QD-02 Bao Duong Sua Chua

Cng ty C phn C in v xy dng Vit Nam -----o0o-----
Quy nh
BO Dng, sa cha Thit b sn xut v thi cng

M s: Q - 01
Ngi vit
xem xt
ph duyt
H tn: L Th Thanh Chc v:CV.Phng KTC
H tn: Phm Ngc Chung Chc v: Trng ban ISO
H tn: Nguyn Ngc Bnh Chc V: Tng G cng ty
Nu nhn thy bt k trang no ca ti liu ny b thiu hoc b bn, rch nt, m khng c c th phi xin cp li ti liu
1 - mc ch :
M s: QT-09 Trang:1/23
Ngy ban hnh: 01/8/2007
Ln ban hnh: 02
Quy nh Bo dng, sa cha thit b sn xut, thi cng
M s: Ln ban hnh: Ln sa i:
Q - 01 02 01
Hng dn phng php, nguyn tc cho qu trnh sa cha cc thit b chnh phc v sn xut thi cng xy lp nhm m bo cc thit b v p ng nng lc trong qu trnh sn xut, thi cng xy lp. To sn phm tt nht tho mn khch hng. 2 - phm vi ng dng : p dng cho cc thit b chnh phc v qu trnh sn xut thi cng 3 - Ti liu tham kho : - Tiu chun ISO 9001: 2000 - Qui trnh kim sot thit b sn xut v thi cng QT - 06 - Catalogue thit b, l lch my 4 - Thut ng - nh ngha : Khng p dng 5 - Ni dung : A. Cc quy nh v an ton trong qu trnh s dng , vn hnh thit b: m bo an ton cho thit b cng nh ngi s dng, vn hnh thit b, Ban ch huy cc cng trng, x nghip phi ch c bit ti cc quy nh v an ton lao ng v t chc ph bin cho ngi s dng thit b. Cc quy nh v an ton nh sau: 1. Thng tin an ton tng qut:
- Phn ln cc tai nn xy ra trong khi vn hnh my l do b qua cc

bin php phng nga v cc quy nh v an ton, do phi quan tm ng mc trnh tai nn. Vic vn hnh, bi trn v bo dng sai l rt nguy him v c th dn n thng tt, t vong. V vy cc bin php phng nga cc mc nh: GHI NH, NGUY HIM, CNH BO v LU c dn trn cc thit b phi c c hiu trc khi vn hnh, s dng thit b. - Phi tin hnh cng tc vn hnh, kim tra, bo dng mt cch cn thn v an ton l s 1. - Lun lun cn thn khi bo dng, vn hnh my khng lm hng my v gy tai nn. 2. Cc lu v an ton:
M s: Q-01 Trang: 2/23
Ln ban hnh: 02
Q - 01 02 01
- Khi lm vic quanh thit b phi lun eo knh v i giy bo h,

nht l khi s dng ba, c hay s bt k b phn no trn my hoc khi tin hnh hn phi dng mt n hn, eo gng tay bo h. Khng c mc qun o rng qu, tho trang sc, tc gn gng khi lm vic vi my. - Trc khi thao tc thit b, tho c qui, t in, phi treo bin khng vn hnh ca bung li. - Nu c th, nn thit b trn nn phng khi tin hnh sa cha. Chn my cn thn n khng b di chuyn khi lm vic trn hoc di gm thit b. - Lun h cc b phn cng tc ca thit b xung t, phanh tay hoc ci s khi thit b dng hot ng v ngi th ri thit b. - Phi x ton b p sut du, kh hoc nc trc khi tho d cc ng ng dn, cc mi ni lp ghp hoc cc b phn lin quan. Lun k, chn chc chn cc b phn nng h v cnh gic vi bt k b phn no ca h thng p sut khi tho n. - Trc khi lm bt k vic g trn thit b phi h thp gu, li ben hoc b phn cng tc xung t - S dng bc thang v tay vn khi ln, xung thit b. Ra sch bn t hoc ru bm vo bc thang, li i hoc sn my trc khi s dng. Lun quay mt v pha my khi dng bc thang, thang hoc li i. Khi khng th s dng h thng ln xung c thit k cho thit b th phi s dng thang, gin gio hay sn cng tc thc hin vic sa cha thit b cho an ton. - trnh chn thng lng, phi dng ti nng, h cc vt nng t 20 kg tr ln. Cc u ni, dy treo, mc phi ph hp vi ti trng nng v phi m bo an ton. - trnh b bng, khng chm vo cc b phn nng ca my khi my va ngng cng nh cc ng dn v khoang cha cht lng nng. - Cn thn khi tho cc np y, ln lt ni lng cc bu lng hay ai c cui cng t v tr i din nhau ca np y v cn thn cy np ra trnh s bt ca l xo hay x p ri sau mi tho ri cc bu lng ra. Nu nhn thy bt k trang no ca ti liu ny b thiu hoc b bn, rch nt, m khng c c th phi
M s: Q-01 Trang: 3/23 Ngy ban hnh: 01/3/2007 Ln ban hnh: 02
xin cp li ti liu
Q - 01 02 01
- Cn thn khi tho cc b lc, l thng kh v cc nt bt kn trn thit b. Dng gi trm qua cc np y hoc nt trnh b cht lng bn ra hoc phun vo ngi do p sut cao, nht l lc thit b mi ngng lm vic. - Phi hiu bit v s dng loi dng c tt v ph hp vi tng loi cng vic . - Th hn hn phi c o to c bn, phi bit chn ch hn (phng php hn, in cc, que hn, dy hn) ng vi tng loi vt liu m bo bn mi hn trong qu trnh sa cha. Yu cu phi tho cc c qui mi c php hn. - Khi tho d khng c lm hng, lm t cc dy dn, lm ngt mch dng in, h thng in. - Khi sa cha, bo dng trong iu kin v tr tay gu, cn ca xe cu nng cao, thng ben ca t nng ln hoc xe, my ch nghing th phi k cn, gu hoc chn my cn thn. - Khi sa cha cc ng ng tuy nhin liu, du bi trn, du thu lc th khng kim tra bng tay v dng du phun ra rt nng v c khi ln mt st bn trong s lm bng. - Cc mi ni phi c xit cht nh quy nh. Cc tm chn nhit, cc kp v tm bo v phi c lp t chnh xc trnh hin tng qu nhit, rung hoc c xt gia cc b phn khc trong qu trnh vn hnh v tuyt i khng cho du bn vo cc tm chn, cc b phn x nng. Trong trng hp ng ng hoc pht b hng phi c lp chnh xc. - Khng c vn hnh my trong trng hp b phn quay b hng hoc chm vo b phn khc trong khi vn hnh. Bt k b phn quay tc cao no b hng hoc b dao ng u phi c kim tra cn bng trc khi s dng li. 3. Cc an ton khi khi ng xe, my: C nhiu hng hc xy ra khi vn hnh hay bo dng my do khng chp hnh v ni quy an ton - c k ni quy v an ton: Chp hnh trit cc quy nh v an ton ra, ch trnh t vn hnh my
Q - 01 02 01
- Mc trang phc bo h: mc qun o, bo h lao ng c logo ca cng ty. Nu lm vic trong hm hoc ch ti phi mc qun o phn quang. - c k hng dn vn hnh my - m bo an ton ti a im thi cng: Cn nm r khu vc thi cng; tham kho tm hiu a hnh, a cht trnh cho my b sa ly hoc gp tai nn. - Trc khi khi ng phi tin hnh cng tc kim tra pht hin cc hng hc. Lu phi tt ht n, my lnh trc khi khi ng, kim tra h thng gng, n. Kim tra cc cn s, cn khi ng trc khi khi ng. 4. An ton khi vn hnh xe, my: - Cm ngi khng c chuyn mn v vn hnh (ngi khng c bng li, khng c nhim v ti a im thi cng ) tham gia vn hnh thit b. - Ngi vo gh iu khin bm ci bo hiu cho mi ngi xung quanh, quan st xung quanh v qua gng hn ch tai nn. Khng c ni tt mch khi ng xe, my v nh vy s gy chn thng hoc lm hng h thng in. - Nghim cm cho ngi ngi trn my khi my vn hnh, ngi trn thng xe ben khi xe hot ng trn ng. - Nu l my th trc khi di chuyn trn ng cn phi tin hnh cc bc: t gu xc, li i, li xi v cc b phn cng tc vo ng v tr; gi cht mm quay; gp chn chng thng bng. Nu l t phi m bo h thng phanh, gng, n, thng ben h ht. - Quan st k xung quanh trc khi quay xe, my; nu nhng khu vc nh hp phi c ngi cm c hiu, hng dn. - Lun h cc b cng tc xung t, gi cc cht an ton trc khi ri my. - Khi vn hnh my trn sn dc th ch di chuyn theo phng thng ng ca dc, khng i ngang mt dc, khng c quay hoc
M s: Q-01 Trang: 5/23
Ln ban hnh: 02
Q - 01 02 01
i hng di chuyn khi ang trn sn dc. Dng ngi xi nhan ra hiu khi vn hnh my. - Khi lm cng tc san nn, xe, my khng c di chuyn ra qu xa hoc cc khu vc c nn t yu. Khi di chuyn nhng ch gh gh phi di chuyn chm m bo an ton cho thit b v ngi. - Khi xe cn tm ch bng phng, nu gn ng giao thng phi vo mp ng v t cc bin bo. K, chn xe my chc chn xe, my khng b di chuyn. 5. An ton trong bo dng, sa cha: - Gn bin bo cho xe, my: Trc khi thc hin bt k cc cng vic bo dng, sa cha no cng phi treo bin KHNG VN HNH ln cc b phn iu khin. ng thi thng bo cho cc gim st k thut v ngi vn hnh bit l ang bo dng, sa cha my. Khi bo dng, sa cha xong phi thng bo ngay cho th vn hnh cho my hot ng bnh thng. - Dng cc dng c, thit b sa cha ph hp vi cng tc bo dng, sa cha tng b phn chi tit my v phi hiu c cch s dng chng. - Mc qun o bo h va vn, i m cng, eo gng tay trc khi kim tra, sa cha. - Khi bo dng, sa cha thit b ngoi phn sa cha in ra th phi tt my khi a thit b vo ng ni quy nh. - Khi kim tra du thu lc, iezel phi a thit b vo ch bng phng, c nh cn gu, tay gu, li ben v cc b phn cng tc trnh tnh trng my di chuyn t ngt. - V sinh sch s thit b: gi cho my sch s, khng bm bn, khng trn du hay tha cht bi trn, nhin liu hay cc cht lng khc. Dng cc dung mi khc nh x phng v nc ra sch my v cc b phn ca n theo cch thng thng. Khng nc chy vo h thng in v cc loi du m. - Khi tho np y thng cha thu lc, izel,cht lm mt ng c hay cc b phn cao p khc ta phi x ton b p sut ca thng cha. Phi h thng c thi gian ngui trc khi bo dng, sa cha.
Q - 01 02 01
- Khi sa cha gm my phi m bo k chn chc chn cc b phn m bo an ton cho th sa cha cng nh thit b. - Khi sa cha h thng in hoc tin hnh hn phi tho dy m (-) khi cc cc ca c quy. - Dng cc n chiu sng ph hp cho qu trnh bo dng, sa cha. 6. Cng tc an ton cui ca lm vic: Sau mi ca lm vic thc hin y cc cng vic sau bo qun my tt v khng lm nh hng n vic vn hnh my ca lm vic sau hoc v tr khc: - Chuyn my v v tr tp kt theo quy nh ca Ban ch huy cng trng, x nghip v ch phi m bo nn cng, bng phng. - H b cng tc xung t. - Tt nht nn y nhin liu vo thng nhin liu nu iu kin qun l ti cng trng cho php gim lng kh ln vo lng hi nc ngng t. Nh vy c th gim hin tng nhin liu b ng bng hoc b cn nc trong thng, nh hng ti qu trnh khi ng v vn hnh my. - Kho cht cc ca s vo ng v tr trnh hi nc v nc xm nhp vo h thng in cng nh trnh tht thot ph tng trong my. - Ra v kim tra ton b my. Bi trn, bo dng v sa cha hoc thay th bt k h hng no c pht hin . - Nu vn hnh my trong thi tit lnh, c th cn thit phi tho c quy ra khi my, gi ni nhit m v thong gi, trc khi cn khi ng my s lp c quy vo, trnh cho c quy b hng sm. - Rt cha kho ra khi in v kho tt c cc ca cng nh li ra vo. - Kim tra h thng in ton khu vc v ngt cu dao in tng. B. Cc quy trnh bo dng thit b:
M s: Q-01 Trang: 7/23
Ln ban hnh: 02
Q - 01 02 01
+ Do c th ca tng chng loi thit b khc nhau, nn trong cng tc bo dng thit b, vic thc hin ng quy nh ca hng sn xut c tm quan trng c bit v phi c u tin s mt. + Bo dng l tng hp cc cng vic chm sc v gi gn thit b lun sn sng lm vic bao gm: lm sch, ra, np nhin liu du m bi trn, nc lm mt, du thy lc, np kh nn v bnh in, kim tra s ng b v hot ng ca cc cm, c cu, chi tit, iu chnh, xit cht v khc phc cc h hng nh. Trong , cc cng vic np b sung iu chnh v khi phc h hng thc hin khi cn thit. + H thng bo dng mang tnh cht d phng, theo k hoch nhm mc ch: - m bo kh nng sn sng lm vic. - Ko di tui th mc cao nht. - Pht hin nhng nguyn nhn h hng, hao mn trc thi hn, trnh cc h hng ln v cc h hng c lin quan. - m bo an ton cho thi cng. - m bo tiu hao du m v cc vt liu khc theo quy nh. + Trong qu trnh bo dng, vic phn cp bo dng nh k c thc hin trong qu trnh sau: - Cc cng vic kim tra, bo dng ca, hng ngy do th vn hnh thc hin di s ch huy ca ca qun l thit b, gim st k thut hoc trng ca. - Cc cng vic bo dng cp 1 v bo dng cp 2 do th vn hnh v th sa cha tin hnh di s t chc ca cn b qun l thit b. - Cc Ban ch huy cng trng, ban Gim c x nghip phi c trch nhim t chc, n c, kim tra cc cng vic bo dng cc thit b do mnh ph trch, m bo cho cng tc bo dng c tin hnh u n, nh k i vi tng loi thit b v cc phiu bo dng phi c gi fax v cho phng KT - C phng lu v theo di. Sau y l cc quy trnh bo dng p dng cho tng loi thit b. I. Quy trnh bo dng my i: ( Q - 01 - 01) Bo ng u ca: Nu1. nhn thyd bt k trang no ca ti liu ny b thiu hoc b bn, rch nt, m khng c c th phi xin cp li ti liu

- Kim tra lng nc lm mt, thm nc.
Q - 01 02 01
- Kim tra trn bng mn hnh hin th tnh trng my (nu c) - Kim tra mc du nhin liu, thm du. - Kim tra mc du ng c, nu thiu phi b sung. - Kim tra mc du trong v hp s, thm du hp s. - Kim tra hnh trnh ca bn p phanh, iu chnh. - Kim tra n bo bi b lc kh, tho lc ra thi v sinh. - Kim tra h thng n chiu sng, thay bng (nu chy). - Kim tra ci. - Kim tra cc chung bo - Kim tra dy cuaroa cnh qut, my pht, iu chnh - Bm m cc v tr quy nh. 2. Bo dng sau 250 gi lm vic: a. Cng tc bi trn: ( tu theo tng loi my i bi trn cc b phn sau): - Kh nng nghing li ben : + Ngm xi lanh nng ben: 4 im + Trc xi lanh nng + Khp ni xi lanh nng v nghing ben + Khp ni thanh ging v kim tra phn ren bu lng thanh ging. - Kh nng nghing - ng li ben: + Ngm v trc xi lanh nng + Khp ni xi lanh nng v nghing + Khp ni xi lanh nghing v ng li ben. + Khp ni thanh ging. - Kh nng to gc li ben: + Ngm v trc xi lanh nng
M s: Q-01 Trang: 9/23
Ln ban hnh: 02

+ Khp ni thanh ging nghing. + Ren bu lng thanh ging nghing - Tra m cht cnh ca thanh cn bng - Tra m cht trung tm thanh cn bng.
Q - 01 02 01
- Tra m, du vo cc qu gale t, xch, bnh dao ch ng, bnh dn hng. b. Cc cng vic khc: - Kim tra mc du trong v b li cui, thm du - Kim tra mc du trong thng du thu lc, thm du. Lu , khi b sung du phi ch ti chng loi du trong thng du, tuyt i khng thm du khc chng loi hoc khng pha ln cc chng loi vi nhau. - Kim tra v lm sch b lc nhin liu. - Kim tra dy cuaroa cch qut, my pht: iu chnh - Kim tra mc dung dch in phn trong bnh c quy, kim tra b sung lng nc. - Kim tra phanh, cn. - Kim tra bu lc gi, thi sch. Lm sch lc kh iu ho. 3. Bo dng 500 gi:
Cc cng vic bo dng theo trnh t nh bo dng 250 gi v b sung

thm cc bc sau: - Thay lc nhin liu, kim tra np thng du v li lc, ra sch. - Thay lc du ng c, thay du ng c, kim tra nt thng hi cc te. - Kim tra bm cao p, tng p. 4. Bo dng 1000 gi: Cc cng vic bo dng ging trnh t bo dng 500 gi, b sung thm cc cng vic sau: - Thay lc du iezen - Thay du trong s v v bhoc li cui. Nu nhn thy bt k trang nov cahp ti liu ny b thiu b bn, rch nt, m khng c c th phi xin cp li ti liu

- Lm sch l thng hi v hp s.
Q - 01 02 01
- Thay du ng c v b lc du ng c. - Kim tra cc b phn ca bm cao p, tng p. - Thay th lc gi. 5. Bo dng 2000 gi: Cc trnh t bo dng ging nh trnh t bo dng 1000 gi v b sung thm cc cng vic sau: - Thay du ng c, lc du ng c. - Thay b lc du nhin liu. - Thay b lc gi - Thay du thu lc v cc lc du thu lc. Lu , khi thay du thu lc phi du thot ht khi cc b phn cng tc v ch thay loi du cng vi du thu lc trc. - Lm sch v kim tra bm cao p, kim tra kim phun, cn li. - Kim tra rung b gim chn - Kim tra my pht, khi ng, bm nc. - Kim tra khe h nhit ca cc van trong ng c, iu chnh 6. Cc lu : - Vic thc hin cc cng vic bo dng phi tht nghim tc, bo m an ton lao ng v m bo cht lng bo dng cho my l tt nht. - Ban ch huy cc cng trng, x nghip quan tm v sp xp thi gian t chc cho cc th sa cha v cc li xe, my kt hp lm cng tc bo dng trong iu kin tt nht. - Khi bo dng cc ph tng phi m bo c v sinh sch s trc khi lp vo thit b. - Dng cc thit b chuyn dng ly du, m trnh b nc hoc cc bi bn vo.
M s: Q-01 Trang: 11/23
Ln ban hnh: 02
Q - 01 02 01
- Khi tin hnh bo dng, yu cu cc li xe, my phi v sinh sch s thit b ca mnh, cho my kh ro sau mi tin hnh bo dng. II. Bo dng my xc o: ( Q - 01 - 02) Ch : Phi c v hiu tt c cc thng tin v an ton, cc cnh bo v hng dn trc khi ngi th thc hin bt k qu trnh vn hnh hoc bo dng no. Trc khi thc hin mi k bo dng no th cc cng vic ca vic bo dng trc u phi thc hin. 1. Cc cng vic bo dng, sa cha khi c yu cu: - iu ho nhit v np b lc : Kim tra v thay th - c quy: Kim tra, b xung - Cht gu, cht tay gu, cht c xi lanh co dui gu, cc c, cn c gu, c xi lanh co dui tay gu: Kim tra v thay th cng nh b sung. - Li lc s cp b lc kh: Lm sch hoc thay th - Cu ch cc loi: Kim tra thay th - Lc du ng c: Kim tra, ra sch hoc thay th - B lc s b bm cao p: Lm sch - B tng xch: iu chnh - Dy cua roa cnh qut, my pht: Kim tra, iu chnh - Ca knh cabin: Lau chi sch - Cn gt ma, h thng n chiu sng, gng hu: Kim tra, thay th 2. Bo dng u ca: - Kim tra lng nc lm mt, thm nc. - Kim tra trn bng mn hnh hin th tnh trng my (nu c) - Kim tra mc du nhin liu, thm du - Kim tra mc du ng c, nu thiu phi b sung. - Kim tra mc du trong v hp s, thm du hp s. - Kim tra hnh trnh ca bn p phanh, iu chnh.
Nu nhn bt k trang no ca bi ti liu b thiu tho hoc b bn, nt,v m khng - thy Kim tra n bo bny lc kh, lc rarch thi sinh.c c th phi xin cp li ti liu
M s: Q-01 Trang: 12/23
Ln ban hnh: 02
Q - 01 02 01
- Kim tra h thng n chiu sng, thay bng (nu chy). - Kim tra ci. - Kim tra cc chung bo - Kim tra dy cuaroa cnh qut, my pht, iu chnh - Bm m cc v tr quy nh. 3. Bo dng 250 h: - Bi trn cc v tr qui nh: c gu, c xi lanh co dui tay gu, c xi lanh co dui cn v cc v tr khc. B sung cn c gu. - Kim tra my iu ho ( nu c ) - Kim tra kt nc, ng ni h thng lm mt - Du ng c: Kim tra v thm nht - Lc du ng c: Thay th - C cu quay: Kim tra v bi trn - Dy cua roa cnh qut, my pht: kim tra v iu chnh - Kim tra ga l t, xch; bnh sao ch ng, bnh dn hng - B lc du hi thu lc: Thay th 4. Bo dng 500 gi: Ngoi cc cng vic bo dng 250 gi cn phi lm thm cc cng vic sau: - Lm sch l thng hi cc te - Thay b lc du iezel - Thay du ng c v lc du ng c - Kim tra bm tay nhin liu - Np thng nhin liu, li lc: Kim tra, lm sch - Kim tra gal t, ga l xch, bnh sao ch ng, bnh dn hng, b sung du cu. - Kim tra lc gi, v sinh Kim tra tng xch Nu-nhn thy bt b k trang no ca ti liu ny b thiu hoc b bn, rch nt, m khng c c th phi xin cp li ti liu

- Kim tra van nhit ca ng c, v sinh 5. Bo dng 1000 gi:
Q - 01 02 01
Ngoi nhng cng vic bo dng 250 gi, 500 gi cn phi lm thm cc cng vic sau: - Thay lc du nhin liu, kim tra np thng nhin liu, x cn y thng nhin liu. - Thay du ng c, thay lc du ng c - Kim tra bm cao p, kim phun, khe h xu pp, kim tra cc van hng nhit, l thng hi cc te - Kim tra kt mt, bm nc, cc ct ni h thng lm mt - Thay lc gi - Kim tra h thng quay toa, bi trn - Kim tra h thng in 6. Bo dng 2000 gi: Ngoi cc cng vic bo dng 500 gi, 1000 gi th cn phi lm thm cc cng vic sau: - Thay du thu lc, lc du thu lc - Kim tra m t quay toa, bm thu lc, bm cao p, kim phun - Thay lc nc, b sung nc lm mt, thng kt nc, kim tra bm nc III. Bo dng my lu : ( Q - 01 - 03): 1. Bo dng, sa cha khi yu cu: Trong qu trnh vn hnh, khi pht hin ra cc s c th th vn hnh cng nh th sa cha phi thc hin cc cng tc bo dng theo yu cu: H thng phanh: Kim tra v sa cha. H thng cn : Kim tra v iu chnh Bm cao p, kim phun: Kim tra v cn li Dy cua roa cnh qut: Kim tra v iu chnh Bm m vo cc v tr quy nh
Ngy ban hnh: 01/3/2007 Ln ban hnh: 02
M s: Q-01 Trang: 14/23

2. Bo dng u ca:
Q - 01 02 01
- Kim tra nc lm mt, kt mt: B sung - Kim tra nhin liu : B sung - Kim tra du ng c: B sung - Kim tra h thng phanh: B sung du phanh - Dy cua roa cnh qut, my pht: Kim tra iu chnh - Kim tra n pha, gng chiu hu - Kim tra h thng in - Kim tra h thng rung: b sung du thu lc, du bi trn 3. Bo dng 250 gi: a) Kim tra mc du: - V b ngt cng sut: Kim tra v thm - Du trong hp s - Trng rung : Kim tra v thm : Kim tra v thm
- Du trong v b li cui : Kim tra v thm b) Bi trn cc v tr quy nh: - Cc trc cht khung: Bi trn bng m - trc nn trung tm : Bi trn - Cc xi lanh li: Bi trn c) Kim tra cc ai c moay d) Kim tra du ng c, thay lc du e) Kim tra h thng phanh, h thng cn 4. Bo dng 500 gi: Ngoi cc cng vic bo dng 250 gi cn phi thc hin cc cng vic sau: - Thay lc du ng c, du ng c - Thay lc nhin liu - Thay li lc ht du thu lc - Kim tra kt mt - Kim tra m phanh, iu chnh cn - L thng hi cc te: kim tra, v sinh 5. Bo dng 1000 gi:
M s: Q-01 Trang: 15/23
Ln ban hnh: 02
Q - 01 02 01
Ngoi cc cng vic bo dng 500 gi, cn phi lm thm cc cng vic sau: - Thay du v b ngt cng sut - Thay du v bnh ng c - Thay du trong v hp s - Thay du thu lc, b lc du thu lc - Thay du trng rung - Thay du m t di chuyn - Kim tra bi trn trc dn ng - Kim tra bm cao p kim phun 6. Bo dng 2000 gi: Ngoi cc cng vic bo dng 500 gi, 1000 gi, cn phi lm thm cc vic sau: - Kim tra v thay lc gi - Kim tra bm cao p, kim phun: cn li - Kim tra dy cua roa cnh quat, my pht: iu chnh, thay th - Lm sch b gim chn - Kim tra khe h xu pp, l thng hi cc te IV. Cc quy trnh bo dng xc lt : ( Q - 01 - 04) 1. Bo dng u ca: - Kim tra nc lm mt, kt mt: Thm nc - Kim tra thng du nhin liu: B sung - Kim tra du ng c: B sung - Kim tra h thng phanh, cn, v sinh bu lc gi, b sung du phanh - Kim tra v sinh cabin, cc ng h bo, ng h o - Nu lp s dng xch bo v th kim tra cc mt xch - Kim tra ci, h thng chiu snh, gng chiu hu - Bm m cc v tr quy nh 2. Bo dng 250 gi: - Bi trn cc v tr quy nh
- Kim tra lp
M s: Q-01 Trang: 16/23
Ln ban hnh: 02
Q - 01 02 01
- Kim tra bu lng cc khp ni: kim tra xit cht - Thay lc du ng c - Kim tra v sinh sch s lc du dizel, lc thu lc, lc gi - Kim tra h thng phanh, cn, kt mt, dy cua roa cnh qut, my pht - Kim tra cc cn c xi lanh nghing, nga gu: nu d th b sung cn c 3. Bo dng 500 gi: Ngoi cc cng vic bo dng 250 gi, cn phi lm thm cc cng vic sau: - Thay du ng c, lc du ng c - Thay lc izel - Kim tra l thng hi cc te - Kim tra mn cc cht khp ni 4. Bo dng 1000 gi: Ngoi cc cng vic bo dng 500 gi cn phi lm thm cc cng vic sau: - Thay bu lc gi - Thay lc du hi thu lc - Kim tra b xung cc cn c xi lanh nghing nng gu - Kim tra bm cao p kim phun 5. Bo dng 2000 gi : Ngoi cc cng tc bo dng 1000 gi, 500 gi cn phi b sung cc cng vic sau: - Thay bu lc gi - Thay lc du thu lc, du thu lc - Kim tra dy cua roa cnh qut, my pht - Kim tra bm cao p, kim phun, khe h xu pp V. Bo dng cc phng tin vn chuyn: ( Q -01 - 05 ) Bao gm: t Kamaz, xe bom ch b tng, xe ti cu i vi cc cng trng, x nghip c xe t con, xe bn ti th ch bo dng nh k theo cc mc l do hng sn xut quy nh. Cc li xe s cho xe n cng tc bo dng, sa nh k. Nu nhncc thy hng bt k trang lm no ca ti liu ny b thiu hoc b cha bn, rch nt, m khng c c th phi xin cp li ti liu
Q - 01 02 01
i vi cc xe t vn chuyn th ch bo dng gn tng t nhau. Lu : Nu cc cng trng xy ra tnh trng t b mt ng h o km th ngh cc Ban ch huy cng trng ch o b phn thit b cng vi t sa cha khc phc ngay (nh thay dy o km, ng h o km). B phn thit b cng vi cc gim st k thut, b phn chm chuyn theo di v yu cu cc th vn hnh phi ghi y vo nht trnh xe lm cng tc bo dng nh k cho tt. Sau y l cng tc bo dng nh k ca cc t vn chuyn, t ti cu, t ch b tng ti: 1.Bo dng u ca: - Kim tra kt mt, b sung nc lm mt - Bm m bi trn cc v tr quy nh - Kim tra h thng li, d ca cc r tuyn li - Kim tra h thng phanh: B sung du phanh, kim tra cc tuy phanh - Kim tra h thng in, cc ng h trn bng tpn - Kim tra h thng n chiu sng, n li, n xi nhan, h thng gng chiu hu. - V sinh sch s cabin - V sinh bu lc gi - Kim tra du cu, du hp s: B sung - Kim tra dy cua roa cnh quat, my pht: iu chnh - Kim tra cc vng bi: Bi trn 2. Bo dng cp 1: Khong 2500 km Bao gm cc cng vic bo dng hng ngy v thm mt s vic nh: - Thay lc iezel - Thay lc du ng c, thay du ng c - iu chnh h thng phanh, cn - Thay cc cu ch - Thay nc lm mt, thng kt mt - Kim tra li bm cao p, kim phun
- Kim tra bu lng cc ng: Vn cht

M s: Q-01 Trang: 18/23
Ln ban hnh: 02
Q - 01 02 01
- Kim tra cc gim sc cabin, quang nhp trc v sau - Kim tra cu trc v sau. - Kim tra cc r tuyn li, r tuyn i s thay th khi cn - Kim tra v sinh cc van hng nhit ca ng c - Kim tra cc ng dn nc v.v. 3. Bo dng cp 2: khong 5000 km Ngoi cc cng vic ca bo dng cp 1 ra cn lm thm cc cng vic sau: - Kim tra nhp trc, sau - Kim tra d ca trc cn bng, cao su ging cu - Kim tra, b sung du thu lc nng ben, nng cn v.v. - Kim tra thng hi l cc te - Kim tra khe h xu pp, l thng hi cc te - Kim tra my pht, : Sa khi cn - Kim tra lp: Thay lp VI. Bo dng cc thit b sn xut: ( Q - 01 -06 ) Bao gm thit b sn xut , ct, trm trn b tng, cc trm in 1. Trm nghin sng , ct: 1.1 Bo dng hng ngy:
- Do mt bng ca trm nghin , ct rt rng ln, s dng rt

nhiu thit b; trong qu trnh vn hnh, trm nghin c t chc theo tng khu, tng b phn. Do , m bo trm nghin vn hnh tt, lin tc v ng b th cng tc bo dng hng ngy l ht sc quan trng. - Bi trn cc v tr qui nh bng du bi trn do nh ch to quy nh v c sn trn cng trng. cao ca mt du bi trn trn ng h o phi lun c m bo ng quy nh. - Kim tra k cng cc chi tit c nh nh : bu lng chn my, h thng bng ti. - Kim tra cc ng c in, h thng dy in m bo an ton cho ngi s dng, pht hin kp thi nhng ch h in trnh chy, chp in.
- Kim tra b phn quay lch tm ca sng rung: Bi trn

M s: Q-01 Trang: 19/23
Ln ban hnh: 02
Q - 01 02 01
- Kim tra khu chuyn ng ca my sng xem c vt cn tr chuyn ng khng - Kim tra h thng bng ti, con ln, xit cht cc bu lng. - Kim tra cc vng bi: Bi trn. - V sinh sch s cc vt liu ph thi di chn cc sng rung, my nghin v cc bng ti sau mi ca lm vic. 1.2. Bo dng nh k: Trm nghin hot ng trong iu kin rt bi, my hot ng lin tc cho nn cng tc bo dng nh k phi c quan tm thng xuyn. Ngoi nhng cng vic bo dng hng ngy phi ch lm thm cc cng tc sau: - Hng tun phi kim tra cc vng bi, nu c hin tng nng bi th phi tra du m v kim tra d ca n, khi cn phi thay ngay. - Kim tra ng dy in t trm in n cc hp in trnh h in v gy chy n. - Kim tra dy cua roa sng rung, h thng bng ti iu chnh hoc thay th. - Kim tra cc trc, h thng bng ti con ln. - Kim tra cc bin hiu ch dn, nu m phi tin hnh sn li ngay. 2. Trm trn b tng: 2.1. My chnh:
- Thc hin cng vic bo dng kim tra mi ngy:

+ Trc mi ca lm vic cn phi khi ng bm du m chy bng in ti khi trc trn vi thnh bn trong u thng trn ra du mi thi. + Sau khi kt thc mi ca lm vic phi xi nc ra sch cc b tng cn bm st li bn trong thng trn, cc ming ca tho d liu. + Khi cn thit phi mt lng si v nc nht nh ri tin hnh trn mt vi pht ri ra. + Kim tra cc bu lng cnh trn, xit cht. + Kim tra ng dy in m bo khng h in. - Thc hin cng tc bo dng mi tun: + Bm du m chy bng in n khi y m vng + Kim tra cc bu lng chn my, bu lng ni gi vi thng trn
M s: Q-01 Trang: 20/23
Ln ban hnh: 02
Q - 01 02 01
+ Kim tra cc dy cua roa v iu chnh + Bi trn cc bnh rng - Kim tra bo dng nh k (1 nm) + Kim tra khe h cnh trn vi tm lt: iu chnh <5 mm, hoc thay th + Kim tra kn ca tho liu: iu chnh < 2 mm hoc thay th. + Kim tra du bi trn hp gim tc, b sung hoc thay th. + Kim tra truyn ng ca xch, bi trn. 2.2. Khung my: - Sau mi ca lm vic phi v sinh sch s phu d liu, cc bn thit b, ng i li gia cc thit b. - Sau khi ngng lm vic phi ngt ngun in trnh chp chy h thng. - Tin hnh kim tra, xit cht cc bu lng ai c. - Khi pht hin sn b rp, tin hnh cng tc sn li. - Kim tra c cu chng st m bo an ton cho c h thng 2.3. Vt xon dn ti: - Bi trn y cc v tr quy nh: 06 thng thay m mt ln - Khi gn ht ca lm vic phi tnh ton dng ht ch xi mng trong vt xon dn ti, trnh ng cng v vt xon dn ti dnh vo nhau gy hng my. - Mi tun phi v sinh trit vt liu trong vt xon dn ti. - Sau 5000 gi, kim tra kn ca b phn on u, kn mt bch trung gian cho hp gim tc, kn np trn : Khi cn phi thay th - Kim tra mn bc trung gian : Hiu chnh hoc thay th 2.4. Bng truyn v my phi liu: a) Bng truyn : - V sinh bi trn cc ng ln - Kim tra mt bng ti xem c b thng khng, khc phc ngay
b) My phi liu:
M s: Q-01 Trang: 21/23
Ln ban hnh: 02
Q - 01 02 01
- Kim tra cc dy cua roa hng ngy, iu chnh hoc thay mi - Kim tra mc du trong ng ln: B xung - Thay du trong hp gim tc: 03 thng mt ln - Kim tra cc vng bi nh k 06 thng mt ln, nu thy d th phi thay ngay. - Kim tra s mn rng ca cc bnh rng hp gim tc: 1nm/1 ln 2.5. Cn vt liu: - Hng ngy phi kim tra cc van in t, xi lanh dn kh, ng dn kh : Tin hnh thay th khi b hng. - Kim tra cng tc hnh trnh, gung quay: iu chnh. - Hng ngy v sinh sch s phu cn lng. - V sinh van bm v ng mm. - Kim tra cc bu lng, xit cht hoc thay th 2.6. Phu cha liu trung gian: - Hng ngy, trc ca lm vic phi kim tra van in t xi lanh kh, ng dn kh, thay th khi b hng hc - Kim tra cng tc hnh trnh, gung quay: iu chnh, thay th - Kim tra cc bu lng, ai c: Xit cht hoc thay th - Tm lt tr ph liu: V sinh, thay th khi hng 2.7. H thng ng ng v cc bm: - Kim tra mc du ca bm nc: Thay du hoc b xung - V sinh hng ngy ng ng, van v bm : Thay th khi cn - nh k kim tra khp ni trc n tnh ca bm, kim tra vng bi ng c in - Kim tra ng ng c bnh thng khng, p lc kh lm vic n nh trong phm vi 0,6 n 0,8 MPa. - Mi ngy sau khi dng xong my nn kh, cn phi x ht nc cn tch li trong bnh cha kh nn. Nu m cao hoc lnh th nn x 2 hoc 3 ln trong mt ca. - Khi mt in hoc sau mi ca, phi ngt cu dao in ngun, x ht kh trong bnh. - Hng ngy v no sinh b lc schhoc khng kh. Nu nhn thy bt k trang ca ti phn liu ny b thiu b bn, rch nt, m khng c c th phi xin cp li ti liu
Q - 01 02 01
- Hng ngy v sinh c cu thu kh ca van in t, lm sch b phn tiu m. - Kim tra van in t, xi lanh: Thay th khi cn 2.8. H thng kh bi, h thng in kh: - Thng xuyn kim tra cc bu lng b phn rung: Xit cht hoc thay th - Mi tun phi lm sch b phn li lc ca my thu bi, thay th khi cn - Bng iu khin ca t iu khin phi lun ng kn trnh bi v nc vo. Mi tun phi tin hnh ht bi, m cho bng iu khin - Kim tra, iu chnh v tr cc a cam tng ng. - Kim tra h thng ng dy in, trnh b h gy tai nn, chp, chy - Kim tra cc rle, cng tc ng m: Thay th khi cn.
M s: Q-01 Trang: 23/23
Ln ban hnh: 02

QD-02 Bao Duong Sua Chua

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QD-02 Bao Duong Sua Chua

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Cng ty C phn C in v xy dng Vit Nam -----o0o-----

BO Dng, sa cha Thit b sn xut v thi cng

H tn: L Th Thanh Chc v:CV.Phng KTC

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