Professional Documents
Culture Documents
FVR-C9S-7UX
CAUTION
1 Make sure that you read this instruction manual thoroughly before installing, wiring, operating and inspecting this drive. 2 Please make sure that this instruction manual accompanies the drive to the end user. 3 Keep this instruction manual so that it will always be available for the duration of the drives operating life. 1 Product specifications are subject to change without notice.
FVR-C9S-7UX
Thank you for purchasing the Fuji FVR-C9S drive marketed by GE Fuji Drives USA, Inc. This instruction manual is included with the drive and equipment and is provided for the convenience of the end user. Please be sure it accompanies the drive.
CONTENTS
0. Safety Precautions 4 1. Inspection Upon Receipt 2. Part Names 7 3. Warning and Caution 4. Specifications 8 10 12 7 6
14 16
9. Application of Wiring and Equipment 10. Terminal Function Explanation 17 11. Operation 19 12. Keypad Panel 21 23 34 35
FVR-C9S-7UX
0. Safety Precautions
Before carrying out installation, wiring, mainte-nance or inspection of the drive, read this in-struction manual thoroughly to gain a full understanding of the correct operation procedures. Make sure that you have read all product details, safety information, warnings and cautions before use. The following classifications for warnings and cautions are used throughout this manual. The drive cannot be used by itself for elevators, lifepreservation equipment or other equipment which is directly related to human safety. In such situations, sufficient consideration should be given to overall system configuration, not just to the drive, otherwise serious accidents could result.
personnel. Do not let any scraps of thread, paper, sawdust, dirt, metal shavings or other foreign objects get
WARNING:
Denotes operating procedures and practices that may result in severe injury or loss of life if not correctly followed.
INSTALLATI ON
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Install the drive to a nonflammable surface such as a metal surface, otherwise fires may result.
CAUTION:
Denotes operating procedures and practices that, if not strictly observed, may result in personal injury or damage to the equipment.
WARNING:
FIRE AND PERSONAL INJURY HAZARD
Do not place the drive near flammable materials, This drive is designed otherwise fires for variable-speed may result. opera-tion of threephase induction Do not hold the motors. It cannot be drive by its used with singlecover when phase motors or for trans-porting. any other Otherwise the applications, drive could be otherwise fire may damaged and result. cause injury to
inside the drive or onto the cooling fins, otherwise fire or problems with operation may result. AC input fuses are required to validate UL listing of this device. Do not install and operate the drive if it is dam-aged or if some of the parts are missing. Doing so may result in severe personal injury. Do not touch the drive cooling fin because the cooling fin reaches high temperatures during operation, otherwise personal injury may result. Install the drive in the environment of pollution degree 2. If environment is pollution degree 3 or 4, the drive should be installed in a cabinet of IP54. Required for CE Certification.
WARNING:
FIRE AND ELECTRIC SHOCK HAZARD.
When connecting the drive to a power supply, be sure to connect it via a circuit breaker, a leakage current breaker or a fuse, otherwise fires may result. AC input fuses are required to validate the UL listing of the drive. Use only fuses and circuit breakers with rated capacities that are suitable for use with the drive. Failure to do so may result in fire.
Connect the drive with a secure ground, otherwise electric shocks or fires may result. Wiring work should only be carried out by suit-ably qualified personnel, otherwise electric shocks may result. Make absolutely sure that the power supply is turned off (open) before wiring, otherwise electric shocks may result. Wiring work should only be carried out after the drive has been installed, otherwise electric shocks or injury may result.
WIRING
4
FVR-C9S-7UX
and rated C input A volta ge of U the TI drive. O Usin g an N: impr C oper he powe ck r th suppl at y th may e caus ph e as injury e or an dam d age vo to lta the ge equip of ment th . e Do A not C co po nn w ect er AC su po pp we ly r to be the in out g put co ter nn miec nal te s d (U, m V, at W) ch es oth th er e wis in e pu inju t ry ph ma as y e res ult. The drive, motor and wiring produ ce electr omagnetic noise during operat ion. Make sure that this does not interfe re with the operat ion of senso rs or other equip ment nearb y, other wise accide nts may result.
OPE RATI ON
WA RNI NG:
ELE CTR IC SHO CK HAZ
A R D
Al wa ys ins tall th e dri ve co ve r be D for o e n tur o nin t g o on p th e e r po a we t r e su a ppl n y. y In o ad f diti on t , h do e no s t w re it m c ov h e e th s e w dri it ve h co w ve e r t wh h ile a th n e d po s, we o r is t on h
e r w is e el e ct ri c s h o c k s m a y r e s ul t.
WA RNI NG:
FIRE AND PER SON AL INJU RY HAZ ARD
If the retry functi on has been activat ed and a trip occur s, the drive will restart autom aticall y de-
pe ndi key ng is on onl the y caueffe se ctiv of e the wh trip en . key Ma pad ke pan sur el e ope tha rati t on the has sys bee te n m sel is ect set ed up in pro the per fun ly cso tion tha sett t ing the s. A re sep will arat be e no swit da ch ng sho er uld to be per inst sonalle nel d wh for en em the erg drivenc e y sta sto rts. ppi ng T pur h pos e es. S T O P If an alarm reset is
carrie d out while a run signal (FWD /REV) is being input, the drive will sudde nly restar t. Alway s check that the run signal is not being input befor e carryi ng out the alarm reset, other wise accid ents may occur. Nev er touc h the drive termi nals whil e the pow er is fed to the drive ,
re g ar dl e s s of w h et h er th e dr iv e is ru n ni n g or n ot .
CA UTI ON:
Do not tou ch the coo ling fins , as the y bec om e hot dur ing driv e op era tion . Bec aus e it is relat ively eas y to set the driv e to high spe ed oper atio n, be sure to che ck the cap acity of the mot or
and the equi pme nt bein g oper ated befo re cha ngin g the driv e func tion setti ng. The drive brakin g functi on canno t be substi tuted for mech anical mean s. Attem pting to do so may result in injury.
MA IN TE NA NC E, IN SP EC
T AZA I RD O Wait N at
least five A minut N es after D turnin g off P the power A before R carryi T ng out inspec tion. R Check E that P the charg L e A indicat C ion lamp E has M gone E out. Do N not T touch the W drive A parts if the R lamp NI is still N lit, otherG:wise electri E c L shock E s may C result.
shoul d only be carri ed out by suita bly qualif ied pers onnel . Rem ove any metal lic acce ssori es such as watc hes and rings befor e starti ng work, and use only prop erly insul ated tools, other wise electr ic shoc ks may result .
DIS POS AL
CA
e dr iv e as inj ur y m ay re su lt. The numb er of packin g carton s that can be stacke d togeth er is printe d on the packin g contai ner. Do not stack the contai ners any higher than this or injury may result.
PAC KIN G
CA UTI ON
D o n ot st a n d or sit o n th
FVR-C9S-7UX
U L/ C S A
befor e worki ng on this contr ol. Risqu . C e t e q u i p m e n t r e n f e r m e p l u s i e u r s c ir c u it s s o u s t e n s i o n . V o ir l e s c h e
W e de A choc electri R que. NI Coup N er lalim G entati / on avant A le V depan E nage de R sette TI comm S ande. S M o E r Me E th Na T n
o Ha n zar e d li of v ele e ctri c cal ir sh c oc u k. it Di . sc S on e ne e ct d inc i om a ing g po r we a r m
g t o r q u e a n d w i r e r a n g e f o r f i e l d w i r i n g t e r m i n a l s a r e a s
U Suita for TI ble use O on a N circuit capab A le of T delive T ring not E more N than 5,000 TI rms O symm N etrical ampe
Da res. ng 240V ero maxi us mum. vol tag 1 e Use exi 60/7 sts 5 C unt cop per il ch wire arg only . e 2 lig ht Use Cla is ss 1 off. wire Pr only ed . e 3 ten Open sio type ns equi da pme ng nt ere T us i es g tan h t t qu e e n le i vo n ya
f o l l o w s :
type JKS or equiv alent. Fuse s are requir ed to valida te the Model UL and CSA FVRF12C9Slisting 7UX s. FVRF25C9S7UX Model FVRF50C9SDist. 7UX fuse FVR001C9Ssize,6 7UX 00V FVR002C9S7UX FVRF 12C9 S- board Control 7UX terminal 20 Us FVRF e 25C9 the Slist 7UX ed 20 qui FVRF ck- 50C9 act Sing 7UX fus 20 e FVR0 in 01C9 ser Sies 7UX . 20 Fa FVR0 c- 02C9 tor Sy 7UX rec 30 om me nd ati on is a Bu ss ma n
Fie ld wir ing co nn ect ion sh all be ma de by a UL list ed an d CS A Ce rtifi ed clo se dloo p ter mi nal co nn ect or siz ed for the wir e ga ug e inv olv ed. C o n n e ct or m
u s t b e f i x e d u s i n g t h e
or m a n uf a ct ur er .
RA L CA UTI ON
All of the illustr ations in this instru ction manu al show the drive with the cover s and other protec -tive equip ment remov ed in order to facilita te expla nation of detail ed parts of the drive. Be absol utely sure to return all cover s and protec tive equip ment to the prescr ibed
OTH ER
WA RNI NG:
GE NE
po siti on s bef ore op era tin g the dri ve, Ple an ase d insp ma ect ke the sur follo e win tha g t all ite op ms era upo - n tio rec ns eipt are of car you rie r d driv out e. in 1 acc Ch ord e an c ce k wit th h e the n inst a ruc m tio e ns pl in this at ma e nu to al. in s ur e th e s p e ci fi
c ati o n s c or re s p o n d to th o s e or d er e d.
2
Ins p e c t t h e u n it f o r d a m a g e w h i c h m a y h a v e
1. I n s p
act the near est Fuji sales offic e or the distri butor wher e the unit was purc hase d.
Nam epla te
1 TYP E SOUR CE OUTP UT SER. NO. FVRF 12C9S7UX 1PH 200-240V 1.7A 50/60 6 HZ 3PH 200-230 0.66A 1/8HP 1120HZ 2 3 4 5 6 7 8
Fuji Electric Co. Inc. Japan
FVR-C9S-7UX
g will
unit. Pleas e caref ully note the items listed below , and use the unit as indicated .
u v N e er D n So c cr n y eo S wt et c ti o FVR-C9S n n 3 g 1 n V e R c 4. M t o t u
2
t a g e t h a t e x c e e d s
t ( hP ee sr t m ai ns ds ai r b dl se pv eo c lt i- a fi g ce a: ti A oC n2 v2 o0 lt V ag2 e4 w0 it V h) p eD r o mn i ot sc so i n bn l e e ct fl p uo cw t er us au - p ti pl oy n to . th
eL dr 2) iv eW oh ut e pn ut e te v r e mr in al r s e ( m Uo , v V, i Wn ). g C ot nh ne e ct d pr oi wv er e s uc po pl v y e or nl , y to a th l ew pa oy ws er te s r w mi in t al c s h (L 1, o
f f t h e p o w e r s u p p l y . D o n o t s w i t c h o n t h e p o w e r s u p p l
t c D ho e nt C a M m ct (f a or or i ( w nO ar N d) c / a i O n r F d c F R u) E i in Vwp t st C i a al M t r t le (r ht ed e r in v t u m th er hn i e s et n li e) i an te dl l e r r s si m i t d in vh ge al ee o of s e th fo cC s e r oR dr R vG o iv U e ue N r l t fo a a . r n r m R d ep U S m 5. A N T v ol a O oi n vo P. d ec d u da S 6. D si T o . t n n e O g P. ot d aU 4. D c ms oa o ae n b g th no n ne ov e et t e ct F ic W a
yt o t u oc h t ht eh e d r l i i vv ee
po o th we eo r ut f p a ut c si t d oe r of c th oe rr d e ri cv ti e. n gD co a pn ao ci t t op r e t r
f h oe r md r ai v me e gt ge er r m i t n ea s l t s bo er t wo en e nt h t e
c o n t r o l c i r c u i t t e r m i n a l s . 7
FVR-C9S-7UX
4. Specifications
Type (FVR _ _ _ C9S7UX) Applicable motor output1 Rated capacity2 Voltage Output Rating Rated current Overload current rating Rated frequency Phase, voltage, frequency Allowable variation in voltage/freque ncy Instantaneous voltage drop withstanding capacity Required power supply capacity Max. freq.4 Adjustment Base freq. Starting freq. Output frequency Setting resolution Accuracy [Hp] [kV A] [V] F12 1/8 F2 5 1/ 4 F50 1/2 001 1 00 2 2 2. 7
0.27 0.5 0.87 1.5 Three-phase 220-240V 50/60 Hz (Output voltage is proportional to input voltage) 0.66 150% 1 min. 1.2 2.1 3.7
[A]
6. 4
[Hz]
50/60 Hz Single-phase 220-240V 50/60 Hz Voltage: =10 - 15% Frequency: 15% (Imbalance in power supply voltage: 3%) Drive is kept running if voltage is 165V or more. If voltage drops more than 165V from rated voltage, drive is run for 15ms.3 0.3 0.6 1.0 1.7 3. 1
50-120 Hz Setting variable (in increments of 1 Hz) 50-120 Hz Setting variable (in increments of 1 Hz) 1-6 Hz Setting variable (in increments of 1 Hz) Analog setting: 1.0% of max. frequency (2510C) Digital setting: 0.01% of max. frequency (-10 +50C) Analog setting:1/255 of max. frequency (ex. 0.25 Hz / 60 Hz, 0.5 Hz / 120 Hz) Digital Setting: 0.1 Hz (99.9 Hz max) 1 Hz (100-120 Hz) Sine wave PWM control (Extremely low noise by high frequency carrier) Keypad operation: Operation control by RUN/STOP
Terminal strip:
keys Forward command. Reverse command. Coast-to-stop command. Reset. External alarm.
C92 -713
1) "Applicable motor" indicates a standard 4-pole motor. 2) "Rated capacity" indicates a capacity at 240V rating. 3) This applies to the case where momentary power failure occurs under such conditions
that rated voltage is inputted and load factor is 85%. 4) Shows the case where an applicable motor equipped with an AC reactor (option) on the input side is used.
FVR-C9S-7UX
F25 1/4
F5 0 1/ 2
001 1
002 2
Display
Run mode Fault mode Other Acceleration/Deceleration time Control Voltage frequency characteristics Restart after momentary power failure High Limiter & Low Limiter Bias setting Jump frequency Torque boost Starting torque Braking torque5 DC brake Overload Momentary overcurrent Overvoltage Overheating of cooling element Motor protection Alarm protection Installation location Ambient temperature Ambient humidity Environmen t Vibration
[%] [%]
Braking
Protection
0-5 VDC 0-10 VDC (input resistance = 22k ohm) Output frequency is displayed. (3 digit LED) Cause of fault is displayed. LED comes on with charging voltage applied. 0-60s (Variable setting) Acceleration time and deceleration time can be set independently. Setting of maximum frequency/base frequency is variable. "Automatic restart" setting makes it possible to keep motor running and restart drive in case of a momentary power failure. Upper limit and lower limit of frequency can be set. Bias setting is possible with respect to analog frequency setting. Three jump points and one jump width can be set. Setting variable in 32 steps. 150% for 60 seconds. 50% 1 150% 1 min. 100% 1 min. min. Brake starting frequency: 3 Hz (fixed) Setting of braking current / braking time is variable. Detects overload current and stops drive. Protects drive In case of ground fault (detects at start) and short circuit of output circuit. Detects overvoltage of DC bus and stops drive. Detects abnormal temp. rise of cooling element and stops drive. Protects standard 4-pole motor and forced-air cooled motor by means of electronic thermal overload relay. Outputs contact signal in case of a trip for protection (1c contact capacity: AC250V 0.3A cos = 0.3) Indoor at an altitude of 3283 feet (1000m) or less and free of dust, corrosive gas and oil mist. -10 to 65C 20 -90% RH (There shall be no dew condensation)
19 feet/s2 (5.9m/s2) or less Vibration frequency: 5 - 55 Hz -25 to 65C Storage temperature Atmospheric pressure Operation/storage: min 900 mb (equivalent to 3283 feet (1000m) Transport: min 660 mb (equivalent to 10720 feet (3265m) Enclosure IP20 Cooling method Self-cooling (up to 1 Hp), forced-air cooling (2 Hp) C92 5) This indicates average braking torque of a single motor. (Value varies according to motor -714 efficiency.)
FVR-C9S-7UX
5. External Dimensions
0.24 (6.2)
D
D 2
3.15 (80)
(2 - 5 X 6.2)
0.20 (5)
0.39 (10)
1.97 (50)
4.72 (12 0)
4.33 (110)
3.94 (100)
2.76 (70)
0.43 (11)
0.20 (5)
0.39 (10)
TERMINAL M3.5 D1
0.39 (10)
External Dimensions: inches (mm) D D1 D2 3.37 (85.5) 0.89 (22.5) 0.39 (10) 3.56 (90.5) 1.08 (27.5) 0.59 (15) 3.96 (100.5) 1.48 (37.5) 0.98 (25) 5.53 (140.5) 2.46 (62.5) 1.97 (50)
DWG No.
DWG 1
1 0
FVR-C9S-7UX
1.97 (50)
0.24 (6.2)
4.33 (110)
0.24 (6.2)
0 . 4 5 ( 1 1 . 5 ) 0. 2 4 (6 .2 ) 4 . 2 1 ( 1 0 7 )
0.24(6)
d i a .
0 .
0 . 4 5 ( 1 1 . 5 )
0 . 2 0
4.65 (118)
( 2
TERMINAL M3.5
-
0.24 (6.2)
d i a .
0.45 (11. 5)
3.43 (87)
5 )
Type FVR002C9S-
1 1
FVR-C9S-7UX
follow ing 6. requir In emen ts: C a n d + 5 0 C . 2 Ins tall the dri ve in the en vir on me nt of pol luti on de gr ee 2. If en vir on me nt is pol lutio n de gr ee 3 or 4, the dri ve
st 1 T al h la e ti a o m n b i In e st n t r t u e m ct p io e n r a s t
In st all ati on C on dit io ns
Ins tall the dri ve in a loc ati on wh ich me ets the u r e s h o u l d b e b e t w e e n 1 0
s h o u l d
d r i v e
b i e n i n s t a l l e d t h e
n s t a ll t h e d r i v e i n t h e v i b r a ti o n o f 2 3 2 i n c h e s / s
2
a t m o s p i h n e r a i c c a p b r i e n s e t s u o r f e I P 5 4 . 3 I n s t a l l t h e4 I o f 9 0 0 m b a r o r m o r e .
( 5 . 9 m / s
2
) o r l e s s .
Mo unti ng plat e: Hea t sink tem per atur e will rea ch +90 C duri ng ope rati on. Ple ase use ther mo sta ble mat eria l for driv e mo unti ng plat e. Multimou nting : When 2 or more drives are install ed within the
drive switc hboar d, arrange them side by side, keepi ng space (show n in the abov e figure ) betwe en each drive. If the drives must be lined up vertic ally, provi de adeq uate ventil ation so that the hot air from each drive will not affect the one abov e it.
7. ng pr W oc ir ed ur in e: g
P e r f o r m w i r i n g i n a c c o r d a n c e w i t h t h e f o l l o w i
a m b i e n t t e m p e r a t u r e i s n
3.94 (10cm)
y a n d r e li a 0.394 b ili t
h h e e a mu b n i it e w n h t e t r e e
o t p r o p e r . D
s s h o w n i n t h e a b o v e fi g u r e .
1r ) of R th ee mco o ve v r.
n d o f t h
o v e r
2
d p a n e l f
na er cn t e t s hs e fr ho
ma t t t h h e e Cs Na 2 m 1 2
e ti m e .
FVR-C9S-7UX
o w s Disconnect
CN 1
CRG Lamp
4) Arr ang e the mai n circ uit and the con trol circ uit wiri ng as foll
Note 3) C o n n e c t t h e
r v o l t a g e c a t e g o r y I I . I f t h e p o
FVRF12C9S-7UX to FVR001C9S7UX
p o w e r s u p p l y o f o v e
w i e c r e s s u t p o p l l y i m i i s t o t v h e e r o v v o e l r t a v g o e l t c a a g t e e g b o e r l y o w I I 2 I . , 5 k p V l . a c e t h e d e v
y l p a t d h e p a k n e e y l p a t d o p t a h n e e l C N f 2 i t o t n i n t g h e i t m a o i n n t o u n t i h t e , g t u h i e d n e r e i n s t a l p i n s .
Connect CN 1
8. 8. 8.
6
Guide Pin CN 2 CN 2
l n th u e n co it ve , r a on n to d th fi e x dri it ve w m it ai h
th e m o u nt in g s cr e w .
FVR002C9S7UX
Cabinet PE terminal s
o oo rr y m .e Id n v ti h a i s R U c N o / n S d T iO tP i o k n e ,y s s to a n r tt ih n e g /k s e ty o p p a p d i n p g a n c e a l. n I b n e c p a e s re f
o ur s iw nh gi c ah n t eh xe t ek re ny ap la d p op ta en ne tl i a on m d e tt eh re , C rN e2 m oo vn e t th he e d cr oi nv ne e cm ta
i 1 n u n2 i t
e c o n n e c t e d .
1 3
FVR-C9S-7UX
B X C M T H R
F M 1 0 V 1 m A
30C
P E
RST
* PE terminal blocks for 14
t drive and motor should be h provided in the cabinet in e which the drive is installed in.
FVR-C9S-7UX
2) External Signal Operation
Ensure that the connection is as shown in the following diagram in case of operating the drive by means of external frequency setting potentiometer or contact signal.
Thermal Relay
P E
F a u l t
FWD
Analog monitor
and motor should be provided in the cabinet in which the drive is installed in.
Note 1) Set 15
FVR-C9S-7UX CAUTION:
Long wiring The control circuit lengths terminal wiring should be kept as far between the as possible from the motor and the main circuit wiring to drive will result prevent operational in increased capacitance error due to noise interference. Never and leakage current. This install them in the same duct or conduit. may cause earlier (A separation distance of 4 inches activation of such protective [10cm] or more is recom-mended.) If functions as: overcurrent the control circuit wiring must cross the protection, main circuit wiring, overheating make sure it crosses protec-tion and electronic at a right angle. thermal Use shielded, overload, or the twisted wire for the error in current control circuit detection may wiring , which become large. should be as short To avoid these, as possible (65 adjust the feet [20m] or less). length of wiring between the Install a surge drive and the absorber in parallel motor so that is with any magnet does not contactors, exceed the solenoids, relays length shown or timer coils, below. which are close to the drive. FVRF12C9S7UX : 165 feet (50m) FVRF25 to 002C9S-7UX : 325 feet (100m)
Applicable motor output [Hp] Drive type Output rated capacity [kVA] Applicable wire size (AWG) MCCB ELCB Listed fuse* Main circuit Contol circuit
24 10 10
16 16
C92 -715
20 20 30
1 6
FVR-C9S-7UX
13 12 11*
Control Input
REV
THR
RST CM*
17
FVR-C9S-7UX
Explanation of Function Outputs + 10VDC between FM and CM terminals. When frquency setting is equal to the maximum frequency setting, outputs + 10VDC at 150% current when monitoring output current. Two DC voltmeters (internal resistance of 10K ohm or greater) can be connected. In case of DC ammeter (1mA full scale), it is necessary to add series resistance of 10K ohm (1/2W) This output is a pulse output constant frequency (38. 1 Hz) which has a variable duty. Output via no volt signal (contact1c) to indicate that the drive's protective function has been activated by an alarm. Contact capacity (DC48V. 0.3A)
C 92 04
FM
Analog Monitor
Contact Output
30A, B, C
1 8
FVR-C9S-7UX
he ck 1 th 1. at O all lo p os e e wi r re at st an io ds n , m Pr et e- al O ch pe ip s ra an tio d n un In ne sp ce ec ss tio ar y n sc 1 C re h w e s, c et k c. ha f ve o be r w en i re r m i ov n ed g . 3 C e h r e r c o k r th s at . n 2 C o s cr e w s, te r m in al s, et c. ar e lo o s e. 4 Ch eck that the wir e end s of cri mp ter min al are not in con tact wit h oth er ter min als.
1 T h e d r i v e i s s h i p p e d w i t h a f a c t o r y i n s t a ll e d j u m p e r ,
b e t w e e n F W D C M . O n l y f o r w a r d o p e r a ti o n i s p o s s i b l e . T o e n a b l e r
e v e r s e o p e r a ti o n , r e m o v e t h e j u m p e r fr o m F W D / C M a n d i n s t a ll t h e
Open FWD and REV termi nals when chang ing F02 data. Data canno t be chang ed if not open. io n.
T ea sn td R uc no r Cr he ec ct k Pr oo i t a nt ti so
a b n o r m a l
t h e
1 S n m od oi t r he c r t oi t o an t . i oN 2
m o t o r v . i b 3 S r m a o t ot i h o a n c s c el a er n at d io n n a 1 F o n r i d e s d q e e u c e el f n er r at c o
F r e q u e n c y S e tt i n g M e t h o d
y s e tt i n g b y p o t e n ti o m e t e r c o n tr o l (f a c t o r y p r e s e t a t t h e ti m e o f s h
i p m e n t ;
g b y di gi ta l si g n al (F 0 1 : 0) . W it h th e fu n ct io n F 0 1 s et to 0, fr eq u e n c y c a n b e in cr e a s e
d o r d e c r e a s e d b y t h e
F r e q u e n c y u p D O W N U : P / F D r O e Wq N u e ) n k c e y y s d
T t Oi P m e b y o f k e s y h p i a p d m e p n a t n e F l 0 2 o : p 0 e ) r . a t i o n
F r e q u e n c y
R U N ST O P
Tim e
o o w ( n n F a c t R t h o e U N/ r y k S e T p y O r p P e a M s d et e t p h a o a n d t e 1 lR t .U N h U / e P S :
Forward
F r e q u e n c y
R e v e r s e F W D C M
O N
REV-CM 1 9
ON
FVR-C9S-7UX
Selecting Operation Method
With the FVR-C9S Series, the following methods can be selected to input the RUN/STOP signals and for frequency setting.
RUN/STO P Keypad panel operati on RUN/STOP Keys Frequency Setting Function Code setting
UP/DOWN Keys*
F
0 1 =
0 1 =
UP/DOWN Keys*
F
0 1 =
4 F 0 2 = 1
0 1 =
1
C92-07
* The frequency setting rate of change increases when FUNC/DATA key and UP/DOWN keys are pressed simultaneously
2 0
FVR-C9S-7UX
8. 8. 8.
PRG RESE T FUNC DATA R UN ST OP
RUN key: This key is used for starting operation. The LED (green) lights up during operation. This key does not function when terminal operation control F02_ _ 1 is selected. key y P is R used for sto O operation. T F ST G does not fu R OP when termi D key A operaM tion control : _1 Thi k is selected. s e
9 F S V R C
U P / D O W N k e y s : T h e s e k e y s i n c r e a s e o r d e c r e a s e t h e f r e
/e D n O c W y N . W kh ee yn su :n it Ti hs ei sn ep r ko eg yr sa m i ns ce r tt ei an sg em o od re , dt eh ce ry ec ah sa en g te ht eh e ff ru en qc uti
o n c o d e o r d a t a v a l u e s .
g cur
1
C o n t r o l l i n
W 3 o t e ) If F U N C / D A T A i s p r e s s e d w h il e p r e s s i n g U P
ng the FU NC /D AT A key .
2) Ru 6 . n/S top
FVR-C9S-7UX
4) Function setting method
Method Operation Procedure Press this key to switch to the PRG/RESET program setting mode. 6 0. F 0 2 UP/DOWN Press UP key or DOWN key to select function code F 0 3 FUNC/DAT A Press this key to display function code. 1 4 UP/DOWN Press UP key or DOWN key to change function code data. 1 5 FUNC/DAT A Press this key to store data. F 0 6 Change other function code PRG/RESET Press this key to cancel program mode 6 0. 0
C92-06
Display
0 0
22
FVR-C9S-7UX
No
Hz Hz s s
1
1
60 Hz 60 Hz 6.0s 6.0s 13
0. 1 0. 1
F08
F09
100%
No
F10
No
F11
0: For 0 - 10 V 1: For 0 - 5 V
No
F12
0 - 100%
50%
Yes
F13 F14
s Hz
0. 1
1
0.1s 1 Hz
Yes No
C92-01
23
FVR-C9S-7UX
Function Code Tables Function Code F15 Function Motor Running Sound Fault Memory Data Initialization Date Code Range Uni t Min. Set. Factory Setting 5 Change During Operation Yes
0 - 5 (code) The current and previous 3 fault events are displayed in order of occurrence 0: Inactive 1: Reset to the initial value (value set at factory) 0: Inactive 1: Active (Retry times fixed at 5, Retry starts in .05s after trip) 0 - 10
F16 F17
No No
F18 F19
Retry Motor Characteristi cs Jump Frequency Range Jump Frequency 1 Jump Frequency 2 Jump Frequency 3 High Limiter Low Limiter Bias Setting THR Terminal Function BX Terminal Function Multistep Speed Setting 1 Multistep Speed Setting 2 Multistep Speed Setting 3 Meter Adjustment
0 4
No Yes
0 - 10Hz 0 - 120Hz 0 - 120 Hz 0 - 120 Hz 0 - 100% 0 - 100% 0 - 100% 0: External alarm input 1: Multistep speed selection (X1) 0: Motor coast-to-stop command input 1: Multistep speed selection (X2) 0.0 - 120 Hz
Hz Hz Hz Hz % % %
1 1 1 1 1 1 1
F29
Hz
1*
Yes
F30
0.0 - 120 Hz
Hz
1*
Yes
F31 F32
Hz
1* 1
Yes Yes
F33
Yes
C 9 20 2
*1 Frequency can be set in increments of 0.1 Hz within a range of 0.0 to 99.9 Hz, and can be set in increments of 1 Hz
2 4
FVR-C9S-7UX
F 0 1 Frequency Command
Either of the following two frequency setting methods can be selected. 0 Keypad panel setting (UP/DOWN keys) 1 Analog input (setting by volume control, 0 -10VDC or 4 - 20mA)
F 0 2 Operation Command
Either of the following two control methods can be selected. 0 Keypad panel operation (RUN/STOP keys) 1 External signal operation (FWD/REV keys)
F 0 3 Maximum Frequency
Sets the maximum value for the output frequency 5 0 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz
2 0
Multipurpose motors and other motors which are designed to operate at low speed can be damaged if operated at high frequency. Be sure to set the frequency to match the characteristics of the motor. V
Maximum frequency
F 0 4 Base Frequency
Sets the base frequency (the frequency which is the divergent point of the specified torque characteristics and the specified output characteristics). Frequency can be set in increments of 1 Hz within a range of 50 to 120 5 0 Hz 1 2 0
Maximu m voltage
Set to match the characteristics of the motor. Although the base frequency may exceed the maximum frequency, in that case the voltage will be decreased accordingly.
Base frequency
The time required to reach the maximum output frequency can be set within a range of 0.0s to 60s (in increments of 0.1s). 25
Note: 0.0s setting is taken for 0.01s for acceleration and 0.1s for deceleration.
FVR-C9S-7UX
F 0
7 Torque Boost
Can be set from among 32 different levels in accordance with the type of load, the characteristics of the motor, etc. 0 For a reduced torque load (fan, pump, Outp etc.) ut 1 volta
ge
High
2 3 1
Low High
Low Output frequency f
8 Set to match this when using a Fuji FV motor designed for use with a drive.
13 0
65 5
F12C9S7UX F25C9S7UX
K= 1.2 K= 1
K = 1 K=1
K = 1.1
C 9 71 0
2 6
FVR-C9S-7UX
Derating characteristics for the continuously allowable current
1) For a standard 4-pole motor _ _ 1 2) for a forced-air cooled motor _ _ 2
Setting value
105 %
c u r r e n t a l l o w a b l e C o n t i n u o u s
1 1 0 1 0 0 9 0 8 0 7 0 6 0
Setting
-
1 0 0 9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 0 1 0 2 0 30 4 0 5 0 6 0 7 0
30 %
50 4 0 3 0 2 0 1 0 0 0
80
1 0
2 0
30
4 0
27
FVR-C9S-7UX
Restart After Momentary Power
F 1 0
Failure
It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure. While Stopped condition is maintained even after power 0 Inactive stopped: supply has been restored. While running: After power supply has been restored. LU is lit and an alarm is outputted. Operation is restarted in 0.5s after power supply has been restored. 1 Active (When drive is stopped, it is maintained in the stopped condition even after power supply has been restored). This is valid only if power supply is restored while LU is lit. The length of time that LU will remain lit after a power failure occurs is as follows. Drive Model Time(s) F12 0.7 F25 0.7 F5 0 1. 4 001 1.4 002 4.0
n g F r e q u e n c y
5 V 1 0 V A n a l o g i n p u t
The current level of DC brake can be set. Taking the rated current of the drive as 100%, this current level can be set in increments of 1%.
F 1 2 DC Brake
Output frequency 3 Hz
Time
28
FVR-C9S-7UX
F 1 4 Starting Frequency
The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz. Note that stopping will also occur at the frequency set by this function.
1 1 Hz
Output frequency
6
Set to 2 Hz motor.
6 Hz
when using a high speed
Starting frequency
0 5 Data code 0 Low carrier frequency 5 High carrier frequency (low noise)
F 1 6 Fault Memory
The current and previous 3 fault events are stored in memory. The data for each can be displayed by using the DOWN key. The procedure for displaying the data is as follows:
Display ( e x )
No. 1
Remarks
F 1
F 1
The information for the first 3 Press DOWN Key Press UP Key preceding trip will be displayed O H 2 The information for the second preceding trip will be displayed O
C
Press UP Key 1
Press UP Key
The information for any new trip will be stored in the area for the "information for the latest trip" shown above, each trip history will be removed downward and the "information for the third preceding trip" will be erased. 29
FVR-C9S-7UX
F 1 7 Data Initialization
Reset the data for all of the functions to the value set at the factory. 0 Inactive 1 Resets to the value set at the factory.
From the _ _ 0 display, by simultaneously pressing STOP and UP, the display will change to _ _ 1.
By pressing FUNC/DATA in this state, the data will be reset to the value set at the factory, and the mode will automatically change to the 6 0. 0 frequency display mode.
F 1 8 Retry
The number of times of retry for automatic restart after the drive has been tripped can be set. 0 The number of retry times is fixed at 5. Retry takes place in 0.5s after trip 1 Note that the retry takes place only in the case where the drive is tripped due to overcurrent or overvoltage applied during operation.
F 1 9 Motor Characteristics
Used to compensate for output current instability.
Frequency is jumped so that the mechanical common point of load and the output frequency of drive do not coincide with each other.
50X 50X
Jump frequency 1
Set frequency
30
FVR-C9S-7UX
F 2 4 High Limiter F 2 5 Low Limiter
The upper and lower and lower limits of the output frequency can be set. Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 0 100% 1 0 0 If the value set for low limiter is higher than that set for Hig the 100% h high limiter, the high limiter will take priority and the limi low ter limiter will be ignored. Thus, operation will always be in accordance with the high limiter value regardless of the frequency setting. Output frequency
Low limiter 100% Frequency Outputs a bias frequency with respect to the analog frequency setting.
0 Set as a percentage of the maximum frequency in increments of 1% within a range of 0 to 100%
F 2 6 Bias Frequency
1 0 0
setting
100%
Output frequency
Bias
F 2
Frequency setting
100%
This function enables terminal THR to be used for two different functions by changing the data code as follows: 0 External alarm input 1 Multistep speed selection (X1)
This function data cannot be changed during operation. (Possible to change only in STOP mode).
F 2 8 BX Terminal Function
This function enables terminal BX to be used for two different functions by changing the data code as follows:
31
FVR-C9S-7UX
F 2 9 Multistep Speed Setting 1 (Speed 1) F 3 0 Multistep Speed Setting 2 (Speed 2) F 3 1 Multistep Speed Setting 3 (Speed 3)
Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside. (X1-CM X2-CM). Setting of speed of optional step is possible within a range of 0 to 120 Hz during drive operation
(Note1) X1 or X2 terminal is selected via THR/BX terminal function change (F27, F28) (Note 2) In selecting THR/BX terminal function (F27, F28) individual setting is possible.
F27 : 1 F28: 0
F27: 1 F28: 1 X1
THR
BX
X2
X2
Speed 0
Frequency setting is made by either the analog signal or the keypad panel.
Speed 1
ON
ON
Time
ON
ON
3 2
FVR-C9S-7UX
F 3 2 FM Terminal Output Level Calibration
Adjust the level of the voltage output to terminal FM for the frequency meter. 0 Approximate DC 6.5V at full scale
Approximate DC 10.3V at full scale
9 9
FM
CM
Note: The FM terminal output is a pulse output of which frequency is constant (38.1 Hz) and duty is variable.
33
FVR-C9S-7UX
Overvoltage Protection Undervoltage Protection Protection against overheating of cooling element External Alarm Input Electronic Thermal Overload Drive Overload Memory Error CPU Error
Detects overvoltage of DC intermediate circuit and stops drive. Detects undervoltage of DC intermediate circuit and stops drive.
OU LU
Yes Yes*
OH1
Yes
Stops drive by input of an external signal. Detects overload of motor and stops drive. Detects overload of drive and stops drive. Stops drive in case of memory error Stops drive in case of a CPU error
3 4
FVR-C9S-7UX
Warranty Coverage The warranty set forth in Section 1 of FN-1090 (1/91) of GEs Condition of Sale covers all major parts of the drive such as the main printed circuit boards, transistor modules, etc. The
Out-ofWarranty Procedures
If a defective drive is out-ofwarrant contact an Authorized GE Fuji Service Provider for repair or an Authorized
manufacturer. For specific instruc-tions Motors on your motor, call the Repairs on motors distributor are generally handled by the motor from which it
3 5
FVR-C9S-7UX
In-Warranty Failure Checklist
To assist with warranty troubleshooting, the following information is required. This data is needed to evaluate the cause in an effort to eliminate any further failures.
Model No.: Serial No.: Start-Up Date: Failure Date: Status When Failure Occurred (check one): PowerUp Explanation of Failure: Application Information (check Yes or No) Y e s K V A L1 Volts L2 Volts Y e s L3 Volts N o N o Runni ng Acc el Dec el
Input Transformer:
If Yes:
Power Factor Correction Capacitors: Microfara If Yes: d Other Equipment on Same Power If Yes, what?
Ye s
No
Line Reactor on Input Input Starter Output Starter Motor Overloads Control Terminals Used (circle if used) THR RST/BX RUN X1 FWD RT1 Settin g X2 REV X3 C1 30A 11 30 B 1 2
Ye s Ye s Ye s Ye s
No No No No
30C 13
Function Codes Different From Factory Settings Function Code Function Code Settin g
After all of the Checklist information is acquired, contact the following Service Center number for assistance: 540-387-5739 (8am - 5pm Central Standard time Monday thru Friday). 540-387-8292 (24-hour emergency) When you return the unit for warranty you need to get a RMA number from your Service Center.
36
FVR-C9S-7UX
16. Electromagnetic Compatibility (EMC)
1. General 2. RFI Filters
In accordance with It is strongly recommended the provisions that the approdescribed in the priate FVR European input filter is Commission Guidelines Document used, as shown on Council Directive in the followings, to 89/336/EEC, Fuji Electric Co., Ltd. has limit RF current chosen to classify the flowing into the FVR-C9S-7UX range main supply of drives as Com- circuit. Without plex Components. an input filter a FVR installation Classification as may not meet Com-plex Components allows statu-tory requirement. a product to be FVR drives treated as apparatus, and thus contain high permits compliance power semiconductor with the essential requirements of the devices which EMC Directive to be are switched at demonstrated to both high speeds to an integrator of FVR synthesis a near-sinusoidal drives and to his current customer or the installer user. FVR waveform drives up to 2 Hp are across the frequency supplied CEmarked, signifying range of the compliance with EC output. RapidlyDirective 89/336/EEC changing voltages and when fitted with specified filter units currents will installed and earthed generate some in accordance with degree of electromagneti this sheet. This specification requires c emission. Emissions will the following performance criteria be predominantly to be met. conducted Immunity : EN50082- through the 2 motor and the Emissions : mains supply EN50081-1 cables, although some radiated emissions will be detected in close proximity to the drive system. It is essential that precautions are taken both at the design stage and at the time of installation to prevent radio fre-quency interference (RFI) from the drive system affecting sensitive equipment in close proximity.
around the hole of the panel. This will ensure It is necessary that the best to conform to the possible EMC Directive, these earthing of instructions must be the filter. fol-lowed. Follow the usual safety 3) The filter procedures when should then working with be securely electrical equipment. mounted in All electrical position, and connections to the the drive filter, drive and motor mounted to must be made by a the front of the qualified electrical filter with the technician. screws provided. 1) Check the filter rating label to 4) Connect the ensure that the incoming mains current, voltage supply to the rating and part filter terminals number are correct. marked LINE and earth any 2) The back panel cables to the of the wiring earth stud cabinet of board provided. And should be prepared fit the Input for the mounting Ferrite Ring (if dimensions of the required two filter. Care should ferrite rings, be taken to remove refer to table any paint etc. from 1), then the mounting holes connect the and face area filter terminals 37
marked LOAD to the mains input of the drive using short length of appropriate gauge wire. 5) Fit the Output Ferrite Ring as close to the drive as possible and connect the motor. Armored or screened cable should be used with the 3 phase conductors only passing twice through the center of the Output Fer-rite Ring. The earth conductor should be securely earthed at both drive and motor ends. The screen should be connected to enclosure.
FVR-C9S-7UX
d. 6) I 7) S t is egre im gate por pow tan er t cabl tha es t from all contr lea ol d wirin len g as gth poss are ible ke as pt you as can, sh and ort avoi as d po paral ssi lel ble cabl an e d runs tha to t mini inc mize om nois ing e ma couins pling an . d Whe out rever goi runs ng of mo pow tor er ca and ble contr s ol are cabl ke e pt must we cros ll s, try se to par achi ate eve this at right angl es.
t 8 o ) o p F e V r R a t d e r , i w v it e hi s n a s n h el o e u ct l ri d c al b ly e s hi i el n d s e t d a m l e l t e al d e , n cl a o n s d u r a e r . e The d RFI e filter s s i rang g e are n desi e gned d espe cially for
the FVR drive and help to ensu re EMC comp lianc e of mach inery an instal lation s using the drive s. The drive s may be mou nted on top of the filter using the integ ral fixing positi ons, the intent ion being that valua ble spac e insid e wirin
dri Filter ve Mains input Ear terminals inp Part No. th ut Stu d Earth StudEFL-0.2C9-7
Lo ad FVRF50C9S6.69 x 3.35 x EFL-0.75C9-7 7UX 10A 1-Phase 1.38 ter FVR001C9Smi 7UX 240 VAC nal Drive s fixing FVR002C9S7.09 x 4.53 x positionsTable EFL-2.2C9-7 7UX 16A 1.38 1 RFI Filter Dimensions Conforms to EN55011 Class to
3
B
7-'006
FVR-C9S-7UX
Single
phase
Inp ut contactor HRC Fuses or circuit breaker Noise filter (foot mounted) L N P E L N
50/60 Hz
power
suppl y
*1
Screening must be electrically continuous and earthed at the enclosure and the motor. *1and *2: These connections are to be as short as possible and earth conductor should be as thick as possible.
39
FVR-C9S-7UX
supply
single-phase
220-240V 50/60 HZ
FILTER L L N N
PE Alarm Signal
3 2 1
(C (FW (R (TH ( (R
Power
4 0
FVR-C9S-7UX
4 1
FVR-C9S-7UX
declare under our sole responsibility that the following products Product identification Product : Inverter Brand : Fuji Electric Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A to Z) to which this declaration relates is in conformity with the EMC requirements of the following standard(s):Immunity : EN50082-2 Generic immunity standard Part 2 (Industrial Environment) Emission : EN50081-1 Generic emission standard Part 1 (residential, commercial and light industrial) and conforms to the protection requirements of Council Directive :89/366/EEC relating to Electromagnetic Compatibility. When : Wired and earthed in accordance with the installation instructions. Installed within a steel enclosure. Used in conjunction with power input filter and ferrite rings which are recommended by Fuji Electric.
A. OKUBO General Manager Inverter Design Department Suzuka Factory Dated: November 20, 1997
4 2
FVR-C9S-7UX
EC Declaration of Conformity
We Fuji Electric Co., Ltd. Suzuka Factory 5520 Minami tamagaki-cho Suzuka-city Mie-ken JAPAN
declare under our sole responsibility that the following products Product Identification Product : Inverter Brand : Fuji Electric Model/Type : FVRO.1C9S-7xxx to FVR1.5C9S-7xxx (xxx stands for A to Z) to which this declaration relates is in conformity with the low voltage requirements of the following standard(s) : DIN VDEO160/1988 Category : Overvoltage category II/Pollution degree 2 and conforms to the protection requirements of Council Directive : 73/23/EEC relating to Low Voltage. When : Wired and earthed in accordance with the installation instructions. Installed within a steel enclosure satisfied Pollution degree 2. Used in conjunction with 1AC power supply (Line) whose line is earthed for -7xxx series.
A. OKUBO General Manager Inverter Design Department Suzuka Factory Dated: November 20, 1997
43
FVR-C9S-7UX
GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, VA 24153 1-800-543-6196 Internet Address: http://www.ge.com
Si47-0459 (4/98)
Printed in USA
4 4