Cong NG He Lap Trinh Phay

B A I
G I A N G :
My cng c C N C
Truonglana@yahoo.com
CHNG 4 CNG NGH & LP TRNH PHAY CNC
BIN SON : ThS.GVC. Trn Trung Anh Dng
NI DUNG
1. Cng ngh Phay CNC 2. Lp trnh Phay CNC (H Fanuc)
Chng 4 Cng ngh & Lp trnh phay CNC
Cc bc lp trnh th cng
B1
Phn tch bn v
B2
Thit lp trnh t gia cng
B3
La chn g & dng c ct
B4
Vit chng trnh
Phn tch bn v Xc nh yu cu gia cng (vt liu v hnh dng phi, dung sai, nhm b mt, cc kch thc v ghi ch trn bn v ) Xc nh kch thc phi liu, lng d gia cng. nh chun phi
Thit lp trnh t gia cng Xc nh ni dung nguyn cng Chia nguyn cng ra cc bc, cc v tr Ghi li thnh phiu cng ngh
Chn g & dng c ct Phng n g t v nh v phi Chn dng c ct ph hp vi tng bc gia cng
Vit chng trnh Xc nh ta cc im Tnh ton cc qu o chuyn ng ca dao Tnh ton cc thng s gia cng (S, F) Vit chng trnh theo cc m lnh Chy th, kim tra & sa li chng trnh
NHM LNH C BN
Khai bo h n v o M lnh G20 G21 Chc nng Chn n v h Anh (inch) Chn n v h mt (mm)
NHM LNH C BN
Khai bo n v lng chy dao F M lnh G94 (*) G95 Chc nng n v lng chy dao F l mm/ph (hoc inch/ph) n v lng chy dao F l mm/vg (hoc inch/vg)
(*) thit lp mc nh
10
NHM LNH C BN
Khai bo cch thc lp trnh M lnh G90 G91 Chc nng Lp trnh tuyt i Lp trnh tng i
11
NHM LNH C BN
Chn mt phng lp trnh M lnh G17 (*) G18 G19 Chc nng Chn mt phng XY Chn mt phng ZX Chn mt phng YZ
(*) thit lp mc nh
12
NHM LNH C BN
Lnh h trc ta V tr ca dao s c xc nh da trn h ta C 3 loi h ta c s dng khi lp trnh trn my CNC
(1) H ta my (Machine coordinate system) (2) H ta gia cng (Workpiece coordinate system) (3) H ta cc b (Local Coordinate System)
13
NHM LNH C BN
Lnh h trc ta M lnh G53 G54 -> G59 G92 Chc nng Ci t h ta my Ci t h ta gia cng (**) Ci t h ta cc b
(**) thng s dng
14
NHM LNH IU KHIN

Lnh iu khin trc chnh M lnh M03 M04 M05 S Chc nng Trc chnh quay theo chiu kim ng h Trc chnh quay ngc chiu kim ng h Dng trc chnh nh ngha tc quay trc chnh
15
NHM LNH IU KHIN

Lnh iu khin trc chnh
CW
CCW
16
NHM LNH IU KHIN

Lnh iu khin trc chnh M lnh S khng khi ng trc chnh => cn s dng km vi m lnh M03, M04. VD: S1000 M03; (khi ng trc chnh theo chiu kim ng h vi tc 1000 vng/pht) S1500 M04; (khi ng trc chnh theo chiu ngc kim ng h vi tc 1500 vng/pht)
17
NHM LNH IU KHIN

Lnh iu khin tc chy dao M lnh F nh ngha tc chy dao.
18
NHM LNH IU KHIN

Lnh chn v thay dao M lnh T -> chn dao M lnh M06 -> thay dao Hai lnh ny phi s dng cng nhau VD:
T4 M06; (Chn v thay dao v tr 4 trong cha dao)
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NHM LNH IU KHIN

Lnh cung cp cht lm ngui M lnh M07 M08 M09 Chc nng Lm ngui bng phun sng Lm ngui bng cht lng Dng cung cp cht lm ngui
20
NHM LNH IU KHIN

Lnh tm dng - kt thc chng trnh M lnh M00 M01 M02 M30 Chc nng Tm thi dng chng trnh Dng chng trnh c iu kin Kt thc chng trnh Kt thc v quay li u chng trnh
21
NHM LNH IU KHIN

a dao v im chun ca my C 2 cch a dao v im chun ca my: Nhn nt HOME trn bng iu khin ca my Dng m lnh G28 vi c php: G28 Xx Yy Zz Xx Yy Zz l ta im trung gian, dao s di chuyn nhanh t im hin thi ti im trung gian v sau tr v im chun ca my.
22
LP TRNH KHNG C DCH CHNH V B TR

Trong cch thc lp trnh ny, ta my s dng l ta tm dao (tool center coordinate)- qu o ct l tm dao . Do khng th s dng trc tip ta trn bin dng ca chi tit v tm dao cch ng bin ct mt khong bng bn knh dao.
23

phay go VD 1 Dao thp gi c ng knh 10mm, hy xc nh ta cc im 1, 2, 3 v 4. Phi nhm 120x90
Chn gc phi gc di bn tri im 1 (5,5) im 2 (5,85) im 3 (115,85) im 4 (115,5)

Chng 4 Cng ngh & Lp trnh phay CNC 24

%O001 (STOCK/BLOCK,120,90,30,0,0,30) G90 G21 G54; (TOOL/MILL,10,0,70,0) (COLOR,255,255,255) M6 T1; M3 S6366; (gia cong nhom bang dao thep gio V=200m/ph) G0 X0 Y0 Z20.; X5. Y-10.; G1 Z-3. F2546.4; (Fz=0.1mm/rang,z=4) Y85.; X115; Y5; X0; Y90; X120; Y0; X0; G0 Z20; G28; M30; %
25

phay go VD 2 Dao thp gi c ng knh 10mm, hy xc nh qu o chy dao v tnh ton ta cc im cn thit vit chng trnh. Phi nhm 110x80 Ct xung 5mm theo phng Z
Trn
26

VD 2
27
LP TRNH C DCH CHNH V B TR

28

cho tm dao nm cch bin dng lp trnh mt khong, ta thc hin vic b tr bn knh dao (cn gi l offset dao) Dch chnh dao sang bn tri dng m lnh G41 Dch chnh dao sang bn phi dng m lnh G42 Hy b dch chnh dao dng m lnh G40
29

2 1
1 2
Phay g (Contour)
Phay hc (Pocket)
1. Dao dch chnh bn tri (G41) 2. Dao dch chnh bn phi (G42) 3. ng bin dng ca chi tit
30

Cu trc cu lnh: G17 G18 G19 G00 G01 G41 G42 X_ Y_ X_ Z_ Y_ Z_
D_ ;
G40
G00 G01
X_ Y_ X_ Z_ Y_ Z_
31

Ch : Phi xc nh mt phng gia cng trc khi dch chnh dao. M lnh G41, G42 v G40 phi dng vi m lnh G00, G01, khng dng vi G02, G03. Lng b tr c xc nh bi a ch D v c ci vo b nh my trc khi s dng.
32

Phay thun, phay nghch: Khi thc hin dch chnh, ty theo hng chuyn ng v chiu quay ca dao m xy ra phay thun hay phay nghch.
Phay nghch
Phay thun
33

Phay thun, phay nghch: Vi my cng c, thng s dng phay nghch tng tui th dao. Tuy nhin, phay thun t gy ra hin tng trt nn nng sut cao v nhm b mt thp hn nn thng dng khi gia cng tinh v gia cng vt liu mm.
Phay thun (down cut) G41
Phay nghch (up cut) G42

34

Lu : i vi phn mm Cutviewer, khi dng cc m lnh G41, G42 ta dng c php khng c m lnh D v mc nh gi tr mun b l bn knh dao.
35
Luyn tp:
Vit chng trnh gia cng chi tit sau, c s dng dch chnh bn knh dao. Dng dao phay ngn 10 bng thp gi
36

B tr chiu di dao l php hiu chnh theo phng trc Z kh s khc bit gia chiu di dao thc t v chiu di dao lp trnh
37
Cc lnh s dng b tr chiu di dao : G43: b tr theo chiu dng (gi tr b tr xc nh bi m H_ s c cng vo gi tr ta ch nh bi cu lnh trong chng trnh, tc l dao c nng ln theo chiu dng mt on xc nh bi H_) G44: b tr theo chiu m G49: hy b dch chnh chiu di dao
G43 G44
Z_ H_
LP TRNH TA CC
Mt im trong mt phng cng c th xc nh bng h ta cc (theo khong cch v gc quay)
39
LP TRNH TA CC
Dng m lnh G16 khi ng v m lnh G15 hy khi s dng xong. C php G16 G0 G15 ; X_ Y_ ; ; X l khong cch, Y l gc quay
40
LP TRNH TA CC
V d: Vit on chng trnh gia cng 3 l 12 dng ta cc.
41
CC CHU TRNH GIA CNG L

i vi nhng nguyn cng c ng chy dao khng i, n gin cng vic lp trnh, nh sn xut cung cp nhng chu trnh lp sn (canned cycles). Trn cc my phay CNC s dng h iu khin Fanuc c cc chu trnh gia cng l c thit lp sn vi cc m lnh t G73 G89
42

Cu trc tng qut
G90/G91 G98/G99 Gxx X_Y_Z_R_F_P_Q_K_; G80;
43

Trong : G90/G91 ta tuyt i / ta tng i G98/G99 chn v tr li dao sau khi gia cng Gxx tn chu trnh X, Y ta tm l Z ta chiu su ca l R cao an ton F lng chy dao (bc tin) P thi gian dng y l Q chiu su mt ln khoan K s ln lp li chu trnh G80 Hy b chu trnh
44

ng chy dao tng qut

1.
2. 3. 4. 5. 6.
Di chuyn nhanh ti tm l v tr xut pht Di chuyn nhanh ti v tr an ton Di chuyn vi bc tin F gia cng ti y l Gia cng ti y l Lui dao nhanh v v tr an ton (G99) Hoc lui nhanh v v tr xut pht
(G98)

Lu : G98: dao li v cao xut pht sau khi gia cng l xong. G99: dao li v cao an ton sau khi gia cng l xong.
46

Lu : Cao an ton R v chiu su Z c th tnh theo tuyt i hay tng i Tham s P c tnh theo phn ngn giy. VD P1000=1s. Tham s K c tnh theo tng i (G91). Nu vit theo tuyt i, my s gia cng ti mt v tr K ln. Khng c khai bo cc lnh di chuyn dao c bn (G0, G1, G2, G3) xen gia chu trnh v s lm chu trnh b hy.
47

G81: chu trnh khoan tm, khoan l cn G82: chu trnh khoan l bc G83: chu trnh khoan l su (trn vt liu cng, gin) G73: chu trnh khoan l su (trn vt liu mm, do)
48

G84: chu trnh ta r ren phi (F l bc ren) G74: chu trnh ta r ren tri (F l bc ren) G85: chu trnh doa G76: chu trnh doa tinh G86: chu trnh doa li dao nhanh G88: chu trnh doa li dao bng tay G89: chu trnh doa dng cui hnh trnh, li dao chm
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CHNG TRNH CON

Chng trnh con c s dng khi c cc bin dng cn lp li nhiu ln. Cu trc chng trnh con:
% Oxxxx . M99; %
M u chng trnh Tn chng trnh con

Cc lnh di chuyn dao Kt thc chng trnh con Kt thc chng trnh
CHNG TRNH CON

Lnh gi chng trnh con: Dng (1) M98 Pxxxxxxxx 4 s u tin l s ln gi 4 s cui cng l tn chng trnh con V d: M98 P222222; M98 P2222;
51
CHNG TRNH CON

Lnh gi chng trnh con: Dng (2) M98 Pxxxx Lxxxx Pxxxx gi tn chng trnh con Lxxxx s ln lp li V d: M98 P0075 L22; M98 P2 L5;
52
CHNG TRNH CON

(CHUONG TRINH CHINH) %O0001; (STOCK/BLOCK,70,70,14,0,0,14) G90 G21 G54; (TOOL/MILL,6,0,70,0) (COLOR,255,255,255) M6 T2; M3 S2000; G0 X0 Y0 Z16; X25.5 Y44.5 Z0; M98 P0099 L5 ; (hoac M98 P50099;) G90 G0 Z20; X0 Y0; G28; M02; M05; %
(CHUONG TRINH CON) %O0099 G91; G1 Z-2 F3000; X19 Y0; X0 Y-19; X-19 Y0; Y19 X0; X5 Y-5; X9 Y0; X0 Y-9; X-9 Y0; X0 Y9; X3 Y-3; X2 Y0; X0 Y-2; X-2 Y0; X0 Y2; X-8 Y8; M99; %
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Cong NG He Lap Trinh Phay

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Cong NG He Lap Trinh Phay

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B A I

CHNG 4 CNG NGH & LP TRNH PHAY CNC

BIN SON : ThS.GVC. Trn Trung Anh Dng

1. Cng ngh Phay CNC 2. Lp trnh Phay CNC (H Fanuc)

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Thit lp trnh t gia cng

La chn g & dng c ct

Vit chng trnh

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

Chng 4 Cng ngh & Lp trnh phay CNC

(**) thng s dng

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Lnh iu khin trc chnh

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Lnh iu khin tc chy dao M lnh F nh ngha tc chy dao.

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

NHM LNH IU KHIN

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH KHNG C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH KHNG C DCH CHNH V B TR

Chn gc phi gc di bn tri im 1 (5,5) im 2 (5,85) im 3 (115,85) im 4 (115,5)

LP TRNH KHNG C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH KHNG C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH KHNG C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

LP TRNH C DCH CHNH V B TR

Cu trc cu lnh: G17 G18 G19 G00 G01 G41 G42 X_ Y_ X_ Z_ Y_ Z_

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

Chng 4 Cng ngh & Lp trnh phay CNC

LP TRNH C DCH CHNH V B TR

Phay thun (down cut) G41