ZEPHYR 20S SPARE PARTS MANUAL

25
30

10
15.115.120

20 25
80 100 97 95

Service Parts List ZEPHYR 20S

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommendation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconisation List M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconisation List C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preconisation List S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Skins / Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Discharge assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Electrical Prior to Serial Number PA912119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. Electrical Starting wth Serial Number PA912119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. Control Box Prior to Serial Number P811660 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9. Control Box Starting wth Serial Number P811660 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. Injection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11. Evaporator: Cubic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Mounting Kit: Mains Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. Hose Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iii iii iii xii xv xv xv 1 3 5 7 9 11 13 15 17 19 21 23 24

Carrier Transicold Europe - 10, Bd de lOise 95031 Cergy Pontoise Cedex - FRANCE Carrier Transicold Division, Carrier Corporation, P .O. Box 4805, Syracuse, N.Y. 13221 Carrier Refrigeration Operation 2007 - Imprim en France 03-07

ZEPHYR 20S
MODELS CHART FOR UNIT
Refrigerant Voltage Model Without hot gas valve With hot gas valve Compressor

R 134 a

12 Volts

Road / Standby 230/1/50 Hz Road / Standby 230/400/3/50 Hz

8000894 8000893

8000924 8000925

YORK 209 SC OR TM13

MODELS CHART FOR CUBIC EVAPORATOR

Refrigerant Model Without hot gas valve With hot gas valve

R 134 a

Cubic Evaporator

8000895

8000899

ii

ZEPHYR 20S
INTRODUCTION This parts lists identifies service replacement parts for the CARRIER TRANSICOLD ZEPHYR 20S refrigeration units. This unit is designed for medium temperature cooling, heating and defrost for truck application.

Detailed parts identification for these items may be found in the applicable parts lists.

ORDERING INSTRUCTION All orders and inquiries for parts must include:
D Unit Serial Number D Description of part as shown on list D Part No. D Quantity required

Address all correspondence for parts to the following address according to your living area. You live in: Address your orders to: EUROPE (East/West) AFRICA - MIDDLE EAST C.T.E. AMERICA (North/Middle/South) N.A.O. CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

GENERAL NOTES To find replacement parts, determine major group in which replacement part is located, consult table of contents for the appropriate page for the illustrated breakdown of the replacement part.

The following letter designations are used to classify parts throughout this list.

A/R NLO NS NSA NSI

As Required. No Longer Offered. Not Shown in the illustration. Non-Stock Assembly - order components listed under the assembly Non-Stock - may be available on special order.

NSS PL SST

Not Sold Separately - order next higher assembly or kit. Purchase Locally. Stainless Steel 300 Series unless otherwide specified.

SV - SK Suffix SV - SK added to part number refers to a spare parts kit. PL* Purchase locally. May be obtained under specific conditions ( Multipack, delivery date, price...)

iii

ZEPHYR 20S
INTRODUCTION Ce manuel pices de rechange rassemble toutes les pices dtaches du groupe CARRIER TRANSICOLD ZEPHYR 20S . Ce groupe a t dvelopp pour des applications de rfrigration, chauffage et dgivrage des caisses frigorifiques. Le dtail des Pices pour les moteurs et les compresseurs est rechercher dans le manuel de pices de rechanges spcifique ces lments. INSTRUCTION DE COMMANDE Toutes les commandes et demandes de pices dtaches devront comporter :
D le N de srie du groupe D la dsignation de la pice et son repre sur la planche D le N de code D la quantit demande

Adresser toute correspondance ladresse suivante suivant votre lieu de rsidence. Vous habitez : Adressez vos commandes : EUROPE (Est/Ouest) AFRIQUE - MOYEN ORIENT C.T.E. AMERIQUE (Nord/Centre/Sud) N.A.O. CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Tl : (33).01.34.43.48.00 Fax : (33).01.34.43.48.48

NOTES GENERALES Pour trouver la pice de rechange, dterminer lensemble principal dans lequel se trouve la pice, consulter la table des matires pour trouver la page approprie qui illustre lensemble contenant la pice.

Les lettres suivantes sont utilises pour classifier les pices dans le manuel.

A/R NLO NS NSA NSI

Comme demand. Arrt. Non reprsent sur la vue. Non stock assembl. Commander les composants lists sous lensemble Non stock. Peut tre obtenu sur commande.spciale

NSS PL SST

Non vendu sparment. Commander lensemble qui inclut la pice A acheter localement. Acier Inox Inox srie 300 si non spcifi.

SV - SK Le suffixe SV SK ajout au N de code dsigne un kit de pices de rechange. PL* A achater localement. Peut tre obtenu sous certaines conditions (Multipack, dlai de livraison, prix...)

iv

ZEPHYR 20S
EINFHRUNG Vorliegendes Erzatzteilhandbuch schliet alle in dem CARRIER TRANSICOLD Aggregat ZEPHYR 20S enthaltenen Ersatzteile ein. Dieses Aggregat wurde Khlen, Heizen und Abtau von Klteaufbauten entwickelt.

Die Einzelheiten fr die Ersatzteile der Motoren und Kompressoren sind den fr diese Komprenenten spezifisch ausgearbeiten Ersatzteilhandbchern zu entnehmen. BESTELLANWEISUNG Bei Bestellungen und Anfragen fr Ersatzteile sind folgende Angaben zu machen:
D Serien N des Gertes D Die Bezeichnung des Teiles und sein Kennzeichen auf der Explosionszeichnung D Kodenummer D Die gewnschte Menge

Richten Sie bitte Ihre Korrespondenz an folgende Adresse, je nach Ihrem Standort: Ihr Standort Richten Sie bitte Ihre Bestellungen an : EUROPA (Ost/West) AFRIKA - MITTL. OSTEN C.T.E. Nord/Zentral/Sdamerika N.A.O.

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

ALLGEMEINES Um das Ersatzteil zu finden, st das Haptbestandteil, in welchem dieses Teil sich befindet, zu bestimmen. Hierzu ist das Inhaltsverzeichnis vorzunehmen, um die entsprechende Seite mit der Explosionszeichnung zu finden. Folgende Buchstaben werden zur Klassifizierung der Teile im Handbuch verwendet:

A/R NLO NS NSA NSI

Je nach Anfrage. Nicht mehr lieferbar. Nicht auf der Zeichnung dargestellt. Nicht als Montagesatz gelagert. Bestellen Sie die Bestandeteile gem der detaillierten Liste. Nicht gelagert. Kann auf spezielle Bestellung geliefert werden.

NSS PL SST

Nicht separat lieferbar. Bestellen Sie bitte die komplette Einheit, die dieses Teil enthlt. Lokal kaufen. Rostfreier Stahl (Inoxserie 300, falls nicht anders spezifiziert).

SV-SK Das Suffix SV SK nach der Kodenummer kennzeichnet einen Erzatzteilkit. PL* Lokal kaufen. Bei Bestellung ber Carrier ist dieser Artikel nur in Verpackungseinheiten lieferbar. (Lieferzeit und Preis bitte anfragen)

ZEPHYR 20S
INTODUCCIN Este manual de recambios reune todas las piezas de recambio de los equipos CARRIER TRANSICOLD ZEPHYR 20S . Este equipo se ha creado para aplicaciones tales como la refrigeracin, la calefaccin y el descarche de las cajas frigorificas. La descripcin de los recambios para motores y compresores debe buscarse en el manual de recambios especifico para estos elementos. INSTRUCCINES PARA HACER UN PEDICO En todos los pedidos de recambios habr que especificar :
D el nmero de serie del equipo D el nombre de la pieza y su lugar en la tabla D el nmero de cdigo D la cantidad pedida

Enviar la correspondencia a la direccin siguiente segun el lugar de residencia. Vd Vive en : Dirigir los pedidos a : EUROPA (Este/Oeste) AFRICA - Y MEDIO ORIENTE C.T.E. AMERICA (Norte/Central/Sr) N.A.O.

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

NOTAS GENERALES Para localizar el recambio, hay que determinar el conjunto principal al cual pertenece la pieza, consultar el indice para localizar la pgina correcta que ilustra el conjunto que incluye el recambio.

Las letras siguientes se utilizan para clasificar los recambios en el manual :

A/R NLO NS NSA NSI

Segn pedido. Fin de fabricacin. No est representado en el dibujo. No se almacena montado. Pedir los componentes listados debajo del conjunto. No existe en stock. Puede conseguirse con un pedido especial.

NSS PL SST

No se vende por separado. Pedir el conjunto incluye la pieza. Compra local. Acero Inoxidable Inox Seria 300 si no se especifica.

SV-SK El sufijo SV-SK aadido al n de cdigo designa un kit de piezas de recambios. PL* Compras locales. Se pueden conseguir con condiciones especiales (Multipack, plazo de entrega, precio...)

vi

ZEPHYR 20S
INTRODUZIONE Questo manuale - parti di ricambio - raggruppa tutti i ricambi dei gruppi CARRIER TRANSICOLD ZEPHYR 20S : si tratta di un gruppo le cui applicasioni comprendono la refrigerazione, il riscaldamento e lo sbrinamento delle casse frigorifere. Per questi ultimi necessario consultare il manuale delle parti di ricambio specifico.

ISTRUZIONI PER LA COMPILAZIONE DELLORDINE Tutti gli ordini e le richieste di parti di ricambio dovranno comprendere :
D il N matricola del gruppo D la designazione del pezzo e il suo riferimento sullesploso D il N di codice D la quantit richiesta

Indirizzare la corrispondenza allindirizzo seguente, secondo il vostro luogo di residenza. Voi abitate : Indirizzate i vostri ordini a : EUROPA (Est/Ouest) AFRICA - MEDIO ORIENTE C.T.E. AMERICA (Nord/Centro/Sud) N.A.O.

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

NOTE GENERALI Per cercare il pezzo di ricambio singolo, determinare linsieme principale nel quale esso si trova, consultare lindice per trovare la pagina corrispondente che illustra linsieme che lo contiene.

Le lettere seguenti sono utilizzate per classificare i ricambi nel manuale :

A/R NLO NS NSA NSI

Come richiesto. Fuori produzione. Non rappresentato sul disegno. Non disponibile assemblato : ordinare i componenti elencati sotto linsieme. Non in stock : puo essere ottenuto con un ordine speciale.

NSS PL SST

Non venduto separatamente : ordinare linsieme che contiene il pezzo singolo. Da acquistare sul posto. Acciaio Inox. Inox serie 300 se non specificato.

SV-SK Il suffisso SV-SKaggiunto al n di codice indica un kit di parti di ricambio PL* Da acquistare sul posto. Pu essere ottenuto a certe condizioni (Multipack, data di spedizione, prezzo...)

vii

ZEPHYR 20S
INTRODUKTIE Deze onderdelen lijst beschrijft service en vervangings onderdelen van de CARRIER TRANSICOLD ZEPHYR 20S transportkoelmachines. Deze onderdelen lijst bevat geen gedetaileerde onderdelen voor de dieselmotor en compressor welke in de tabel hieronder staan vermeld. Gedetaileerde gegevens voor deze onderdelen staan vermeld in de separate onderdelen boeken. BESTEL INSTRUCTIES Bij alle aanvragen van reserve onderdelen moeten vermeld zijn :
D Serienummer van de groep D Onderdeelbeschrijving + nummeraanduiding D Code nummer D Gewenst aantal

Richt alle correspondentie aan het volgende adres : U woont: Zend uw orders naar: EUROPA (Oost/West) AFRICA - MIDDEN OOSTEN C.T.E. AMERIKA Noord/Centraal/Zuid) N.A.O. CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

ALGEMENE OPMERKINGEN Om de benodigde onderdelen te localiseren, richt u tot de groep waar het specifieke onderdeel zich bevindt, en raadpleeg de inhoudstabel voor de juiste pagina.

De onderstaande afkortingen worden gebruikt :

A/R NLO NS NSA NSI

Zoals gewenst. Niet meer gebruikt. Niet aangegeven in tekening. Niet als set leverbaar, bestel aparte onderdelen. Niet op voorraad, allen voor speciale orders leverbaar.

NSS PL SST

Niet apart leverbaar, bestel bovengenoemde set. Koop lokaal. Roestvaststaal .300 serie tenzij anders aangegeven.

SV-SK Achter het onderdeel betekent service onderdeel PL* Koop lokaal, alleen onder speciale voorwaarden verkrijgbaar ( grote hoeveelheden, levertijd,prijs e.d.)

viii

ZEPHYR 20S
INTRODUKTION Denne reservedelsliste viser erstatning for service reservedele for CARRIER TRANSICOLDS ZEPHYR 20S kleanlg. Dette anlg er fremstillet til middel temperatur kling, opvarmning og afrimning for truck biler.

En detaljeret identifikation af reservedele for disse kan findes i den tilhrende reservedelsliste.

BESTILLINGSVEJLEDNING Alle ordrer og foresprgsler vedrrende reservedele skal indeholde :

D Anlggets serienummer D Beskrivelse af reservedel som vist p liste D Reservedelsnummer D nsket mngde

Al henvendelse vedrrende reservedele til flgende adresse alt efter lokalitet. Du bor : Address your orders to: EUROPA (st / Vest) AFRIKA - MELLEMSTEN C.T.E. - AMERIKA (Nord / Midt / Syd) N.A.O. CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

GENERELLE NOTATER For at finde den nskede reservedel, find hovedgruppen hvor reservedelen er lokaliseret, sl op p den pgldende side for at finde den nskede reservedel.

Flgende betegnelser bruges for at klassificere reservedele gennem hele listen.

A/R NLO NS NSA NSI

Efter nske. Udget . Ikke vist p illustrationen. Ej solgt komplet - bestil komponenter som er listet under delen. Ikke lagerfrt - kan vre tilgngelig ved speciel bestilling.

NSS PL SST

Ikke solgt separat - bestil ovenstende st. Kbes lokalt. Rustfri stl - medmindre andet str skrevet.

SV - SK Er betegnelsen SV-SK tilfjet reservedelsnumret refererer dette til et st. PL* Kbes lokalt. Kan muligvis fs med specielle betingelser (multipak, leveringsdato, pris...).

ix

ZEPHYR 20S
INTRODUKTION Denna reservdels bok identifierar vilka reservdelar som finns till kylaggregatet CARRIER TRANSICOLD ZEPHYR 20S .

Detaljerad reservdels beskrivning finns i denna reservdels bok.

ORDER INSTRUKTIONER Alla order och nskeml av delar mste innehlla:

D Serie nummer p aggregatet D Beskrivning av delen som den visas i boken D Artikel.Nr. D Antal.

Adressera alla reservdelsfrfrgningar till den adressen som tillhr din region. Du bor i : Address your orders to: EUROPA (ST / VST) AFRIKA - MELLAN STERN C.T.E. AMERIKA (NORD / MELLAN / SYD ) N.A.O. CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

NOTERINGAR Fr att hitta ersttningsdelar, bestms av vilken grupp delarna tillhr, ett schema fr denna sidan visar vilka delar som finns tillgngliga.

Fljande benmningar anvnds fr att klassa delarna i denna boken.

A/R NLO NS NSA NSI

Efter frfrgan. Erbjuds inte lngre. Visas inte p bilden. Ej lagerfrd huvudprodukt -- bestll komponenterna under huvudprodukten. Ej lagerfrda delar - kan levereras vid special order.

NSS PL SST

Sljs inte enskilt - bestll huvudprodukten eller kiten. Kpes lokalt. Rostfritt - 300 serie om inget annat str.

SV - SK Suffix SV-SK som tillfrts reservdels numret refererar till en kit. PL* Kpes lokalt. Kan fs under speciella frhllande ( Multipack, leveransdatum, pris...).

ZEPHYR 20S
:
x x ZEPHYR 20S CARRIER TRANSICOLD. e x x x .

x x x x x x .

:
:
D . D . D . D .

y .

(/) C.T.E. CARRIER TRANSICOLD EUROPE 10, Boulevard de lOise F-95031 CERGY-PONTOISE CEDEX Phone : (33).1.34.43.48.00 Fax : (33).1.34.43.48.48

) N.A.O.

(//

CARRIER TRANSICOLD Division Replacement Components Group TR-20 P .O. Box 4805, Syracuse, NY 13221 or Fax to : (315) 432.3778

:
, , , . .

A/R NLO NS NSA

. . . , . .

NSS PL SST

, . . 300, .

SV - SK SV - SK . PL* . (, , ...)

NSI

xi

ZEPHYR 20S
RECOMMENDATION LIST To help you manage your stocks, a recommendation list is provided on the following page(s). Item are classified into three categories. M for maintenance e.g. Filter, Belt, Electric motor brushes, Drier, Fuse, etc... C for Critical i.e. items without which the unit cannot restart. S for Selection Same level of necessity as C, but whose probability of requirement depends on the characteristics of the vehicle fleet, i.e. age of units and level of service provided to user (e.g. 24 hour a day service). In the event of repair, only use original CARRIER PERFORMANCE PARTS.

LISTE DE RECOMMANDATION Afin de vous aider dans la gestion de vos stocks, une liste de Prconisation vous est propose page(s) suivante(s). Les articles sont classs en trois catgories. M pour Maintenance Ex : Filtre, Courroie, Balais de moteur lectrique, Deshydrateur, Fusible, etc... C pour Critique Article sans lequel lunit ne peut tre remise en fonctionnement. S pour Selective Mme necessit que C mais dont la probalit du besoin est fonction de la population du parc, de lage des units et du niveau de service fourni lutilisateur ( ex: 24/24 ). En cas de rparation, nutilisez que des pices de rechange CARRIER PERFORMANCE PARTS dorigine

VORSORGELISTE Zur besseren Verwaltung Ihres Lagerbestands wird Ihnen auf der (den) folgenden Seite (n) eine Vorsorgeliste vorgeschlagen. Die Artikel sind drei Kategorien zugeordnet. M fr die Wartung z.B.:Filter, Keilriemen, Brsten des Elektromotors, Filtertrockner, Sicherungen, usw. C fr kritische Teile, ohne welche das Aggregat nicht in Stand gesetzt werden kann. S fr Auswahl, mit der gleichen Notwendigkeit wie C, wobei jedoch die Wahrscheinlichkeit des Bedarfs von der Gre des Fahrzeugparks, vom Alter der Aggregate und von dem dem Benutzer gelieferten kundendienstniveau abhngt (z.B. 24 Stunden tglich). Bei Reparaturarbeiten nur die Originalersatzteile CARRIER PERFORMANCE PARTS verwenden.

xii

ZEPHYR 20S
LISTA DE RECOMENDACIONES Para ayudarle en la gestin de sus existencias, hemos incluido una lista de recomendaciones en las pginas siguientes. Los articulos se ordenan en tres categorias: M (como mantenimiento) Ej.:Filtro, Correa, Escobillas de motor elctrico, Deshidratador, Fusible, etc... C (como critico) Articulo sin el cual la unidad no puede volver a funcionar. S (como seleccin) Mismo grado de criticidad que C, pero cuya probabilidad de llegar a ser necesario depende de la composicin del parque de vehiculos, de la edad de las unidades y del nivel de servicio suministrado al usuario (Ej.: servicio las 24 horas del dia). En caso de reparacin, utilice nicamente piezas de repuesto CARRIER PERFORMANCE PARTS de origen. LISTA DI RACCOMANDAZIONI Per aiutarvi a gestire gli stock, una lista di raccomandazioni proposta nella pagina successiva (nelle pagine successive). M, corrispondente a Manutenzione es.: Filtro, Cinghia, Spazzola di motore elettrico, Disidratatore, Valvola, ecc... C, corrispondente a Critico Articolo senza il quale lunit non puo essere rimessa in moto. S, corrispondente a Selezione Stesso significato di C, ma la cui necessit dipende dalla quantit di apparecchi, dallet di questi ultimi e dal livello di servizio offerto allutente (es.: 24/24). In caso di riparazione, utilizzare soltanto i pezzi di ricambio originali CARRIER PERFORMANCE PARTS. AANBEVELINGSLIJST Om u te helpen bij het beheer van uw voorraden hebben wij voor u een Aanbevelinglijst opgesdeld. Volgende pagina(s) De artikelen zijn in drie categorien ingedeeld: M voor Onderhoud Bijv.: Filter, Riem, Borstels van elektrische motor, Dehydratietoestel, Zekering enz... C voor Kritiek Zonder dit artikel kan de unit niet opnieuw in werking worden gesteld. S voor Selektie Dezelfde noodzaak als voor K, maar waarbij de behoefte afhankelijk is van de parkgroep, de leeftijd van de units en het door aan de gebruiker geboden serviniveau (bijv. 24 uurs--service). Gebruik bij reparaties uitsluitend originele CARRIER PERFORMANCE PARTS--onderdelen.

xiii

ZEPHYR 20S
ANBEFALET LAGERLISTE For at hjlpe dig med lagerfring, forefindes en anbefalet lagerliste p flgende side(r). Dele klassificeres i tre kategorier. M = service f.eks. Filter, Rem, Kul, Trfilter, Sikringer, osv.... C = kritisk d.v.s. dele uden hvilke anlgget ikke kan starte. S= udvlgelse Samme niveau som C, men sandsynligheden for foresprgsel afhnger af produktmix samt fldens strrelse og alder. Ved enhver reparation, bruges kun originale CARRIER PERFORMANCE PARTS.

REKOMMENDATIONS LISTA Fr att hjlpa dig med lagerhllning, finns en rekommendations lista p fljande sidor. Delarna r klassade i 3 kategorier. M fr underhll T.ex. Filter, Kol fr elmotorer, Torkfilter, Skringar, ex.... C fr kritiska delar Utan dessa delarna kan aggregatet inte starta. S fr urval Lika ndvndiga som C, men r mer beroende av hur kundkretsen ser ut, hur gamla aggregaten r och vilken service kunden krver (t.ex. 24 timmars service). Vid reparationer skall endast original CARRIER TRANSICOLD delar anvndas.

:
, , . . M -- , , , , ...... C -- , . S -- , , , , . CARRIER PERFORMANCE PARTS.

xiv

ZEPHYR 20S
PART NO. DESCRIPTION QTY LOCATION
PRECONISATION LIST M 54-60006-30 54-60006-31 42-00243-09 14-00326-04 14-01092-06 42-00243-04 42-00243-10 04-60008-24 04-60008-29 50-60288-05 22-02336-00 22-02336-02 10-60040-01 22-60102-08 42-00243-03 BRUSH 1 BRUSH CAP 1 OR 3 O--RING 5 FILTER DRIER, 3/8 1 SIGHT GLASS, 3/8 1 O--RING, 1/2 1 OR 3 O--RING, 1/4 1 BEARING, REAR 1 BEARING, FRONT 1 BELT 1 FUSE, 30A 2 FUSE, 5A 2 SMOOTHING CAPACITOR, 63V 22000MFD 1 FUSE, 4A 600V 2 O--RING 1 OR 2 2.22 2.22 6.23 6 6 8.10.12.23 8.23 10.12 10.12 10.12 14.16.18 16.18 16.18 16.18 22.23

PRECONISATION LIST C 54-60006-17 12-60032-01 12-60032-00 22-60268-00 22-60307-00 12-60029-23 10-00286-10 12-60049-00 22-60184-00 10-60044-00 10-60045-00 10-60047-00 10-60048-05 12-60049-03 10-00286-03 10-60048-09 10-60012-00 22-60405-00 12-60015-01 54-60006-10 MOTOR, DC 12V SWITCH, HIGH PRESSURE SWITCH, HIGH PRESSURE COIL, 12V COIL, WITH HEATING VERSION ONLY MODULE WITH SOFT RELAY, 12V DIODE ASSY DISCHARGE RESISTOR OVERLOAD RELAY BRIDGE DIODE, 50A PERMANENT CAPACITOR, 400V 40MFD STARTING CAPACITOR, 260 / 325V 200MFD DIODE ASSY RELAY, 12V STARTING CAPACITOR, 260 / 325V 200MFD STARTING RELAY, 230V COIL, 12V LOW PRESSURE SWITCH MOTOR, DC 12V 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 6 6 6 6 10.12 10.12 16 16.18 16.18 16.18 16.18 16 18 18 18 18 20 22 22

PRECONISATION LIST S 14-60063-00 14-00276-00 14-00276-10 14-60062-00 14-60062-10 81-60096-00 76-60624-01 10-00383-04 18-60047-00 54-60028-00 54-60028-04 18-00081-01 40-60218-00 12-60044-01 14-00269-00 14-00269-10 12-00507-00 22-60810-00 12-00256-25 14-60061-00 14-60050-02 14-60009-02 40-60007-14 CONDENSER CLOSING VALVE CONDENSER CLOSING VALVE REPAIR KIT FOR CLOSING VALVE HOT GAS VALVE, 1/2 REPAIR KIT FOR HOT GAS VALVE DISCHARGE VALVE REPAIR KIT TRANSFORMER 230 / 400V -- 50 / 60HZ 12V COMPRESSOR, YORK 209 SC MOTOR, 1.5KW 400V -- 3 -- 50HZ MOTOR, 1.5KW 230V -- 1 -- 50HZ COMPRESSOR, TM13 COUPLING FLANGE CONTACTOR, 12V INJECTION VALVE REPAIR KIT THERMOSTAT INJECTION DEFROST TERMINATION DEFROST THERMOSTAT EXPANSION VALVE EXPANSION VALVE ORIFICE ADAPTOR xv 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 8 8 10.12 10 10.12 10.12 12 12 16.18 20 20 20 22 22 22 22 22 22

ZEPHYR 20S
1. FRAME

55

45 50 80

15 20

100 105

41 40 42 43 30 20 35 25 85 90 95

10 30 30 20 35 20 35 5

ZEPHYR 20S
ITEM
1. FRAME 86-60940-00 NSI 44-01145-16 86-60611-00 34-60068-20 62-60284-00 NSI 68-60272-00 58-60306-06 54-60006-17 54-60006-30 54-60006-31 22-50078-02SK 34-60001-20 PL* 34-60095-29 PL* 38-60017-00 48-60145-83 PL* 68-60279-00 58-60197-00 34-01184-62 PL* 48-60178-02 PL* 34-60014-04 FRAME AGRAPHE BRACKET ASSY, MOTOR SCREW, M6 X 20MM DECAL BRACKET WASHER, NYLON M6 X 18MM MOTOR, DC 12V - INCLUDES: BRUSH BRUSH CAP CONNECTOR 2 WAYS ( MATES WITH 22--50078--01SK ) SCREW, CAP HXHD M7 X 20MM WASHER, LOCK M7 X 18MM FAN SPACER, 20 PLATE ( OPTION ) REAR COVER ( OPTION ) NUT, LOCK M12 SPACER, M12 BOLT, T HEAD M12 X 140MM 1 4 1 6 1 3 3 1 1 1 1 3 3 1 3 1 1 4 4 4

PART NO.

DESCRIPTION

QTY

5 10 15 20 25 30 35 40 41 42 43 45 50 55 80 85 90 95 100 105

ZEPHYR 20S
2. SKINS / DECALS

40 30 35 30 35 40

13

10

40 30 35

11 45 50 55

12

ZEPHYR 20S
ITEM
2.

PART NO.

DESCRIPTION

QTY

SKINS / DECALS 5 10 11 12 13 30 35 40 45 50 55 58-60225-00 58-60192-00 62-60681-00 62-60287-00 62-60219-00 NSI 44-01145-13 44-01145-02 48-60065-00 PL* 34-60127-00 34-60105-20 NSI 73-60022-01 TOP SKIN, BLACK COLOR BOTTOM SKIN, WHITE COLOR DECAL, CARRIER DECAL, ZEPHYR 20S DECAL, CARRIER TRANSICOLD WASHER RETAINER LOCK, DOOR WASHER WASHER, NYLON WHITE SCREW, FHC M5 X 20MM SHOCKMOUNT ( OPTION ) 1 1 1 1 1 4 4 4 6 6 4

ZEPHYR 20S
3. CONDENSER

80

81

135

65 160 50 75

225 230 58 115 90 60 45 76 30 58 55 70

40 175 180

85

46 215 180

15.165 145 35

156 157 155 140 156 157 56 57

ZEPHYR 20S
ITEM
3.

PART NO.

DESCRIPTION

QTY

CONDENSER 15 30 35 40 45 46 50 50 40-60009-02 14-60026-01 42-00243-09 40-60007-13 81-60265-00 40-60007-12 14-60063-00 14-00276-00 14-00276-10 PL 40-60009-03 40-60008-03 40-60159-00 14-60062-00 14-60062-10 PL 68-60344-00 12-60032-01 22-50078-02SK 12-60032-00 22-50078-01SK 14-01109-02 22-60268-00 68-60348-00 22-60307-00 22-60268-00 14-00326-04 14-01092-06 PL 40-60009-02 40-60008-02 08-60068-01 40-60008-02 68-60278-00 68-61996-00 40-60102-00 34-60068-20 34-01152-16 PL* 34-60095-27 PL* NUT, 3/8 1 CHECK VALVE, 3/8 WITH HEATING VERSION ONLY 1 O--RING 5 FITTING 1 TUBE ASSY, HOT GAS LINE -- INCLUDES: 1 FITTING 1 CONDENSER CLOSING VALVE, WITH HEATING VERSION ONLY PRIOR TO SERIAL NUMBER PA910266 1 CONDENSER CLOSING VALVE, WITH HEATING VERSION ONLY STARTING WITH SERIAL NUMBER PA910266 1 REPAIR KIT FOR CONDENSER CLOSING VALVE 14--00276--00 1 TUBE ASSY -- INCLUDES: 1 NUT, 1/2 1 SLEEVE, 1/2 1 FITTING, 1/4 WITH SCHRAEDER VALVE 2 HOT GAS VALVE, 1/2 1 REPAIR KIT FOR HOT GAS VALVE 14--60062--00 1 TUBE, COPPER 1/2 1 BRACKET 1 SWITCH, HIGH PRESSURE - INCLUDES: 1 CONNECTOR 2 WAYS ( MATES WITH 22--50078--01SK ) 1 SWITCH, HIGH PRESSURE - INCLUDES: 1 CONNECTOR 2 WAYS ( MATES WITH 22--50078--02SK ) 1 PRESSURE RELIEF VALVE 1 COIL, 12V 1 BRACKET WITH HEATING VERSION ONLY 1 COIL, WITH HEATING VERSION ONLY PRIOR TO S/N PA910266 1 COIL, WITH HEATING VERSION ONLY STARTING WITH S/N PA910266 1 FILTER DRIER, 3/8 1 SIGHT GLASS, 3/8 1 TUBE, CHECK VALVE / FILTER DRIER -- INCLUDES: 1 NUT, 3/8 1 SLEEVE, 3/8 1 CONDENSER COIL 1 SLEEVE, 3/8 1 BRACKET PRIOR TO SERIAL NUMBER PA912119 1 BRACKET STARTING WITH SERIAL NUMBER PA912119 1 NUT 2 SCREW, M6 X 20MM 4 SCREW, CAP HXHD M6 X 16MM 2 WASHER, LOCK M6 X 14MM 2

NS 55 56 57 58 60 NS 65 70 75 76 80 81 85 90 115 135 135 140 145 155 156 157 160 165 175 175 180 215 225 230

ZEPHYR 20S
4. DISCHARGE ASSEMBLY

5 25 7 8 25 25 32 10 6 20 15 30

35

ZEPHYR 20S
ITEM
4.

PART NO.

DESCRIPTION

QTY

DISCHARGE ASSEMBLY 81-60096-00 PL 40-60009-03 40-60008-03 76-60624-01 34-60068-20 34-60095-27 PL* 34-01152-16 PL* 42-00243-04 14-60048-00 42-00243-10 68-60349-00 DISCHARGE VALVE - INCLUDES: TUBE, 1/2 NUT, 1/2 SLEEVE, 1/2 REPAIR KIT SCREW, M6 X 20MM WASHER, LOCK M6 X 14MM SCREW, CAP HXHD M6 X 16MM O--RING, 1/2 OIL SEPARATOR O--RING, 1/4 BRACKET 1 1 1 1 1 2 3 3 1 or 3 1 1 1

5 6 7 8 NS 10 15 20 25 30 32 35

ZEPHYR 20S
5. ELECTRICAL PRIOR TO SERIAL NUMBER PA912119

340 341 181 180 240 241 220 330 242 243 280 320 20 345 250 260 265 335 315 325 25 30 343 235 236 237 238 244 245 40 45 285 239B 239A 55 340 343 342

100 355 65 70 360 190 200 205

50

10

130 5 125

120

ZEPHYR 20S
ITEM
5.

PART NO.

DESCRIPTION

QTY

ELECTRICAL PRIOR TO SERIAL NUMBER PA912119 34-60089-05 PL* 62-60180-00 NSI 44-01145-03 44-01145-13 34-60000-16 PL* 34-60095-25 PL* 62-03797-13 NSI 42-00243-04 34-01152-16 PL* 34-60095-46 PL* 86-60318-00 12-60029-23 34-60095-24 PL* 10-00286-10 10-00383-04 22-01613-25SK 10-60035-00 34-01184-03 PL* 22-02336-01 50-60051-00 18-60047-00 17-60047-00 920490 42-00243-03 14-00250-01 14-00250-00 54-60028-00 54-60028-04 22-01613-22SK 04-60008-24 04-60008-29 34-60060-00 NSI 50-60117-00 68-60360-00 34-00946-58 PL* 34-60085-08 PL* 48-60145-54 NSI 34-00876-20 PL* 86-60239-00 34-00876-16 PL* 34-60059-10 PL* 34-01249-25 PL* 34-60119-00 PL* 58-60115-03 40-60048-03 40-60061-03 34-60019-03 50-60288-05 73-60022-01 34-60084-06 PL* NUT, LOCK M5 7 OR 8 DECAL, GROUND 1 UPPER ELECTRICAL BOX ( SEE SECTIONS 8. & 9. ) 1 LOCK, DOOR 2 LOCK, DOOR 2 SCREW, MACH HXHD M5 X 16MM 4 WASHER, LOCK M5 X 12MM 1 LABEL, R--134A 1 O--RING 1 SCREW, CAP HXHD M6 X 16MM 12 WASHER, LOCK M6 X 18MM 7 INFERIOR ELECTRICAL BOX 1 MODULE WITH SOFT 1 WASHER, LOCK M4 X 10MM 1 RELAY, 12V 2 TRANSFORMER 230 / 400V - 50 / 60HZ 12V 1 CONNECTOR 12 WAYS ( MATES WITH 22-01613-23SK ) 1 VOLTAGE REDUCER 24 / 12V 1 NUT, LOCK M3 4 FUSE, 20A 1 PULLEY 1 COMPRESSOR, YORK 209 SC - INCLUDES: 1 GASKET 1 KEY, 4X18 1 O--RING 2 HP VALVE 1/2 1 LP VALVE 5/8 1 MOTOR, 1.5KW 400V -3- 50HZ - INCLUDES: 1 MOTOR, 1.5KW 230V -1- 50HZ - INCLUDES: 1 CONNECTOR 8 WAYS ( MATES WITH 22-01613-24SK ) 1 BEARING, REAR 1 BEARING, FRONT 1 KEY, 8 X 7 X 12 12BR 1 PULLEY 1 BRACKET 1 NUT, HEX M8 -- 1.25MM 6 WASHER 8 SPACER 1 SCREW, CAP HXHD M8 X 20MM 1 POWER TRAY 1 SCREW, CAP HXHD M8 X 16MM 2 SCREW, FHC 3/8 4 WASHER 1 SCREW, TH 24 PF 5/16 X 1 1 HOSE, MODULE 8 CUT TO LENGHT ELBOW, 90_ MODULE 8 1 ELBOW, 90_ MODULE 8 1 CLAMP, MODULE 8 2 BELT 1 SHOCKMOUNT 4 WASHER, LOCK M6 X 10MM 8

5 10 20 25 30 40 45 50 55 65 70 100 120 125 130 180 181 190 200 205 220 235 236 237 238 239A 239B 240 240 241 242 243 244 245 250 260 265 280 285 315 320 325 330 335 340 341 342 343 345 355 360

10

ZEPHYR 20S
6. ELECTRICAL STARTING WITH SERIAL NUMBER PA912119

340 341 181 180 235 240 241 236 55 343 340 343 342

244 245 40 45 285 280 320 242 243 250 260 265

237

315

325 330 335

25 30

20 345

100 355 65 70 360 190 200 205

50

10

130 5 125

120

11

ZEPHYR 20S
ITEM
6.

PART NO.

DESCRIPTION

QTY

ELECTRICAL STARTING WITH SERIAL NUMBER PA912119 34-60089-05 PL* 62-60180-00 NSI 44-01145-03 44-01145-13 34-60000-16 PL* 34-60095-25 PL* 62-03797-13 NSI 42-00243-04 34-01152-16 PL* 34-60095-46 PL* 86-60318-00 12-60029-23 34-60095-24 PL* 10-00286-10 10-00383-04 22-01613-25SK 10-60035-00 34-01184-03 PL* 22-02336-01 18-00081-01 40-60218-00 50-60135-00 54-60028-00 54-60028-04 22-01613-22SK 04-60008-24 04-60008-29 34-60060-00 NSI 50-60077-00 68-60269-00 34-00946-58 PL* 34-60085-08 PL* 48-60145-54 NSI 34-00876-20 PL* 86-60208-00 34-00876-16 PL* 34-00945-10 PL* 34-60080-130 PL* 48-60142-00 58-60115-03 40-60048-03 40-60061-03 34-60019-03 50-60288-05 73-60022-01 34-60084-06 PL* NUT, LOCK M5 7 OR 8 DECAL, GROUND 1 UPPER ELECTRICAL BOX ( SEE SECTIONS 8. & 9. ) 1 LOCK, DOOR 2 LOCK, DOOR 2 SCREW, MACH HXHD M5 X 16MM 4 WASHER, LOCK M5 X 12MM 1 LABEL, R--134A 1 O--RING 1 SCREW, CAP HXHD M6 X 16MM 12 WASHER, LOCK M6 X 18MM 7 INFERIOR ELECTRICAL BOX 1 MODULE WITH SOFT 1 WASHER, LOCK M4 X 10MM 1 RELAY, 12V 2 TRANSFORMER 230 / 400V - 50 / 60HZ 12V 1 CONNECTOR 12 WAYS ( MATES WITH 22-01613-23SK ) 1 VOLTAGE REDUCER 24 / 12V 1 NUT, LOCK M3 4 FUSE, 20A 1 COMPRESSOR, TM13 - INCLUDES: 1 COUPLING FLANGE 1 CLUTCH, 12V 1 MOTOR, 1.5KW 400V -3- 50HZ - INCLUDES: 1 MOTOR, 1.5KW 230V -1- 50HZ - INCLUDES: 1 CONNECTOR 8 WAYS ( MATES WITH 22-01613-24SK ) 1 BEARING, REAR 1 BEARING, FRONT 1 KEY, 8 X 7 X 12 12BR 1 PULLEY 1 BRACKET 1 NUT, HEX M8 -- 1.25MM 6 WASHER 8 SPACER 1 SCREW, CAP HXHD M8 X 20MM 1 POWER TRAY 1 SCREW, CAP HXHD M8 X 16MM 2 WASHER, LOCK M10 2 SCREW, HXHD HM10 X 130MM 2 SPACER 2 HOSE, MODULE 8 CUT TO LENGHT ELBOW, 90_ MODULE 8 1 ELBOW, 90_ MODULE 8 1 CLAMP, MODULE 8 2 BELT 1 SHOCKMOUNT 4 WASHER, LOCK M6 X 10MM 8

5 10 20 25 30 40 45 50 55 65 70 100 120 125 130 180 181 190 200 205 235 236 237 240 240 241 242 243 244 245 250 260 265 280 285 315 320 325 330 335 340 341 342 343 345 355 360

12

ZEPHYR 20S
7. HARNESS

20 CFM

20 HP2

15 HP1

10 HGS2 HGS1

EFM1

20

BPV

20

RAS

15

BP

25

75 CRS

80 DTT 15

45 50

PC6 70

PC15 65

PC12 60

13

ZEPHYR 20S
ITEM
7.

PART NO.

DESCRIPTION

QTY

HARNESS 5 10 15 20 25 45 50 60 65 70 75 80 22-60173-00 22-60068-00 22-50078-02SK 22-50078-01SK 22-01585-00SK 22-60195-00 22-02336-00 22-60300-10SK 22-60275-17SK 22-60300-06SK 22-60254-15SK 22-60242-04 NSI HARNESS - INCLUDES: HGS1 HGS2 VALVE CONNECTOR HP1 RAS DTT CONNECTOR 2W ( MATES WITH 22-50078-01SK ) HP2 CFM RAS EFM1 BPV CONNECTOR 2 WAYS ( MATES WITH 22-50078-02SK ) BP CONNECTOR 2 WAYS ( MATES WITH 22-02392-00SK ) FUSE HOLDER FUSE, 30A PC12 CONNECTOR 12 WAYS ( MATES WITH 22-60300-11SK ) PC15 CONNECTOR 15 WAYS ( MATES WITH 22-60275-27SK ) PC6 CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) CRS CONNECTOR 8 WAYS ( MATES WITH 22-60254-14SK ) GROMMET TAP 1 2 3 5 1 1 2 1 1 1 1 1

14

ZEPHYR 20S
8. CONTROL BOX PRIOR TO SERIAL NUMBER P811660

540 505

520 10

90

5 105 95 20

210

480 85

220

35

470

25

115

475 390 410 190

120

40

65 45 395 60 110 905 903 900

910

15

ZEPHYR 20S
ITEM
8.

PART NO.

DESCRIPTION

QTY

CONTROL BOX PRIOR TO SERIAL NUMBER P811660 91-60114-10 NSA 91-60114-20 NSA 86-60567-00 58-60298-03 10-60046-01 12-60044-01 12-60049-00 22-60195-00 22-60197-00 22-02336-00 22-02336-02 22-60184-00 22-60301-00 10-60040-01 44-60044-11 62-03957-01 62-60180-01 NSI 62-60226-00 NSI 10-60043-00 62-60870-00 NSI 62-60408-07 NSI 62-60408-12 NSI 62-60302-00 NSI 62-60303-00 NSI 10-60044-00 22-60298-02 22-60102-08 10-60045-00 68-60452-00 10-60047-00 10-60048-05 PL PL 22-60300-06SK 22-60300-07SK 22-60254-14SK 22-01613-23SK 10-01021-00 021772 68-61932-00 58-60370-00 22-60403-01 22-60389-03 22-60404-01 22-60388-02 CONTROL BOX, 400V -3- 50HZ 12V -- INCLUDES: CONTROL BOX, 230V -1- 50HZ 12V -- INCLUDES: UPPER BOX GROMMET CLAMP CONTACTOR, 12V DIODE ASSY FUSE HOLDER CLAMP PIN, FUSE HOLDER FUSE, 30A FUSE, 5A DISCHARGE RESISTOR HEAT SINK SMOOTHING CAPACITOR, 63V 22000MFD CLAMP DECAL, WARNING HIGH VOLTAGE DECAL, GROUND DECAL, GROUND AUXILIARY CONTACT DECAL, VOLTAGE 12V DECAL, VOLTAGE 230V -1- 50HZ DECAL, VOLTAGE 400V -3- 50HZ DECAL, VOLTAGE 230V DECAL, VOLTAGE 400V OVERLOAD RELAY JUNCTION BLOCK -- INCLUDES: FUSE, 4A 600V BRIDGE DIODE, 50A BRACKET PERMANENT CAPACITOR, 400V 40MFD FOR 230V -1- 50HZ STARTING CAPACITOR, 260 / 325V 200MFD FOR 230V -1- 50HZ HARNESS, CONTROL BOX 400V -3- 50HZ -- INCLUDES: HARNESS, CONTROL BOX 230V -1- 50HZ -- INCLUDES: CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) CONNECTOR 6 WAYS ( MATES WITH 22-60300-06SK ) CONNECTOR 8 WAYS ( MATES WITH 22-60254-15SK ) CONNECTOR 12 WAYS ( MATES WITH 22-01613-25SK ) DIODE, 6A 600V BRACKET PRIOR TO SERIAL NUMBER P811345 BRACKET STARTING WITH SERIAL NUMBER P811345 GASKET STANDBY RECEPTACLE PRIOR TO SERIAL NUMBER P811345 STANDBY RECEPTACLE STARTING WITH SERIAL NUMBER P811345 STANDBY PLUG PRIOR TO SERIAL NUMBER P811345 STANDBY PLUG STARTING WITH SERIAL NUMBER P811345 1 1 1 3 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

5 10 20 25 35 40 45 60 65 85 90 95 105 110 115 120 190 210 220 220 390 395 410 470 475 480 505 520 540 NS NS NS NS NS NS NS 900 900 903 905 905 910 910

16

ZEPHYR 20S
9. CONTROL BOX STARTING WITH SERIAL NUMBER P811660

710 540 5 90 520 140 10 105 555 95 100 210 480 85 20

220

180

35

470 660 475 115

25

120

390 40 65 395 45 110

410

900 903

60 905

910

17

ZEPHYR 20S
ITEM
9.

PART NO.

DESCRIPTION

QTY

CONTROL BOX STARTING WITH SERIAL NUMBER P811660 91-60281-10 NSA 91-60281-11 NSA 86-60567-02 58-60298-03 10-60046-01 12-60044-01 12-60049-03 22-60195-00 22-60197-00 22-02336-00 22-02336-02 22-60184-00 22-60301-00 10-60040-01 10-60046-01 44-60044-11 PL* 62-03957-01 NSI 62-60180-01 NSI 62-60226-00 NSI 34-01184-55 PL* 10-00286-03 62-60870-00 NSI 62-60408-07 NSI 62-60408-12 NSI 62-60302-00 NSI 62-60303-00 NSI 10-60044-00 22-60298-02 22-60102-08 10-60045-00 10-60047-00 10-60048-09 10-60012-00 10-00384-01 PL PL 22-60300-06SK 22-60300-07SK 22-60254-14SK 22-01613-23SK 22-01613-24SK 10-01021-00 22-60397-02 68-61932-00 58-60370-00 22-60389-03 22-60388-02 1 1 1 3 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 PERMANENT CAPACITOR, 400V 40MFD FOR 220/230V -1- 50HZ ONLY 1 STARTING CAPACITOR, 260/325V 200MFD FOR 220/230V -1- 50HZ ONLY1 STARTING RELAY FOR 220 / 230V -1- 50HZ 1 CLUTCH TIMER 15S 1 HARNESS, CONTROL BOX 230 / 400V -3- 50HZ -- INCLUDES: 1 HARNESS, CONTROL BOX 220 / 230V -1- 50 / 60HZ -- INCLUDES: 1 CONNECTOR 6 WAYS ( MATES WITH 22-60300-07SK ) 1 CONNECTOR 6 WAYS ( MATES WITH 22-60300-06SK ) 2 CRS CONNECTOR 8 WAYS ( MATES WITH 22-60254-15SK ) 1 CT CONNECTOR 12 WAYS ( MATES WITH 22-01613-25SK ) 1 CM CONNECTOR 8 WAYS ( MATES WITH 22-01613-22SK ) 1 DIODE, 6A 600V 1 RESISTOR, 3W 15 KOHMS 1 BRACKET 1 GASKET 1 STANDBY RECEPTACLE 1 STANDBY PLUG 1 CONTROL BOX, 230 / 400V -3- 50 / 60HZ - INCLUDES: CONTROL BOX, 220 / 230V -1- 50HZ - INCLUDES: UPPER BOX GROMMET CLAMP CONTACTOR, 12V DIODE ASSY FUSE HOLDER CLAMP PIN, FUSE HOLDER FUSE, 30A FUSE, 5A DISCHARGE RESISTOR HEAT SINK SMOOTHING CAPACITOR, 63V 22000MFD CLIP, RING CLAMP, CONTROL BOX HARNESS DECAL, WARNING HIGH VOLTAGE DECAL, GROUND DECAL, GROUND NUT, LOCK M5 RELAY, 12V DECAL, VOLTAGE 12V DECAL, VOLTAGE 220 / 230V -1- 50HZ DECAL, VOLTAGE 230 / 400V -3- 50 / 60HZ DECAL, VOLTAGE 230V DECAL, VOLTAGE 400V OVERLOAD RELAY JUNCTION BLOCK -- INCLUDES: FUSE, 4A 600V BRIDGE DIODE, 50A

5 10 20 25 35 40 45 60 65 85 90 95 100 105 110 115 120 140 180 210 220 220 390 395 410 470 475 480 520 540 555 660 NS NS NS NS NS NS NS NS 710 900 903 905 910

18

ZEPHYR 20S
10. INJECTION ASSEMBLY

30

20 10 5 25 15

27

26

19

ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
10. INJECTION ASSEMBLY 5 10 NS 15 20 25 26 27 30 22-60405-00 14-00269-00 14-00269-10 PL PL 22-60419-01 NSI 22-60068-00 22-01585-00SK 12-00507-00 COIL, 12V INJECTION VALVE REPAIR KIT TUBE, COPPER 1/4 TUBE, COPPER 1/4 HARNESS, VALVE -- INCLUDES: VALVE CONNECTOR CONNECTOR 2 WAYS ( MATES WITH 22-02392-00SK ) THERMOSTAT INJECTION 1 1 1 1 1 1 1 1 1

20

ZEPHYR 20S
11. EVAPORATOR: CUBIC

90

91

95 100 250

92 185 175 121 120 60 65 70 125 187 186

250

40

110

195 150 155 151 152 235 135 140 50 153 60 65 70 35 10 275 205 30 222

111 35 80 85

55

15 20

220 223 221

21

ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
11. EVAPORATOR: CUBIC 10 15 20 30 35 40 50 55 60 65 70 80 85 90 91 92 95 100 110 111 120 121 125 135 140 150 151 152 153 155 175 185 185 186 187 195 205 220 221 222 223 235 250 73-60031-00 34-60001-20 PL* 34-60095-29 PL* 38-60009-00 34-60068-20 40-60103-00 68-60283-00 44-60044-10 PL* 34-60000-16 PL* 34-60095-25 PL* 34-60089-05 PL* 34-60095-27 PL* 34-01184-56 PL* 22-60810-00 12-00256-25 22-50078-01SK 34-01197-10 PL* 34-60095-24 PL* 12-60015-01 22-50078-02SK 22-60167-00 22-50078-01SK 44-60044-00 PL* 40-60010-04 42-00243-03 79-60135-00 NSI 81-60091-00 40-60007-02 68-60342-00 40-60141-00 58-01284-00 14-60061-00 14-60050-02 14-60009-02 40-60007-14 42-60045-00 62-03797-13 NSI 54-60006-10 22-50078-02SK 54-60006-30 54-60006-31 40-60010-01 58-60381-00 MOTOR MOUNT 1 SCREW, CAP HXHD M7 X 20MM 3 WASHER, LOCK M7 X 18MM 3 FAN 1 SCREW, M6 X 20MM 5 ADAPTOR, HOSE 1 BRACKET 1 CLAMP 1 SCREW, CAP HXHD M5 X 16MM 2 WASHER, LOCK M5 X 12MM 2 NUT, LOCK M5 2 WASHER, LOCK M6 X 14MM 1 NUT, LOCK M6 1 DEFROST TERMINATION -- INCLUDES: 1 DEFROST THERMOSTAT 1 CONNECTOR 2 WAYS ( MATES WITH 22-50078-02SK ) 1 SCREW, CAP HXHD M4 X 10MM 2 WASHER, LOCK M4 X 10MM 2 LOW PRESSURE SWITCH - INCLUDES: 1 CONNECTOR 2 WAYS ( MATES WITH 22-50078-01SK ) 1 RAS SENSOR - INCLUDES: 1 CONNECTOR 2 WAYS ( MATES WITH 22-50078-02SK ) 1 CLAMP 1 PLUG, FEMALE 5/8 1 O--RING 1 EVAPORATOR ASSY - INCLUDES: 1 DEFROST ELEMENT -- INCLUDES: 1 FITTING 1 PAN 1 SUCTION LINE ASSY 1 TUBE, HEAT SHRINK 1 EXPANSION VALVE PRIOR TO SERIAL NUMBER PB812000 1 EXPANSION VALVE STARTING WITH S/N PB812000 - INCLUDES: 1 ORIFICE 1 ADAPTOR PRIOR TO SERIAL NUMBER PB812000 1 COMPOUND ROLLER 0.1M LABEL, R--134A 1 MOTOR, DC 12V - INCLUDES: 1 CONNECTOR 2 WAYS ( MATES WITH 22-50078-01SK ) 1 BRUSH 1 BRUSH CAP 1 PLUG, FEMALE 1/4 1 PROTECTOR 2 CUBIC EVAPORATOR MOUNTING KIT: MAINS PARTS -- INCLUDES: 1 HOSE 2.5M SCREW, CAP HXHD M12--1.75 X 45MM 4 SPACER, M12 X 30MM 4

275

58-01286-00 34-00740-45 PL* 34-01249-23 PL*

22

ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
12. MOUNTING KIT: MAINS PARTS

1 3

1 2 3 3 3

79-60409-00 22-60166-00 22-60168-04 22-60551-05 22-60551-07 22-02336-16 22-50078-61SK 22-50078-61 22-50078-61A 22-50078-61B 22-50078-61C 42-00243-03 42-00243-04 42-00243-09 42-00243-10 40-60056-01 34-60014-04 48-60178-02 PL* 34-01184-62 PL* 58-60215-01 NSI 22-60389-03 22-60448-00 22-60388-02 22-60449-00 68-61932-00 34-60125-35 PL* 58-60298-02 62-03957-01 62-60408-02 NSI 62-60408-03 NSI 62-60408-07 NSI 62-60280-00 NSI 62-60549-00

CAB COMMAND - INCLUDES: BRACKET COMMAND CAB CABLE, 10M COMMAND CAB CABLE, 13M COMMAND CAB CABLE, 16M FUSE, 40A FUSE HOLDER ASSY -- INCLUDES: CONNECTOR, MAXI FUSE COVER, MAXI FUSE SCREW, MAXI FUSE HOLDER TERMINAL RING, MAXI FUSE O--RING O--RING O--RING O--RING FITTING, 1/4 BOLT, T HEAD M12 X 140MM SPACER, M12 NUT, LOCK M12 TUBE, SLIT RECEPTACLE ASSY, 380V -5- 16A RECEPTACLE ASSY, 230V -1- 50 / 60HZ PLUG, FEMALE 380V -5- 16A PLUG, FEMALE 230V -1- 50 / 60HZ BRACKET SCREW, MACH PNHD M5 X 35MM GROMMET DECAL, R134A DECAL, VOLTAGE 230V -3- 50HZ DECAL, VOLTAGE 400V -3- 50HZ DECAL, VOLTAGE 230V -1- 50HZ DECAL, STANDBY SAFETY OPERATORS MANUAL ZEPHYR 20S / 30S

1 1 1 1 1 1 1 1 1 2 2 2 1 3 2 1 4 4 4 3M 1 1 1 1 1 4 1 1 1 1 1 1 1

23

ZEPHYR 20S
ITEM PART NO. DESCRIPTION QTY
13. HOSE KIT 1

35 5 3

87

55

33

45 40

30 25 20 15

95

75

70

65

85

1 3 5 15 20 25 30 33 35 40 45 55 65 70 75 85 87 90

40-60061-03 40-60061-04 40-60060-03 40-60060-04 40-60059-03 40-60058-04 40-60048-01 40-60048-02 40-60048-03 40-60048-04 40-60049-02 34-60019-02 34-60019-03 34-60019-04 58-60115-02 58-60115-03 58-60115-04

HOSE KIT -- INCLUDES: FITTING, HOSE MODULE 8 FITTING, HOSE MODULE 10 FITTING, HOSE MODULE 8 FITTING, HOSE MODULE 10 VALVE SERVICE, MODULE 8 VALVE, MODULE 10 ELBOW, 90_ MODULE 4--6 ELBOW, 90_ MODULE 6 ELBOW, 90_ MODULE 8 ELBOW, 90_ MODULE 10 ELBOW, 45_ MODULE 6 CLAMP, MODULE 6 CLAMP, MODULE 8 CLAMP, MODULE 10 HOSE, MODULE 6 HOSE, MODULE 8 HOSE, MODULE 10

1 1 2 1 1 1 1 2 2 1 2 1 6 4 6 9M 6M 7.5M

24

Carrier Transicold europe S.C.S. 500 Carrier service stations in Europe, Russia, Middle East and Africa 10, boulevard de lOise F-95031 CERGY PONTOISE CEDEX Phone: +33 (0)1 34 43 48 00 Fax: +33 (0)1 34 43 48 48 www.carrier-transicold-europe.com

Carrier Corporation - Carrier Transicold Europe S.C.S. au capital de 16 090 700 euros - R.C.S. Pontoise B 410 041 776 - Code APE 518 M VAT: FR52410041776 - The information contained in this document is not contractually binding, and may not be reproduced without prior approval. Printed in France (02/07) 62-60519-01