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ENMAS AHLSTROM LIMITED

PROJECT QUENA NEWPRINT PAPER COMPANY - EGYPT

NAME

DATE

PART

FOR LEFT SIDE WALL LOWER SECTION REFER DRG. NO. 926112020

ASME SECTION I CALCULATION FOR WALL THICKNESS OF THE TUBE DUE TO THE INTERNAL PRESSURE PG- 27.2.1

S.NO

INPUT PARAMETERS

1 2 3 4 5 6 7 8 9 10 11 12 13 14

MAXIMUM ALLOWABLE WORKING PRESSURE HYDROSTATIC PRESSURE DESIGN PRESSURE MAXIMUM ALLOWABLE WORKING TEMPERATURE TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS UNDER TOLERANCE CORROSION ALLOWANCE FACTOR FOR EXPANDED TUBE ENDS BENDING RADIUS

PO PH P TO dT T

83 bar 0 bar 83 298 Deg c 0 Deg c 298 Deg c SA 210 GR A1

S D SN1 C1 C2 e R

103.38 N/mm 2 63.5 mm 4.5 mm 0 mm 0 mm 0 mm 117 mm

S.NO

RESULT

REFERENCE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

MINIMUM WALL THICKNESS WITHOUT ALLOWANCES CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WITHOUT UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) INSIDE DIAMETER ( CHOSEN WALL WITHOUT ALLOWANCE )

t SN t + C2 S N + C2 SN - t PMAX SMIN d d da/2Sn R/Sn R/da d/2t r/t

2.77 mm 4.5 mm 2.77 mm 4.5 mm 1.73 mm 145.85 bar


2 58.83 N/mm

PG 27.2.1

PG 27.2.1 PG 27.2.1

54.5 mm 54.5 mm 11.47 42.28 1.84 9.85 42.43 2.49 mm SEE NOTE 2 TRD 301 ANNEX 2 SEE NOTE 1 SEE NOTE 1

WALL THICKNESS AT THE EXTRADOS OF THE BEND

SVA

16 17 18 19 MAXIMUM ROUNDNESS MIN ( 20 * du / R) WALL THICKNESS AT THE INTRADOS OF THE BEND

BO SVI BI U

0.898 3.24 mm 1.172 10.85 %

TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 SEE NOTE 2

NOTE 1 IN THE MODEL CALCULATION WHICH WAS SEND THROUGH YOU HAVE MENTIONED Sn BUT YOU HAVE USED t 2 PLEASE CLARIFY

FOR YOUR CALCULATION YOU HAVE TAKEN r/Sv = SQRT(0.5 * (da/2Sv)^2+(R/Sv)^2+sqrt(0.25*((da/2Sv)^2+(R/Sv)^2)^2-da/2Sv*(da/2Sv -1)*(R/Sv)^2) INSTEAD OF r/Sv = SQRT(0.5 * (da/2Sv)^2+(R/Sv)^2+sqrt(0.25*(da/2Sv)^2+(R/Sv)^2)-da/2Sv*(da/2Sv -1)*(R/Sv)^2)

PLEASE REFER TRD 301 ANNEX 2 PAGE NO 2 EQN. 8 3 AS PER THE DRAWING MAX OUT OF ROUNDNESS CALCULATION ASHOWN AS 200*(dumax - dumin) (dumax + dumin) BUT AS PER YOUR MODEL CALCULATION IT IS WHAT IS THE SPECIFICATION FOR EQUATION --- 2 REFER YOUR DRAWING NO. 926112020 OUT OF ROUNDNESS IS MENTIONED AS 13.37% PLEASE CONFORM WHICH ONE MIN ( 20 * du / R)

MAXIMUM OF 10 % , BUT AS PER OUR CALCULATION IT IS TO BE FOLLOWED.

ENMAS AHLSTROM LIMITED


PROJECT NAME DATE PART FOR TUBES WHERE R/ DU < 1 ASME SECTION I CALCULATION FOR WALL THICKNESS OF THE TUBE DUE TO THE INTERNAL PRESSURE PG- 27.2.1 S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 INPUT PARAMETERS MAXIMUM ALLOWABLE WORKING PRESSURE HYDROSTATIC PRESSURE PO PH 100 bar 0 bar 100 298 Deg c 0 Deg c 298 Deg c SA 210 GR A1 2 103.38 N/mm 63.5 mm 6.35 mm 0 mm 1 mm 0 mm 95 mm

DESIGN PRESSURE P MAXIMUM ALLOWABLE WORKING TEMPERATURE TO TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS UNDER TOLERANCE CORROSION ALLOWANCE FACTOR FOR EXPANDED TUBE ENDS BENDING RADIUS S D SN1 C1 C2 e R Dt T

S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

RESULT MINIMUM WALL THICKNESS WITHOUT ALLOWANCES CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WIHTOUT UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) T SN T + C2 SN + C2 SN - T PMAX SMIN di D/2T R/T R/D di/2T WALL THICKNESS AT THE EXTRADOS OF THE BEND MAXIMUM ROUNDNESS r/T SVA BO U 3.25 mm 6.35 mm 4.25 mm 7.35 mm 3.104 mm 217.13 bar 2 47.61 N/mm 50.8 mm 50.8 mm 9.78 29.27 1.50 7.83 29.45 3.22 mm 0.992 13.36842 %

REFERENCE PG 27.2.1

PG 27.2.1 PG 27.2.1

INSIDE DIAMETER ( CHOSEN WALL WITHOUT ALLOWANCE ) di

BS 1113 4.2.4.2 TRD 301

ENMAS AHLSTROM LIMITED


PROJECT QUENA NEWPRINT PAPER COMPANY - EGYPT PART FOR MAIN DOWNCOMER DRG. NO. 926151011 ASME SECTION I CALCULATION FOR WALL THICKNESS OF THE TUBE DUE TO THE INTERNAL PRESSURE PG- 27.2.1 S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 INPUT PARAMETERS MAXIMUM ALLOWABLE WORKING PRESSURE HYDROSTATIC PRESSURE PO PH 83 bar 0 bar 83 bar 298 Deg c 0 Deg c 298 Deg c SA 106 GR B 2 103.38 N/mm 114.3 mm 8.56 mm 1 mm 1 mm 1.07 mm 0.4 mm 400 mm PG 27.4 NOTE 6 PG 27.4 NOTE 1

DESIGN PRESSURE P MAXIMUM ALLOWABLE WORKING TEMPERATURE TO TEMPERATURE ALLOWANCE DESIGN TEMPERATURE MATERIAL ALLOWABLE STRESS OUTSIDE DIAMETER WALL THICKNESS EFFICIENCY CORROSION ALLOWANCE UNDER TOLERANCE TEMPERATURE COEFFICIENT BENDING RADIUS S D SN1 E C2 C1 Y R Dt T

S.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

RESULT MINIMUM WALL THICKNESS WITHOUT ALLOWANCES UNDER TOLERANCE FOR MINIMUM THICKNESS (t * 0.125) CHOSEN WALL THICKNESS WITHOUT ALLOWANCES MINIMUM WALL + CORROSION ALLOWANCE CHOSEN WALL WITH UNDERTOLERANCE EXCESS WALL THICKNESS MAXIMUM PRESSURE MINIMUM ALLOWABLE STRESS INSIDE DIAMETER ( CHOSEN NOMINAL WALL) t t1 SN t + C2 SN - C2 SN - t PMAX SMIN d 4.44 mm 0.56 mm 8.56 mm 5.44 mm 7.49 mm 4.116 mm 123.03 bar 2 59.40 N/mm 99.32 mm 99.32 mm 12.86 90.01 3.50 11.17 90.08 5.44 mm 1.000 5.999 SVI

REFERENCE PG 27.2.2

PG 27.2.2 PG 27.2.2

INSIDE DIAMETER ( CHOSEN WALL WITHOUT ALLOWANCE ) d da/2Sn R/Sn R/da d/2t WALL THICKNESS AT THE EXTRADOS OF THE BEND r/t SVA

TRD 301 ANNEX 2 (AS PER YOUR

(includes the corrosion allowance of 1 mm, but without undertolerance) BO WALL THICKNESS AT THE EXTRADOS OF THE BEND (SVA + t1) WALL THICKNESS AT THE INTRADOS OF THE BEND (includes the corrosion allowance of 1 mm, but without undertolerance) BI WALL THICKNESS AT THE INTRADOS OF THE BEND (SVI + t1) MAXIMUM ROUNDNESS MIN ( 20 * du / R) U

CALUCLATION PROCEDURE) TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301 ANNEX 2 TRD 301

5.79 mm 1.078 6.347 5.72 %

23

RESULT

SATISFACTORY

PROJECT : QUENA NEWSPRINT PAPERS LIMITED - EGYPT SUB : PIPE THICKNESS AT EXTRADOS AND INTRADOS OF THE BEND

S.NO

DESCRIPTION

PIPE SIZE (A)

BENDING RADIUS

TEMP

PIPE PIPE THK. THK.WITH PROV. NEG - TOL (B (B) * 0.875)

151.01 151.03 151.04 151.05 151.06 151.07 151.08 153.01 153.02 153.02 153.03 153.04 153.05

MAIN DOWNCOMER SIDE WALL SUPPLIERS SIDE WALL RISERS EXTENDED SIDE WALL DOWNCOMER FRONT/REAR WALL RISER B.BANK DOWNCOMER B.BANK RISER STEAM PPG - DRUM TO SH SUPER HEATER INTERCONNECTING SUPER HEATER INTERCONNECTING ST . PPG SH III M.O.H. MAIN OUTLET HEADER ST PPG DRUM - SWR

MIN THK. REQ (t)

UNDER TOLERANC CORR. THK AT THK AT FOR MIN REMARKS ALLOW. EXTRADOS INTRADOS THK. (t*0.125) NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1

PROJECT : QUENA NEWSPRINT PAPERS LIMITED - EGYPT SUB : PIPE THICKNESS AT EXTRADOS AND INTRADOS OF THE BEND

S.NO

DESCRIPTION

PIPE SIZE (A) 323.9 114.3 139.7 114.3 139.7 168.3 139.7 114.3 219.1 168.3 219.1 219.1 88.9

BENDING RADIUS 1200 400 500 400 500 600 500 500 800 600 500 1000 300

TEMP

PIPE PIPE THK. THK.WITH MIN THK. PROV. NEG - TOL (B REQ (t) (B) * 0.875) 17.48 8.56 9.53 8.56 9.53 10.97 9.53 8.56 12.7 10.97 12.7 25.4 7.62 15.30 7.49 8.34 7.49 8.34 9.60 8.34 7.49 11.11 9.60 11.11 22.23 6.67 12.59 4.44 5.43 4.44 5.43 6.54 5.43 4.44 8.76 6.73 9.21 11.48 3.46

151.01 151.03 151.04 151.05 151.06 151.07 151.08 153.01 153.02 153.02 153.03 153.04 153.05

MAIN DOWNCOMER SIDE WALL SUPPLIERS SIDE WALL RISERS EXTENDED SIDE WALL DOWNCOMER FRONT/REAR WALL RISER B.BANK DOWNCOMER B.BANK RISER STEAM PPG - DRUM TO SH SUPER HEATER INTERCONNECTING SUPER HEATER INTERCONNECTING ST . PPG SH III M.O.H. MAIN OUTLET HEADER ST PPG DRUM - SWR

298 298 298 298 298 298 298 298 420 420 465 465 298

UNDER TOLERANC CORR. THK AT THK AT FOR MIN REMARKS ALLOW. EXTRADOS INTRADOS THK. (t*0.125) 1.57 1 15.16 16.13 OKAY 0.56 1 6.00 6.35 OKAY 0.68 1 7.11 7.53 OKAY 0.56 1 6.00 6.35 OKAY 0.68 1 7.11 7.53 OKAY 0.82 1 8.36 8.87 OKAY 0.68 1 7.11 7.53 OKAY 0.56 1 6.00 6.35 OKAY 1.10 1 10.86 11.54 OKAY 0.84 1 8.57 9.10 OKAY 1.15 1 11.36 12.62 OKAY 1.44 1 13.92 14.74 OKAY 0.43 1 4.89 5.16 OKAY

NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1 NOTE 1

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