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January 2007
FAN7530
Critical Conduction Mode PFC Controller
Features
Low Total Harmonic Distortion (THD) Precise Adjustable Output Over-Voltage Protection Open-Feedback Protection and Disable Function Zero Current Detector 150s Internal Start-up Timer MOSFET Over-Current Protection Under-Voltage Lockout with 3.5V Hysteresis Low Start-up (40A) and Operating Current (1.5mA) Totem Pole Output with High State Clamp +500/-800mA Peak Gate Drive Current 8-Pin DIP or 8-Pin SOP
Description
The FAN7530 is an active power factor correction (PFC) controller for boost PFC applications that operates in critical conduction mode (CRM). It uses the voltage mode PWM that compares an internal ramp signal with the error amplifier output to generate MOSFET turn-off signal. Since the voltage mode CRM PFC controller does not need rectified AC line voltage information, it saves the power loss of the input voltage sensing network necessary for the current mode CRM PFC controller. FAN7530 provides many protection functions, such as over voltage protection, open-feedback protection, overcurrent protection, and under-voltage lockout protection. The FAN7530 can be disabled if the INV pin voltage is lower than 0.45V and the operating current decreases to 65A. Using a new variable on-time control method, THD is lower than the conventional CRM boost PFC ICs.
Applications
Adapter Ballast LCD TV, CRT TV SMPS
Using FAN7530
Ordering Information
Part Number
FAN7530N FAN7530M FAN7530MX
Pb-Free
Yes Yes Yes
Package
8-DIP 8-SOP 8-SOP
Packing Method
Rail Rail Tape & Reel
Marking Code
FAN7530 FAN7530 FAN7530
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I2
GND
FAN7530 Rev. 00
12V
8.5V
Disable
150ms Timer S
Drive Output
7 OUT 13V
CS
4 40k 8pF 0.8V Ramp Signal Sawtooth Generator Current Protection Comparator
Disable
0.45V 0.35V
1V Offset
MOT 2
Vref
1 INV
6 GND
3 COMP
FAN7530 Rev. 00
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Pin Assignments
VCC 8 OUT 7 GND 6 ZCD 5
YWW
FAN7530
1 INV 2 MOT 3 COMP 4 CS
FAN7530 Rev. 00
Pin Definitions
Pin #
1 2 3 4 5 6 7 8
Name
INV MOT COMP CS ZCD GND OUT Vcc
Description
This pin is the inverting input of the error amplifier. The output voltage of the boost PFC converter should resistively divided to 2.5V. This pin is used to set the slope of the internal ramp. The voltage of this pin is maintained at 2.9V. If a resistor is connected between this pin and GND, current flows out of the pin and the slope of the internal ramp is proportional to this current. This pin is the output of the transconductance error amplifier. Components for the output voltage compensation should be connected between this pin and GND. This pin is the input of the over-current protection comparator. The MOSFET current is sensed using a sensing resistor and the resulting voltage is applied to this pin. An internal RC filter is included to filter switching noise. This pin is the input of the zero current detection block. If the voltage of this pin goes higher than 1.5V, then goes lower than 1.4V, the MOSFET is turned on. This pin is used for the ground potential of all the pins. For proper operation, the signal ground and the power ground should be separated. This pin is the gate drive output. The peak sourcing and sinking current levels are +500mA and -800mA respectively. For proper operation, the stray inductance in the gate driving path must be minimized. This pin is the IC supply pin. IC current and MOSFET drive current are supplied using this pin.
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Symbol
VCC IOH, IOL Iclamp Idet VIN TJ TA TSTG VESD_HBM VESD_MM VESD_CDM Supply Voltage
Parameter
Peak Drive Output Current Driver Output Clamping Diodes VO>VCC or VO<-0.3V Detector Clamping Diodes Error Amplifier, MOT, CS Input Voltages Operating Junction Temperature Operating Temperature Range Storage Temperature Range ESD Capability, Human Body Model ESD Capability, Machine Model ESD Capability, Charged Device Model
Value
VZ +500/-800 10 10 -0.3 to 6 150 -40 to 125 -65 to 150 2.0 300 500
Unit
V mA mA mA V C C C kV V V
Thermal Impedance(1)
Symbol
JA Note: 1. Regarding the test environment and PCB type, please refer to JESD51-2 and JESD51-10.
Parameter
Thermal Resistance, Junction-to-Ambient 8-DIP 8-SOP
Value
110 150
Unit
C/W C/W
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Electrical Characteristics
VCC = 14V and TA = -40C~125C unless otherwise specified.
Symbol
Vth(start) Vth(stop) HY(uvlo) VZ Ist ICC Idcc ICC(dis) Vref1 Vref1 Vref2 Ib(ea) Isource Isink Veao(H) Veao(Z) gm Vmot ton(max)
Parameter
Start Threshold Voltage Stop Threshold Voltage UVLO Hysteresis Zener Voltage Start-up Supply Current Operating Supply Current Dynamic Operating Supply Current Operating Current at Disable Voltage Feedback Input Threshold1 Line Regulation Temperature Stability of Input Bias Current Output Source Current Output Sink Current Output Upper Clamp Voltage Zero Duty Cycle Output Voltage Transconductance(2) Maximum On-Time Voltage Maximum On-Time Programming Current Sense Input Threshold Voltage Limit Input Bias Current Current Sense Delay to Output(2) Vref1(2)
Condition
VCC increasing VCC decreasing ICC = 20mA VCC = Vth(start) - 0.2V Output no switching 50kHz, CL=1nF Vinv = 0V TA = 25C VCC = 14V ~ 20V Vinv = 1V ~ 4V Vinv = Vref1 - 0.1V Vinv = Vref1 + 0.1V Vinv = Vref1 - 0.1V
Min.
11 7.5 3.0
Typ.
12 8.5 3.5 22 40 1.5 2.5
Max.
13 9.5 4.0
Unit
V V V V
SUPPLY CURRENT SECTION 70 3.0 4.0 95 2.535 10.0 0.5 -12 12 5.4 0.9 90 Rmot = 40.5k Rmot = 40.5k, TA = 25C 2.784 19 6.0 1.0 115 2.900 24 6.6 1.1 140 3.016 29 A mA mA A V mV mV A A A V V mho V sec
20 2.465
65 2.500 0.1 20
-0.5
CURRENT SENSE SECTION VCS(limit) Ib(cs) td(cs) Note: 2. These parameters, although guaranteed by design, are not tested in production. 0.7 VCS = 0V ~ 1V dV/dt = 1V/100ns, from 0V to 5V -1.0 0.8 -0.1 350 0.9 1.0 500 V A nsec
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Symbol
Vth(ZCD) HY(ZCD) Vclamp(H) Vclamp(L) Ib(ZCD) Isource(zcd) Isink(zcd) tdead
Parameter
Input Voltage Threshold(3) Detect Hysteresis
(3)
Condition
Min.
1.35 0.05
Typ.
1.50 0.10 6.7 0.65 -0.1
Max.
1.65 0.15 7.4 1.00 1.0 -10 10
Unit
V V V V A mA mA nsec
Input High Clamp Voltage Input Low Clamp Voltage Input Bias Current Source Current Capability Sink Current Capability(3)
(3)
6.0 0 -1.0
Maximum Delay from ZCD to Output dV/dt = -1V/100ns, Turn-on(3) from 5V to 0V Output Voltage High Output Voltage Low Rising Falling Time(3) Time(3) IO = -100mA, TA = 25C IO = 200mA, TA = 25C Cl = 1nF Cl = 1nF VCC = 20V, IO = 100A VCC = 5V, IO = 100A
100
200
OUTPUT SECTION VOH VOL tr tf VO(max) VO(UVLO) td(rst) Vovp HY(ovp) Vth(en) HY(en) Note: 3. These parameters, although guaranteed by design, are not tested in production. 9.2 11.0 1.0 50 50 11.5 13.0 12.8 2.5 100 100 14.5 1 50 TA = 25C TA = 25C 2.620 0.120 0.40 0.05 150 2.675 0.175 0.45 0.10 300 2.730 0.230 0.50 0.15 V V nsec nsec V V sec V V V V
Maximum Output Voltage Output Voltage with UVLO Activated Restart Timer Delay OVP Threshold Voltage OVP Hysteresis Enable Threshold Voltage Enable Hysteresis
ENABLE SECTION
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Typical Characteristics
13.0
9.5
12.5
9.0
Vth(start) [V]
Vth(stop) [V]
12.0
8.5
11.5
8.0
Temperature [C]
Temperature [C]
4.00
23.0
3.75
22.5
HY(UVLO) [V]
VZ [V]
3.50
22.0
3.25
21.5
Temperature [C]
Temperature [C]
60
2.4
30
ICC [mA]
45
Ist [A]
1.6
0.8
15 0.0 -60 -40 -20 0 20 40 60 80 100 120 140 -60 -40 -20 0 20 40 60 80 100 120 140 Temperature [C]
Temperature [C]
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90
72
ICC(dis) [A]
-60 -40 -20 0 20 40 60 80 100 120 140
Idcc [mA]
54
36
Temperature [C]
Temperature [C]
10.0 2.52
7.5
Vref1 [mV]
Vref1 [V]
2.50
5.0
2.48
2.5
0.0 -60 -40 -20 0 20 40 60 80 100 120 140 -60 -40 -20 0 20 40 60 80 100 120 140
Temperature [C]
Temperature [C]
0.50 -9
0.25
Ib(ea) [A]
Isource [A]
-60 -40 -20 0 20 40 60 80 100 120 140
0.00
-12
-0.25
-15
-0.50
Temperature [C]
Temperature [C]
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18
6.6
15
6.3
12
Veao(H) [V]
-60 -40 -20 0 20 40 60 80 100 120 140
Isink [A]
6.0
5.7
Temperature [C]
Temperature [C]
1.10
3.00
1.05
2.95
Veao(Z) [V]
1.00
Vmot [V]
-60 -40 -20 0 20 40 60 80 100 120 140
0.95
0.90
Temperature [C]
Temperature [C]
0.90 27
0.85
Ton(max) [s]
24
Vcs(limit) [V]
-60 -40 -20 0 20 40 60 80 100 120 140
0.80
21
0.75
Temperature [C]
Temperature [C]
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1.0
7.2
0.5
6.8
0.0
Vclamp(H) [V]
-60 -40 -20 0 20 40 60 80 100 120 140
Ib(cs) [A]
6.4
Temperature [C]
Temperature [C]
1.00
1.0
0.75
0.5
Vclamp(L) [V]
0.50
Ib(zcd) [A]
-60 -40 -20 0 20 40 60 80 100 120 140
0.0
0.25
-0.5
0.00
Temperature [C]
Temperature [C]
0.9 14 0.6
VO(max) [V]
VO(uvlo) [V]
-60 -40 -20 0 20 40 60 80 100 120 140
13
12
Temperature [C]
Temperature [C]
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2.73
2.70
td(rst) [s]
Vovp [V]
2.67
2.64
20
40
60
80
Temperature [C]
Temperature [C]
0.500 0.21
0.475
HY(OVP) [V]
0.15
Vth(en) [V]
0.18
0.450
0.425
Temperature [C]
Temperature [C]
0.150
0.125
HY(en) [V]
0.100
0.075
Temperature [C]
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Applications Information
1. Error Amplifier Block
The error amplifier block consists of a transconductance amplifier, output OVP comparator, and disable comparator. For the output voltage control, a transconductance amplifier is used instead of the conventional voltage amplifier. The transconductance amplifier (voltage controlled current source) aids the implementation of OVP and disable function. The output current of the amplifier changes according to the voltage difference of the inverting and non-inverting input of the amplifier. The output voltage of the amplifier is compared with the internal ramp signal to generate the switch turn-off signal. The OVP comparator shuts down the output drive block when the voltage of the INV pin is higher than 2.675V and there is 0.175V hysteresis. The disable comparator disables the operation of the FAN7530 when the voltage of the inverting input is lower than 0.45V and there is 100mV hysteresis. An external small signal MOSFET can be used to disable the IC, as shown in Figure 33. The IC operating current decreases below 65A to reduce power consumption if the IC is disabled. rent detector turns on the MOSFET. The ZCD pin is protected internally by two clamps, 6.7V-high clamp and 0.65V-low clamp. The 150s timer generates a MOSFET turn-on signal if the drive output has been low for more than 150s from the falling edge of the drive output.
150s Timer S Q R
Turn-on Signal
FAN7530 Rev. 00
OVP
2.675V
2.5V
Disable
0.45V
0.35V Vout
COMP
FAN7530 Rev. 00
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OCP Signal
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Output Power
100W
Input Voltage
Universal input (85~265VAC)
Output Voltage
400V
Features
High efficiency (>90% at 85VAC input) Low total harmonic distortion (THD) (<10% at 265VAC input, 25W load)
1. Schematic
T1 VAUX BD C5 R3 R4 C10 NTC ZD1 D1 C3 C2 LF1 C1 R2
INV 1
PFC OUTPUT D2
R5 D3 Q1 C11
6 5 ZCD
R10
R6 C9
C4
8 VCC
OUT GND
R9 FAN7530
MOT COMP CS 2 3 4
R11
V1 F1 C6
R1
R8 C7 C8
R7
AC INPUT
FAN7530 Rev. 00
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1 NVcc 2 3 Np 5
FAN7530 Rev. 00
3. Winding Specification No
Np NVcc
Pin (sf)
53 24
Wire
0.1 30
Turns
58 8
Winding Method
Solenoid Winding Solenoid Winding
Insulation: Polyester Tape t = 0.050mm, 4 Layers 0.2 10 Outer Insulation: Polyester Tape t = 0.050mm, 4 Layers Air Gap: 0.6mm for each leg
Specification
600H 10%
Remarks
100kHz, 1V
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Value
Fuse 3A/250V NTC 10D-9 Resistor 56k 820k 330k 150 20k 10 0.2 10k 10k 2M 12.9k Capacitor
Note
Part
T1
Value
Inductor 600H MOSFET
Note
EI3026
Q1 1/4W 1/4W 1/2W 1/2W 1/4W 1/4W 1/2W 1/4W 1/4W 1/4W 1/4W BD D1 D2 D3 ZD1
Fairchild
Bridge Diode KBL06 Line Filter LF1 40mH IC IC1 FAN7530 TNR Fairchild Wire 0.4mm 600V/4A
C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11
150nF/275VAC 470nF/275VAC 2.2nF/3kV 2.2nF/3kV 47F/25V 47nF/50V 220nF/50V 100F/450V 12nF/100V 56pF/50V
Box Capacitor Box Capacitor Ceramic Capacitor Ceramic Capacitor Electrolytic Capacitor Ceramic Capacitor Multilayer Ceramic Capacitor Electrolytic Capacitor Film Capacitor Ceramic Capacitor V1 471 470V
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7. Layout
Power Ground
Signal Ground
85VAC
0.998 5.1% 90.9% 0.999 4.1% 91.6% 0.998 4.4% 91.3% 0.995 7.9% 86.4%
115VAC
0.998 3.6% 93.7% 0.998 3.6% 93.3% 0.997 5.0% 91.9% 0.991 8.6% 87.1%
230VAC
0.991 5.2% 95.6% 0.986 5.0% 94.6% 0.974 5.7% 92.7% 0.923 8.3% 87.3%
265VAC
0.984 6.2% 96% 0.975 5.7% 95.3% 0.956 6.2% 93.4% 0.876 8.7% 88.1%
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Mechanical Dimensions
8-DIP
Dimensions are in millimeters (inches) unless otherwise noted. .
1.524 0.10
#1
#8
9.20 0.20 0.362 0.008 9.60 MAX 0.378
#4
#5
2.54 0.100
0.25 0.05
0~15
+0.10
0.010 0.002
September 1999, Rev B 8dip_dim.pdf
+0.004
0.018 0.004
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0.060 0.004
0.46 0.10
0.79 ) 0.031
0.1~0.25 0.004~0.001
#1
#8
(
#4 #5 6.00 0.30 0.236 0.012 1.80 MAX 0.071 3.95 0.20 0.156 0.008 5.72 0.225 0.50 0.20 0.020 0.008
September 2001, Rev B1 sop8_dim.pdf
2006 Fairchild Semiconductor Corporation FAN7530 Rev. 1.0.1 19
0.56 ) 0.022
0~ 8
MAX0.10 MAX0.004
1.27 0.050
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