DM 752

Service Manual

Avision 1 nc.

DM 752

3. UNPACKING, INSTALLATION, AND

TRANSPORTATION

3.1 Precautions of Installation 3.2 Unpacking Procedure 3.3 Installation 3.4 Placing the Original 3.5 Transportation

3.1 PRECAUTIONS OF INSTALLATION

Pay attention to the following matters before unpacking and installation. Do not install in a place where vibration may occur. Keep the DM 752 out of direct sunlight. Do not install near a heat source. Do not place the DM 752 around materials which shut off the circulation of air. Do not install in a humid or dusty place. Use care not to scratch the glass surface of the DM 752 or the document holding pad with a clip or staple. Do not use the wall socket with connecting devices which may generate noise, for example, air-conditioner, etc. Use a suitable AC power source. Place the DM 752 on a level surface.

DM752

3.2 UNPACKING PROCEDURE

Unpack the DM 752 according to the following procedure. Remove the packing material. Remove the DM 752 from the shipping container. Remove the DM 752 from the PVC bag. Check the items by referring to the following picture. For any missing items, please contact your nearest dealer or distributor.

Note: Keep all the packing material in case you may need to return the DM 752.

Power Adapter / Power Cable The main unit

USB Cable Quick Guide /CD Software

ADF Pad

DM752

(2).

Connecting the Cables

Be sure the scanner power is switched off. Connect the power cable, ADF cable, and USB cable as shown below.

Power Cable Turning on the Power

USB Cable

ADF Cable

The power is controlled by a toggle switch on the side of the scanner. To turn on the scanner, press the switch toward "I".

DM 752

3.4 PLACING THE ORIGINAL

(1) (2) Place your original face down on the document glass. Observe that the upper-left corner (front page) of your original is placed beneath the home position mark. Reference Mark

Document

iffl***0

Placing the original

DM752

3.5 TRANSPORTATION
To move the DM 752 from where it is installed, for repair or any other reason, make sure to observe the following conditions: (1) Turn off the power of the DM 752. If the scanning head is located at a place other than the home position, turn the DM 752 on to return the scanning head to the home position. Before making sure the scanning head is returned to the home position, turn the power supply off. (2) (3) (4) Move the lock switch to the "lock" position. Remove the power and printer cables. Put the DM 752 in the packing case with the packing material.

DM 752

4. THEORY OF OPERATION
4.1 Introduction 4.2 Main Control Unit

101

Cold Cathode Fluorescent Lamp Analogue Signal CCD

--"4111111kk flected Rays Lens

Digital Signal

Figure 4.1 Theory of Operation

4.1 INTRODUCTION
The reflected rays of your original as shown in the above Figure 4.1 pass through the lens and create an image on the CCD (Charged Coupled Device). Then, according to the different light intensity perceived by the CCD, the CCD will transfer these data into a series of analog signals to the main board, where the signals are turned into digital signals. These digital signals flows to the image processor to store into a host computer acceptable format then goes to USB2.0 controller to transfer to a host computer.

DM752

4.2 MAIN CONTROL UNIT 4.2.1 System Diagram

Home Sensor LED Display (LB74)

Motor CCD Board (CB270) Lamp

J7

J1

Main Board (MB372)

Controller USB 2.0

J10
ir

+24 V Power Adaptor

PC

ADF CCD (CB278)

v ADF Board (AB68)

Lamp Motor Sensors

110/240 VAC

Figure 4.2 System block diagram

DM 752

4.2.2 Main Control Circuit

This scanner is controlled by the tensilica 32 bits CPU. The CPU is configured with a 512-KB external ROM program area, a 32-MB external SDRAM work area for a total of 64MB, 2 timer / counters, 3 external interrupts. Address Maps: ROM program area:

0000 7FFFF

512KB Program

External SDRAM working area: 00 1FFFFFF 32MB Internal Registers

DM752

4.2.3 Video Circuit

The video circuit of this scanner includes: 1. CCD driving circuit, 2. CCD signal processing circuit. 1. CCD Driving Circuit

The CCD driving circuit is used to generate correct signals to the CCD, so that the CCD may generate the correct image data.

Connectors Pin Assignment: a. LED Board(LB74) LB74 : J1

ra,

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

VCC VCC GND GND NC NC NC NC UDO UD1 UD2 UD3 UD4 UD5 UD6 UD7 /KBWR NC GND GND

*rti, , ----44:,,:vg ,wg,,z4V

+5V power supply + 5V power supply Ground Ground No connection No connection No connection No connection Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal LED control signal No connection Ground Ground

DM 752 b. Main Board MB372 : J9 1 - ' ,;:0111110.. ,77 ',v11:1110110010 ....' ';''.,: Oegllfp00FjPPOISIMili 20 VCC +5V power supply 19 VCC +5V power supply 18 GND Ground 17 GND Ground 16 CANCEL_INT X 15 LCD_RS X 14 LCD_R/W X 13 X LCD_CS 12 XDATAPO Data Bus signal XDATAP1 11 Data Bus signal 10 XDATAP2 Data Bus signal 9 XDATAP3 Data Bus signal 8 XDATAP4 Data Bus signal 7 XDATAP5 Data Bus signal 6 XDATAP6 Data Bus signal 5 XDATAP7 Data Bus signal 4 /KBWR LED control signal 3 NC No connection 2 GND Ground 1 Ground GND

DM752

c. Flatbed CCD Board (CB270) CB270 : J3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 d. V ; MGND MGND MCLK 24V 24V VCC SHHMSEN DGND PH2PH1DGND CLAMPRSB/W_SW +12Va VINB AGND VI NG AGND VINR AGND ENABLE MRST DMODE1 CW/CCW DMODE2 TORQUE1 DMODE3 TORQUE2 24VM MGND Ground Ground Motor step signal Inverter power supply Inverter power supply +5V power supply CCD shift gate signal Home sensor signal Ground CCD PH2 signal CCD PH1 signal Ground CCD clamp signal CCD reset signal CCD color select signal Analog +12V power supply CCD BLUE signal Analog Ground CCD GREEN signal Analog Ground CCD RED signal Analog Ground Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor power supply Ground

DM 752 e. Main Board MB372 : J5 i.,. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 -41:41. - ttP:SV MGND MGND FMCLK 24VM 24VM V5.0 FSH_OUT HomeSensor GND FPH12_OUT FPH 11 _OUT GND FCP_OUT FRS_OUT FB_WSW_OUT +12Va FVINB AD_GND1 FVING AD_GND1 FVINR AD_GND1 FENABLE FMRST FDMODE1 FCW/CCW FDMODE2 FTORQUE1 FDMODE3 FTORQUE2 24VM MGND

IWZ;;4

z,...m1 'fkMiiaal'Aill41 Ground Ground Motor step signal Inverter power supply Inverter power supply +5V power supply CCD shift gate signal Home sensor signal Ground CCD PH2 signal CCD PH1 signal Ground CCD clamp signal CCD reset signal CCD color select signal Analog +12V power supply CCD BLUE signal Analog Ground CCD GREEN signal Analog Ground CCD RED signal Analog Ground Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor control signal Motor power supply Ground

DM752

f. ADF Connector (AB68&CB278) MB372 : J7 ,

1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

tz

,4;,,P,I7MW '`? LOOPIN

*43.

t L ,t,Lx,-,

4.17,w

GND GND GND GND 24VM_ADF CGND CGND AVINB AVI NG AVINR XDATAPO XDATAP2 XDATAP4 XDATAP6 AMCLK /AM_RD1 CGND 24VM_ADF ARS_OUT ACP_OUT APHI1 OUT APHI2 OUT 24VM_ADF ASH OUT AB_WSW_OUT AD_GND2 _ _ AD_GND2 AD_GND2 XDATAP1 XDATAP3 XDATAP5 XDATAP7 /AM_RD /AM_WR ADF_PLUG

Hot plug protection signal Ground Ground Ground Ground +24V power supply Ground Ground CCD BLUE signal CCD GREEN signal CCD RED signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Motor step signal Read sensor control Ground +24V power supply CCD reset signal CCD clamp signal CCD PH1 signal CCD PH2 signal +24V power supply CCD shift gate signal CCD color select signal Ground Ground Ground Data Bus signal Data Bus signal Data Bus signal Data Bus signal Read sensor control Motor control signal write control ADF Plug in signal

,ifiir

DM 752

AB68 : J6 ' 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7 :,:;,..,-sii4,-.., , ' ''' mia):;:aP'' iliw - , MP' ''' Iligiac4ittiLOOP GND B24VM XD1 XDO XD3 XD2 XD5 XD4 XD7 XD6 /AM_RD1 /AMCLK /AM_WR1 /AM_RD2 MGND MGND LOOP GND NC Hot plug protection signal Ground +24 power supply Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Data Bus signal Read sensor control Motor step signal Motor control signal write control Read sensor control Ground Ground ADF Plug in signal Ground Not connection

CB278 : J1

1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

-,-44....

AGND AVINR AGND AVING AGND AGINB GND GND B/W_SW SH RS PH1 CP PH2 24V 24V H24G NC

Amw ''

mmo

Ground CCD RED signal Ground CCD GREEN signal Ground CCD BLUE signal Ground Ground CCD color select signal CCD shift gate signal CCD reset signal CCD PH1 signal CCD clamp signal CCD PH2 signal +24V power supply +24V power supply Ground Not connection

ezal $.-',, ,,,N, ,,,,,VOit

DM752

2. CCD signal processing circuit

CDS

PGA -

CCD

CDS

MUX

<

Dout

CDS

CCD Signal Processor

The CCD signal processor includes all the necessary circuitry to perform threechannel conditioning and sampling. The signal chain consists of three-channel correlated double sampling (CDS) and programmable gain adjustment of the CCD output (PGA) is a 16 bits analog to digital connector (ADC) quantizes the analog signal.

DM 752

4.2.4 Sensor Input

The sensor input includes home position sensor. Home position sensor The home position of the carrier motor is detected by photo sensor. The photo transistor transmission to the photo sensor receiver circuit is shown below.
VCC

14 COPI5OVACI: MSEN

Figure 4.3 Home position sensor The home position is detected when the carrier passes between the LED and the photo transistor.

4.2.5 Sub Power Supply Circuit

The sub power supply circuit is provided for the internal analog circuit. Input is 24V and output is 5VD and +12VC. The circuit configuration is shown below:

+24Vdc

Switching Regulator

+5VD

+24Vdc

Linear Regulator

+12Vc

+12Vdc

Linear Regulator

+ 5Va

+24Vdc

Switching Regulator

+3.3V

The sub power supply is used for: CCD, A/D, and logic circuits.

DM752

4.2.6 Power Supply

In this system, there is only one type of power supply. Please see Table 4.1 for details. Table 4.1 Power Adapter Type Characteristic Input voltage range Input current (max.) Input frequency Max. in-rush current(P230Vac, cold start) Output voltage Min. load current Max. load current Total Power Desk 100-240V 1.4A (rms) 47-63Hz 60A

+24Vdc 1.6A 2.09A 0.75W

DM 752

5. PROBLEM SOLVING
5.1 Diagnostics 5.2 Troubleshooting

This chapter supplies two paths for dealing with operational problems. The first relies on the DM 752's internal diagnostics. The second uses troubleshooting flowcharts and tables to isolate the problem. In many cases, the internal diagnostics will help you to locate the source of the problem quickly. Use these diagnostics first. If the diagnostics do not locate the source of the problem, refer to Section 5.2
Troubleshooting.

5.1 DIAGNOSTICS
The DM 752 has internal diagnostics to help you determine the cause of operational problems. Some of the diagnostics function with the scanner online, while others are part of a separate offline diagnostics feature.

5.1.1 Online Diagnostics

Determine operational problems by observing the control panel Ready and Paper Jam LEDs. With the scanner online and operating normally, the Ready LED is on and the Paper Jam LED is off. Any other LED combination indicates a problem, as shown in the following table.

Ready LED I Paper Jam LED 1 Error indication

Off Off Blinking On On Blinking Off On Group 3 error Error message Power on diagnostics Run offline diagnostics

Table 5.1 Online diagnostics

If the ADF cover is open, close it. For the group errors, see the flowcharts later in this section. When both lights are blinking, run the offline diagnostics as explained in the next section.

DM752

5.1.2 Offline Diagnostics

To run the offline diagnostics, turn the scanner off, turn the power back on. When you first turn the scanner back on, the READY light will blink, indicating that the diagnostics are in progress. Observe the front panel LEDs closely. In a short time, the LEDs indicate the results of the offline diagnostics as explained in the table below. Ready LED I Paper Jam LED The two LEDs blink alternately. 1 blink 1 blink 2 blinks 2 blinks 4 blinks 4 blinks 6 blinks 5 blinks 8 blinks Ready LED off 6 blinks 5 blinks 8 blinks Paper Jam LED blinks One time. 9 blinks 10 blinks 11 blinks 12 blinks 13 blinks Error indication RAM error Flatbed SDRAM error ADF SDRAM error Group 1 error (Flatbed dark error) Group 2 error(Flatbed Home Sensor) Group 1 error (ADF dark error) Group 1 error (Flatbed /ADF inverter check error) Group 3 error (ADF Paper In sensor error) Paper jam error Cover open error ADF home sensor error Lock error Flatbed cover open error

9 blinks 10 blinks 11 blinks 12 blinks 13 blinks

Offline diagnostics results

For SRAM or DRAM errors, refer to Main Control PCBA Replacement in Chapter 4. For the Group 2 error, see the flowchart in the following section.

DM 752

5.1.3 Diagnostic Flowcharts

Use the flowcharts that follow to determine the exact problem when either the online or offline diagnostics indicate a group error. Refer to Chapter 4 for parts replacement.

5.1.3.1 Group 1 error flowchart (Lamp assembly)

This flowchart applies when the Ready and the Error LED each blinks 4, 5, 7, 8 times the same while, with the scanner offline.

Group 1 Error Blink 4 times Blink 5 times Blink 7 times Blink 8 times No ADF Inverter error Replace the lamp inverter circuit

1
Replace Flatbed optical chassis Replace ADF optical chassis Flatbed Inverter error Replace the lamp inverter circuit

End of test

No problem
yes

Replace flatbed lamp

End of
test

Replace ADF lamp

DM752

5.1.3.2 Group 2 error flowchart (Flatbed/ADF motor)

This flowchart applies when the offline diagnostics error indication is the simultaneous blinking 6 or 11 times of the Ready and Paper Jam LED. ADF Mode:
'Group 2 error'

1
No Blink 6 times

es OK ADF motor error Replace ADF motor

Flatbed Mode:
'Group 2 error'

1
No Blink 11 times

OK

Flatbed motor error Replace flatbed motor

DM 752

5.1.3.3 Group 3 error flowchart (paper in ADF paper tray)

This flowchart applies when the Ready LED is off and Paper Jam LED steadily on with the scanner online, and there is paper in the ADF paper tray.

Group 3 error I

v Remove the papers from ADF's input paper tray, and wait 3 seconds

Yes

ADF paper-in sensor error Replace ADF PCBA

Wait 30 seconds

Yes

Blinks 9 times

ADF Motor error Replace ADF unit

DM752

5.1.3.4 Group 3 error flowchart (no paper in ADF paper tray)

This flowchart applies when the Ready LED is off and Paper Jam LED steadily on with the scanner online, and there is no paper in the ADF paper tray.

Group 3 error

Put a piece of paper into ADF's input paper tray, and wait 3 seconds

No
Wait 30 seconds

ADF paper-out sensor error Replace ADF PCA

ADF paper-in sensor error Replace ADF PCBA

ADF motor error Replace ADF unit

DM 752

5.2 TROUBLESHOOTING
Refer first to the applicable troubleshooting flowchart in the following three sections. The flowcharts refer you to the appropriate table for detailed troubleshooting.

5.2.1 Flowcharts
This section provides the following three troubleshooting flowcharts: Troubleshooting from power on to scanner ready Online troubleshooting (flatbed operation) Online troubleshooting (ADF/Duplex operation) Offline troubleshooting (flatbed operation)

DM752

5.2.1.1 Troubleshooting flowchart: power on to scanner ready.

Troubleshooting From Power on

No

See Table 5.3

Yes I SRAM Test I

Scan module moves to shipping retainer position

No

See Table 5.4

Yes
v Dark Calibration (About 5 seconds)

No

See Table 5.5

Light Check (up to 2 minutes)

No

See Table 5.6

Yes Wait for command from host

DM 752

5.2.1.2 Troubleshooting flowchart: online flatbed operation

(Online Troubleshooting I (Flatbed Operation)

Scan module moves to flatbed home osition

See Table 5.7

See Table 5.8

See Table 5.9

See Table 5.10

See Table 5.11

See Table 5.12

See Table 5.13

See Table 5.14

DM752

5.2.1.3 Troubleshooting flowchart: online ADF operation

'Online Troubleshooting (ADF mode)

See Table 5.15

See Table 5.16

See Table 5.16

See Table 5.11

Reading position

See Table 5.12

deviation?

Yes

See Table 5.13

Yes

See Table 5.17

DM752 4.2.2 Tables

The tables in this section provide detailed troubleshooting information.

5.2.1.5 The Power LED does not go on

Cause
Unplugged from outlet AC power unplugged at unit Power switch is OFF AC fuse blown

Relevant Unit
None

Check Method
Visual check

Maintenance Method
Insert the AC plug into the outlet. Insert the AC cable into unit. Turn the power switch on. Replace the fuse.

None

Visual check

None AC fuse in power supply

Visual check Take out the fuse from the power supply and check to see if it is blown. AC outlet voltage check Visual check

AC voltage failure Power unit AC input connector disconnected Power switch connector disconnected Power unit-main PCBA connection failure Power unit output voltage failure PCBA Failure

None None

None Connect the connector. Connect the connector. Connect the connector. Replace the power unit Remove the cause or replace the PCBA. Connect the connector

None

Visual check

None

Visual check

Power unit

Output voltage (+5V) check Tester check (+5V, GND) Visual check

LED board-main PCBA connection failure

*main control PCBA *LED board None

Table 5.3
Check method explains how to check the failed item. The visual check can be made by physically observing the part or observing the offline test display on the front panel. The tester check is made by checking the voltage levels of the relevant units.

DM 752

5.2.1.4 Troubleshooting flowchart: Offline flatbed operation

Offline Troubleshooting (Flatbed operation)

See Table 5.3 Yes 1 SRAM Test I 1 No See Table 5.4

Dark Calibration (About 5 seconds)

No

See Table 5.5

Light Check (up to 2 minutes)

No Yes Wait for command from host 1 (DRAM testi Yes Scan one page of Image

See Table 5.6

See Table 5.2

DM 752

5.2.1.6 Scan module does not move to shipping retainer position

Cause Sensor boardmain control PCBA connection failure Home position sensor boardmain control PCBA cable failure. Home position sensor board failure Motor-main control PCBA connection failure Motor failure Power supplymain control board connection failure Power supply fails.

Relevant Unit None

Check Method Visual check

Maintenance Method Connect the connector. Replace the home position cable. Replace the PCBA Connect the connector.

Sensor boardmain control PCBA cable Home position sensor PCBA None

Tester or visual check

Tester check Visual check

Motor None

Visual check Visual check

Replace the motor. Connect the connector.

Power supply

Tester check (+24V, GND)

Replace the power supply.

Table 5.4

DM752

5.2.1.7 Scan module does not move to the home position

Cause Home position sensor boardmain control PCBA connection failure Home position sensor boardmain control PCBA cable failure Home position sensor board failure Power supplymain control board connection failure Power supply fails

Relevant Unit None

Check Method Visual check

Maintenance Method Connect the connector.

Sensor boardmain control PCBA cable

Tester or visual check

Replace the home position sensor cable.

Sensor board

Tester check

Replace the PCBA. Connect the connector.

None

Visual check

Power supply

Tester check (+15V, -15V, +24V, GND) Visual check Visual check Visual check

Replace the power supply.

Lamp failure Inverter failure CCD board-main control board connection failure CCD board fails

Lamp Inverter None

Replace the lamp. Replace the inverter. Connect the connector

CCD board

Tester check

Replace the optical unit

Table 5.5

DM 752

5.2.1.8 Ready and Power LED does not light on

Cause Home position sensor boardmain control PCBA connection failure Home position sensor boardmain control PCBA cable failure Home position sensor board failure Power supplymain control board connection failure Power supply fails Relevant Unit None Check Method Visual check Maintenance Method Connect the connector.

Sensor boardmain control PCBA cable Sensor board None

Tester or visual check

Replace the home position sensor cable. Replace the PCBA. Connect the connector.

Tester check Visual check

Power supply

Tester check (+15V, -15V, +24V, GND) Table 5.6

Replace the power supply.

DM752

5.2.1.9 Scan module does not move to the flatbed position

Cause USB cable connection failure Power supplymain control board connection failure Power supply fails Motor-main control PCBA connection failure Motor failure

Relevant Unit None None

Check Method Visual check Visual check

Maintenance Method Connect the USB cable. Replace the power supply.

Remark None None

Power supply None

Tester check (+15V, +24V -15V, GND) Visual check

Replace the power supply. Connect the connector. Replace the motor module.

None

None

Motor

Visual check Table 5.7

None

DM 752

5.2.1.10 Scan module does not move to the top of the scan window

Cause Power supply-main control board connection failure Power supply fails

Relevant Unit None Power supply Lamp Inverter None CCD Board

Check Method Visual check Tester check (+15V, +24V -15V, GND) Visual check Visual check Visual check Visual check

Maintenance Method Connect the connector. Replace the power supply. Replace the lamp. Replace the inverter Connect the connector. Replace the optical unit.

Lamp Failure Inverter Failure CCD board-main control board connection failure CCD board fails

Table 5.8

DM752

5.2.1.11 Reading is not performed

Cause ADF cover open

Relevant Unit ADF cover

Check Method Visual check

Maintenance Method Close the ADF cover.

Table 5.9

5.2.1.12 Image does not appear

Cause ADF cover open Power supplymain control board connection failure Power supply fails. Lamp failure Inverter failure CCD boardmain control board connection failure CCD board fails.

Relevant Unit ADF cover None

Check Method Visual check Visual check

Maintenance Method Close the ADF cover Connect the connector.

Power supply

Tester check (+15V, -15V, +24V, GND) Visual check Visual check Visual check

Replace the power supply. Replace the lamp. Replace the inverter. Connect the connector.

Lamp Inverter None

CCD Board

Visual check

Replace the optical unit.

Table 5.10

DM 752

5.2.1.13 Large jitter

Cause Power supplymain control board connection failure Power supply fails Motor-main control PCBA connection failure Motor failure Relevant Unit None Check Method Visual check Maintenance Method Connect the connector. Replace the power supply. Connect the connector. Replace the motor.

Power supply None Motor

Tester check (+15V, -15V, GND) Visual check Visual check

Table 5.11

DM752

5.2.1.14 Reading position deviation

Cause Power supplymain control board connection failure Power supply fails Motor- main control PCBA connection failure Motor failure Home position sensor boardmain control PCBA cable failure Home position sensor boardmain control PCBA cable failure Home position sensor board failure

Relevant Unit None

Check Method Visual check

Maintenance Method Connect the connector.

Power supply None

Tester check (+15V, -15V, GND) Visual check

Replace the power supply. Connect the connector. Replace the motor Connect the connector

Motor None

Visual check Visual check

Sensor boardmain control PCBA cable Sensor board

Tester or visual check

Replace the home position sensor cable Replace the PCBA.

Tester check

Table 5.12

DM 752

5.2.1.15 Image unclear

Cause Lamp too dark Dirt on calibration reference plate Dirt on calibration reference plate Dirt on the mirrors Dirt on the lens Relevant Unit Lamp Calibration reference plate Calibration reference plate Check Method Visual check Visual check Maintenance Method Replace with a new lamp. Clean the flatbed glass with isopropyl alcohol. Clean the calibration reference plate with isopropyl alcohol. Clean the mirrors with isopropyl alcohol. Clean the lens with isopropyl alcohol.

Visual check

Mirrors

Visual check

Lens

Visual check Table 5.13

DM752

5.2.1.16 Strange sound generated (flatbed)

Cause Motor unit failure Main control PCBA failure Scanning module failure Dirt on rail Relevant Unit Motor unit Main control PCBA Scanning module None Check Method Replace the motor unit. Replace the main control PCBA. Check if scanning module is loose. Visual check Maintenance Method Replace the motor unit. Replace the main control PCBA. Replace the optical unit. Clean the rail with isopropyl alcohol

Table 5.14

5.2.1.17 Frequent paper jam

Cause Paper setting failure Paper failure ADF connector slip-off Pad assembly failure ADF unit failure

Relevant Unit Operation error operation error ADF unit Pad assembly

Check Method Is the paper correctly set in the paper chute? Is the specified paper used? Visual check of motor rotation Check the pad assembly for wear and tear

Maintenance Method Educate users to properly position the paper. None Connect the connector. Replace the pad assembly and the touch spring unit. Replace the ADF unit.

ADF unit

Replace the ADF unit. Table 5.15

DM 752

5.2.1.18 Frequent double feed and skew

Cause Paper setting failure Paper failure ADF connector slip-off Pad assembly failure ADF unit failure Relevant Unit Operation error Operation error ADF unit Pad assembly Check Method Is the paper correctly set in the paper chute? Is the specified paper used Visual check of motor rotation Check the pad assembly for wear and tear. Maintenance Method Teach users to properly position the paper None Connect the connector. Replace the pad assembly/ touch spring unit. Replace the ADF unit.

ADF unit

Replace the ADF unit. Table 5.16

5.2.1.19 Strange sound generated (ADF)

Cause Paper setting failure paper failure ADF connector slip-off ADF unit failure Relevant Unit Operation error Check Method Maintenance Method Teach users to properly position the paper None Connect the connector. Replace the ADF unit.

Is the paper correctly set in the paper chute? Operation Is the specified error paper used? ADF unit Visual check of motor rotation ADF unit Replace the ADF unit Table 5.17

DM 752

6. DISASSEMBLY
8.1 Service Tools 8.2 Lubricants 8.3 Procedure for Disassembly and Reassembly

6.1 SERVICE TOOLS

The following table describes the maintenance tools necessary for the maintenance of this equipment.

No 1 2 3 4 5 6 7 8

Name Minus screwdriver Philips screwdriver (magnetic) Oil Grease Alcohol (Isopropyl 91% >) Digital voltmeter Oscilloscope Blower

Description Idler pulley module screw Nominal No.2 M3, M4 Shell "Terrace Oil 46" Shell "Alvania Grease No.2" Cleaning With 0.01 V range 100 MHz or more with external sweep Cleaning

Maintenance tools

DM752

6.2 LUBRICANTS
This section describes the items to check and the places to lubricate when maintenance parts are replaced.

6.2.1 Mechanical Unit Lubrication

This lubrication method: C- V

L., Lubrication cycle

1' A-

Amount of lubricant Lubricant type Positions need to be lubricated (shown in number)

1. Positions need to be lubricated: The positions need to be lubricated is indicated in numbers. 2. Lubricant type: A: Shell Alvania Grease No. 2 B: Shell Terrace Oil 46 3. Amount of lubricant: C: Coat thinly uniformly 4. Lubrication cycle: Y: Every year Table 8.2 below shows the position to be lubricated. Lubrication Lubricant Lubricant Lubrication Lubrication Position Position Type Amount Cycle Sliding 1 B C Y rod Sliding A 2 C Y frame

DM 752

1. Sliding Rod

NON4NOWW,Wa&C'IX4,Z.X.:,,TT,:,`

2. Sliding Frame

Lubricated Positions

DM752

6.3 PROCEDURE FOR DISASSEMBLY AND REASSEMBLY 6.3.1 Notes on Disassembly

(1) (2) (3) (4) (5) (6) Clean the disassembly and assembly location. Disconnect the power cable and remove the AC plug from the outlet before disassembly and assembly. Follow the disassembly and assembly procedures. Never loosen the screws of parts that must not be disassembled. Store the disassembled parts in a clean place to avoid loss. After replacement, check the contacts and spare part mounting. Assemble the parts in reverse order of disassembly procedure.

6.3.2 Document Cover Removal

(1) As shown in the figure below, unplug the ADF cable, and then lift the document cover to remove the studs from the hinge holes. The studs are loosely attached to the hinge holes in the purpose to cover your original when it is a few inches high.

Document Cover

Studs

DM 752

6.3.3 Upper Housing Removal

(1) (2) (3) (4) (5) (6) (7)

Remove the document cover as described in section 5.3.2. As shown in the figure below, turn the machine over and loosen the fixing screws with a screwdriver. As shown in the figure below, open the front cover and unplug the flat cable. Remove the front cover. Remove the fixing screws of the front panel and move the front panel downward to detach it from the scanner. Remove the fixing screws of the rear panel. Remove the upper housing by lifting it gently.

Fixing Screws x 3 (M4x1 0)

Front Cover

Flat Cable

flu

Front Panel

Fixing Screws x 2 (M4x15)

DM752

Fixing Screws x 2 (M4x1 0)

Upper Housing

DM 752

6.3.4 Main Control Board Removal

(1) (2) (3)

Loosen the fixing screws of the metal cover from the bottom housing as shown in the figure below. Lift the metal cover and disconnect one signal cable and two flat cables as shown. Remove the main board assembly. Metal Cover of the Main Board

NNW"'

."4

Fixing Screws of the Metal Cover x 5 (M3x6)

Main Board Cable

<3,

Main Board Assembly

DM752

6.3.5 Sliding Rod Removal

(1) (2) (3) (4)

Remove the document cover as described in section 6.3.2. Remove the upper housing as described in section 6.3.3. Remove the fixing screw of the sliding rod as shown below. Gently pull out the sliding rod.

Fixing Screw x 1 (M3x6) Sliding Rod

Sliding Rod

DM 752

6.3.6 Optical Chassis Removal (Flatbed)

(5) (6) (7) (8) (9) (10) (11) Remove the document cover as described in section 6.3.2. Remove the upper housing as described in section 6.3.3. Remove the belt from the hook as shown below. Remove the sliding rod as described in section 6.3.5. Move the optical chassis to the center and remove the belt from the optical chassis. Gently disconnect the flat cable fixed on the optical chassis. Remove the optical chassis.

Sliding Rod

Optical Chassis

DM752

1'444 ."'"

Optical Chassis

DM 752

6.3.7 ADF Paper Tray Removal

(1) (2) (3) (4) Lift the ADF paper tray to let it stand 90 on the document cover as shown below. Loosen the fixing screws of the paper tray. Disconnect the paper tray cable. Remove the ADF Paper Tray.

ADF Paper Tray

Fixing Screw x 1 (M3x8)

Document Cover

ADF Paper Tray Cable

ADF Paper Tray

DM752

6.3.8 AB Board Removal

(1) (2) (3) (4) Turn the Document Tray over to reveal the bottom as illustrated. Remove the fixing screws on the AB board cover. Disconnect all cables on the AB board. Remove the fixing screws on the AB board.

Fixing Screws x 2 (M3x8)

AB Board Cables

Fixing Screws x 2 (M3x8)

6-12

DM 752

6.3.9 ADF Front Cover Removal

(1) (2) (3) (4) (5)

Release the ADF unit by pressing the ADF release button. Open the ADF front cover to the left and remove the fixing screws as shown below. Remove the ADF front cover. Loosen the screws of the cable inside the lower cover as indicated. Remove the lower cover.

Fixing Screw x 2 (M3x8)

ADF Front Cover

ADF Front Assy

6-13

DM752

6.3.10 ADF Motor Removal

(1) (2) (3) Remove the ADF front cover as described in section 6.3.9. Remove the fixing screw on one side of the ADF front assembly to remove the ADF front assembly as illustrated. Remove the fixing screws on both sides of the ADF upper assembly as illustrated.

Fixing Screw x 1

ADF Front Assy

ADF Upper Assembly Fixing Screw x1 (M3x8)

Fixing Screw x 1 (M3x8)

6-14

DM 752

(4) (5)

Loosen the fixing screws x 4 on one side of the ADF upper assembly as illustrated below. Remove the fixing screw of the ground cable and then remove the ADF inside cover.

Fixing Screw (M3x8)

ADF Upper Assembly

Fixing Screw (M3x81

Fixing Screw x 1 of Ground Cable (M3x5)

ADF Upper Assembly

DM752

(6) (7)

Remove the fixing screws x 3 of the ADF motor as illustrated. Remove the fixing screw x 1 of the motor cable as illustrated.

Fixing Screws (M3x15)

6-16

DM 752

6.3.11 ADF Optical Chassis Removal

(1) (2) (3) Remove the ADF front cover as described in section 6.3.9. Remove the ADF motor as described in section 6.3.10. Remove the fixing screw and all cables of the ADF optical chassis.

Fixing Screw x 3 (M3x5)

Signal Cable Connector

Fixing Screw x 1 (M3x8) Signal Cable Connector

Signal Cable Connector

6-17

DM752

(4) (5) (6)

Release the cable above the mylar. Remove the mylar. Lift the ADF optical chassis to remove it from the ADF unit as illustrated.

MIP:M"'".0

ADF Optical Chassis ADF Optical Chassis

6-18

DM 752

6.3.12 ADF Main Case Removal

(1) (2) (3)

Remove the ADF optical chassis as described in section 6.3.11. Disconnect the signal cables on the ADF board. Pull all the black cables out of the ADF main case as illustrated.

Signal Cable

Black Cable Signal Cables x 2

10'

Black Cable

Black Cable

6-19

DM752

(4) (5)

Remove the fixing screws on four sides of the ADF main case as illustrated below. Remove the ADF main case by lifting it up from the bottom housing as illustrated.

Fixing Screw (M3x6)

Fixing Screw (M3x8)

6-20

DM 752

Fixing Screw x 1 (M3x6) ADF Main Case

ADF Main Case

DM752

3.5 TRANSPORTATION
To move the DM 752 from where it is installed, for repair or any other reason, make sure to observe the following conditions: (1) Turn off the power of the DM 752. If the scanning head is located at a place other than the home position, turn the DM 752 on to return the scanning head to the home position. Before making sure the scanning head is returned to the home position, turn the power supply off. (2) (3) (4) Move the lock switch to the "lock" position. Remove the power and printer cables. Put the DM 752 in the packing case with the packing material.

DM 752

7. PARTS
6.1 Spare Part Diagram/Table

7.1 SPARE PART DIAGRAM/TABLE

..i-.t-i

3-1

DM752

5-1

56

DM 752

6-3

DM752

DM 752

CD QUICK GUIDE

ADAPTOR

PART _Mal A.BEL.,

USB 2.0 CABLE 072-0294-0 ADF CUSHION(L)

ADF MACHINE 072-0295-0 ADF CUSHION(R) 072-0323-0 PAPER TRAY EPS PAD

072-0356-0 ADF CUSHION(B) 072-0372-0 FB CUSHION(B),,,-072-0371-0 B CUSHION(F)

DM752

ITEM ADF MODULE 1 1-1 2 3 3-1 4 4-1 4-2

P/N

DESCRIPTION

REV.

002-2208-0-SP 004-0699-0-SP 051-1409-0-SP 002-1737-0-SP 002-2394-0-SP 002-2207-0-SP 002-2756-0-SP 066-0139-0-SP

S-PARTS:ASS'Y,TRAY,A3 ADF S-PARTS:PCBA, SB18 (PAPER SIZE SENSOR),A3 ADF S-PARTS: COVER, FRONT, 399x189x122, A3 DUPLEX ADF S-PARTS: ASSY, FRONT, A3 Duplex ADF S-PARTS:ASS'Y,ADF ROLLER S-PARTS:ASS'Y,UPPER,A3 ADF S-PARTS:ASS'Y, PAD S-PARTS: MYLAR, PAPER IN: 86.5x80x0.125t 86.5x80x0.125t, PET S-PARTS: ASS'Y, SENSOR UNIT: SG-405 MODULE+ARM/SG-116, 3P, P=2.0, 3 LINES, L=140+5/-Omm, #26, SG-116AV11 S-PARTS:ASS'Y, MAIN S-PARTS: ASS'Y, MOTOR S-PARTS: PCBA: SB17, COVER SENSOR S-PARTS:ASS'Y,A3 ADF CHASSIS S-PARTS: I NVERTER,24VDC,7mA,45KHz, I NV178C,Cotek S-PARTS:BELT,123t,W=4.8,PU,BLACK, A3 DUPLEX ADF S-PARTS:BELT,75t,W=4.8,PU,BLACK,A3 DUPLEX ADF S-PARTS : BELT,180t,W= 6, RUBBER, BLACK,A3 DUPLEX ADF S-PARTS:ASS'Y,DOCUMENT,A3 ADF S-PARTS:ASS'Y, HINGE, FB S-PARTS:PCBA,ABA46 S-PARTS:ASS'Y,HINGE, ADF,ADF4230 S-PARTS:ADF CABLE,36P MALE GOLD FLASH CONN.+ 17P/19P HOUSING(P=2.0mm),#28AWG CABLE, C041330306-B

100 100 100 100 100 100 100 200

4-3

003-0395-0-SP

100

5 5-1 5-2 5-3 5-3-1 5-4 5-5 5-6 6 6-1 6-2 6-3

002-2277-8-SP 003-5404-0-SP 004-0687-0-SP 002-2278-8-SP 003-0383-0-SP 057-0143-0-SP 057-0144-0-SP 057-0145-0-SP 002-2206-0-SP 002-2590-0-SP 004-0997-8-SP 002-2591-0-SP

100 100 100 100 100 100 100 100 100 100 100 100

104-0386-0-SP

100

DM 752

FLATBED 1 2 3 3-1 3-2 3-3 4 4-1 5 6 7 8 9 002-1839-0-SP 002-2144-0-SP 002-2155-0-SP 002-2156-0-SP 003-0498-0-SP 002-1614-0-SP 003-5651-0-SP 051-1402-0-SP 004-0953-0-SP 002-1726-0-SP S-PARTS:ASS'Y, HOUSING, UPPER S-PARTS:ASS'Y,COVER,FRONT S-PARTS:ASS'Y,OPTICAL S-PARTS:ASS'Y,LAMP S-PARTS: I NVERTER,24V,7.5mA,53KHz,01-B1180010,COTEK S-PARTS: ASS'Y, MOTOR: 600DPI S-PARTS: BOTTOM+ LOCK S-PARTS:LOCK, CHASSIS, 35.7x27.6x20, CLEAR, PC S-PARTS:PCBA,SBA32 S-PARTS: ASS'Y, BELT 100 100 100 100 100 200 100 100 100 100 100 100 100

S104-0532-00-SP PARTS:CABLE,3P,P=2.0mm,L=400mm,28AWG,F 037RA-095,W/PVC TUBE,W/CORE 004-0778-0-SP 003-0328-0-SP S-PARTS:PCBA, MAIN BOARD, A3 DUPLEX S-PARTS: POWER SWITH/SOCKET W/CORE, PITCH2.5, L=200 S-PARTS: FFC CABLE, 32P, L= 570mm, WHITE , FFCC3205T2570EL-300 S-PARTS:FFC CABLE, 20P, P=1.0mm, L = 420mm, 5/5/10/10, FFCC2005T242000-300 S-PARTS: RUBBER FOOT, 36.4x29.4x12.0, SILICON RUBBER, GRAY

104-0319-0-SP

100

11

104-0385-0-SP

100

12 ACCESSA RY

057-0140-0-SP

100

073-0590-0 072-0294-0 072-0295-0 072-0356-0 072-0371-0 072-0372-0 073-1241-0

ACCESSORY BOX : 280x245x48 , B/F EPS FOAM, L: 566x256x150, A3 DUPLEX ADF EPS FOAM, R: 566x256x135, A3 DUPLEX ADF FOAM, EPS,B:570x480x105mm,50 FOAM, EPS , F : 790x350x190mm ,62.5 FOAM, EPS,R:790x350x190mm,62.5 CARTON :810x710x515,AB/F,

200 010 010 010 010 010 100

DM752

073-1242-0 073-1243-0 006-0255-0 006-0259-0 104-0011-0-SP 104-0012-0-SP 104-0013-0-SP 104-0022-0-SP 104-0239-0-SP 104-0273-0-SP 003-0335-0-SP

CARTON:810x710x515,AB/F, CARTON:810x710x515,AB/F(China) CD CD:CHN S-PARTS: AC POWER CORD: 125V/10A, 1.8m(UL/CSA) S-PARTS: POWER CORD, 10A/250V, 1.8m(CEE) S-PARTS: AC POWER CORD: 10A/250V, 1.8m(BSI) UK S-PARTS: AC POWER CORD: 10A/250V, 1.8m(SAA), AUS S-PARTS: AC POWER CODE, 250V/10A, 1.8M(China)

100 100 100 100 100 100 100 100 100

S-PARTS: USB 2.0 CABLE: SHIELDING, L=1.83m ' 100 28AWG,W/CORE, LOW Pb/ Cd, TRANSPARENT S-PARTS: POWER ADAPTOR, 24V/2.0A, 100240V/50-60Hz 100

Table 6.1 Spare Parts for DM 752