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CHAPTER
11
11.1 INTRODUCTION
Corbel or bracket is a reinforced concrete member is a short-haunched cantilever used to support the reinforced concrete beam element. Corbel is structural element to support the pre-cast structural system such as pre-cast beam and pre-stressed beam. The corbel is cast monolithic with the column element or wall element.
This chapter is describes the design procedure of corbel or bracket structure. Since the load from precast structural element is large then it is very important to make a good detailing in corbel.
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Vu
Vu
DIAGONAL SHEAR
SHEAR FRICTION
Vu
Vu Nu
ANCHORAGE SPLITING
VERTICAL SPLITING
FIGURE 11.1
ACI code uses the shear friction theory to design the interface area.
11.3.2
In shear friction theory we use coefficient of friction to transform the horizontal resisting force into vertical resisting force.
The basic design equation for shear reinforcement design is : Vn Vu where : Vn Vu = nominal shear strength of shear friction reinforcement = ultimate shear force = strength reduction factor ( = 0.85)
[11.1]
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Vu
Avf f y Avf f y
f
ASSUMED CRACK
FIGURE 11.1
A vf =
Vn = A vf fy
Vn fy
A vf =
Vn = A vf fy ( sin f + cos f )
Vn fy ( sin f + cos f )
Vu A vf =
fy
A vf =
fy ( sin f + cos f )
Vu
where : Vn Avf Fy = nominal shear strength of shear friction reinforcement = area of shear friction reinforcement = yield strength of shear friction reinforcement = coefficient of friction
TABLE 11.2
Concrete Cast Monolithic Concrete Placed Against Roughened Hardened Concrete Concrete Placed Against unroughened Hardened Concrete Concrete Anchored to Structural Steel
The value of is : = 1.0 = 0.85 = 0.75 normal weight concrete sand light weight concrete all light weight concrete
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The ultimate shear force must follows the following condiitons : Vu (0.2f 'c )b w d Vu (5.50 )b w d
[11.1]
where : Vu fc bw d = ultimate shear force = concrete cylinder strength = width of corbel section = effective depth of corbel (N) (MPa) (mm) (mm)
11.3.3
The followings are the step by step procedure used in the shear design for corbel (bracket), as follows :
Calculate the ultimate shear force Vu. Check the ultimate shear force for the following condition, if the following condition is not achieved then enlarge the section. Vu (0.2f 'c )b w d Vu (5.50 )b w d
A vf =
Vn = A vf fy
Vn fy
Vu
A vf = Vn = A vf fy ( sin f + cos f )
Vn fy ( sin f + cos f )
A vf
= fy
A vf =
fy ( sin f + cos f )
Vu
The corbel is design due to ultimate flexure moment result from the supported beam reaction Vu and horizontal force from creep and shrinkage effect Nu.
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Vu
a
min d/2
Nuc
FIGURE 11.2
11.4.2
TENSION REINFORCEMENT
The ultimate horizontal force acts in the corbel Nuc is result from the creep and shrinkage effect of the pre-cast or pre-stressed beam supported by the corbel. This ultimate horizontal force must be resisted by the tension reinforcement as follows :
d h
An =
Nuc fy
[11.2]
where : An Nuc fy = area of tension reinforcement = ultimate horizontal force at corbel = yield strength of the tension reinforcement = strength reduction factor ( = 0.85)
The strength reduction factor is taken 0.85 because the major action in corbel is dominated by shear.
11.4.3
FLEXURAL REINFORCEMENT
Vu
a
Ts
Nuc
jd
Cc
FIGURE 11.3 ULTIMATE FLEXURE MOMENT AT CORBEL
d h
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The ultimate flexure moment Mu result from the support reactions is : Mu = Vu (a ) + Nuc (h d) where : Mu Vu a Nuc h d = ultimate flexure moment = ultimate shear force = distance of Vu from face of column = ultimate horizontal force at corbel = height of corbel = effective depth of corbel
[11.3]
Tf = A f fy where : Tf Af fy = tensile force resultant of flexure reinforcement = area of flexure reinforcement = yield strength of the flexure reinforcement
[11.4]
The resultant of compressive force of the concrete is : Cc = 0.85 f 'c ba(cos ) where : Cc fc b a = compressive force resultant of concrete = concrete cylinder strength = width of corbel = depth of concrete compression zone
[11.5]
[11.6]
Af =
Mu a fy d 2
[11.7]
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Af =
Tan =
jd a
[11.8]
Based on the equation above we must trial and error to find the reinforcement area Af. For practical reason the equation below can be used for preliminary :
Af = Af =
Mu fy (jd)
[11.9]
Mu fy (0.85d)
where : Af Mu fy d = area of flexural reinforcement = ultimate flexure moment at corbel = yield strength of the flexural reinforcement = strength reduction factor ( = 0.9) = effective depth of corbel
11.4.4
As=
2 3
Avf +An
Nuc
(2/3)d
d h
(2/3)d
Ah=
1 3
Avf
Ah=
1 2
Af
FRAMING REBAR
FRAMING REBAR
CASE 1
CASE 2
FIGURE 11.4
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From the last calculation we already find the shear friction reinforcement Avf, tension
reinforcement An and flexural reinforcement Af. We must calculate the primary tension reinforcement As based on the above reinforcements.
TABLE 11.3 DISTRIBUTION OF CORBEL REINFORCEMENTS PRIMARY REINFORCEMENT Ah 1 CLOSED STIRRUP LOCATION
CASE
As
As
2 A vf + A n 3
As =
2 A vf + A n 3
Ah =
1 A vf 3
2 d 3
A s A f + An
A s = A f + An
Ah =
1 Af 2
2 d 3
where : As Avf An Af Ah d = area of primary tension reinforcement = area of shear friction reinforcement = area of tension reinforcement = area of flexure reinforcement = horizontal closed stirrup = effective depth of corbel
The reinforcements is taken which is larger, case 1 or case 2, the distribution of the reinforcements is shown in the figure above.
11.4.5
LIMITS OF REINFORCEMENTS
As f' 0.04 c bd fy
[11.10]
where : As b d = area of primary tension reinforcement = width of corbel = effective depth of corbel
The limits of horizontal closed stirrup reinforcement at corbel design is : A h 0.5(A s A n ) where : As An
11.4.6
[11.11]
The followings are the step by step procedure used in the flexural design for corbel (bracket), as follows :
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An =
Nuc fy
Af =
Mu fy (0.85d)
CASE
As
PRIMARY REINFORCEMENT Ah
As
2 A vf + A n 3
As =
2 A vf + A n 3
Ah = Ah =
1 A vf 3 1 Af 2
2 d 3 2 d 3
A s A f + An
A s = A f + An
As f' 0.04 c bd fy
A h 0.5(A s A n )
11.5 APPLICATIONS
11.5.1 APPLICATION 01 DESIGN OF CORBEL
Vu=150000 N
100
Nuc
200
400
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PROBLEM
Design the flexural and shear friction reinforcement of corbel structure above.
MATERIAL
DIMENSION
b h Concrete cover d
mm mm mm mm
DESIGN FORCE
Vu = 150000 N Nuc = 0.2Vu = 0.2 150000 = 30000 N Mu = Vu (a ) + Nuc (h d) = 150000 (100 ) + 30000 (400 370 ) = 15900000 Nmm
LIMITATION CHECKING
(0.2f 'c )b w d = 0.85(0.2 24.9 )200 370 = 313242 N (5.5 )b w d = 0.85 5.5 200 370 = 345950 N Vu = 150000 < (0.2f 'c )b w d = 313242 < (5.5 )b w d = 345950
TENSION REINFORCEMENT
An =
FLEXURAL REINFORCEMENT
Af =
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CASE
LOCATION (mm)
As
1
2 A vf + A n 3
Ah =
As
2 (315 ) + 88 298 3
A s = 298
Ah =
1 A vf 3
1 (315 ) = 105 3
2 d 3
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A s A f + An
2
A s 140 + 88 228
A s = 228
min = 0.04
=
The final reinforcement of the corbel are : A s = 298 mm2 A h = 210 mm2
CORBEL REINFORCEMENT
As (mm ) As=3D16
2
1 1 A s = 3 D2 = 3 162 = 603 4 4
1 1 A s = 3 2 D2 = 3 2 102 = 471 4 4
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SKETCH OF REINFORCEMENT
3D16
2 LEGS 10
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247