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Battery Monitor
Information in this document is subject to change without notice and does not represent a commitment on the part of Eltek Valere. No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying and recording for any purpose without the explicit written permission of Eltek Valere. Copyright : Eltek Valere, 2008
351507.033
MfM
Published 2008-08-08
Table of Contents
1. Introduction ................................................................................. 4
About this Guide................................................................................................ 4 System Diagram CAN Bus Nodes ................................................................ 4
2.
3.
Configuration................................................................................................. 12
CAN Bus Addressing ...................................................................................... 12 About PowerSuite Configuration ..................................................................... 13
4.
Technical Specifications........................................................... 14
1. Introduction
Congratulations on your purchase of the Battery Monitor, CAN Bus Node, an intelligent plug-and-play module to decentralize and expand the functionality of your Smartpack based DC power supply system.
USB A-B cable (standard) 1 CAN bus (twisted-pair CAT5 cable) ID Number Battery Monitor 33 01 81 I/O Monitor Battery string #1 Flatpack2 DC Power System Temp, Fan Speed Mon & Ctrl Alarm Outputs NC-C-NO Config. Inputs 02 n 49
Smartpack Controller
120
End-of-Line Resistor
Flatpack2 Rectifiers
Shunts
Figure 1 Example of three CAN bus nodes connected in a Flatpack2 DC Power Supply System
Key Features
A wide range of features are implemented in the Battery Monitor CAN Bus Node, as mentioned below: 9 Powered via the CAN bus; no external power supply required 9 Firmware upgrade via the CAN bus (see required SW Upload tools on page 14) 9 4 battery symmetry inputs for battery strings symmetry measurements 9 1 fuse monitoring input user configurable for fuse monitoring and other site equipment monitoring 9 1 battery current sense input for bi-directional current monitoring through external current shunts 9 1 battery temperature sense input via the built-in temperature sensor 9 Storage of calibration data and real time event log 9 Windows-based setup, configuration and calibration via PowerSuite 9 Flexible mounting using Velcroue adhesive tape on the bottom of the unit 9 Up to 14 the Battery Monitor modules may be connected the CAN bus 9 CAN bus addressing via DIP switches Read also chapter Technical Specifications, page 14, for more details.
Typical Applications
The Battery Monitor CAN Bus Node is employd in Smartpack-based DC power systems, to implement flexible expansion and distribution of system functionality. The Battery Monitor CAN Bus Node is suitable for distributed monitoring of battery symmetry, fuse, current and temperature of local and remote located battery banks.
You need standard installation tools and equipment used by an authorized electrician. NOTE: All tools must be insulated.
Safety Precautions
Follow these precautions during installation, commissioning and general handling of the Smartpack-based power supply system.
CAUTION: For safety reasons, the commissioning and configuration of the equipment is only to be performed by Eltek Valeres personnel or by authorized and qualified persons; otherwise the warranty may be invalidated. Please, read the user documentation carefully before installing and using the equipment, as installation and operation is to be performed as described in it. WARNING: The batteries represent a major energy hazard. To avoid short-circuit of battery poles, you must always remove metallic objects uninsulated tools, rings, watches, etc. from the vicinity of the batteries.
Qualified personnel
Electric shock
Electrically identical
Battery Monitor
DIP switches
CAN ID address DIP switch #1
Monitor Inputs
Terminal Block
Battery Monitor
Figure 2 Location of terminals, DIP switches, CAN ports and LED indicators in the Battery Monitor
CAN port 1 and 2 are electrically identical, and are used to enable connection of the CAN bus incoming and outgoing CAT5 cables, or the RJ45 CAN bus termination plug.
Illumination Status OFF ON green OFF ON yellow OFF ON red Green ON & Red Flashing Green OFF & Red Flashing
Description The monitor has NO supply The monitor has supply No Warning Warning (Non-critical alarm) No Alarm Alarm (Critical Alarm) Supply voltage too low Firmware boot-loading
Connection Drawing
Use this drawing as a connection reference for all cabling. You find the exact location of connection terminals, plugs and DIP switches, by referring to chapter Location of Connectors, Ports, LEDs, page 7.
To next CAN bus node
Electric shock
WARNING: Switch the battery fuses OFF before connecting the symmetry wires! 1st Fasten the wires to the battery monitor. 2nd Fasten cable lugs to the other cable ends. 3rd Connect the cable lugs to the battery terminals.
Read chapter Battery Symmetry Connections on page 9. Refer also to Installation Guide Battery Monitor Symmetry Kit, document number 351497.033, which is included with the kit. The Battery Fuse and Battery Current cables are not shipped with the Battery Monitor ~ Symmetry Kit. You find more information on chapter Technical Specifications, page 14.
(From the current shunt) (From the battery fuse) 351507.033, Issue 1.1, 2008 Aug
Or RJ45 CAN bus termination plug, if the Battery Monitor is the last node in the CAN bus
X:*
1 2 3 4 5 6 7 8
2
Symmetry 1.1
Symmetry 1.2
Symmetry 1.3
Symmetry 1.4
Symmetry 2.1
Symmetry 2.2
Symmetry 2.3 + +
Block3
Symmetry 2.4 +
Block4
Figure 4 Example of battery symmetry connections. Block measurements 48VDC power systems
- + - + - + - +
Block1 Block3 Block4
- + - + - + - +
Block1
Intercell Links
0V Outer Terminal
Intercell Links
0V Outer Terminal
Four measurements per string Battery Monitor Part 242100.300 ID# <35> DIP switches for CAN bus addr. 1234
Four measurements per string Battery Monitor Part 242100.300 ID# <36> DIP switches for CAN bus addr. 1234
Symmetry 3.1
Symmetry 3.2
Symmetry 3.3
Symmetry 3.4
Symmetry 4.1
Symmetry 4.2
Symmetry 4.3 + +
Block3
Symmetry 4.4 +
Block4
- + - + - + - +
Block1 Block3 Block4
- + - + - + - +
Block1
Intercell Links
0V Outer Terminal
Intercell Links
0V Outer Terminal
Notice: Always connect Battery Monitor with ID#<33> to battery string 1 (lowest), with ID#<34> to string 2, and so on. PowerSuite will then refer to the correct battery string.
Mid-point Measurements
Battery Symmetry String 1 to 4 Mid-point Measurement
One measurement per string, four strings Battery Monitor Part 242100.300 ID# <33> DIP switches for CAN bus addr. + 1234
Symmetry 1.3 Battery String 3 Symmetry 1.2 Battery String 2 Symmetry 1.1 Battery String 1 (-48V) Outer Terminal
- + - + - + - +
Block1 Block3 Block4
Intercell Links
0V Outer Terminal
Notice: Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7 and 8. And so on. PowerSuite will then refer to the correct battery string.
Figure 5 Example of battery symmetry connections. Mid-point measurements 48VDC power systems
Battery Terminology
Battery Terminology
Battery Block, Battery String and Battery Bank Battery Block (12V)
10
120
End-of-Line Resistor
Battery string #2
Figure 7 Example of CAN bus addressing and termination in a Flatpack2 system with two Battery Monitors connected the CAN bus
When connecting Battery Monitor nodes (max. 14 nodes) to the CAN bus, you have to remove the CAN bus termination plug from the Smartpack controllers rear CAN port, and plug it on one of the CAN ports on the last connected Battery Monitor node. See chapter Removing the Smartpack Controller, page 11.
Smartpack controller
11
Configuration
When connecting Battery Monitor nodes to the CAN bus of the Smartpack based DC power system, you have to configure each of the Battery Monitors by: 1. Setting the DIP switches with the correct CAN bus address, to assign a unique ID number to the Battery Monitor, read chapter CAN Bus Addressing, on page 12 2. Configuring the Battery Monitor nodes operation, using the PowerSuite application, read chapter About PowerSuite Configuration, page 13
Battery Monitor 1st Monitor 2nd Monitor 3rd Monitor 4th Monitor 5th Monitor 6th Monitor 7th Monitor 8th Monitor 9th Monitor 10th Monitor 11th Monitor 12th Monitor 13th Monitor 14th Monitor
ID # 33 34 35 36 37 38 39 40 41 42 43 44 45 46
DIP Switch Position 1 2 3 4 OFFOFFOFFOFF ON OFFOFFOFF OFF ONOFFOFF ON ONOFFOFF OFFOFFON OFF ON OFF ONOFF OFFON ON OFF ON ON ONOFF OFFOFFOFFON ON OFFOFFON OFFON OFFON ON ON OFFON OFFOFFON ON ON OFF ON ON
ID <33>
Note: The monitors ID # corresponds to the DIP switchs binary value plus 33
ID <1> Smartpack ID DIP Switch Position (All switches OFF) Controller # 1 2 3 4 Master 1 OFFOFFOFFOFF Slave 1 2 ONOFFOFFOFF Slave 2 3 OFF ONOFFOFF Slave 3 4 ON ONOFFOFF Note that the controllers ID # corresponds to the DIP switchs binary value plus one.
12
Battery Monitor icon displayed in the Power Explorer pane, under the Control System node
13
4. Technical Specifications
Battery Monitor
Inputs o 4x Symmetry Voltage o 1x Configurable (Fuse failure) o 1x Current sense o Voltage: 76mV o Current (200A): +/- 1A o Symmetry measurement 2, 6, 12, 24, 30 or 36V o Fuse failure NO, NC or Diode Matrix o Current sense 50mV or 60mV shunt o Temperature measurement Embedded in unit 402086.009 90mA
CAN Nodes
Max. nodes Mounting Visual Indication 14 units of same type can be added a single CAN bus Slotted groove for post mounting or DIN rail 3xLED (1xLED CAN Power) o GREEN: Power o YELLOW: Warning o RED: Alarm (Flashing LED: insufficient power) FWLoader v3.25 or newer and IXXAT USB-to-CAN Converter (p/n: 208565) Plastic - V0 rated / Steel (CAN Power) -40 to 70C (-40 to 158F) Storage temp -40 to 85C (-40 to 185F)
Applicable Standards
Electrical safety IEC 60950-1 UL 60950-1 CSA C22.2 IEC 61000-6-1 IEC 61000-6-2 IEC 61000-6-3 /A1 IEC 61000-6-4 ETSI EN 300 386 v1.3.3 FCC Part 15B Subpart 109 2002/95/EC (RoHS) & 2002/96/EC (WEEE) ETS 300 019-2-1 Class 1.2 ETS 300 019-2-2 Class 2.3 ETS 300 019-2-3 Class 3.2
EMC
Environment
14
15
www.eltekvalere.com
Headquarters: Eltek Valere 1303 E. Arapaho Rd, Richardson, TX. 75081, USA Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Eltek Valere Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway Phone: +47 32 20 32 00 Fax: +47 32 20 32 10