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KBC fine crusher

MY NGHIN THAN KBC503


HNG DN LP T V VN HNH

CHEC

KBC503 fine crusher

ZHEJIANG HUADIAN POWER EQUIPMENT CO.,LTD. MC LC


1. M u..3 2.Nguyn l c bn...3 3.Cu to....4 4.Nng lc lm vic...5 5.Thng s k thut...6 6.Lp t....7 7.Chun b vn hnh..8 8.Vn hnh...10 9.Bo dng.11 10.Tho lp u ba v tm nghin.11 11. Ch an ton.12 12.Ph tng d tr...13 13.Sch hng dn...15 14. H s my......15

KBC503 fine crusher

1.M u: Cm n bn v s la chn my nghin than ca cng ty chng ti. Theo ch dn v lp t v s dng chnh xc my ny, cn c k hng dn s dng my trc khi vn hnh my. My ca chng ti thch hp nht nghin than, x, vi, than cc v qung, cc loi ny c p lc nn nh hn 150Mpa. Tuy nhin, n c th s dng ring cho than dng l t tng si tun hon. 2. Nguyn l c bn: My nghin than l loi my dng nguyn l va p thun nghch. Than sau khi i xung t im cp than chnh gia v ri chnh xc vo trc nghin. Sau khi c p bng u ba quay, than va chm vi tm nghin v bt tr li. Cc ht than c to thnh t di l than sn phm. My ny chuyn s dng nghin p thun ty. Vt liu a vo c va chm vi tm nghin hnh rng bi u ba quay tc cao. Thng qua thit k ca tm nghin ch to hnh rng than khai nn gc ri ca than va p vi tm nghin xp x 900. Kiu va chm theo phng ngang ny l kiu tt nht ca tm nghin. Kiu ny m bo cho vt liu d nghin v nht, v nghin thnh cc ht than ring r. Khe h khi nghin gm cc bin dng rng ca tm nghin, v th than va p lin tc trong khe h thng qua tn s ca u ba v cui cng ri vo ng rng sau cng bin dng khe h. chnh l phng php iu chnh kch thc ht than ra. Khe h gia u ba v bin dng rng ca tm nghin l 1,5 ln ca kch thc ln nht ca than sn phm. N khng c tm sng v l thi hi nn khng b tc than. Than him khi b mc khe h tm nghin, v th nn n c th gim s mn cc phn, tit kim nng lng v ko di thi gian lm vic. 3. Cu to C 1 ci trc nm gia ca my nghin. u ba c treo trn cc a ca trc v n cng chy tc cao cng vi trc. Khung my bao gm v my, tm nghin, thit b iu chnh v trc quay. Hai na v my c th m ra 2 bn v n c lp t iu chnh tm nghin. Hiu qu cao ca khe h tm nghin chnh l thit k c bit ca ng rng than khai tm nghin v tc cao ca u ba. im cp than vo nm gia v c cao va phi. Thit k ny c th vn hnh thun nghch v iu khin lng gi (hnh 1).

KBC503 fine crusher

hnh 1 Phn trc quay bao gm 1 ng trc chnh, 2 bi kn, cc u ba v thit b lp cng. Trc my c bi 2 bi ti 2 u trc. Cc a lp kt hp cng trc my thnh 1 khi quay. Cc u ba lp vi cc a bng cc trc ba. 2 bi kn c lp chm trong v my (hnh 2).

hnh 2 Theo yu cu tng kh nng chng li mi mn, th cc a c hn thm vt liu chng mi mn. 4. Nng lc lm vic: 4.1 My nghin than l 1 trong cc thit b tt nht cho l t tng si tun hon vi hiu qu nghin cao: khi kch c than u vo nh hn 80mm, c than sau khi nghin s nh hn 10mm v kch thc than sn phm c th iu chnh c. 4.2 Thit k tt nht trong my nghin than l tm nghin rng thn khai, va p tc cao, nghin phn hi lin tc, hot ng o chiu, khng c tm nghin v khng tc than.
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KBC503 fine crusher

4.3 Kiu tm nghin bng vt liu chng mn c bit, u ba v khi trc quay vng chc, c th t c tc cao (V=50~53m/s), nh mc nghin ln, thi gian lm vic di v tiu th t nng lng. 4.4 Hai mt v c th m ra d dng. N thun tin cho cng nhn kim tra v sa cha. V vy m gim thi gian v cng lao ng (hnh 3).

(hnh 3) 5. Bng thng s my nghin KBC503


Danh mc Bng thng s Nng sut lm vic (t/h) Nguyn liu Kch c 200 g ,nha ng cng antraxit qung vi 20 10 64 22500 2000 9.8 15190 25000 1270 2757 6500 1200 27 6 18 24 YBFB450-6 (10kV)
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Kh nng lm vic

Thng s lin quan

Bng thit k v khung my

Kch thc than (mm) Kch thc sn phm (mm) Vn tc di ca trc (m/s) Khi lng tng cng, bao gm ng c in (kg) Lu lng gi ra (m3/h) Lc qun tnh P=mr02 (kN) Mc np ti (kg) Ti trung bnh (kg) ng knh (mm) Trc quay di tng cng (mm) Khi lng tng cng (kg) di hiu qu (mm) S lng u Ba n ba Ba kp S lng tm Tm phng nghin Tm cong ng c in Kiu

KBC503 fine crusher

V my

Cng sut (kw) Tc quay (vng/pht) Khi lng (kg) Di*rng*cao(mm) ng vo (mm) ng ra (mm) Khi lng v my (kg)

280 1000 4500 2800X2700X2000 1200X680 1900X1400 5310

6. Lp t Khung my, khp ni, ng c in c lp t ph thuc vo bn v lp t. Lu chnh: - ng trc nghin phi t theo phng ngang v lch gia phn cui ca bi kn v phng ngang nn nh hn 0,2mm. - My nghin than phi lp t trn nn mng vng chc. - ng trc gia trc quay v trc ng c in phi n khp vi thit b trc khp ni - Ch c 4 l mc nng di ni lp bi kn c th dng nng h my (hnh 4).

L mc nng

hnh 4 7. Chun b vn hnh my 7.1. iu chnh khe h gia u ba v tm nghin

KBC503 fine crusher

khe h ln

khe h nh

hnh 5 1 Thay i tc quay Tc cao Tc thp ht nghin nh ln Tiu th nng lng ln t Khong thi gian lm vic ngn di 2 Thay i khe h gia u ba v tm nghin Khe h nh Khe h ln ht nghin nh ln Tiu th nng lng ln t Khong thi gian lm vic ngn di Di chuyn tm nghin ti gn trc quay, mi ln quay trc, ta s nghe thy ting n khi khong cch gia chng l 0. Bnh thng, t v tr 0, quay 1 vng ai c iu chnh th khong cch l 5mm. Bi v u ba v phn mn ca tm nghin, khi khe h nh nht gia chng trong phm vi 10mm, th nn iu chnh. Khe h hin ti l 1,2 1,5 ln kch thc ht than sn phm. Lc chi tit v iu chnh khe h (hnh 6)

KBC503 fine crusher

Bu lng c hm

Bu lng np ai c iu chnh

hnh 6 7.2. Cc bc iu chnh 1 Bulng np v ni lng thit b kha. 2 Vn theo chiu kim ng h ai c iu chnh, di chuyn tmnghin ti ngi iu chnh, v th c th lm u ba khng chm vi tm nghin. 3 Lm quay trc my. 4 Vn ngc chiu kim ng h ai c iu chnh, di chuyn tm nghin ti trc quay. 5 Ta s nghe thy ting n, khi tm nghin chm vo u ba, sau ta quay ai c iu chnh theo chiu kim ng h. ( Mi khi iu chnh ai c ny cng 1 pha ca my, th phi vn cng 1 lc). S vng quay ai c iu chnh Khe h nh nht (mm) 1/2 2.5 1 5 3/2 7.5 2 10 7.3 Du bi trn (du my 40#) V tr bi trn

Dung tch

bi Khong 4lt*2 PS: C 3 vch chia trn ng h o mc du. Ngi vn hnh phi kim tra du trc mi ln chy my. Mc du phi cao hn vch du nh
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KBC503 fine crusher

nht v khng vt qu vch du ln nht, nu khng n s h hng bi hoc trn du ra ngoi. Bnh thng, du ngm mc cao hn 1 t so vi mc du trung bnh. My chy bnh thng sau 3 thng s thay du 1 ln. 8. Vn hnh my: 8.1 . Ch v chy khng ti v chy th. 1 Tr khi bi rung bt thng v c ting n, tip tc chy my khong 2 gi. 2 Hy xc nhn phn chuyn ng v phn tnh khng tip xc nhau 3 Nhit gii hn ca bi l 80 0C (nhit khng kh v nhit tng ca bi). Ti ni vo, nhit tng gii hn ca bi l 350C. 4 Dng in phi khng thay i 8.2. Ch chy my c ti 1 Trong ch hot ng khng ti, khng xy ra bt thng, chng ta c th cung cp than nguyn liu. Ban u, cung cp than s lng t v sau tng dn lng cung cp. 2 Ta cn thit kp thi kim tra dng in, nhit bi v xem bi c rung bt thng v c ting n hay khng, trc khi iu chnh cung cp than nguyn liu. 3 Theo ch hon thin hiu qu, than nguyn liu nn c iu chnh cung cp, mn nn c cn bng, 4 5 Trong than nguyn liu, khng cho php km theo kim loi c ng knh ln hn 10mm. Khe h hin ti gia u ba v tm nghin l 1,2 1,5 ln kch thc ht than sn phm. 8.3. Ngng my Khi chy khng ti v chy c ti pht hin rung bt thng hoc m thanh bt thng, ta cn thit dng my. Khi my dng hon ton, th ta c th kim tra. 9. Bo dng

9.1 Bo dng
Theo ch dn gi trng thi lm vic bnh thng ca my, ko di thi gian lm vic ca my v cc b phn, chng ta nn kim tra thng ngy v sa cha cn thn. -Vui lng tham kho trong Danh mc bo dng. -Khi iu chnh i tu ln (mi nm 1 ln), khng gii hn trong Danh mc bo dng nhng cng cn kim tra chung cn thn cho tt c thit b. -Theo ch sn xut sn phm thch hp v theo tnh hnh thc t trong
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KBC503 fine crusher

cng vic, chng ta iu chnh khe h gia u ba v tm nghin. -Cn thit phi dng hn my trc khi sa cha. Nht l khi my bo dng bn trong, ta phi kha np trnh sai hng v tai nn. 9.2 Danh mc bo dng Mc Phn Thn my Ni lng cc bulng bt cht H hng tm m lt phn thn Trc bi Ni lng cc bulng bt cht tm m H hng u ba H hng phn a Xem c trn du hay khng, mc du c bnh thng hay khng Kim tra trng thi quay S rung v nhit Lng cc ai c bt cht v cht nh v H hng tm nghin Quan st nghe Quan st nghe Quan st Quan st Quan st Nghe Chm tay Nghe v thng thng thng Tun Thng Ngy Ngy Ngy Thng Mc bo dng Phng php nh k

Tm Quan st Thng nghin 10. Tho lp u ba v tm nghin 10.1. im chnh ca thay i u ba Chng ta ni lng bulng lin kt u tin, sau m v bn ca my. Sau vn bulng m ca cn ba, chng ta phi lm n khp li cn ba vi ba u ba c th tho ra ngoi. 10.2. Hnh dng ca u ba mi Mi u ba mi c khi lng khc nhau. nh hng rung ng nh nht, hnh dng u ba mi nn c cn bng. Theo , trc tin chng ta phi o khi lng ca u ba mi v nh s theo kch c ca khi lng. My nghin s dng 2 loi u ba, xem hnh v 7 bit v tr lp rp. Vng khoanh trn ngha l tay u ba n, vung ngha l tay u ba kp. Tng ng vi iu kin ca hng l 1, 3 v 5; 2, 4 v 6 c cn bng v tng ng vi mt ct trc ca 2 u ba cng c cn bng, sai lch nn trong khong 0,17kg.

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KBC503 fine crusher

4 (hnh 7)
10.3. im chnh ca thay i tm nghin u tin chng ta ni lng bulng lin kt, m mt bn sau m ca vo sa cha, ni lng cc bulng tnh ca tm nghin v chng ta c th thay th tm nghin. Gii hn h hng ca u ba v tm nghin (hnh 8)

u ba

tm nghin

(hnh 8)
11. Ch an ton 11.1. Cn thit phi c k m t my trc khi lp t, vn chuyn v bo dng. 11.2. Ch v chy my 1 Khng c khi ng thit b tr khi cng nhn trong khu vc my c thng bo. 2 Khng c m xem bn trong my trong khi my ang hot ng. 3 Khng tro hoc ng trn thit b khi my ang hot ng. 4 Khng c m mt bn ca my trong khi my ang hot ng. 5 Khng ri cng c vo trong my, v d nh : tucnvt.
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KBC503 fine crusher

6 Khng c trn cht bt chy v d n vo trong nguyn liu vo. 7 Mc du khng vt qu vch . 11.3. Ch khi my b hng ( 1 ) Cn thit dng my tc thi khi my hot ng ta nghe thy ting n bt thng hoc nhit tng qu gii hn. ( 2 ) Khi my b hng, khng bt buc hot ng. 12. Ph tng d tr Ph tng d tr ca my nghin than KBC503

Tn
u ba Tm nghin Trc ba Tm lt bi

V tr lp t
Trc quay V bn Trc quay V my m bi

S lng (b)
1 1 1 1 1

Ch thch

13. Sch hng dn Theo cc loi my nghin, cn ch r k hiu my nghin, lc, cp liu v ht nghin ra, m nguyn liu, h s chng mn v khi lng ring ca ng nguyn liu. 14. H s my Cc ti liu ca nh my s dng l cc vn bn c in v ng thnh h s. Mi sn phm c 1 cng ngh v c xc nhn bng vn bn, ng danh sch , lp t bng tay, bn v hng dn,

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