0221/01.

02

Expansion inserts and studs

QUICKSERT

Precision threaded inserts and threaded studs with installation tools, for plastic and light metal part for after moulding insertion

Bllhoff GmbH Fastening and assembly systems P.O. Box 14 02 29 33622 Bielefeld Archimedesstr. 1 4 33649 Bielefeld Germany Telephone (*49) 5 21 / 44 82 - 03 (2 32) Telefax (*49) 5 21 / 44 82-3 71 www.bollhoff.com E-Mail: hoernli@boellhoff.de

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QUICKSERT expansion insert type 1230 The cost-efficient solution for threaded connections in light metals and plastics

After installation

Before installation

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Advantages
No need to tap threads Rapid, cost-efficient insertion Chipless insertion in smooth locating holes Loadable screw thread in light metals Loadable screw thread in thermoplastic and thermoset materials** after demoulding the parts Suitable for insertion positions which are only accessible from one side Screw connections can be undone and retightened any number of times Can be fitted to fully finished surfaces

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Basic principle

The QUICKSERT expansion insert is threaded onto the rotating threaded mandrel of the P 2001 insertion tool and introduced into the locating hole. The hole may be preformed or produced as a pocket hole or through-hole using conventional drills. The axial pulling movement of the mandrel causes the QUICKSERT to shear off at the predetermined breaking point between the anchoring sleeve and the threaded bush. The latter is drawn into the anchoring sleeve and enlarges it. The axial and circumferential knurl of the anchoring sleeve is forced into the sides of the hole at the same time. The threaded insert is now anchored so that it can neither twist nor be pulled out.

** The suitability of this type of insert in plastics which are susceptible to stress cracking (e. g. PC, PPO) must be determined separately.

Technical data of QUICKSERT expansion insert type 1230

D

Anchoring sleeve D1 a D1 a

Threaded bush

Materials:

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Thread:
Overall fitted l1 length Overall length l Knurl d2 Product code steel Product code brass d D
+0,1

Steel 1.0718 Zn 8 bk cC Brass Cu Zn 38 Pb 2 Aluminium (on request) ISO as per DIN 13 6 H

L1 min

Terms of delivery: DIN 267

Locating hole

Lmin 8,8

E1min 4,8 6,3 8,2 9,8 11,5

a* 2 2 2,5 3 4

M3 M4 M5 M6 M8

1230 003 0048

1230103 0048

8,0

4,8

5,5

5,5

1230 004 0063 1230 005 0082 1230 006 0098 1230 008 0115

1230104 0063 1230105 0082 1230106 0098 1230108 0115

10,5

6,3

6,5 7,5 9

6,5 7,5 9

11,8

13,5

8,2

15,2 18,8 21,0

16,0

9,8

19,0

11,5

12

12

Dimensions in mm

Brass threaded inserts are recommended for use in plastic material. Special lengths, special thread diameters and other materials or surface finishes on request. * The values are merely for guidance. They may have to be increased after insertion tests, e. g. in brittle materials.

Processing

Manual insertion tool B 73000

d M5 M6 M8

Product code

2353 010 5000 2353 010 6000 2353 010 8000

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Volume insertion tool B 73000

Basic tool without threaded mandrel and nosepiece Product code Nominal Tool with threaded mandrel and nosepiece Product code Replacement unit Product code Threaded mandrel Product code Nosepiece Product code

M3 M4 2361530 0000 M5 M6 M8

2361530 3000 2361530 4000 2361530 5000 2361530 6000 2361530 8000

2361130 3010 2361130 4010 2361130 5010 2361130 6010 2361130 8010

2361130 3020 2361130 4020 2361130 5020 2361130 6020 2361130 8020

2361130 3030 2361130 4030 2361130 5030 2361130 6030 2361130 8030

Example for ordering: Threaded mandrel M 4 2361130 4020

E1 min

QUICKSERT expansion studs

QUICKSERT type 1240

Advantages

W E N

The high-strength stud is a cold-headed part available up to strength class 10.9 through heat treatment High resistance to torsion and extraction in thermoplastic and thermoset materials Straightforward, rapid processing using spin/pull/spin tools, e. g. P 2001 and P 803 Prototypes (specimens, pilot series) can be produced as turned parts

Special features
Tried-and-tested basic principle of the QUICKSERT threaded insert type 1230 Two-part element

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Sizes from M 5 to M 8

Galvanized steel bolt as a cold-headed part or turned part

Sleeve as turned part of brass or galvanized steel with the required surface finish

Basic principle

The QUICKSERT expansion stud is threaded into the insertion tool and introduced into the locating hole. The hole may be preformed or produced as a pocket hole or throught-hole using conventional drills. The axial pulling movement of the tool causes the QUICKSERT to shear off between anchoring sleeve and the threaded stud. The latter is pulled into the anchoring sleeve and enlarges it. The axial and circumferential knurl on the anchoring sleeve is pressed into the sides of the hole at the same time. The threaded stud is now anchored so that it can neither twist nor be pulled out.

Type 1240
d

Locating hole

d2

L2 min

l2

Lmin

l1

Fitted Anchorage Product code d M4 M5 M6 M8 steel 1240 004 0010 1240 005 0015 1240 006 0020 1240 008 0020 lenght l 10,5 13,5 16,0 19,0 anchorage length l1 6,3 8,2 9,8 11,5 Thread length l2 10,0 15,0 20,0 20,0 Knurl d2 6,5 7,5 9,8 12,8 D+0,1 6,5 7,5 9,8 12,8

Locating hole

Lmin 11,8 15,2 18,8 21,0

L2min 6,3 8,2 9,8 11,5

a* 2,8 2,5 3,8 4,8

Article numbers 1240 . . . . . . . with optional stud length on request. Special length, special thread diameters and other materials or surface finishes on request. * The values are for guidance only. They may have to be increased after insertion tests, e. g. in brittle materials. * * The suitability of this type of insert in plastics which are susceptible to stress cracking (e. g. PC, PPO) must be determined separately. German and international property rights pending or granted.