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GRUNDFOS DATA BOOKLET

Mixers and flowmakers


AMD, AMG, AFG, 50 Hz

Contents
Introduction
Introduction Applications Constructional features Operating mode 5 6 6 6

Construction
AMD, AMG and AFG Drawings Material specification Sectional drawings Position numbers and material specification 42 42 43 44 58

Identification
Type key Nameplates 7 7

Installation
Installation Dimensions, accessories 61 64

Product description
Features Wiring diagrams Water-in-oil sensor Pumped liquids Sound pressure Explosion proof variants 9 10 10 11 11 11

Further product documentation


WebCAPS WinCAPS 65 66

Selection of product
Ordering a mixer or flowmaker Selection of mixers Selection of flowmakers 12 12 13

Positioning
General description Mixers Flowmakers 14 14 16

Product range
Standard versions Explosion-proof versions 20 21

Variants
Variants 22

Technical Data
AMD.07.18.1410 AMD.xx.45x.xxx, standard version AMD.xx.45x.xxx.E, Ex version AMG, standard version AMG, Ex version AFG.xx.130.xx, standard version AFG.xx.130.xx.E, Ex version AFG.xx.180.xx, standard version AFG.xx.180.xx.E, Ex version AFG.xx.230.xx, standard version AFG.xx.230.xx.E, Ex version AFG.xx.260.xx, standard version 23 24 25 26 27 28 29 30 31 32 33 34

Accessories
Selection guide for accessories List of accessories 36 36

Introduction
Introduction
This data booklet describes Grundfos mixers and flowmakers types AMD, AMG and AFG. Mixers Flowmakers

Mixers and flowmakers

Fig. 1 AMD mixers

Fig. 2 AMG mixers

The Grundfos range of horizontal AMD and AMG mixers are designed for mixing, i.e. the homogenization and suspension, of liquids of low to medium viscosity. The range of mixers consists of the following types: AMD mixers with direct drive AMG mixers with planetary gear drive. Mixers are fitted with motors of 0.75 to 18.5 kW.
Fig. 3 AFG flowmakers
Gra0163p_w.jpg

Gr9423

Gr9427/Gr7871

The Grundfos range of horizontal AFG flowmakers are designed for flowmaking, i.e. keeping the liquid moving, in liquids of low to medium viscosity. The flowmakers are suitable for use in large volumes. The range of flowmakers consists of the following type: AFG flowmakers with planetary gear drive. Flowmakers are fitted with motors of 1.5 to 7.5 kW.

Introduction
Applications
The mixers and flowmakers are designed for mixing and flowmaking applications in: sewage treatment plants industry agriculture. Sewage treatment plants: pumping stations (storm water tanks) tanks for biological treatment of activated sludge tanks for primary wastewater treatment tanks for secondary wastewater treatment tanks for digested sludge treatment sludge storage tanks sludge thickening tanks homogenization tanks tanks for digesting processes tanks for degassing and lime storage. Industry: pulp and paper industry paint and dyestuff industry chemical industry other industries working with homogenization processes. Agriculture: slurry tanks biogas plants. Please contact Grundfos Management A/S, Denmark, for further information on other applications, such as the mixing of viscous liquids or mixing in explosive environments.

Mixers and flowmakers

Constructional features
AMD integrated motor bracket motor housing made of stainless steel AISI 316 protection ring between motor and hub self-cleaning propeller integrated overload and thermal protection integrated leak sensor double-acting shaft seal. AMG/AFG strong axial gear in slim design for high hydrodynamic efficency integrated overload and thermal protection integrated leak sensor cast iron housing with epoxy protection self cleaning high efficient propeller.

Operating mode
continuous operation when fully submerged intermittent operation with max. 20 starts per hour.

Identification
Type key
Code Example A M F D G 22 45 [] B 325 [] E Type range: Version: Mixer Flowmaker Drive: Direct Gear Power: PN output power, P2 [kW] x 10 Propeller diameter: [cm] Product range All applications Biology* Propeller speed: [min -1] Explosion protection: non-explosion proof (standard) explosion proof.
15 14 13 19 18 17 16
Model P1/P2 Cos.

Mixers and flowmakers

Nameplates
A M G .22 .45 .325

The nameplate is fitted to the motor housing. The details on the nameplate are required when ordering spare parts.

Type P.c.

m T Pol kW IN

mm c Hz A

Prod.No: No: IP Insul.class: U V Istart A rpm Weight kg

8 9 10 11

Made in Switzerland

12

Fig. 1 Nameplate, standard version

* Only for liquids with a dry solids content 1.5 %

Key to nameplate, standard version


Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Description Type designation Production code Propeller diameter Ambient temperature range Product number Enclosure class according to IEC Serial number Insulation class Rated voltage Rated speed (propeller) Weight Locked-rotor current Frequency Number of poles Rated current Power factor Motor power P1/P2 Model Maximum installation depth

For reference purposes, the additional nameplate supplied with the mixer/flowmaker should be fixed in a visible position at the installation site.

TM03 0315 4804

Identification

Mixers and flowmakers

Key to nameplate, Ex versions


1 2 3 4 5 6 7

Pos. 1
96257013

Description Type designation Production code Propeller diameter Ambient temperature range Product number Enclosure class according to IEC Serial number Insulation class Rated voltage Rated speed (propeller) Weight Nominal response temperature (NRT) Locked-rotor current Frequency Number of poles Rated current ATEX category ATEX approval class Power factor Motor power P1/P2 Model Maximum installation depth

SEV 05 ATEX 0109 X 22 21 20 19 18 Type P.c. Model P1/P2 Cos. f EEx


1258

2 3
8 9 10 11

T Pol kW I

Prod. No. mm No. C IP Insul. class: V Hz rpm A nN A IStart Weight kg NAT130C

4 5 6
TM03 1719 2805

II 2G
CH-6105 Schachen

7 8 9 10 11 12 13 14 15

17

16 15 14

13

12

Fig. 2 Nameplate, explosion-proof direct driven mixers type AMD.xx.45.xxx.E

1 2

5 6

16 17 18 19
8 9 10 11

SEV 05 ATEX 0111 X 22 21 20 19 18 Type P.c. Model P1/P2 Cos. f EEx


1258

96257015

T Pol kW I

Prod. No. mm No. C IP Insul. class: V Hz rpm A nN A IStart Weight kg NAT130C

20 21 22
TM03 1718 2805

II 2G
CH-6105 Schachen

17

16 15 14

13

12

Fig. 3 Nameplate, explosion-proof gear-driven mixers and flowmakers

Product description
Features
Motor
AMD 07.18.1410 The totally enclosed 4-pole, three-phase, 400 V, 50 Hz squirrel-cage induction motor is supplied as a complete unit. The motor is welded at the cable entry and manufactured in stainless material for optimum corrosion resistance. It is star-connected for direct-online starting. The dielectric oil in the motor distributes and diverts the heat and prevents the ingress of moisture. The built-in thermal switch disconnects the motor at 100 C and reconnects it after cooling. The motor must be protected against overload by means of an external motor-protective circuit breaker. The motor is not designed for operation via a frequency converter. Made of cast glass, the high impact-resistant supply cable plug ensures efficient sealing. AMD xx.45x.xxx The motor is an 8-pole squirrel-cage induction motor without oil. The non-drive end is made of PA12 (polyamide) and forms the motor bracket. It has an embedded cable entry. The motor housing is made of stainless steel. A clamp around the motor is used for attachment of the lifting wire. The drive end has two mechanical shaft seals in an oilfilled shaft seal housing. AMG, AFG The motor is a 4- or 6-pole squirrel-cage induction motor. The stator is supported by two ball bearings. The dielectric oil improves the heat transfer to the ambient liquid and prevents moisture from entering the motor. The water-tight cable entry prevents moisture ingress down to a depth of 20 m.

Mixers and flowmakers

Gearbox The planetary gearbox is positioned between the motor and the propeller. All flowmakers have a second gear stage. The gear wheels are hardened and ground and the gearbox is oil-filled. See the installation and operating instructions for information on oil quantity, type and oilchange intervals. The gear box/shaft seal housing has a water-in-oil sensor and an external relay which together can give an alarm or cut out the motor in case of water ingress. Bearings Motor: Single row ball bearings. Gear: Tapered roller bearings. Shaft seal To prevent ingress of the surrounding liquid, the mixers and flowmakers have shaft seal(s), and possibly seal rings, fitted around the propeller shaft. In addition, to prevent the motor oil from mixing with the oil in the shaft seal housing/gearbox, the mixers and flowmakers also have a shaft seal or two seal rings between the shaft seal housing/gearbox and the motor.
Mixer/ flowmaker AMD standard and Ex versions AMG, AFG standard versions Sealing against ingress of surrounding liquid Mechanical shaft seal, SiC/SiC Two lip seals and a mechanical shaft seal, tungsten carbide/ tungsten carbide or SiC/SiC Two lip seals and a mechanical shaft seal, tungsten carbide/ tungsten carbide or SiC/SiC Sealing between shaft seal housing/gearbox and motor

Carbon/SiC

Not relevant

Lip seal

Lip seal

AMG, AFG Ex versions

Mechanical shaft seal made of carbon/alox

SiC = silicon carbide

Starting methods
AMD.xx.45x.xxx, AMG Continuous operation: Direct starting can be used for motors of 1.5 to 3.0 kW. Star-delta starting, soft starter or frequency converter is recommended for motors of 4.0 kW and up. Intermittent operation: Star-delta starting, soft starter or frequency converter is recommended throughout the entire power range AFG Flowmakers must be started via a star-delta starting, soft starter or frequency converter.

Shafts AMD, AMG and AFG motor and gear shafts are made of stainless steel. See table below.
Shaft Motor Gear AMD DIN W.-Nr. 1.4401 1.4401 AISI 316 316 AMG, AFG DIN W.-Nr. 1.7147 1.5713 AISI 5120

Propeller For the number of propeller blades on the various types of mixers and flowmakers, see section Technical Data.

Product description
Power cables Supply cable: H07RN-Fxx The specific cable can be found in the tables in Technical Data.
Type Outer diameter [mm] Standard H07RN-F 12G1.5 H07RN-F 12G2.5 H07RN-F 7G4 + 4 x 1 Biogas Power cable Lapp lflex FD Robust Screened cable H07RC4N8-F 7G4 + 4 x 1 7G4 + 4 x 1.0 mm2 D22.5 7G4 + 4 x 1.5 mm2 D21 12 x 1.5 mm 2 12 x 2.5 mm 2 7G4 + 4 x 1.0 mm2 D17.5 D20.5 D21

Mixers and flowmakers

Terminals 1, 2, 3, 4, 5, 6 11, 12 21, 22

Description Ends of the three stator windings (U1, U2, V1, V2, W1, W2) Thermal switches (F6) Leak sensor in gearbox (B) ( Water-in-oil sensor)

Wiring diagram, three thermistors (PTC)


U1 V1 W1 W2 U2 V2 PTC LS PE

Cable entry Elastomer 70 Shore-hardness. Sensors As standard the pump is equipped with: Three thermal switches (PTO/PTC), one in each motor winding. The gearbox is monitored for the ingress of water by a leak sensor incorporated as standard in the gearbox/ shaft seal housing. Via an external relay the sensor triggers an alarm signal and/or disconnects the motor.
Fig. 2 Wiring diagram, three thermistors
Terminals 1, 2, 3, 4, 5, 6 Description Ends of the three stator windings (U1, U2, V1, V2, W1, W2) Thermistors (according to DIN 44 081) (J1, J2, J3) Leak sensor in gearbox (Water-in-oil sensor)

Wiring diagrams
Wiring diagram, three thermal switches (PTO)
U1 V1 W1 W2 U2 V2 PTO LS PE

31, 32 21, 22

Water-in-oil sensor
The gearbox is monitored for the ingress of water by a water-in-oil sensor incorporated as standard in the gearbox/shaft seal housing. Via an external relay the sensor triggers an alarm signal and/or switches off the motor. We recommend you to connect the sensor to a relay. The relay used must be a Grundfos ALR-20/A-Ex type relay, supplied as an optional accessory. See section Accessories. Note: Being an electronic component, the water-in-oil sensor must not be tested with an ohmmeter or other measuring instruments.
B

Fig. 1 Wiring diagram, three thermal switches

TM02 4940 2002

TM02 4932 2002

Product description
ALR-20/A relay

Mixers and flowmakers

Relay output, terminals 4, 1 and 3 Max. switching voltage Max. switching current Max. switching capacity
2
A1

: : :

250 VAC / 24 V DC 5A 100 VA / 100 W

10
Netz

3
Rel.
CH - 6105 Schachen

For further information, see the data sheet for ALR 20/A Ex.

A2

arnold ag
A Grundfos Company

Lecksonden Relais
Netz 230V 50-60Hz P3VA

Pumped liquids
b
pH value Liquid temperature
TM03 2060 3505

II (2)G [EEx ib] IIC

nur fr den Anschluss von Arnold AG Lecksonden Typ AL05 Ex Schaltpunkt Storung

: : : : : : :

4-10 +5 to +40 C 1060 kg/m 3 125 ml/g 500 mPas 200 mg/l (for DIN W.-Nr. 1.4301) 1000 mg/l

ALR 20/A Ex SEV 05 ATEX 0131


Sonde

1258

Maximum density Maximum sludge index Maximum dynamic viscosity Chloride content Chloride content

Fig. 3 ALR-20/A relay

Dimensional sketch ALR-20/A relay

Sound pressure
The sound pressure level of the pump is lower than the limiting values stated in the EC Council directive 98/37/ EC relating to machinery.

2 10 4 A1 A2 Netz

3 Rel.

48

Netz 230V 40-60Hz P3VA Rel. Ue 400V le 2.5A AC15

Explosion proof variants


TM02 8867 0904

96

35

ALR 20/A

48

42.5

Use explosion-proof mixers and flowmakers in potentially explosive environments. The explosion classification is Ex de IIC T4 or Ex e ck ib IIC T3. In each individual case the installation must be approved by the local authorities.

Fig. 4 Dimensions of ALR-20/A relay

Settings: The sensitivity of the ALR-20/A-Ex relay can be tested as follows: 1. Turn the adjusting screw a until the indicator light b of the relay is on. 2. Turn the adjusting screw in the opposite direction until the indicator light is off. 3. Turn the adjusting screw another 60 (in the same direction as under step 2). Note: The maximum cable length between the relay and the mixer/flowmaker is 50 metres. An external alarm indicator, if any, must be connected to the potential-free output, terminals 1 and 3 or 4.
Main supply, terminals 2 and 10 Rated operating voltage : 230 VAC (special version, 110 VAC) 15 % to +10 % 50-60 Hz approx. 3 VA must be according to VDE 0551, must be short-circuit proof, must have VDE and SEV mark of conformity.

Permitted voltage tolerance : Frequency Power input Power transformer : : :

Selection of product
Ordering a mixer or flowmaker
Few product numbers need to be selected to make the order complete: 1. mixer/flowmaker 2. custom-built variations (option) 3. accessories 4. controller.

Mixers and flowmakers

Selection of mixers
The selection guide is for guidance only. For further information please contact Arnold AG (a Grundfos company), Switzerland. The selection chart (curves) for the Grundfos mixers is based on square and circular tank shapes. The relation between length and width of the tank must not exceed 2.5. If this is the case, install more than one mixer.
[m] 100

Standard mixer
Here is an example of what you get when you order a standard AMG mixer:
Mixer AMG.40.52.326 Product number 96094846

90 80

mixer 10 m cable paint, graphic grey, NCS8005-r-80b 350 m thickness three thermal switches (PTO), one in each motor winding three thermal sensors (PTC), one in each motor winding for explosion proof versions only one leak detector. Note: In WebCaps it is possible to find product specific data via the product number, e.g. 96094846.
70 60

Application 1 Application 2 Application 3 50 Application 4 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 [W/m]

Variants
If a longer cable or an explosion-proof version is required it is no longer a standard mixer/flowmaker. A list of variants can be found in section Variants.

Fig. 1 Curves for selection of Grundfos mixers in the low volume area

[m] 2000 1800 1600 1400 Application 2 1200 1000 Application 1 800 600 400 200 0 0 10 20 30 40 50 60 70 80 90 100 110 [W/m]

Accessories
See section Accessories for selection of the correct accessories. Note: Accessories are not fitted from factory.

Relay
The following relay for leak detector can be selected: ALR-20/A Ex

Fig. 2 Curves for selection of Grundfos mixers in the high volume area

11

TM029770 4704

TM02 9771 4704

Selection of product

Mixers and flowmakers

Application 1 Activated sludge Selector zones Anoxic zones Bivalent zones Anaerobic zones

Application 2 Primary sludge < 3 % dry solids content Secondary sludge < 6 % dry solids content Digested sludge < 8 % dry solids content

Application 3 Collection tank without screen (raw wastewater)

Application 4 Mixer type Collection tank with sand AMD.15.45B.xxx.(E) AMD.25.45B.xxx.(E) AMD.35.45B.xxx.(E) AMD.45.45B.xxx.(E) AMD.20.45.xxx.(E) AMD.30.45.xxx.(E) AMD.40.45.xxx.(E) AMG.15.40.xxx.(E) AMG.22.45.xxx.(E) AMG.30.47.xxx.(E) AMG.40.52.xxx.(E) AMG.55.50.xxx.(E) AMG.75.58.xxx.(E) AMG.110.68.xxx.(E) AMG.150.73.xxx.(E) AMG.185.78.xxx.(E)

Motor power P2 [kW] 1.5 2.5 3.5 4.5 2.0 3.0 4.0 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5

Maximum tank length for one mixer [m] Application 1 16.0 20.0 24.0 28.0 16.0 20.0 24.0 20.0 22.0 24.0 26.0 31.0 37.0 45.0 55.0 65.0 2 11.0 13.0 14.0 10.0 11.0 12.0 13.0 15.0 18.0 22.0 27.0 30.0 3 5.5 6.0 6.5 7.0 5.0 6.0 6.5 5.5 6.0 6.5 7.0 8.6 10.0 12.5 15.0 18.0 4 4.5 5.0 5.5 6.0 4.5 5.0 5.5 4.0 4.5 5.0 5.5 6.0 7.5 9.0 11.0 13.0

For tank volumes larger than 2000 m, please use the required energy value for 2000 m.
Example: Step 1 Step 2 Step 3 Selection of mixer Select curves for the application in question using the above definitions, for instance application 2. Select tank volume, for instance 1200 m. Use the curve to determine the required energy. Calculate the required power input, using this formula: Req. energy [ W m 3 ] tank volume [ m 3 ] ------------------------------------------------------------------------------------------------------------------ = [ kW ] 1000 10 1200 --------------------------- = 12 kW 1000 Check that the relation between length and width of the tank does not exceed 2.5. If this is the case, install more than one mixer so that the above relation per mixer is not exceeded. An AMG.150.73.354 will provide an output power of 15 kW (12 kW is required). Alternatively, select two AMG.75.58.336. Check in the following table that the maximum tank length is not exceeded. If this is the case, the required energy must be provided by two or more mixers installed in series.

Selection of flowmakers
For selection of flowmakers, please contact Grundfos.

Step 4

Step 5

Result

12

Positioning
General description
The correct positioning of mixers and flowmakers in the biological treatment zones of a wastewater treatment plant is very important for the efficient operation of the plant. Non-compliance with positioning principles and guidelines may cause low efficiency of the wastewater treatment process. Furthermore, non-compliance may create vibrations in the mixers/flowmakers resulting in wear or breakage.

Mixers and flowmakers

The distance (LMIN) between the propeller tip and the wall behind the mixer must be at least twice the propeller diameter. This is normally not a problem, as the length of the motor and motor bracket is usually more than twice the propeller diameter. Mixers should not be installed immediately after aeration zones in the tank as air bubbles cause a strong reduction in mixer performance.

Positioning of mixers in circular tanks

Mixers
Positioning of mixers in general
The description of the positioning principles involves the use of a number of variables. These are: HMIN = Minimum height from the tank bottom to the propeller tip

A mixer in a circular tank should be positioned in such a way that a steady, circulating flow preventing sedimentation of solids is generated. See fig. 14 that deposited solids, if any, are mixed with the liquid. See fig. 15. d1 = Diameter of circular tank.

HLIQUID = Minimum height of the liquid above the bottom of the tank DPROP LMIN = Propeller diameter = The distance between the propeller tip and the wall behind the mixer.

Min. 0.5 m Max. 0.15 d1

The variables are used in these formulas: HMIN = 20 to 40 cm HLIQUID HMIN +1.5 x DPROP LMIN 2 x DPROP

d1

LMIN

Min 0.5 x DPROP

Fig. 2 Solids are kept suspended in the liquid of a circular tank

DPROP

HLIQUID

HMIN = 20-40 cm

TM 02 6239 0103

7.5 d1
TM02 5636 3802

Fig. 1 Principle sketch of positioning of mixers

Mixers should be submerged as deeply as possible, however, no deeper than the tip of the propeller blade is 20-40 cm above the bottom of the tank. See HMIN in fig. 13. The distance from the propeller tip to the surface of the liquid should be at least half the propeller diameter. This makes it possible to calculate the minimum height of the liquid above the bottom of the tank (HLIQUID).

Fig. 3 Deposited solids are mixed with the liquid of a circular tank

13

TM02 5635 3802

Positioning
Positioning of one mixer in a rectangular tank
A mixer in a rectangular tank should be positioned in such a way that a steady, circulating flow preventing sedimentation of solids is generated. See fig. 16 that deposited solids, if any, are mixed with the liquid. See fig. 17. B = Width of rectangular tank. L = Length of rectangular tank.

Mixers and flowmakers

Positioning of two or more mixers in square or rectangular tanks


Position two or more mixers in the same tank in such a way that the mixers do not generate opposite flows which may result in vibrations and loss of energy. See figs. 18 and 19. B = Sides of square tank and width of rectangular tank. L = Length of rectangular tank.

0.3 B

0.6 B B
TM02 5637 3802

0.4 B

Fig. 4 Solids are kept suspended in the liquid of a rectangular tank

0.3 B B
B
TM02 5638 3802

Fig. 6 Positioning two or more mixers in a square tank

0.3 L

0.3 L L

0.5 B

Fig. 5 Deposited solids are mixed with the liquid of a rectangular tank
0.5 B

0.6 L L

Fig. 7 Positioning two or more mixers in a rectangular tank

30 /30 adapter The 30 /30 adapters are only for the AMD.xx.45.xxx mixers and are used to angle the mixer upwards or downwards from 0 to 30 in steps of 10 .

TM02 5639 3802

TM02 5640 3802

0.3 L

14

Positioning
Flowmakers
Positioning of flowmakers in general
The description of the positioning principles involves the use of a number of variables. These are: HMIN = Minimum height from the tank bottom to the propeller tip

Mixers and flowmakers

The distance (LMIN) between the propeller tip and the wall behind the flowmaker must be at least be twice the propeller diameter:

Positioning of two or more flowmakers in parallel


Positioning of two or more flowmakers in parallel, should be made according to the principles shown in fig. 21. The variables used are these: SFM DPROP SWALL = Minimum space between propeller tips = Propeller diameter = Minimum space between propeller tip and wall.

HABOVE = Height from propeller tip to the surface of the liquid HLIQUID = Minimum height of the liquid above the bottom of the tank DPROP LMIN = Propeller diameter = The distance between the propeller tip and the wall behind the flowmaker.

The variables are used in these formulas: HMIN 0.4 to 0.5 m HABOVE = 0.75 x DPROP HLIQUID (0.4 to 0.5) +1.75 x DPROP LMIN 2 x DPROP

The variables are used in these formulas: SFM 0.5 x DPROP SWALL 0.5 m

HABOVE

HLIQUID

DPROP

SFM

LMIN

DPROP

SWALL

TM02 5417 3408

HMIN

Fig. 9 Principle sketch of positioning of two or more flowmakers in parallel

Fig. 8 Principle sketch of positioning of flowmakers

The distance from the propeller tip to the surface of the liquid (HABOVE) is very important to prevent the flowmaker from generating vortices. As a rule, the distance from the propeller tip to the liquid surface should be at least 75 % of the propeller diameter. The minimum height (HMIN) from the tank bottom to the propeller tip should be 0.4-0.5 metres. See fig. 20. The minimum height of the liquid above the bottom of the tank (HLIQUID) can be calculated according to the formula above.

15

TM02 5418 3202

SWALL

Positioning
Positioning of flowmakers in racetrack tanks
The description of the positioning principles involves the use of a number of variables. These are: LRECT = Rectangular length of the tank L1 = Length from the bend of the tank to the propeller

Mixers and flowmakers

Positioning of two flowmakers in racetrack tanks with asymmetrically positioned deflectors In racetrack tanks it is often observed that the flow velocity at the far end is higher than closer to the middle wall. To reduce or eliminate this effect, we recommend to place deflectors asymmetrically in the tank. This creates a more homogenous flow, causing less vibrations in the flowmakers. Position the deflectors asymmetrically according to the principles shown in fig. 23. W = distance from the middle wall to the outer wall of the tank. Thus, the distance 0.54 W and 0.46 W means 54 % and 46 %, respectively, of the distance W. Position the flowmakers at a distance of W/2 from the outer and the middle wall. See fig. 23. The minimum space between propeller tip and wall should be 0.5 m.

DPROP = Propeller diameter L2 = Length required for a proper flow to develop in front of the flowmaker.

The variables are used in these formulas: L1 = 0.3 to 0.5 x LRECT L1 2 x DPROP L2 (1 to 3) x DPROP
L1 L2

DPROP

Aeration Aeration

0.46 W 0.54 W

W / 2 W / 2

0.54 W 0.46 W
TM02 5421 3202

TM02 5419 3202

Aeration Aeration

0.46 W 0.54 W

W / 2 W W / 2

0.54 W 0.46 W

LRECT L

Fig. 10 Principle sketch of positioning of flowmaker in a racetrack tank

Fig. 11 Principle sketch of positioning of two flowmakers in a racetrack tank with asymmetrically placed deflectors

Follow these instructions when positioning a flowmaker in a racetrack tank: Do not position the flowmaker immediately after the bend. Being very turbulent in this area, the flow will cause vibrations in the flowmaker. Position the flowmaker at a distance from the bend corresponding to 30-50 % of the rectangular length (LRECT) of the tank. See fig. 22. The distance from the bend to the propeller should be at least twice the propeller diameter (DPROP). This distance (L1) allows the flow to stabilise after the bend. The distance in front of the propeller to aeration areas (L2) should be at least one to three times the propeller diameter. The average flow velocity in a racetrack tank should be 0.25 to 0.30 m/s. If this velocity is not reached, sedimentation may develop. If this velocity is exceeded, too much energy is used in the system.

16

Positioning
Positioning of flowmakers in serpentine tanks
The description of the positioning principles involves the use of a number of variables. These are: L1 LRECT = Length from the bend of the tank to the propeller = Rectangular length of the tank

Mixers and flowmakers

Positioning of flowmaker in circular tank


The description of the positioning principles involves the use of a number of variables. These are: RFLOWMAKER = Distance from centre of tank to flowmaker = Radius of the tank RTANK DPROP = Propeller diameter. The variables are used in these formulas: RFLOWMAKER = 0.7 x RTANK DPROP 0.15 x 2 x RTANK

WCHANNEL = Width between channel walls DPROP SWALL = Propeller diameter = Minimum space between propeller tip and wall.

The variables are used in these formulas: L1 = 0.5 x LRECT DPROP WCHANNEL 2 x SWALL SWALL 0.5 m Position flowmakers in serpentine tanks as illustrated in fig. 24.
30 RFLOWMAKER RTANK

L1

L1
TM02 5422 3202

DPROP

WCHANNEL

Fig. 13 Principle of positioning of flowmaker in a circular tank


TM02 5420 3202

LRECT L

In circular tanks, the flowmaker should be positioned at a distance of 0.7 x RTANK from the middle of the tank. See fig. 25. Turn the flowmaker 30 towards the middle of the tank. The propeller diameter must not exceed 15 % of the tank diameter.

Fig. 12 Principle sketch of positioning of flowmakers in a serpentine tank

Position the flowmakers in the middle of the tank. The minimum space between propeller tip and wall should be 0.5 m on either side of the flowmaker.

17

Positioning
Positioning of flowmaker in ring channel tank
The description of the positioning principles involves the use of a number of variables. These are: WCHANNEL = Distance between channel walls DPROP SWALL = Propeller diameter = Minimum space between propeller tip and wall.

Mixers and flowmakers

The variables are used in these formulas: DPROP WCHANNEL 2 x SWALL SWALL 0.5 m

SWALL

7.5

SWALL

Fig. 14 Principle sketch of positioning of flowmaker in an ring channel tank

In annular tanks, the flowmaker should be positioned in the middle of the channel. See fig. 26. Turn the flowmaker 7.5 towards the middle of the channel. The minimum space between propeller tip and channel wall should be 0.5 metres on either side of the flowmaker. See also fig. 24.

TM02 5423 3202

18

Product range
Standard versions
AMD.07.18.1410 mixer
Product designation AMD.07.18.1410 Permissible motor voltage [V] 3 x 400

Mixers and flowmakers

Product number 10 m cable 96113490

AMD.xx.45.xx mixers
Product designation Permissible motor voltage [V] 3 x 400 Y 3 x 415 Y 3 x 400 Y 3 x 415 Y 3 x 400 3 x 415 3 x 400 3 x 415 3 x 400 Y 3 x 415 Y 3 x 400 3 x 415 3 x 400 3 x 415 Product number 10 m cable 60/60 96496413 96496412 96496411 96560925 96560926 96560927 96560928 10 m cable 100/100 96562066 96562067 96562068 96562069 96562070 96562071 96562072 15 m cable 60/60 96563246 96696300 96563247 96696313 96563248 96696325 96563946 96696341 96563947 96696288 96563949 96696284 96563950 96696337 15 m cable 100/100 96563979 96696301 96563980 96696314 96563981 96696327 96563249 96696343 96563982 96696297 96563983 96696322 96563984 96696338 25 m cable 60/60 96696246 96696292 96696249 96696291 95036310 96696330 96696250 96696344 96696253 96696270 96696252 96696283 96696251 96696335 25 m cable 100/100 96696289 96696302 96696290 96696315 96696329 96696331 96696343 96696345 96696269 96696298 96696271 96696321 96696334 96696336

* AMD.15.45B.7101 * AMD.25.45B.6901 * AMD.35.45B.705


1

* AMD.45.45B.6751 AMD.20.45.700
1

AMD.30.45.710 1 AMD.40.45.695 1

AMG mixers
Product designation AMG.15.40.325 AMG.22.45.325 AMG.30.47.328 AMG.40.52.326 AMG.55.50.335 AMG.75.58.336 AMG.110.68.334 AMG.150.73.354 AMG.185.78.351 3 x 400-415 Permissible motor voltage [V] 3 x 400-415 Y Product number 10 m cable 96094843 96094844 96094845 96094846 96094847 96094848 96094849 96094850 96094851 15 m cable 96696189 96696191 96696203 96696205 96696207 96696211 95036294 96696213 96696215 25 m cable 96696190 96696202 96696204 96696206 96696210 96696212 95036302 96696214 96696216

AFG flowmakers
Product designation AFG.15.130.76 AFG.22.130.77 AFG.30.130.92 AFG.40.130.93 AFG.13.180.30 AFG.18.180.34 AFG.24.180.39 AFG.37.180.46 AFG.15.230.22 AFG.22.230.25 AFG.30.230.29 AFG.40.230.35 AFG.60.260.41 AFG.75.260.75 * Use these mixers only for watery liquids with a maximum dry solids content of 1.5 %.
1

Permissible motor voltage [V] 3 x 400-415 Y 3 x 400-415 3 x 400-415 Y 3 x 400-415 3 x 400-415 Y

Product number 10 m cable 96094852 96094853 96094854 96094855 96560917 96560919 96560921 96560922 96094856 96094857 96094858 96094859 95035356 95035375 15 m cable 96696125 96696126 95035859 96696127 96696128 96696130 96696131 96696142 96696143 96696144 96696145 96696146 96746911 96746923 25 m cable 96696152 96696153 96696154 96696155 96696157 96696158 96696159 96696160 96696147 96696148 96696149 96696150 96746922 96746924

3 x 400-415

A motor bracket kit is available for AMD as an accessory. The motor bracket fits column profile 50 x 50 mm.

20

Product range
Explosion-proof versions
AMD mixers
Product designation * AMD.15.45B.710.E * AMD.25.45B.690.E * AMD.35.45B.705.E * AMD.45.45B.675.E AMD.20.45.700.E AMD.30.45.710.E AMD.40.45.695.E Permissible motor voltage [V] 3 x 400 Y 3 x 400 3 x 400 Y 3 x 400

Mixers and flowmakers

Product number 10 m cable 96560929 96560930 96560031 96560932 96560933 96560934 96560935 15 m cable 96563951 96563953 96563954 96563955 96563956 96563957 96563958 25 m cable 96696257 96696258 96696260 96696261 96696254 96696255 96696256

AMG mixers
Product designation AMG.15.40.340.E AMG.22.45.336.E AMG.30.47.338.E AMG.40.52.334.E AMG.55.50.344.E AMG.75.58.343.E AMG.110.68.342.E AMG.150.73.355.E AMG.185.78.356.E 3 x 400 Permissible motor voltage [V] Product number 10 m cable 96257401 96257402 96257403 96257404 96257405 96257406 96257407 96257408 96257409 15 m cable 96696217 96696219 96696221 96696233 96696235 96696237 96696239 96696240 95035860 25 m cable 96696218 96696220 96696232 96696234 96696236 96696238 95036297 96696241 95036295

AFG flowmakers
Product designation AFG.15.130.79.E AFG.22.130.78.E AFG.30.130.95.E AFG.40.130.94.E AFG.13.180.30.E AFG.18.180.34.E AFG.24.180.39.E AFG.37.180.46.E AFG.15.230.23.E AFG.22.230.26.E AFG.30.230.30.E AFG.40.230.34.E * Use these mixers only for watery liquids with a maximum dry solids content of 1.5 %. 3 x 400 Permissible motor voltage [V] Product number 10 m cable 96257410 96257411 96257412 96257413 96257414 96257415 96257416 96257417 96257418 96257419 96257420 96257421 15 m cable 96696161 96696163 96696165 96696167 96696169 96696171 96696173 96696175 96696178 96696180 96696182 96696184 25 m cable 96696162 96696164 96696166 96696168 96696170 96696172 96696174 96696176 96696179 96696181 96696183 96696185

21

Variants
Variants
MOTOR 12 x 1.5 mm2, D17.5 Standard cable Power cable 12 x 2.5 mm , D20.5 7G4+4 x 1.0 mm2, D21 Screened cable complete (Cast in the cable entry) Biogas cable complete (Cast in the cable entry) Screened power cable
2 2

Mixers and flowmakers

H07RN-F 12G1.5 H07RN-F 12G2.5 H07RN-F 7G4+4 x 1

35 m 50 m 35 m 50 m 35 m 50 m 35 m 50 m 35 m 50 m

Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos Contact Grundfos

7G4+4 x 1.0 mm , D22.5 H07RC4N8-F 7G4+4 x 1

Power cable Lapp lflex FD Robust 7G4+4 x 1.0 mm 2, D22.5 H07RC4N8-F 7G4+4 x 1

Thermal protection

Mixers (standard with PTO) Flowmakers (standard with PTC)

PTC or PTO, optional

COATING Product coating Propeller coating Motor/gear house Epoxy or stainless steel propellers Protection layer (different colours) Protection layer (different colours) 450 micron epoxy 300 micron epoxy

TESTS Dry testing motor certificate Production certificate Witness test certificate MATERIAL AMG propellers ACCESSORIES Vertically angled motor brackets Platform Bottom fixation bracket OTHERS For special package For special nameplate For any other variants Batch packaging, hard/soft box, ex. Contact Grundfos Contact Grundfos Contact Grundfos Up/down angle of mixers Move installation 1 m out from wall fixation Mixers fixed directly at bottom, for example in rain water tanks. Possible angles: +30 to 30 Galvanised steel AISI 304 / AISI 316 Stainless steel AISI 316 Electrical and tightness Certificate of compliance with EN 10204 2.1 Inspection and test certificate EN 10204 2.2 Contact Grundfos Contact Grundfos Contact Grundfos

22

Technical Data
AMD.07.18.1410
Dimensions
C

Mixers and flowmakers

A [mm] 332

B [mm] 117

C [mm] 203

D [mm] 130

E [mm] 180

Net weight [kg] 10.5

Physical data
Type Propeller diameter [mm] AMD.07.18.1410 180 1410 RPM Axial thrust Torque Max. installation depth [m] 20 H07RN-F 4G1 Cable type Flow Mean flow velocity [m/s] 2.6

[N] 160

[Nm] 5

[m3/h] 231

Electrical data
Type P1 P2 No. of poles Enclosure class Voltage Starting method IN IStart

Motor
1/1 [%] 0.73

Cos 1/1

Moment of inertia [kgm2]

Breakdown Torque Mmax [Nm] 43

[kW] AMD.07.18.1410 1.3

[kW] 0.75 4 IP 68

[V] 3 x 400 DOL

[A] 1.9

[A] 9.3

0.75

0.149

TM03 0224 4504

24

Technical Data
AMD.xx.45x.xxx, standard version
Dimensions
A C

Mixers and flowmakers

Type AMD.15.45B.710 AMD.25.45B.690 AMD.35.45B.705 AMD.45.45B.675 AMD.20.45.700 AMD.30.45.710 AMD.40.45.695

A [mm] 525 525 560 560 525 560 560

B [mm] 210 210 210 210 210 210 210

C [mm] 180 180 200 200 180 200 200

D [mm] 220 220 220 220 220 220 220

E [mm] 450 450 450 450 450 450 450

Net weight* [kg] 54 54 63 63 54 63 63

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AMD.15.45B.710 AMD.25.45B.690 AMD.35.45B.705 AMD.45.45B.675 AMD.20.45.700 AMD.30.45.710 AMD.40.45.695 450 710 690 705 675 700 710 695 RPM Axial thrust Torque Max. installation depth [m] Cable type Flow Mean flow velocity [m/s] 1.90 2.30 2.71 3.12 2.10 2.51 2.92

[N] 434 640 814 965 542 730 892

[Nm] 19.8 34.0 46.8 62.0 26.8 40.2 54.5

[m3/h] 874 1058 1245

20

H07RN-F 12G1.5

1435 966 1151 1340

Electrical data
Type AMD.15.45B.710 AMD.25.45B.690 AMD.35.45B.705 AMD.45.45B.675 AMD.20.45.700 AMD.30.45.710 AMD.40.45.695 P1 [kW] 2.01 3.21 4.86 6.08 2.62 4.23 5.48 P2 [kW] 1.5 2.5 3.5 4.5 2.0 3.0 4.0 8 IP68 No. of poles Enclosure class Voltage [V] 3 x 400-415 3 x 400-415 3 x 400-415 3 x 400-415 Operating mode S1, Star S1, Delta S1, Star S1, Delta IN [A] 6.5 8.0 12.4 13.0 7.2 11.5 12.8 IStart [A] 26.7 26.7 45.8 45.8 26.7 45.8 45.8 Cos 1/1 0.53 0.69 0.65 0.72 0.62 0.61 0.68

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 0.5 % DS 0.5 % DS 0.5 % DS 3 % DS 6 % DS 8 % DS 2 % DS 2 % DS

500 mPas
Anoxic zones Bivalent zones Anaerobic zones Primary sludge Secondary sludge Digested sludge

Mixers are suitable for applications involving sludge with a typical dry solids content (DS) as stated in the table below. Mixers are also suitable for a wide range of other applications involving similar liquids such as slurry and paper pulp.
Activated sludge Selector zones 0.5 % DS 0.5 % DS

Collection tank without screen Collection tank with sand

25

TM03 0283 4704

Technical Data
AMD.xx.45x.xxx.E, Ex version
Dimensions
A C

Mixers and flowmakers

Type AMD.15.45B.710.E AMD.25.45B.690.E AMD.35.45B.705.E AMD.45.45B.675.E AMD.20.45.700.E AMD.30.45.710.E AMD.40.45.695.E

A [mm] 525 525 560 560 525 560 560

B [mm] 210 210 210 210 210 210 210

C [mm] 180 180 200 200 180 200 200

D [mm] 210 210 210 210 210 210 210

E [mm] 450 450 450 450 450 450 450

Net weight* [kg] 50 50 59 59 50 59 59

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AMD.15.45B.710.E AMD.25.45B.690.E AMD.35.45B.705.E AMD.45.45B.675.E AMD.20.45.700.E AMD.30.45.710.E AMD.40.45.695.E 450 710 690 705 675 700 710 695 RPM Axial thrust [N] 434 640 814 965 542 730 892 Torque [Nm] 20.2 34.7 47.5 63.9 27.2 40.4 55.1 20 H07RN-F 12G1.5 Max. installation depth [m] Cable type Flow [m3/h] 874 1058 1245 1435 966 1151 1340 Mean flow velocity [m/s] 1.90 2.30 2.71 3.12 2.10 2.51 2.92 ATEX II 2G Ex de IIc T4 Ex class

Electrical data
Type P1 [kW] AMD.15.45B.710.E AMD.25.45B.690.E AMD.35.45B.705.E AMD.45.45B.675.E AMD.20.45.700.E AMD.30.45.710.E AMD.40.45.695.E 2.1 3.3 4.9 6.1 2.7 4.2 5.6 P2 [kW] 1.5 2.5 3.5 4.5 2.0 3.0 4.0 8 IP68 No. of poles Enclosure class Voltage [V] 3 x 400 3 x 400 3 x 400 3 x 400 Operating mode S1, Star S1, Delta S1, Star S1, Delta IN [A] 6.5 8.0 12.4 13.0 7.2 11.5 12.8 IStart [A] 26.7 26.7 45.8 45.8 26.7 45.8 45.8 Cos 1/1 0.53 0.69 0.65 0.72 0.62 0.61 0.68

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity 500 mPas Anoxic zones Bivalent zones Anaerobic zones Primary sludge Secondary sludge Digested sludge Activated sludge Selector zones 0.5 % DS 0.5 % DS Collection tank without screen Collection tank with sand Maximum density 1060 kg/m3 0.5 % DS 0.5 % DS 0.5 % DS 3 % DS 6 % DS 8 % DS 2 % DS 2 % DS

Mixers are suitable for applications involving sludge with a typical dry solids content (DS) as stated in the table below. Mixers are also suitable for a wide range of other applications involving similar liquids such as slurry and paper pulp.

TM03 0283 4704

26

Technical Data
AMG, standard version
Dimensions
A B C

Mixers and flowmakers

Type AMG.15.40.325 AMG.22.45.325 AMG.30.47.328 AMG.40.52.326 AMG.55.50.335 AMG.75.58.336 AMG.110.68.334 AMG.150.73.354 AMG.185.78.351

A [mm] 720 735 750 760 980 990 1010 1160 1180

B [mm]

C [mm]

D [mm]

E [mm] 417 452 480 525 505

Net weight* [kg] 78 85 85 166 168 177 275 280

200

320

410

270

430

460

580 680 730 780

315

460

460

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AMG.15.40.325 AMG.22.45.325 AMG.30.47.328 AMG.40.52.326 AMG.55.50.335 AMG.75.58.336 AMG.110.68.334 AMG.150.73.354 AMG.185.78.351 417 452 480 525 505 580 680 730 780 325 325 328 326 335 336 334 354 351 RPM Axial thrust Torque Max. installation depth [m] H07RN-F 12G1.5 20 H07RN-F 12G2.5 H07RN-F 7G4+4 x 1 Cable type Flow Mean flow velocity [m/s] 2.15 2.34 2.50 2.72 3.21 3.40 3.49 3.92 4.06

[N] 316 438 566 800 1030 1530 2216 3211 3931

[Nm] 44 65 88 117 157 213 315 407 503

[m3/h] 1058 1350 1629 2118 2315 3234 4563 5907 6985

Electrical data
Type P1 [kW] AMG.15.40.325 AMG.22.45.325 AMG.30.47.328 AMG.40.52.326 AMG.55.50.335 AMG.75.58.336 AMG.110.68.334 AMG.150.73.354 AMG.185.78.351 1.88 2.75 3.75 5.0 6.88 9.38 13.70 18.70 23.10 P2 [kW] 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 4 IP68 3 x 400-415 S1, Delta No. of poles Enclosure class Voltage [V] 3 x 400-415 Operating mode S1, Star IN [A] 4.2 6.0 7.3 9.2 12.9 16.4 24.0 33.0 39.0 IStart [A] 21.0 30.0 38.7 42.3 65.8 98.4 124.8 191.4 241.8 Cos 1/1 0.75 0.78 0.79 0.78 0.82 0.84 0.87 0.76 0.80

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content Up to 8 %

500 mPas

27

TM02 4944 3408

Technical Data
AMG, Ex version
Dimensions
A B C

Mixers and flowmakers

Type AMG.15.40.340.E AMG.22.45.336.E AMG.30.47.338.E AMG.40.52.334.E AMG.55.50.344.E AMG.75.58.343.E AMG.110.68.342.E AMG.150.73.355.E AMG.185.78.356.E

A [mm] 720 735 750 760 980 990 1010 1160 1180

B [mm]

C [mm]

D [mm]

E [mm] 417 452 480 525 505

Net weight* [kg] 78 85 85 166 168 177 275 280

200

320

410

270

430

460

580 680 730 780

315

460

460

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propelle diameter [mm] AMG.15.40.340.E AMG.22.45.336.E AMG.30.47.338.E AMG.40.52.334.E AMG.55.50.344.E AMG.75.58.343.E AMG.110.68.342.E AMG.150.73.355.E AMG.185.78.356.E 417 452 480 525 505 580 680 730 780 325 325 328 326 335 336 334 354 351 RPM Axial thrust [N] 316 438 566 800 1030 1530 2216 3211 3931 Torque Max. installation depth [m] Cable type Flow Mean flow velocity [m/s] 2.15 2.34 2.50 2.72 3.21 3.40 3.49 3.92 4.06 ATEX II 2G Ex e ck ib IIC T3 Ex class

[Nm] 44 65 88 117 157 213 315 407 503

[m3/h] 1058 H07RN-F 12G1.5 1350 1629 2118 2315 H07RN-F 12G2.5 3234 4563 H07RN-F 7G4+4 x 1 5907 6985

20

Electrical data
Type P1 [kW] AMG.15.40.340.E AMG.22.45.336.E AMG.30.47.338.E AMG.40.52.334.E AMG.55.50.344.E AMG.75.58.343.E AMG.110.68.342.E AMG.150.73.355.E AMG.185.78.356.E 2.1 2.9 3.8 5.0 6.8 9.1 12.6 16.6 20.6 P2 [kW] 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 4 IP68 3 x 400 S1, Delta No. of poles Enclosure class Voltage [V] Operating mode IN [A] 6.6 7.2 10.2 11.1 20.7 22.5 26.1 34 48.3 IStart [A] 42 42 75.5 75.5 193 193 257 284 423 Cos 1/1 0.46 0.60 0.54 0.65 0.48 0.59 0.71 0.71 0.62

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content Up to 8 %

500 mPas

TM02 4944 3408

28

Technical Data
AFG.xx.130.xx, standard version
Dimensions

Mixers and flowmakers

E
TM02 6346 3408

Type AFG.15.130.76 AFG.22.130.77 AFG.30.130.92 AFG.40.130.93

A [mm]

B [mm]

C [mm]

D [mm]

E [mm]

Net weight* [kg] 100 100 105 105

860

200

350

400

1340

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.15.130.76 AFG.22.130.77 AFG.30.130.92 AFG.40.130.93 1300 1300 1300 1300 76 77 92 93 RPM Axial thrust Torque Max. installation depth [m] H07RN-F 12G1.5 Cable type Flow Mean flow velocity [m/s] 1.23 1.42 1.58 1.77

[N] 998 1344 1651 2073

[Nm] 187.0 274.0 309.0 410.0

[m3/h] 5874 6782 7546 8453

20

Electrical data
Type P1 [kW] AFG.15.130.76 AFG.22.130.77 AFG.30.130.92 AFG.40.130.93 1.84 2.70 3.75 5.00 P2 [kW] 1.5 2.2 3.0 4.0 4 IP 68 3 x 400-415 S1, delta No. of poles Enclosure class Voltage [V] 3 x 400-415 S1, star Operating mode IN [A] 4.2 6.0 7.3 9.2 IStart [A] 21.0 30.0 38.7 42.3 Cos 1/1 0.67 0.78 0.78 0.83

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

29

Technical Data
AFG.xx.130.xx.E, Ex version
Dimensions

Mixers and flowmakers

Type AFG.15.130.79.E AFG.22.130.78.E AFG.30.130.95.E AFG.40.130.94.E

A [mm]

B [mm]

C [mm]

D [mm]

E [mm]

Net weight* [kg] 100 100 105 105

860

200

350

400

1340

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.15.130.79.E AFG.22.130.78.E AFG.30.130.95.E AFG.40.130.94.E 1300 1300 1300 1300 79 78 95 94 RPM Axial thrust [N] 998 1344 1651 2073 Torque Max. installation depth [m] H07RNF12G1.5 Cable type Flow Mean flow velocity [m/s] 1.23 1.42 1.58 1.77 ATEX II 2G Ex e ck ib IIC T3 Ex Class

[Nm] 181.4 269.3 302.4 407.2

[m3/h] 5874 6782 7546 8453

20

Electrical data
Type P1 [kW] AFG.15.130.79.E AFG.22.130.78.E AFG.30.130.95.E AFG.40.130.94.E 2.1 2.9 3.8 5.0 P2 [kW] 1.5 2.2 3.0 4.0 4 IP 68 3 x 400 S1, delta No. of poles Enclosure class Voltage [V] Operating mode IN [A] 6.6 7.2 10.2 11.1 IStart [A] 42 42 75.5 75.5 Cos 1/1 0.46 0.60 0.54 0.65

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

TM02 6346 3408

30

Technical Data
AFG.xx.180.xx, standard version
Dimensions
C

Mixers and flowmakers

Type AFG.13.180.30 AFG.18.180.34 AFG.24.180.39 AFG.37.180.46

A [mm]

B [mm]

C [mm]

D [mm]

E [mm]

Net weight* [kg] 190

1100

290

570

400

1800 198

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.13.180.30 AFG.18.180.34 AFG.24.180.39 AFG.37.180.46 1800 1800 1800 1800 30 34 39 46 RPM Axial thrust Torque Max. installation depth [m] H07RN-F 12G1.5 Cable type Flow Mean flow velocity [m/s] 0.81 0.96 1.10 1.33

[N] 844 1166 1539 2237

[Nm] 419 507 588 772

[m3/h] 7461 8770 10075 12147

20

Electrical data
Type P1 [kW] AFG.13.180.30 AFG.18.180.34 AFG.24.180.39 AFG.37.180.46 1.63 2.25 3.00 4.63 P2 [kW] 1.3 1.8 2.4 3.7 4 IP 68 3 x 400-415 S1, delta No. of poles Enclosure class Voltage [V] S1, star Operating mode IN [A] 3.9 4.5 7.1 8.0 IStart [A] 17.6 20.3 32.0 36.0 Cos 1/1 0.61 0.74 0.61 0.80

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

31

TM04 3959 0509

Technical Data
AFG.xx.180.xx.E, Ex version
Dimensions
C

Mixers and flowmakers

Type AFG.13.180.30.E AFG.18.180.34.E AFG.24.180.39.E AFG.37.180.46.E

A [mm]

B [mm]

C [mm]

D [mm]

E [mm]

Net weight* [kg] 190

1100

290

570

400

1800 198

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.13.180.30.E AFG.18.180.34.E AFG.24.180.39.E AFG.37.180.46.E 1800 1800 1800 1800 30 34 39 46 RPM Axial thrust [N] 844 1166 1539 2237 Torque Max. installation depth [m] H07RNF12G1.5 Cable type Flow Mean flow velocity [m/s] 0.81 0.96 1.10 1.33 ATEX II 2G Ex e ck ib IIC T3 Ex Class

[Nm] 412.7 502.5 586.3 763.3

[m3/h] 7461 8770 10075 12147

20

Electrical data
Type P1 [kW] AFG.13.180.30.E AFG.18.180.34.E AFG.24.180.39.E AFG.37.180.46.E 1.8 2.4 3.1 4.6 P2 [kW] 1.3 1.8 2.4 3.7 4 IP 68 3 x 400 S1, delta No. of poles Enclosure class Voltage [V] Operating mode IN [A] 6.4 6.9 9.8 10.8 IStart [A] 42 42 75.5 75.5 Cos 1/1 0.44 0.54 0.50 0.62

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

TM02 6345 3408

32

Technical Data
AFG.xx.230.xx, standard version
Dimensions
AFG.15.230 AFG.22.230 AFG.30.230 AFG.40.230
C

Mixers and flowmakers

Type AFG.15.230.22 AFG.22.230.25 AFG.30.230.29 AFG.40.230.35

A [mm]

B [mm]

C [mm]

D [mm]

E [mm] 2300 2300 2300 2300

Net weight* [kg] 200 200 233 233

1100

290

570

400

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.15.230.22 AFG.22.230.25 AFG.30.230.29 AFG.40.230.35 2300 2300 2300 2300 22.7 25.6 29.9 34.6 RPM Axial thrust Torque Max. installation depth [m] H07RN-F 12G2.5 Cable type Flow Mean flow velocity [m/s] 0.70 0.82 1.04 1.17

[N] 1016 1411 2229 2822

[Nm] 631.0 820.0 958.0 1104.0

[m3/h] 10470 12265 15556 17500

20

Electrical data
Type P1 [kW] AFG.15.230.22 AFG.22.230.25 AFG.30.230.29 AFG.40.230.35 1.88 2.75 3.75 5.00 P2 [kW] 1.5 2.2 3.0 4.0 6 IP 68 4 3 x 400-415 S1, delta No. of poles Enclosure class Voltage [V] 3 x 400-415 S1, star Operating mode IN [A] 4.8 5.8 7.8 9.5 IStart [A] 24.0 29.0 41.3 43.7 Cos 1/1 0.52 0.63 0.66 0.73

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m
3

Maximum dry solids content 1.5 %

500 mPas

33

TM02 6345 0409

Technical Data
AFG.xx.230.xx.E, Ex version
Dimensions
AFG.15.230 AFG.22.230 AFG.30.230 AFG.40.230
C

Mixers and flowmakers

Type AFG.15.230.23.E AFG.22.230.26.E AFG.30.230.30.E AFG.40.230.34.E

A [mm]

B [mm]

C [mm]

D [mm]

E [mm] 2300 2300 2300 2300

Net weight* [kg] 200 200 233 233

1100

290

570

400

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.15.230.23.E AFG.22.230.26.E AFG.30.230.30.E AFG.40.230.34.E 2300 2300 2300 2300 23 26 30 34 RPM Axial thrust [N] 1016 1411 2229 2822 Torque Max. installation depth [m] H07RNF12G1.5 Cable type Flow Mean flow velocity [m/s] 0.70 0.82 1.04 1.17 ATEX II 2G Ex e ck ib IIC T3 Ex Class

[Nm] 619.8 812.7 966.2 1122

[m3/h] 10470 12265 15556 17500

20

Electrical data
Type P1 [kW] AFG.15.230.23.E AFG.22.230.26.E AFG.30.230.30.E AFG.40.230.34.E 2.1 2.9 3.8 5.0 P2 [kW] 1.5 2.2 3.0 4.0 6 IP 68 4 3 x 400 S1, delta No. of poles Enclosure class Voltage [V] Operating mode IN [A] 7.1 7.7 10.2 11.1 IStart [A] 44.4 44.4 75.5 75.5 Cos 1/1 0.43 0.54 0.54 0.65

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

TM02 6345 0409

34

Technical Data
AFG.xx.260.xx, standard version
Dimensions
AFG.60.260 AFG.75.260
C

Mixers and flowmakers

Type AFG.60.260.43 AFG.75.260.41

A [mm] 1403 1500

B [mm] 315 315

C [mm] 640 680

D [mm] 535 535

E [mm] 2600 2660

Net weight* [kg] 345 391

* With 10 m cable. Weight of cable: 0.5 kg/m.

Physical data
Type Propeller diameter [mm] AFG.60.260.43 AFG.75.260.41 2600 2660 41 43 RPM Axial thrust Torque Max. installation depth [m] 20 H07RN-F 12G2.5 Cable type Flow Mean flow velocity [m/s] 1.17 1.23

[N] 5672 6632

[Nm] 1385 1804

[m3/h] 22363 24607

Electrical data
Type P1 [kW] AFG.60.260.43 AFG.75.260.41 7.10 8.70 P2 [kW] 6.0 7.5 6 IP 68 No. of poles Enclosure class Voltage [V] 3 x 400-415 S1, delta Operating mode IN [A] 14.1 17.3 IStart [A] 83.4 106.6 Cos 1/1 0.75 0.75

Liquid data
Liquid temperature 5-40 C pH value 4 to 10 Maximum dynamic viscosity Maximum density 1060 kg/m3 Maximum dry solids content 1.5 %

500 mPas

35

TM04 3957 0409

Accessories

Mixers and flowmakers

Grundfos offers the following equipment for installation, inspection and service of mixers and flowmakers. The position numbers in the list of accessories below refer to the positions in these drawings:
175 70

21

22

15 17

23
TM02 7924 4503

min. 200

24

Fig. 1 AMD.07 Suspended, wall and floor mounting

Fig. 2 AMD.07 Column profile mounting

13 14 17 15 12 5 20
17 12 5 20 18 2 19

13 15

2 4 3b

1 3a

Fig. 3 AMD, AMG installation drawing

Fig. 4 AFG installation drawing

TM04 2714 2908

TM04 2711 2908

TM02 7925 4503

36

Accessories
Selection guide for accessories
Products AMD.07.18.1410 AMD.xx.45 AMG.15 - AMG.40 AMG.55 - AMG.110 AMG.150 - AMG.185 AFG.xx.130 AFG.xx.180 AFG.xx.230 AFG.xx.260 Column profile <6m 60 x 60 x 3 100 x 100 x 3 100 x 100 x 4 < 10 m1) 60 x 60 x 3 100 x 100 x 3 100 x 100 x 4 100 x 100 x 5 Please contact Grundfos 80 x 80 x 3 > 10 m Support legs2) Front No No No No No Yes Yes Yes Yes No >6m >6m Yes Back

Mixers and flowmakers

Crane type S S S M L M M M L

Wire size D 4 mm D 4 mm D 4 mm D 6 mm D 7 mm D 6 mm D 6 mm D 6 mm D 7 mm

Cable clamp type D10 D17 D17 D20 D20 D17 D17 D17 D20

100 x 100 x 4 100 x 100 x 4 100 x 100 x 4 120 x 120 x 5

1) If installation height is over 6 m, use either a bigger size column profile or an intermediate fixation bracket (only AMD and AMG). If this is not possible, please contact Grundfos for help. 2) Additional legs required, depending on the tank depth.

List of accessories
Position nos refer to drawings on previous page.
Drawing Pos. Item 1 1 1 1 1 1 1 1 1 1 1 1 Bottom fixation bracket complete, for 60 x 60 mm column profile AMD.07 Bottom fixation bracket complete, for 60 x 60 mm column profile AMD.07 Bottom fixation bracket complete, for 60 x 60 mm column profile, AMD.xx.45 Bottom fixation bracket complete, for 60 x 60 mm column profile, AMD.xx.45 Bottom fixation bracket complete, for 80 x 80 mm column profile, AMG Bottom fixation bracket complete, for 80 x 80 mm column profile, AMG Bottom fixation bracket complete, for 100 x 100 mm column profile, AMG Bottom fixation bracket complete, for 100 x 100 mm column profile, AMG Bottom fixation plate complete, AFG.x.130 Bottom fixation plate complete, AFG.x.130 Bottom fixation plate complete, AFG.x.180/230/260 Bottom fixation plate complete, AFG.x.180/230/260 Material DIN W.-NR./AISI 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L Product number 96490666 96490667 95037099 95037100 95037101 95037102 95037103 95037104 96489415 96489416 96489411 96489414

37

Accessories

Mixers and flowmakers

Drawing

Pos. Item 2 2 2 2 2 2 2 2 2 2 2 2 Column profile, 60 x 60 x 3 mm, 1 m* Column profile, 60 x 60 x 3 mm, 1 m* Column profile, 80 x 80 x 3 mm, 1 m* Column profile, 80 x 80 x 3 mm, 1 m* Column profile, 100 x 100 x 3 mm, 1 m* Column profile, 100 x 100 x 3 mm, 1 m* Column profile, 100 x 100 x 4 mm, 1 m* Column profile, 100 x 100 x 4 mm, 1 m* Column profile, 100 x 100 x 5 mm, 1 m* Column profile, 100 x 100 x 5 mm, 1 m* Column profile, 120 x 120 x 5 mm, 1 m* for AFG.xx.260 only Column profile, 120 x 120 x 5 mm, 1 m* for AFG.xx.260 only

Material DIN W.-NR./AISI 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L

Product number 96489420 96489421 96489426 96489427 96489429 96489440 96489441 96489442 96489443 96489444 96489445 96489446

* The product numbers cover 1 m column profile. When ordering, please state the desired length. 3 3 3 3 3 3 3 3 3 3 3a 3a 3a 3a 3a 3a Depth blocker for clamping, for 60 x 60 mm column profile, AMD AMG Depth blocker for clamping, for 60 x 60 mm column profile, AMD AMG Depth blocker for clamping, for 80 x 80 mm column profile, AMD AMG Depth blocker for clamping, for 80 x 80 mm column profile, AMD AMG Depth blocker for clamping, for 100 x 100 mm column profile, AMD AMG Depth blocker for clamping, for 100 x 100 mm column profile, AMD AMG Depth blocker AFG 130/180/230 Depth blocker AFG 130/180/230 Depth blocker AFG 260 Depth blocker AFG 260 Two front support legs AFG 130 Two front support legs AFG 130 Two front support legs AFG 180-230 Two front support legs AFG 180-230 Two front support legs AFG 260 Two front support legs AFG 260 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 95037105 95037106 95037107 95037108 95037109 95037110 95037044 95037045 95036467 95036468 96115262 96115263 96115264 96115265 95036469 95036470

38

Accessories

Mixers and flowmakers

Drawing

Pos. Item 3b 3b 3b 3b Back support leg AFG.xx.180/230 Back support leg AFG.xx.180/230 Back support leg AFG.xx.260 Back support leg AFG.xx.260

Material DIN W.-NR./AISI 1.4301/304 1.4404/316 1.4301/304 1.4404/316 L

Product number 95036089 995036090 95036471 95036472

Motor bracket AMD.07

1.4401/316

96115295

4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5

Motor bracket AMG.15-40, for 80 x 80 mm column profile Motor bracket AMG.15-40, for 80 x 80 mm column profile Motor bracket AMG.15-40, for 100 x 100 mm column profile Motor bracket AMG.15-40, for 100 x 100 mm column profile Motor bracket AMG.55-110, for 100 x 100 mm column profile Motor bracket AMG.55-110, for 100 x 100 mm column profile Motor bracket AMG.150-185, for 100 x 100 mm column profile Motor bracket AMG.150-185, for 100 x 100 mm column profile Motor bracket AFG.xx.130, for 100 x 100 mm column profile Motor bracket AFG.xx.130, for 100 x 100 mm column profile Motor bracket AFG.xx.180/230, for 100 x 100 mm column profile Motor bracket AFG.xx.180/230, for 100 x 100 mm column profile Motor bracket AFG.xx.260, for 120 x 120 mm column profile Motor bracket AFG.xx.260, for 120 x 120 mm column profile Top fixation bracket complete incl. safety wire, for 60 x 60 mm column profile Top fixation bracket complete incl. safety wire, for 60 x 60 mm column profile Top fixation bracket complete incl. safety wire, for 80 x 80 mm column profile Top fixation bracket complete incl. safety wire, for 80 x 80 mm column profile Top fixation bracket complete incl. safety wire, for 100 x 100 mm column profile Top fixation bracket complete incl. safety wire, for 100 x 100 mm column profile Top fixation bracket complete incl. safety wire, for 120 x 120 mm column profile Top fixation bracket complete incl. safety wire, for 120 x 120 mm column profile

1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L 1.4301/304 1.4404/316 L

95037071 95037072 95037471 95037472 95037073 95037074 95037075 95037076 95037077 95037078 95037079 95037080 95036347 95036424 95037090 95037091 95037092 95037093 95037094 95037095 96845665 95037150

39

Accessories

Mixers and flowmakers

Drawing

Pos. Item 12 12 12 12 13 13 13 13 13 13 14 14 14 14 15 15 15 15 15 15 17 17 17 Crane foot, for 100 kg crane Crane foot, for 100 kg crane Crane foot, for 250 and 500 kg crane Crane foot, for 250 and 500 kg crane Crane with winch 6AF, 100 kg Crane with winch 6AF, 100 kg Crane with winch 8AF, 250 kg Crane with winch 8AF, 250 kg Crane with winch 12AF, 500 kg Crane with winch 12AF, 500 kg Crane foot for vertical installation, for 100 kg crane Crane foot for vertical installation, for 100 kg crane Crane foot for vertical installation, for 250 and 500 kg crane Crane foot for vertical installation, for 250 and 500 kg crane Lifting wire 4, 10 m, easy mounting, incl. 8 shackle and wire clamp Lifting wire 4, 15 m, easy mounting, incl. 8 shackle and wire clamp Lifting wire 6, 10 m, easy mounting, incl. 8 shackle and wire clamp Lifting wire 6, 15 m, easy mounting, incl. 10 shackle and wire clamp Lifting wire 7, 10 m, easy mounting, incl. 10 shackle and wire clamp Lifting wire 7, 15 m, easy mounting, incl. 10 shackle and wire clamp Cable clamp D10 Cable clamp D17 Cable clamp D20

Material DIN W.-NR./AISI 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4301/304 Galvanised steel 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L 1.4404/316 L

Product number 95036937 95036948 95036908 95036894 95036845 95036930 95036900 95036874 95036950 95036975 95036979 95036995 95036980 95037000 95037142 95037143 95037144 95037145 95037146 95037147 96565202 96494352 96494354

18

Cable sock, incl. shackle 10

Synthetic material, 1.4404/316 L

95037141

40

Accessories

Mixers and flowmakers

Drawing

Pos. Item

Material DIN W.-NR./AISI

Product number

19

Intermediate fixation bracket complete, for all profile sizes longer than 6 m

1.4301/304

95037148

19

Intermediate fixation bracket complete, for all profile sizes longer than 6 m

1.4404/316 L

95037149

21

Fixation bracket for suspended mounting, AMD.07

1.4401/316

96115293

22

Tube for suspended mounting, 2" thread, length 3 m, AMD.07

1.4401/316

96115294

23

Fixation bracket for wall mounting, 2" thread, AMD.07

1.4401/316

96115291

24

Fixation base for floor mounting, AMD.07

1.4401/316

96115292

30 /30 adapter for 60 x 60 mm column profile; for AMD.xx.45.xx only.

1.4404/316 L

95035395

30 /30 adapter for 100 x 100 mm column profile; for AMD.xx.45.xx only.

1.4404/316 L

95035405

Adapter kit, for 50 x 50 mm column profile; for AMD.xx.45.xx only.

POM (polyoxymethylene)

95035657

41

Accessories

Mixers and flowmakers

Drawing

Pos. Item

Material DIN W.-NR./AISI

Product number 96507155

ALR-20/A leak sensor relay, 110 V


2
A1

10
Netz

3
Rel.
CH - 6105 Schachen

A2

arnold ag
A Grundfos Company

Lecksonden Relais
Netz 230V 50-60Hz P3VA

II (2)G [EEx ib] IIC


nur fr den Anschluss von Arnold AG Lecksonden Typ AL05 Ex Schaltpunkt Storung

ALR 20/A Ex SEV 05 ATEX 0131


Sonde

1258

ALR-20/A relay for leak sensor 230 V

96489569

Anchor bolt M12 x 160 (1 anchor, 1 nut, 1 washer, 1 spring washer, 1 glue cartridge) Anchor bolt M12 x 190 (1 anchor, 1 nut, 1 washer, 1 spring washer, 1 glue cartridge)

316 316

95036113 95037179

Power cable* H07RN-F 12G1.5

96489580

Power cable* H07RN-F 12G2.5

96489581

Power cable* H07RN-F 7G4+4x1

96494351

42

Construction
AMD, AMG and AFG
The position numbers in fig. 31 refer to Material specification. AMD.xx.45 AMG
7 10
2

Mixers and flowmakers

AFG
2 4 11 3

10 11

2
4

11

3
TM04 2709 2908

10

TM04 2710 2908

Fig. 1 Construction AMD, AMG and AFG

Drawings
The position numbers in fig. 32 refer to Material specification. AMD.07 AMD/AMG AFG

13
13 15

14 17 15 12 5 20

17 12 5 20 18 2 19 1 4

2 4 3b

3
3

TM02 7924 4503

1 3a

Fig. 2 Installation drawings of AMD, AMG and AFG

The installation type formerly known as "open installation" is no longer in the standard range.

44

TM04 2714 2908

TM04 2711 2908

TM04 2755 2908

Construction
Material specification
The position numbers refer to figs. 31 and 32.
Pos. 1 2 3 3a 3b Component Bottom fixation bracket/ plate Column profile Depth blocker Front support leg Back support leg Stainless steel 4 Motor bracket PA12 Stainless steel 5 Top fixation bracket incl safety wire Motor housing Sealing flange 8 Motor flange Protecting ring Gear housing Stainless steel Cast iron, grade 25 (EN-GJL-250) Stainless steel POM (polyoxymethylene) Aluminium POM (polyoxymethylene) Cast iron, grade 25 (EN-GJL-250) Stainless steel 10 Propeller Ductile, moulded polyamide PA6 Polyurethane resin (Baydur) with cast iron (EN-GJS-400-15) reinforcement Stainless steel 11 Hub Cast iron (EN-GJS-400-15) EN-JS1030 1.4301 1.4404 EN-JS1030 1.4301 1.4301 1.4301 EN-JL1040 1.4301 1.4404 1.4301 1.4404 1.4404 1.4301 1.4404 EN-JL1040 1.4404 Stainless steel 1.4301 1.4404 Material DIN W.-Nr./ EN standard

Mixers and flowmakers

AISI/ASTM Mixer/flowmaker

304 316 L

All types

304 316 L 316 L 304 316 L

AMG AFG AMD AMD, Ex version All types AMG AFG

316 L

AMD AMD AMD AMD AMG, AFG

304 316 L

AMG AMD AFG.xx.130.xx AFG.xx.180.xx AFG.xx.230.xx AFG.xx.260.xx

304 316 L

AMG AFG.xx.130.xx AMD AFG.xx.180.xx AFG.xx.230.xx AFG.xx.260.xx

12 13 14 15 17 18 19 20

Crane foot Crane with winch Crane foot for vertical installation Lifting wire incl. wire clamp Cable Clamp Cable sock incl. shackle Intermediate fixation bracket Wire clamp (included in pos. 15 - lifting wire)

304 304 304

Galvanised steel Galvanised steel Galvanised steel 1.4404 1.4404 316 L 316 L

All types All types All types All types All types All types

1.4301

304

All types All types

45

Construction
Sectional drawings
AMD 07.18.1410

Mixers and flowmakers

25

24 6 5

27 13 16 14 15 18 23 22 17 21 20 19 105

2
Fig. 3 Sectional drawing, AMD 07.18.1410

TM02 8015 4503

46

Construction
AMD xx.45

Mixers and flowmakers

Fig. 4 Sectional drawings, AMD xx.45

47

TM03 0031 3307

Construction
AMD xx.45, Ex version

Mixers and flowmakers

Fig. 5 Sectional drawings, AMD xx.45, Ex version

TM03 7506 3307

48

Construction
AMG 15.xx to AMG 40.xx

Mixers and flowmakers

Fig. 6 Sectional drawing, AMG 15.xx to AMG 40.xx

49

TM03 5479 3307

Construction
AMG 15.xx to AMG 40.xx, Ex version

Mixers and flowmakers

Fig. 7 Sectional drawing, AMG 15.xx to AMG 40.xx, Ex version

TM03 5491 3307

50

Construction
AMG 55.xx to AMG 110.xx
1052 1119 1043 1042 1036 1035 1039 1038 1037 1018 1040 1041 1001

Mixers and flowmakers

1019 1045 1044 1046 1017 1008 1055 1047 1071 1102 1030 1020 1022 1062 1021 1022 1119 1101 1032 1004 1005 1007 1006 1025 1023 1009 1026 1027 1024 1054 1060 1066 1061 1064 1065 1099 1070 1067 1088 1119 1102 1193 1097 1070 1089 1090 1092
TM03 5481 3307

1028 1029

1002 1003

1063

1068

Fig. 8 Sectional drawing, AMG 55.xx to AMG 110.xx

1094

1096

1098

1108

1106

1111

1110

1107

1109

1105

1103

1104

51

Construction
AMG 55.xx to AMG 110.xx, Ex version

Mixers and flowmakers

Fig. 9 Sectional drawing, AMG 55.xx to AMG 110.xx, Ex version

TM03 5493 3307

52

Construction
AMG 150.73.354 and AMG 185.78.351

Mixers and flowmakers

Fig. 10 Sectional drawing, AMG 150.73.354 and AMG 185.78.351

53

TM03 5484 3307

Construction
AMG 150.73.355 and AMG 185.78.356, Ex version

Mixers and flowmakers

Fig. 11 Sectional drawing, AMG 150.73.355.E and AMG 185.78.356.E, Ex version

TM03 5496 3307

54

Construction
AFG xx.130.xx

Mixers and flowmakers

Fig. 12 Sectional drawing, AFG xx.130.xx

55

TM03 5480 3307

Construction
AFG xx.130.xx, Ex version

Mixers and flowmakers

Fig. 13 Sectional drawing, AFG xx.130.xx.E

TM03 5492 3307

56

Construction
AFG xx.180.xx and AFG xx.230.xx

Mixers and flowmakers

Fig. 14 Sectional drawing, AFG xx.180.xx and AFG xx.230.xx

57

TM03 5482 3307

Construction
AFG xx.180.xx and AFG xx.230.xx, Ex version

Mixers and flowmakers

Fig. 15 Sectional drawing, AFG xx.180.xx.E and AFG xx.230.xx.E, Ex version

TM03 5494 3307

58

Construction
AFG xx.260.xx

Mixers and flowmakers

Fig. 16 Sectional drawing, AFG xx.260.xx

59

TM04 0190 5007

Construction
Position numbers and material specification
AMD 07.18.1410
Pos. 1 2 3 4 5 6 13 14 15 16 17 18 19 105 20 21 22 23 24 25 Description Hub screw Spring washer, M12 Lock washer Propeller Mounting clamp Mounting bracket, 2" thread Screw, M5 x 20 O-ring, 5 x 1 Seal cover O-ring, 4.8 x 2.5 O-ring, 21 x 2 O-ring, 21.8 x 3 O-ring, 12 x 1 Rotating shaft seal half Stationary shaft seal half Spring for shaft seal Seat of stationary shaft seal half Primary seal faces Motor Shaft end Outer sleeve, stator housing Supply cable with plug Stainless steel Stainless steel H07RN-F 4G1 Material Stainless steel Stainless steel Stainless steel Composite material, PA66, polyamide Stainless steel Stainless steel Stainless steel Rubber Composite material, PBT/PC, black Rubber Rubber Rubber Rubber Stainless steel Stainless steel Stainless steel Composite material, PPE/PS SiC/SiC

Mixers and flowmakers

DIN W.-Nr. 1.4408 1.4301 1.4401 1.4401 1.4408 1.4301 NBR NBR NBR NBR NBR 1.4401 1.4401 1.4401

AISI/ASTM A 351 304 316 316 A 351 304

316 316 316

1.4301 1.4401

304 316

60

Construction
AMD xx.45, AMG, AFG
Pos. 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 1030 1031 1032 1033 1034 1035 1036 1037 1038 1039 1040 1041 1042 1043 1044 1045 1046 1047 1048 1049 1050 1051 1052 1053 1054 1055 1056 Component Cable Clamping plate Cable guide Cable entry, large Thrust washer Cable entry, small O-ring Screw Cable relief Screw Spring washer Lock nut Thrust washer Spring washer Cable relief Screw Stator housing Stator Shaft with rotor Motor flange Screw O-ring Terminal box cover Screw O-ring Cable joint Cable joint Screw Lock washer Cable terminal PTC PTO/PTC Screw Cable clamp Bearing cover Screw O-ring Disc Bearing U-Washer Screw Nameplate Rivet Set screw Spring washer Nut Ball bearing Shaft seal Water-in-oil sensor Shim Locking ring Plug Connection for protective earthing Seal ring Seal ring Seal washer Carbon / alox / NBR Brass / epoxy resin Bright steel Spring steel (DIN W.-Nr. 17222) Brass (DIN W.-Nr. 2.0220) Nickel-plated brass NBR (AISI 1070 / 1090) NBR (AISI 1070 / 1090) Copper (DIN W.-Nr. 7603) Copper DIN W.-Nr. 1.4301 DIN W.-Nr. 1.4301 DIN W.-Nr. 1.4301 (INOX/INOX) Zinc-plated steel Zinc-plated spring steel (DIN W.-Nr. 127 B) DIN W.-Nr. 1.4301 EN-GJL250 DIN W.-Nr. 1.4301 NBR DIN W.-Nr. 1.0605 Zinc-plated steel Material CPE (Rubber) EN-GJL250 St52 (DIN W.-Nr. 1.0570) nickelplated Elastomer (70 Shore hardness) St52 (DIN W.-Nr. 1.0570) nickelplated Elastomer (70 Shore hardness) NBR DIN W.-Nr. 1.4301 Zinc-plated steel DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 Zinc-plated spring steel PP DIN W.-Nr. 1.4301 EN-GJL250 Treated sheet steel / copper Treated sheet steel / aluminium EN-GJL250 Zinc-plated steel NBR EN-GJL250 DIN W.-Nr. 1.4301 NBR Zinc-plated copper, PA-insulated Zinc-plated copper, PA-insulated Zinc-plated steel Zinc-plated spring steel Tin-plated copper Pos. 1057 1058 1059 1060 1061 1062 1063 1064 1065 1066 1067 1068 1069 1070 1071 1072 1073 1074 1075 1076 1077 1078 1079 1080 1081 1082 1083 1084 1085 1086 1087 1088 1089 1090 1091 1092 1093 1094 1095 1096 1097 1098 1099 1100 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1115 Component Intermediate ring Retaining ring Retaining ring Sun wheel Retaining ring Ring gear Planet gear Screw Roller Washer Planet carrier Planet pin Cover Tubular pin O-ring Housing O-ring Locking ring Screw Planet wheel Retaining ring O-ring Ring gear Planet wheel Roller Washer Planet carrier Bolt Cover for driving plate Distance piece Spline coupling Gear housing Circlip Lock nut Lock washer Bearing Shaft Bearing Intermediate ring Sleeve Wear ring Shaft seal Screw O-ring Drain plug with magnet Plug Propeller Lip seal Key Shaft nut Lock washer O-ring Cap Washer Screw Hub Screw Washer Screw

Mixers and flowmakers

Material AlSi1MgMn Spring steel (DIN W.-Nr. 472) Spring steel (DIN W.-Nr. 472) 34CrMo4V (DIN W.-Nr. 1.7220) Spring steel (DIN W.-Nr. 17222) 34CrMo4V (DIN W.-Nr. 1.7220) 34CrMo4V (DIN W.-Nr. 1.7220) Zinc-plated steel Roller bearing steel Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) Zinc-plated spring steel NBR EN-GJL250 NBR Spring steel DIN W.-Nr. 17222 Steel zinc-plated 34CrMo4V (DIN W.-Nr. 1.7220) Spring steel DIN W.-Nr. 17222 NBR 34CrMo4V (DIN W.-Nr. 1.7220) 34CrMo4V (DIN W.-Nr. 1.7220) Roller bearing steel Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) Ck45N (DIN W.-Nr. 1.1191) 34CrMo4V (DIN W.-Nr. 1.7220) 20MnCr5 (DIN W.-Nr. 1.7147) EN-GJL250 Spring steel (DIN W.-Nr. 17222) Bright steel Bright steel 16CrNi 4 (DIN W.-Nr. 1.5713) DIN W.-Nr. 1.0570 DIN W.-Nr. 1.4300 DIN W.-Nr. 1.4301 Widia/Widia DIN W.-Nr. 1.4301 NBR Brass (DIN W.-Nr. 2.0220) Brass (DIN W.-Nr. 2.0220) EN-GJS-400-15 / Baydur NBR; AISI 1070 / 1090 Ck45 Bright steel Bright steel NBR EN-GJL250 Brass (DIN W.-Nr. 2.0220) DIN W.-Nr. 1.4301 EN-GJS-400-15 DIN W.-Nr. 1.4301 DIN W.-Nr. 1.4301 A4-80 (DIN W.-Nr. 1.4401)

61

Construction
Pos. 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1133 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143 1144 1145 1146 1147 1148 1149 1150 1151 1152 1153 1154 1155 1156 1157 1158 Component Pin Nut Spring washer PTFE tape Sealing paste Sealing paste Oil Oil Guide flange O-ring Screw Guide wheel Countersunk screw U-Washer Lock nut Key Blinds Screw Cable entry Cable socket Shrink-on sleeve Guide claw Lifting bracket Screw Lock nut Seal cover O-ring O-ring Screw Plug Guide plate Countersunk screw Protection cover Screw Spring washer Spade terminal, female Spade terminal, male Shrink-on sleeve Cable socket Shrink-on sleeve Washer Gasket Nut ISO VG 220 Shell Fluid 4600 DIN W.-Nr. 1.4401 NBR DIN W.-Nr. 1.4401 POM DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4301 DIN W.-Nr. 1.4301 DIN W.-Nr. 1.4401 Nickel-plated brass, II 2G Eex d II Zinc-plated copper, PA-insulated Polyolefin PVC DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 POM ELS NBR NBR DIN W.-Nr. 1.4401 Brass (DIN W.-Nr. 2.0220) POM ELS DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401 Tin-plated copper Tin-plated copper Polyolefin Tin-plated copper, PA-insulated Polyolefin Ck45N (DIN W.-Nr. 1.1191) NBR shore 70 (DIN W.-Nr. 7715) Zinc-plated spring steel Material Bright steel (DIN W.-Nr. 1473) DIN W.-Nr. 1.4401 DIN W.-Nr. 1.4401

Mixers and flowmakers

62

Installation
Installation
The AMD.07 mixer must be installed horizontally; the maximum permissible inclination angle is 40 . The mixer is suitable for the following installation methods: Column profile mounting Suspended mounting Wall mounting Floor mounting. Installation drawings, AMD 07:
175 70

Mixers and flowmakers

See figs. 47 and 48. For the various types of installation accessories, see section Accessories. The accessories match the 2" threaded mounting bracket on the mounting clamp of the mixer.

min. 200

TM02 7925 4503

Fig. 1 Column profile mounting

Fig. 2 Suspended mounting, wall mounting and floor mounting

TM02 7924 4503

64

Installation
Installation AMD, AMG, AFG (.E)
The mixer should be submerged as deeply as possible, however, no deeper than the tip of the propeller blade is 40-50 cm above the bottom of the tank. The distance from the propeller tip to the surface of the liquid should be at least 75 % of the propeller diameter. The distance between the propeller tip and the wall behind the mixer must be at least twice the propeller diameter. This is normally not a problem, as the length of the motor and motor bracket is usually more than twice the propeller diameter. Mixers should not be installed immediately after aeration zones in the tank as air bubbles cause a strong reduction in mixer performance.

Mixers and flowmakers

Crane
In order to select the right size of crane for a specific mixer or flowmaker, see Selection guide for accessories on page 38. The crane can easily be lifted off the crane foot, pos. 12, if it needs to be used in another mixer/flowmaker installation.

B max. B min.

Top fixation bracket


A max. A min.

It is possible to adjust the angle of the top fixation bracket in steps of 7.5 by means of the two screws B.

13

12 5
TM04 3873 0309 TM04 3881 0309

Fig. 4 Crane
Crane type S A min [mm] 2255 2838 2838 A max [mm] 2911 3521 3521 S 4 mm 6 AF 100 kg 35 kg B min [mm] 251 350 350 M 6 mm 8 AF 250 kg 61.2 kg B max [mm] 1001 1406 1406 D [mm] 2130 2286 2280 L 7 mm 12 AF 500 kg 76.5 kg

Fig. 3 Top fixation bracket

M L Crane type Wire Type of winch Max. load Total weight

The postion nos in the following table refer to fig. 50 and fig. 51.
Pos. Description 1 4 5 12 13 Bottom fixation bracket Motor bracket Top fixation bracket Crane foot Crane with winch

65

Installation

Mixers and flowmakers

AMD.xx.45.xx(.E)

AMG(.E)
5

TM04 3874 0309

4 Min. 300 mm 1

4 Min. 200 mm 1

AFG.xx.130.xx(.E)

AFG.xx.180.xx(.E)

5
5

Min. 0.75 x D
Min. 0.75 x D

4
4

D = 1300 mm

D = 1800 mm

TM04 3876 0309

1 Min 500 mm

1 Min 500 mm

AFG.xx.230.xx(.E)

AFG.xx.260.xx(.E)

Min. 0.75 x D

D = 2300 mm

D = 2600 mm

Min. 0.75 x D

Min. 500

TM04 3879 0309

Min. 500

Fig. 5 Installation drawings

TM04 3931 0409

TM04 3877 0309

TM04 3875 0309

66

Installation
Dimensions, accessories

Mixers and flowmakers

TM04 3897 0309

D
T
B

Fig. 6 Bottom fixation bracket


Column profile 60 x 60 80 x 80 100 x 100 130 115 15 8 B [mm] C [mm] D [mm] T [mm]

Fig. 9 Foot for front support leg


Flowmaker type AFG.xx.130 AFG.xx.180-230 AFG.xx.260 100 15 8 B [mm] D [mm] T [mm]

AFG.xx.130

AFG.xx.180/230/260

D
C
TM04 3898 0309 TM04 3901 0309

T
B

D
C

T B

T B

Fig. 7 Bottom fixation plate


Flowmaker type AFG.xx.130 AFG.xx.180/230/260 B [mm] 210 360 C [mm] 210 360 D [mm] 15 15 T [mm] 8 8

Fig. 10 Foot for back support leg


Flowmaker type AFG.xx.180-230 AFG.xx.260 B [mm] 210 C [mm] 210 D [mm] 15 T [mm] 8

TM04 3899 0309

B
D

Fig. 8 Top fixation bracket


Column profile 60 x 60 80 x 80 100 x 100 120 x 120 110 160 15 B [mm] C [mm] D [mm] E [mm] 240 250 261 261 8 T [mm]

Fig. 11 Intermediate fixation bracket


B [mm] 110 C [mm] 160 D [mm] 15 T [mm] 8

67

TM04 3903 0309

TM04 3900 0309

Further product documentation


WebCAPS

Mixers and flowmakers

WebCAPS is a Web-based Computer Aided Product Selection program available on www.grundfos.com. WebCAPS contains detailed information on more than 185,000 Grundfos products in more than 20 languages. In WebCAPS, all information is divided into 6 sections: Catalogue Literature Service Sizing Replacement CAD drawings.

Catalogue This section is based on fields of application and pump types, and contains technical data curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation product photos dimensional drawings wiring diagrams quotation texts, etc.

Literature In this section you can access all the latest documents of a given pump, such as data booklets installation and operating instructions service documentation, such as Service kit catalogue and Service kit instructions quick guides product brochures.

Service This section contains an easy-to-use interactive service catalogue. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, this section contains service videos showing you how to replace service parts.

68

Further product documentation


Sizing
0 1

Mixers and flowmakers

This section is based on different fields of application and installation examples, and gives easy step-by-step instructions in how to select the most suitable and efficient pump for your installation carry out advanced calculations based on energy consumption, payback periods, load profiles, life cycle costs, etc. analyse your selected pump via the built-in life cycle cost tool determine the flow velocity in wastewater applications, etc.

Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency.

CAD drawings In this section it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings: .dxf, wireframe drawings .dwg, wireframe drawings. 3-dimensional drawings: .dwg, wireframe drawings (without surfaces) .stp, solid drawings (with surfaces) .eprt, E-drawings.

WinCAPS
WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 185,000 Grundfos products in more than 20 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no Internet connection is available. WinCAPS is available on CD-ROM and updated once a year.
Fig. 1 WinCAPS CD-ROM

69

70

71

72

Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence

96870001 0509

GB
Subject to alterations.

GRUNDFOS A/S . DK-8850 Bjerringbro . Denmark Telephone: +45 87 50 14 00 www.grundfos.com

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