho bn thnh phm, p ng ng yu cu ca khch hng. 3. Cc th tc cn tun th: bo h lao ng. Bn thnh phm trc v sau khi kim c phi c bo qun Ch s dng cc dng c c v sinh sch s. Cng nhn phi v sinh c nhn sch s v c trang b y
nhit 50C, Yu cu bn thnh phm sau khi kim phi ng u. 4.Phn cng trch nhim v biu mu gim st: phm ny. qui phm ny.
Qun c phn xng chu trch nhim t chc thc hin qui
Cng nhn cng on kim tp cht c trch nhim lm ng
Trang 101
GVHD: Nguyn Cng Bnh
QC ph trch cng on kim c chu trch nhim gim st
vic thc hin qui phm : kim tra nhit bn thnh phm, cht lng bn thnh phm, kt qu gim st c ghi vo biu mu gim st cng on kim c. Ngythng.. nm Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BI U MU GIM ST CNG ON KIM C Tn sn phm:Bch tuc ct ng lnh block Ca sn xut: Ngy sn xut: Tn sut:30 pht/ln
Thi gian gim s t L s Bt Kt
Nhit bn thnh phm Trc

o
Khi lng bn thnh phm Trc khi kim(kg) Sau khi kim(kg)
Quy cch thnh phm Khi lng (/K) Chiu di(/K)
Sau khi )
u(h) thc(h)
khi kim( kim( o C C)
Ngy thm tra: Ngi thm tra
Trang 102
GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT(GMP) Tn sn phm :bch tuc ct ng block GMP 1.9: Phn c / phn loi 1.Quy trnh: Nguyn liu sau khi c kim tra tp cht ln 3 c tin hnh phn c/loi. Bch tuc c phn lm cc loi ring v phn loi dng ch bin. Phn chia bch tuc theo cc size khcn nhau, ty vo cht lng v kch thc m ngi ta chia nguyn liu ra cc loi khc nhau. 2.Gii thch l do: Phn c/phn loi gip cho cng nhn thao tc d dng ty theo mc ch sn phm, to cho sn phm to thnh c cht lng ng u v gip cho sn phm c tnh cm quan, p ng c tnh kh dng ca sn phm 3.Cc th tc cn tun th : R ,bn phn loi phi c v sinh sch s. Cng nhn cg on phn loi s b phi c v sinh sch s m bo nhit ca bch tuc trong khong 0-4 o C. Thao tc nhanh nhng phi chnh xc.
4.Phn cng trch nhim v biu mu gim st : Qun c chu trch nhim thc hin duy tr quy phm. QC ph trch nhim gim st vic thc hin quy phm ny, kim tra nhit
nguyn liu, kim tra size v ghi vo bo co gim st cng on phn c .

GVHD: Nguyn Cng Bnh
Ngy thng nm. Ngi ph duyt
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM BIU MU GIM ST CNG ON PHNC /LOI Tn sn phm:Bch tuc ct ng lnh block Tn sut: Thi L s im gim st Thi gian(h) Nhit Bt u Kt thc nguyn liu( o C ) Khi lng(kg ) Size Ca sn xut: Ngy sn xut: Quy cch phn c/loi (/K)
Ngi gim st:
Trang 104
GVHD: Nguyn Cng Bnh
QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng block GMP 1.10:Ra 3 1. Quy trnh: Bch tuc khi c phn c/phn loi c tin hnh ra ln 3,bch tuc c ra li qua 3 thng nc.
o
Thng 1:cha nc pha chlorine 100ppm,nhit nc t<5
C. Thng 2:cha dung dch chlorine nng 50ppm ,nhit
nc ra t< o 5C. Thng 3:cha nc sch, nhit t<5 o C. 2. Gii thch / l do: Bch tuc c ra ln 3 nhm loi b tp cht cn st li, hoc b bt vi sinh vt trn b mt bch tuc, lm cho bch tuc sn chc v chng bin hng. 3. Cc th tc cn tun th: Nc ,nc s dng cho cng on ra 3 phi l nc sch. Dng c dng cho cng don ra 3 phi l nc sch. Cng nhn ca cng on ny phi v sinh c nhn sch s. Chun b nc ra:
Trang 105
GVHD: Nguyn Cng Bnh
Pha clorine vo h nc t nng thch hp cn pha sau cho vy cho n khi nhit t <5 o C v nc lnh sch : cho vy vo h nc sch n khi nhit t <=5 o C.
Thao tc ra: Cho khong 2kg bn thnh phm vo r nhng ln lt cc h nc theo th t dng tay khuy nh v gt tp cht, thi gian ra mi r khng qu 2 pht. Thm khi nhit ln hn t>5 o C, khng c chng cc r bch tuc ln vi nhau. 4. Phn cng trch nhim v biu mu gim st: Qun c chu trch nhim t chc v thc hin quy phm ny. Cng nhn cng on ra 3 c trch nhim lm ng quy phm ny. QC ph trch cc cng don ch bin chu trch hhim gim st vic thc hin quy phm ny kt qu gim st c ghi vo biu mu gim st cng on ra3
Ngy thngnm Ngi ph duyt:
Trang 106
GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON RA 3 Tn sn phm:bch tuc ct ng lnh block Ca sn xut: L s Thi im gim st(h) Nhit nc ra(C) Nng Nng Ngy sn xut: Tn sut:30pht/1ln Quycch Nhn xt v hnh ng sa cha
Nacl(ppm) clorine(ppm) (/K)
Ngi gim st:
Trang 107
GVHD: Nguyn Cng Bnh
QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng lnh block GMP1.11:Cn/Xp khun 1.Quy trnh: Sau khi ro khong 5 pht tin hnh cn xc nh khi lng ca bch tuc xp khun Bch tuc sau khi tin hnh cn xong,ta tin hnh xp khun, xp bch tuc trong khun bng inox, sau chm nc vo bo m cho vic tin hnh cp ng to ra sn phm bch tuc ct ng block. 2. Gii thch / l do: Ta tin hnh cn xc nh khi lng bch tuc gip thun li cho vic nh mc sn phm, nh gi thnh . Bch tuc c xp khun nhm mc ch to iu kin d dng cho cng on cp ng.. 3.Cc th tc cn tun th : Dng c v khu vc cn phi c v sinh sch s. Cng nhn cng on ny phi c v sinh sch s.
Trang 108
GVHD: Nguyn Cng Bnh
QC cng on ny kim tra chnh xc ca cn v hiu chnh cn bng qu
cn chun, bn thnh phm c cn theo tng c, ht c ny n c khc, khng cn cng lc 2, 3 c. Khun, dng c phi sch s. Cng nhn phi v sinh sch s v trang b y bo h lao ng. Trong qu trnh xp nu c tp cht hay vt l phi loi b ra ngay, phi tch
ring sai c, sai hng. nhau. 4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim t chc thc hin v duy tr quy phm. QC ph trch cng on cn chu trch nhim thc hin vic gim st cng Qu trnh xp phi nhanh chng. QC phi kim tra nhit bn thnh phm, quy cch xp . S lng thn bch tuc ty theo c, cc khun bch tuc khng chng ln
on ny kt qu gim st c ghi vo biu mu gim st. Ngy thng nm Ngi ph duyt
Trang 109
GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON CN/ XP KHUN Tn sn phm:Bch tuc ct ng lnh block Ca sn xut: Ngy sn xut: Tn sut:
Thi gian Thi L s im gim st(h) Bt u(h) Kt thc(h) Khi lng cn ( kg) Nhit ( o C ) Tp cht (C/K) Quy cch xp khun(/K)
Trang 110
GVHD: Nguyn Cng Bnh
Ngi gim st:
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT( GMP) Tn sn phm: Bch tuc ct ng lnh block GMP 1.12:Ch ng 1.Yu cu: Bn thnh phm sau khi c xp th phi tp trung cho y mt m trong kho ch ng c nhit (-1)-40C cho y mt m t tin hnh cp ng. 2.Gii thch/l do: Ch t cp ng. Ch cho d mt m t tin hnh cp ng Bo qun bn thnh phm.
Trang 111
GVHD: Nguyn Cng Bnh
3.Cc th tuc cn tun th: Cng nhn trong kho ch ng phi thc hin v sinh c nhn sch s. Cho tng khay qua ca nh ,sp xp cc khay cng c loi ln lt ln k
cha li i cch vch 10cm, trn 20cm, khng gn qut gi . Nhn vin QC 30 pht phi theo di nhit v thi gian ch ng 1 ln. Nhit d kho ch ng (-1)-40C, thi gian ch ng khng qu 4 gi.
4.Gim st v hnh ng sa cha: Qun c chu trch nhim t chc v thc hin quy phm ny. QC ph trch cc cng don ch bin chu trch hhim gim st vic thc hin quy phm ny kt qu gim st c ghi vo biu mu gim st ch ng. Ngythngnm Ngi ph duyt:
QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng lnh block GMP1.13: CP NG 1.Quy trnh: Bn thnh phm sau khi c xp khun v ch ng s a vo cp trong t ng tip xc. Sau thi gian 3 gi, khi t t nhit -45 -40 0C v nhit tm sn phm -180C th ra t trong t ng tip xc. 2. Gii thch/ l do:
Trang 112
GVHD: Nguyn Cng Bnh
Cp ng nhm c ch hot ng ca cc vi sinh vt gy thi v gy bnh trong iu kin nhit <= -18 C, ngoi ra vic cp ng nhanh s gip lu tr sn phm trong thi gian t nht 1 nm m cht lng cng nh ban u. 3. Cc th tc cn tun th: h lao ng. Phi xp cc mm vo t ng ngay ngn theo thc t Xng cp ng,t ng v cc dng c v sinh sch s. Cng nhn phi v sinh sch s v trang b y bo
cc tm Plate t di ln.Chtin hnh chy t khi ca t ng kn, khng c m ca t khi t ang chy (tr mc ch kim tra). Thi gian chy t khng qu 3 gi, nhit tm sn
phm khi ra t l -180C v t ng c nhit -45 -400C. ra t nhit Ch tin hnh chy t khi ca ng kn. Thi gian chy t T 1h30, nhit tm sn phm khi t -18
o
C v nhit t ng -45 -400C .
4. Phn cng trch nhim v biu mu gim st: hin quy phm ny. Trng xng phi chu trch nhim gim st vic thc hin v duy tr quy phm ny . co gim st. Cng nhn phi tun th ng quy phm ny. QC kim tra nhit t,thi gian chy t v ghi vo bo Qun c phn xng chu trch nhim gim st v thc
Trang 113
GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng lnh block GMP1.14:R KIM LOI 1.Quy trnh: - Sn phm sau khi c bao gi c cho ln lt chy qua my d kim loi
Trang 114
GVHD: Nguyn Cng Bnh
2.Gii thch l do: Nhm pht hin nhng mu kim loi c d 2mm c trong sn phm v loi b chng ra khi sn phm . 3.Cc th tc cn tun th : Bt cng tc in mt cho my d kim loi hot ng cho tng sn phm chy qua my d. Nu my khng pht hin tn hiu bo c kim loi th trong sn phm khng c kim loi, chuyn sn phm qua tin hnh bao gi ng thng. Nu my d pht tn hiu bo c mnh loi trong sn phm th dng my ly sn phm ring loi b kim loi. 4.Phn cng trch nhim v biu mu gim st: Qun c phn xng chu trch nhim t chc thc hin qui phm ny v duy tr cng on ny. Cng nhn cng on ny phi tun th ng cng on. QC chu trch nhm gim st cng on ny v kim tra ch tiu ra kt qu gim st c ghi vo biu mu gim st cng on d kim loi. Ngythngnm Ngi ph duyt
Trang 115
GVHD: Nguyn Cng Bnh
BIU MU GIM ST CNG ON D KIM LOI Tn sn phm: Ca sn xut: Ngy sn xut: Tn sut:30pht/ln
L s
Thi im gim st (h)
Nhn xt Tn sn phm Size Trng Tnh trng S ln pht hin v hnh ng sa cha lng (kg) my(/K)
Ngi gim st:
Trang 116
GVHD: Nguyn Cng Bnh
Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng block GPM 1.15: Cng on bao gi 1.Qui trnh: Sn phm sau khi c tch khun m bng c cho vo ti PE c 6 block cho vo mt ti PE, tip theo cho vo 1 thng carton. Sau dn ming thng bng bng keo v np 2 dy ngang, 2 dy dc. 2.Gii thch /l do: Nhm bo qun sn phm trnh tc ng xu ca mi trng hay qu trnh lu kho, vn chuyn v phn phi sn phm, hn ch nhng h hng c hc, m bo an ton v sinh thc phm trong sut thi gian lu tr cho n tay ngi tiu dng. 3.Cc th tc cn tun th: sinh sch s . Mi block sn phm cho vo 1 ti PE, hn kn ming Cng nhn phi v sinh c nhn ,dng c ,thit b v
ti, cho vo mi block 1 nhn sn phm, trn nhn phi ghi cc thng tin sau: tn v a ch nh sn xut, tn sn phm, c, loi, trng lng tnh, ngy sn xut, 12 block hoc 6 block cng c / loi cho vo 1 thng carton ,vin 2 dy ngang,2 dy dc. bao gi.. IV.Phn cng trch nhim v biu mu gim st: - Qun c chu trch nhim thc hin qui phm ny,v duy tr qui phm ny.. - QC chu trch nhim gim st cng on ny v kim tra cc ch tiu vi tn sut kt qu gim st c ghi vo biu mu gim st cng on bao gi ti PE. Ngy thng .nm
Ph i tin hnh bao gi trn bn ch bin ca khu vc
GVHD: Nguyn Cng Bnh
Ngi ph duyt Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM QUY PHM SN XUT(GMP) Tn sn phm: bch tuc ct ng block GPM 1.15: Cng on bo qun 1. Qui trnh : Sn phm bao gi trong thng carton a vo trong kho bo qun lnh ,nhit bo qun t -18 o C, thi gian bo qun 12- 18 thng ty theo sn phm. 2. Gii thch/ l do : Nhm c ch hot ng ca ci sinh vt, bo qun sn c lnh hn, v gi cht lng sn phm tt hn, trnh nh hng n cht lng sn phm trong sut qu trnh ch xut kho. 3. Cc th tc cn tun th: sinh sch s. carton . kho. xp trn panel cha li i. phm ra vo kho. 4. Phn cng trch nhim v biu mu gim st: Ca ln cho cng nhn ra vo kho, ca nh cho sn Xp cch tng 20cm, cch trn 40cm, xong t 5, t 7 S dng xe y, xe nng vn chuyn sn phm vo Sn phm a vo kho phi c bao gi trong thng Cng nhn phi v sinh c nhn, dng c, thit b v
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GVHD: Nguyn Cng Bnh
Qun c phn xng chu trch nhim t chc thc hin quy phm ny, v duy tr cng on ny. QC chu trch nhim gim st cng on ny v kim tra cc ch tiu kt qu gim st c ghi vo biu mu gim st cng on bo qun . Ngy .. thng nm Ngi ph duyt Cng ty c phn thc phm xut khu Tn Bnh 1/1 Trng Chinh phng Ty Thnh - qun Tn Ph TP.HCM
BIU MU GIM ST CNG ON BO QUN Tn sn phm:Bch tuc ct ng lnh block Ca sn xut: Nhit Thi L s im gim st (h) Trng lng(kg) Nhp kho (h) Xut kho(h) kho Thi gian bo qun (
o
Ngy sn xut: Tn sut:30pht/ln Quy cch xp kho( /K) Nhn xt v hnh ng sa cha
C)
Ngi gim st:
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GVHD: Nguyn Cng Bnh
KT LUN V KIN NGH

Thi gian c thc tp ti cng ty c phn thc phm xut khu Tn Bnh, tuy thi gian khng di nhng gip chng em b sung v hiu bit thm v ngnh hc ca mnh. Cng ty c nhng ng gp tch cc cho ngnh thy sn trong nc v ngoi nc thng qua vic sn xut cc mt hng c cht lng cao phc v cho ngi tiu dng v em li ngun li kinh t cho t nc. Tuy nhin vn cn mt s vn cn khc phc. Vi hiu bit cn non km, nh nhoi ca mnh chng em xin php c ng gp mt s kin chn thnh nht vi qu cng ty: -Cng ty nn thng xuyn c k hach b sung kin thc cho cng nhn v cc chng trnh v sinh SSOP, quy phm sn xut tt (GMP) v qun l cht lng theo HACCP. -B tr thm bn nhng gng tay cho cng nhn trc khi vo ch bin. -Ti khu vc s ch cn b tr mt ngi chuyn nht nguyn liu b ri xung nn. l nhng kin chng em xin c ng gp cng cng ty, nu c g sai st mong cng ty b qua cho. Chng em xin chn thnh cm n cng ty to iu kin tt nht cho em thc tp trong thi gian va qua. V mt ln na chng em xin chn thnh cm n n qu thy c v thy Nguyn Cng Bnh gip em hon thnh cun bo co ny.
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Bao Cao Thuc Tap Tot Nghiep Quy Trinh San Xuat Thuy San Dong Lanh 6nPss 20121119102921 18338

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Bao Cao Thuc Tap Tot Nghiep Quy Trinh San Xuat Thuy San Dong Lanh 6nPss 20121119102921 18338

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Bo co thc tp tt nghip

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

Cng Ho X Hi Ch Ngha Vit Nam c lp - T do - Hnh phc

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

KT LUN V KIN NGH.............................................................................................120

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

1.1.1 Gii thiu s lc v cng ty:

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

Kho nhin liu

Kho thnh phm

GVHD: Nguyn Cng Bnh

1.2.2. Chc nng c cu t chc:

GVHD: Nguyn Cng Bnh

Xy dng k hoch nguyn vt liu vt t theo k hoch sn xut kinh doanh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

B kh mi bng bn vi sinh. B lng.

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

Tro % 1,40 1,18

GVHD: Nguyn Cng Bnh

Thanh phn chinh Kcalo g

GVHD: Nguyn Cng Bnh

m Pro Lip Glu Tro Ca

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

CHNG III: NGUYN LIU SN XUT 3.1 Bch tuc:

Hnh 1.4: Bch tuc.

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

Cc phng php bo qun:

Bo co thc tp tt nghip 3.3.1 Bo qun s b:

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

4.1.1Thuyt minh quy trnh:

GVHD: Nguyn Cng Bnh

Thng cha 500 lt, mi cho, r, cn 60kg, cn 2 kg, bn tip nhn

GVHD: Nguyn Cng Bnh

Tin hnh: Khi nguyn liu c vn chuyn n cng ty phi ng k ngy gi

GVHD: Nguyn Cng Bnh

Hnh 4.2 : b ngm trong dung dch nc mui 4.1.1.4 S ch:

GVHD: Nguyn Cng Bnh

trn bn c l thot nc.

Mt bn nghing v ch thot nc.

GVHD: Nguyn Cng Bnh

Hnh 4.3 : cng nhn ang s ch sn phm bch tuc 4.1.1.5 Ra 2:

Loi b tp cht, ni tng v cc cht bn bm trn xc tu.

Chun b: R, thau, nha. Nc pha chlorine

Bo co thc tp tt nghip d) Yu cu:

GVHD: Nguyn Cng Bnh

GVHD: Nguyn Cng Bnh

b) Cch tin hnh: Chun b: Thng nha 500 lt Mui bt My khuy