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M101-P/M102-P Users Guide

M101-P/M102-P Users Guide

Table of Contents

1 1.1 1.2 2 2.1 2.2 3 3.1 4 4.1 4.2 5 5.1 5.2 5.3 6 6.1 6.2 6.3 7 7.1 7.2 7.3 7.4

INTRODUCTION........................................................................................................................... 3 Objective ...................................................................................................................................... 3 Related Documentation .............................................................................................................. 3 PRODUCT OVERVIEW ................................................................................................................ 3 Introduction ................................................................................................................................. 3 M101-P/M102-Ps Structure ........................................................................................................ 3 MOUNTING................................................................................................................................... 4 Mounting of M101-P/M102-P....................................................................................................... 4 M101-P/M102-P INTERFACES .................................................................................................... 4 Terminal Designations ................................................................................................................ 5 Typical diagram ........................................................................................................................... 9 FUNCTIONALITY ....................................................................................................................... 11 Starter Types.............................................................................................................................. 11 Protection Function .................................................................................................................. 21 M101-P/M102-P Function and Supervision ............................................................................. 32 M101-P/M102-P COMMUNICATION INTERFACE..................................................................... 38 Overview .................................................................................................................................... 38 Profibus Interface wiring .......................................................................................................... 40 Profibus DP description ........................................................................................................... 40 PARAMETERIZATION................................................................................................................ 41 Overview .................................................................................................................................... 41 Parameterization via MD2/MD3 ................................................................................................ 41 Parameterization via PROFIBUS.............................................................................................. 41 M101-P/M102-P Parameters...................................................................................................... 41

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8 8.1 8.2 9 10

ACCESSORIES .......................................................................................................................... 41 MD2/MD3 Operator Panel ......................................................................................................... 41 Parameterization Software: Mcusetup_P................................................................................ 45 APPENDIX A APPENDIX B TECHNICAL DATA .......................................................................................... 47 TYPE DESIGNATION...................................................................................... 49

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Notes: This users guide is for M102-P V2.0 only.

1 Introduction
1.1 Objective The objective of this users manual is to provide the technical information of M101-P/M102-P. This manual should be studied carefully before installing, parameterizing or operating the motor control unit. It is expected that the user has a basic knowledge of physical and electrical fundamentals, electrical wiring practices and electrical components. This document should be used along with M101-P/M102-P Parameter Description, which provides detailed information about parameters and their applications. 1.2 Related Documentation M101-P/M102-P Parameter Description M101-P/M102-P PROFIBUS Protocol Implementation for M101-P/M102-P 1TNC 9111106M0202 1TNC 9111507M0202

2 Product Overview
2.1 Introduction M101-P/M102-P is a motor protection and control device with a fieldbus interface. M101-P/M102-P is a microprocessor-based device. All motor protection and control functions are implemented with the microprocessor, as well as interlocking functions, the calculation of operating, diagnosis and statistical data and communication. Standard features simplify maintenance and plant expansion. One M101-P/M102-P is required for every starter unit in the MCC. Motor protection is included for the most common causes of failure to prevent costly shutdowns and rewinds. These include overload, stalled rotor, ground fault and phase failure etc. M101-P/M102-P with Profibus interface makes it possible to network upward with automation level in a high speed and reliable way. The M101-P/M102-P implements a subset of the Profibus-DP communication standard. Any M101-P/M102-P may be interrogated on demand to determine both actual and operating parameters. Fast response time for alarm or trip status makes real time control of a complete process possible. Statistical recording of running hours and number of operations assists with predictive maintenance scheduling. Picture 1 M101-P/M102-P

For AC motor and the operated installation this means: 2.2 Reliable protection Maximum utilization Continuous supervision Flexibility

M101-P/M102-Ps Structure

M101-P/M102-P consists of two parts: Main unit (with current converter unit) Operator Panel MD2/MD3

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Notes:

Main unit The Main unit is a unit contains the electronics of the motor control unit. Main unit is fixed to a mounting rail. Current converter unit here is the internal CT fixed onto the Main unit. 6 types of M102-P are designed basing on the 6 different types of CT range. Operator panel MD2/MD3 The Operator panel is the user interface mounted on the front door or drawer. With control buttons, LED, LCD module (MD2 only), MD2/MD3 provides the functions as motor control, supervision and parameterizing. One operator panel is provided for each main unit at request. M101-P/M102-P enclosure material The enclosure of the M101-P/M102-P is made of polycarbonate. Flammability rating of the material is UL 94 V-0 and material is halogen free. Colour of the enclosure is RAL 7012. Note: The details of MD2/MD3 please see the chapter 8 accessories.

3 Mounting
3.1 Mounting of M101-P/M102-P Basic dimension of M101-P/M102-P: WXHXD=110mmX140mmX75mm Typical Installation of M101-P/M102-P: DIN rail or installation to horizontal plane Basic dimension of MD2: WXHXD=88mmX72mmX40mm Mounting dimension of MD2: WXH=85mmX69mm Basic dimension of MD3: WXHXD=88mmX50mmX28mm Mounting dimension of MD3: WXH=84mmX46mm Note: The installation details of M101-P/M102-P and MD2/MD3 please see the related documentation installation manual. Picture 2 M101-P/M102-P in 8E/4 module MD3 M102-P

4 M101-P/M102-P interfaces
M101-P/M102-P has 4 I/O terminal blocks. I/O terminals located at the top of the main unit as shown in the following.

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Notes:

The information of each port is described later. Picture 3 Terminals viewed from top
Thermistor input CT inputs (Lead-through) L

Switch inputs for various functions

Interface for MD2/3

Profibus ports Voltage input Ground CT input

Relay output

Power supply

Ground safety and surge

4.1 Table 1

Terminal Designations Device terminals Terminal Number Designation Plug/Contacts Digital Input Cross section 1.5mm X1:15X1:16 X2 X2:16 X3:15 X3 X3:6,7 X3:813 X4:19 X4 X4:10,11 X4:12 PTC input Interface for MD2/3 Fieldbus for external communication RCT input Voltage Input Relay output 24VDC Supply Ground Current Measurement 10mm hole Cross section 2.5mm
2

Terminal Block

Remark

X1:1X1:14 X1

Cable with RJ11 is provided as standard

Cross section

2.5mm

L1-T1;L2-T2;L3-T3

Let-through

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4.1.1 Table 2

Power supply Power supply input terminals Name 24VDC GND Description Power supply 24VDC + Power supply 24VDC -

The standard power supply is 24V DC preferably from a UPS.

Terminal No. X4:11 X4:10 4.1.2 Digital input

M101-P has 6 and M102-P has 13 digital inputs of the type 5mA/24VDC. Digital inputs are cyclically read. The contact is detected as closed if the input current is over 2.5mA and open if current is under 0.8mA. There are three programmable inputs included, which can be assigned to a defined function. Table 3 Digital input terminals and pins of M101-P. Name DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI_COM Name DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 DI11 DI12 DI_COM Description Digital Input 0 Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input common terminal (DC24V-) Description Digital Input 0 Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Digital Input 9 Digital Input 10 Digital Input 11 Digital Input 12 Digital Input common terminal (DC24V-) Terminal No. X1:1 X1:2 X1:3 X1:4 X1:5 X1:6 X1:7 X1:8 X1:9 X1:10 X1:11 X1:12 X1:13 X1:14 Table 4 Terminal No. X1:1 X1:2 X1:3 X1:4 X1:5 X1:6 X1:7 X1:8 X1:9 X1:10 X1:11 X1:12 X1:13 X1:14

Digital input terminals and pins of M102-P.

Note: 1) If the DIs come from field control, which are far away from the motor control unit, the 24V system power supply should be isolated from the power supply for DIs to reduce the possibility of system power failure.

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Picture 4

Schematic wiring for two power supplies (24VDC)

M101-P/M102-P

2) If all of the DIs are not far away from the motor control unit, the source of power supply for M101/M102-P and DIs can be the same. Picture 5 Schematic wiring for one power supply (24VDC)

M101-P/M102-P

4.1.3

PTC input (only for M102-P)

M102-P can utilize PTC sensor to follow the temperature of motor winding. The measuring principle is to use two identical current generators over a 3-wire Pt transmitter. PTC connector is located on the top of M102-P unit, terminal X1. Note: The M102-P has PTC input only. Table 5 PTC input terminals. Name PTCA PTCB PTCG Description PTC measurement input A PTC measurement input B PTC measurement input G Terminal No. X1:14 X1:15 X1:16 4.1.4 Fieldbus interface

There is a profibus communication interface integrated in M101-P/M102-P. Only RS485 interface is supported.

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Table 6 Fieldbus interface terminal . Terminal No. X3:1 X3:2 X3:3 X3:4 Name 5V B A GND Description Power supply 5V+ for bus terminator RS485 B RS485 A Power supply 5V-(GND) for bus terminator

X3:5 SHIELD Shield For more detail information of wiring, please refer to the relative docs. 4.1.5 Residual current transformer M101-P/M102-P supports earth fault measurement through Residual Current Transformer (RCT). Table 7 Residual current transformer terminals Name Ioa Iob Description Residual current transformer input A Residual current transformer input B

Terminal No. X3:6 X3:7

Note: 1. The details of RCT please see the documentation of M101/M102 Ordering Guide. 2. If not used, terminals X3:6 and X3:7 should be shorted to avoid of potential external disturbance. 4.1.6 Voltage measurement (only for M102-P) M102-P continuously measures three phase voltages. The voltage data is used for protection functions and power calculation. Note: The M102-P has voltage input only. Table 8 Voltage input terminals of M102-P only. Name Vc Vb Va N Description Phase C voltage input Phase B voltage input Phase A voltage input Neutral line input

Terminal No. X3:9 X3:11 X3:13 X3:8 4.1.7

Current measurement terminal

M101-P/M102-P measures continuously three motor phase currents. The phase current data will be used by the protection functions and is reported to the fieldbus. Phase currents are reported as relative value. Relative value is proportional to the motor nominal current In. Current wires are lead through current sensors from either side of the terminal. Direction can be either L->T or T->L considering that all currents must have the same direction. Motor nominal currents above 63A are not measured directly, but instead intermediate current transformers secondary side is connected through M101-P/M102-P current measurement terminal. Note: when one phase system is selected, current is measured only from phase A. 4.1.8 Contactor control output M101-P/M102-P supports several motor starter types. The control of the contactor is performed with internal relays (Output CCA, CCB, CCC) by the microprocessor. Internal relays CCA and CCB are hardwire-interlocked to prevent both contactors being closed at the same time. Note: M101-P has the relays CCA and CCB only. Table 9 Contactor control terminals Name CCLI CCA CCB CCC Description Contactor control input Contactor control A Contactor control B Contactor control C voltage M101-P M102-P X4:6 X4:7 X4:8 X4:9

Terminal No.

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4.1.9

Programmable output

M101-P/M102-P has two auxiliary programmable output relays. These two outputs can be assigned any of the functions defined in Clause 5.3.6. Table 10 Programmable output terminals Terminal No. Name Description M101-P M102-P X4:1 GR1_A Programmable relay output 1 (NO+NC) X4:2 GR1_B X4:3 GR1_C X4:4 GR2_A Programmable relay output 2 (NO) X4:5 GR2_B Caution: When M102-P is power on, the output status of the programmable relay may be different, it depends on the function definition of the output, refer to 5.3.6 for more detail. 4.1.10 Table 11 Interface for MD2/MD3 Operator panel interface terminals Name RS485 B RS485 A SHIELD SHIELD Vcc GND Description Communication ports with operator panel Shield Power supply for operator panel M101-P/M102-P has a RJ11 interface for operator panel MD2/MD3. Terminal No. X2:1 X2:2 X2:3 X2:4 X2:5 X2:6 4.1.11 Table 12

Ground terminal Ground terminal Name GROUND Description Ground safety and surge

Terminal No. X4:12

This is an additional ground terminal provided for dissipating transient signals and surges. This must be connected by a thick wire or braid to the system ground for reliable operation. 4.2 Typical diagram A typical wiring diagram is show below:

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Notes: Picture 6

Typical wiring diagram for M101-P

M C B KM M 101-PC TM odule R esidual C T

L1 L2 L3

M O TO R

X3:13X3:11 X3:9 X3:8

X 3:6 X 3:7

D C 24V+E XT*

X 1:1 X 1:2

D I0 D I1 D I2 D I3 D I4

N CN CN CN C

Internal C onnector

I0A I0B 5V B A G N D SH IELD G R 1_A

X3:1 X3:2 X3:3 X3:4 X3:5

R S485

X 1:3 X 1:4 X 1:5

X4:1 X4:2 X4:3

X 1:6

D I5 D I6 D I7 D I8 D I9 D I10 D I11 D I12 D I_C O M N C N C toM D 2/M D 3 Phone jack R J11

G R 1_B G R 1_C N C N C C C LI C C A C C B N C G N D D C 24V G R O U N D

X 1:7 X 1:8 X 1:9

X4:4 X4:5

X 1:10 X 1:11 X 1:12

X4:6 X4:7 X4:8 X4:9

L1 KM

X 1:13

24VG N DEXT*

X 1:14

X 4:10 X 4:11

X 1:15 X 1:16

C 24V +D

X 4:12

PE

Note: ---------- Internal Connection Line: the shield terminal X3: 5 is connected with the ground terminal X4: 12 via internal circuit.

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Picture 5

Typical wiring diagram for M102-P

M 102-PC TM odule R esidual C T

L1 L2 L3 N

M C B

K M

M O TO R

X3:13X3:11 X3:9 X 3:8

X 3:6 X 3:7

D C 24V +E X T*

X 1:1 X 1:2

D I0 D I1 D I2 D I3 D I4 D I5 D I6 D I7 D I8 D I9 D I10 D I11 D I12 D I_C O M P TC A P TC B

V AV BV CN

Internal C onnector

I0AI0B

5V B A G N D S H IE LD G R 1_A

X 3:1 X 3:2 X 3:3 X 3:4 X 3:5 X4:1 X 4:2 X4:3

R S 485

X 1:3 X 1:4 X 1:5

X 1:6

G R 1_B G R 1_C G R 2_A G R 2_B C C LI C C A P honejack R J11 C C B C C C toM D 2/M D 3 G N D D C 24V G R O U N D

X 1:7 X 1:8 X 1:9

X 4:4 X 4:5

X 1:10 X 1:11 X 1:12

X 4:6 X 4:7 X 4:8 X 4:9 X 4:10 X 4:11

L1 K M

X 1:13

24V G N DE X T*

X 1:14

C 24V +D

X 1:15

P TC

X 4:12

X 1:16

P E

Note: ---------- Internal Connection Line: the shield terminal X3: 5 is connected with the ground terminal X4: 12 via internal circuit.

5 Functionality
5.1 Starter Types The module offers several kinds of motor starting control modes via the control of relay output. It supervises the operating state of the contactor according to the feedback of auxiliary contact. The following starting control modes are offered: Table 13 Starter types supported by M101-P/M102-P Starter type M101-P M102-P NR-DOL REV-DOL NR-DOL/RCU REV-DOL/RCU Actuator NR-S/D

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NR-2N Autotransformer NR_softstater REV_softstater Feeder

NR_DOL: Non Reversing Direct Online REV_DOL: Reversing Direct Online NR_DOL/RCU: Non Reversing Direct Online with RCU REV_DOL/RCU: Reversing Direct Online with RCU Actuator: Actuator with limit switch input NR_S/D: Non Reversing Star-Delta NR_2N: Two speed driver for Non Reversing starter Autotransformer: Autotransformer starter NR_Softstarter: Non Reversing softstarter control REV_Softstarter: Reversing softstarter control Feeder: Feeder is regarded as a specific starter mode in M101/M102

Starter type is selected with a dedicated parameter to match the wiring for contactor and motor control circuits. 5.1.1 NR-DOL STARTER NR_DOL starter is the basic starter type for driving motor to one direction. When start command has been received from field or local I/O, the contactor control output will be energized and remains this condition until stop command has been received or any protection function activated. Table 14 Name CCLI CCA DI6 (F_Ca) NR-DOL starter contactor control interface(for M101-P/M102-P) Pin X4:6 X4:7 X1:7 Description Contactor control voltage input Contactor control A Contactor control A feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 8 Control circuit for NR-DOL starter (for M101-P/M102-P)

M101-P/M102-P

5.1.2

NR-DOL STARTERRCU

RCU (Remote Control Unit) is a starter type where contactors are directly controlled by a special RCU-switch located near the motor. This allows control to the motor even without the M101-P/M102-P.

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Table 15 Name CCLI CCA GR1_C CCC DI6(F_Ca)

NR-DOL starter contactor control interface (for M101-P/M102-P) Pin X4:6 X4:7 X4:3 X4:9 X1:7 Description Contactor control voltage input Contactor control A Programmable relay output Contactor control C Contactor control A feedback * Only for M101-P Remark

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 9 Control circuit for NR-DOL/RCU starter(for M101-P)

M101-P

Picture 10

Control circuit for NR-DOL/RCU starter(for M102-P)

M102-P

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5.1.3

REV-DOL STARTER

REV-DOL uses contactor control output A for controlling the contactor which drives motor to direction CW and correspondingly contactor control output B is used for direction CCW. When starting motor to either direction contactor will be energized and is stopped (not energized) by command (fieldbus or local I/O) or active protection function. Table 16 Name CCLI CCA CCB DI6(F_Ca) DI7(F_Cb) REV-DOL starter contactor control interface (for M101-P/M102-P) Pin X4:6 X4:7 X4:8 X1:7 X1:8 Description Contactor control voltage input Contactor control A Contactor control B Contactor control A feedback* Contactor control B feedback*

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 11 Control circuit for REV-DOL starter (for M101-P/M102-P)

M101-P/M102-P

5.1.4

REV-DOL/RCU STARTER

The functionality of this starter type is according to NR-DOL/RCU starter with support for reversing use of motor. Table 17 Name CCLI CCA CCB GR1_C CCC DI6(F_Ca) DI7(F_Cb) REV-DOL starter contactor control interface (for M101-P/M102-P) Pin X4:6 X4:7 X4:8 X4:3 X4:9 X1:7 X1:8 Description Contactor control voltage input Contactor control A Contactor control B Programmable relay output1 Contactor control C Contactor control A feedback * Contactor control B feedback * Only for M101-P Only for M102-P Remark

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. 14 1TNC911115D0202 Edition June 2005

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Notes: Picture 12

Control circuit for REV-DOL/RCU starter (for M101-P)

M101-P

Picture 13

Control circuit for REV-DOL/RCU starter (for M102-P)

M102-P

5.1.5 Table 18 Name CCLI CCA CCB

Actuator STARTER (for M102-P only) Actuator starter contactor control interface Pin X4:6 X4:7 X4:8 Description Contactor control voltage input Contactor control A Contactor control B

This starter type is for controlling valves and actuators by using limit switches.

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DI0 (LIMIT1) DI1 (LIMIT2) DI9 (Torque) DI6 (F_Ca) DI7 (F_Cb)

X1:1 X1:2 X1:10 X1:7 X1:8

Limit position switch 1 input * Limit position switch 2 input * Torque switch input * Contactor control A feedback * Contactor control B feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 14 Control circuit for Actuator starter

M102-P

Limit switch causes the motor to be stopped when activated. Event message is sent to the fieldbus according to activated limit switch and additionally start command is allowed only to reverse direction. Torque switch is selectable by parameterization. 5.1.6 NR-SD STARTER (for M102-P only)
rd

Motor start current is reduced in star connection to 1/3 of the current in delta connection, with lower torque during the same time. Start to delta starting sequence is based on the presented control logic picture. The changeover condition is time. The following guideline applied for selecting parameter values Changeover time < Motor startup time Table 19 Name CCLI CCA CCB CCC DI6 (F_Ca) NR_SD starter contactor control interface Pin X4:6 X4:7 X4:8 X4:9 X1:7 Description Contactor control voltage input Contactor control A Contactor control B Contactor control C Contactor control A feedback *

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DI7 (F_Cb) DI8 (F_Cc)

X1:8 X1:9

Contactor control B feedback * Contactor control C feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 15 Control circuit for NR-SD starter

M102-P

5.1.7

NR-2N STARTER (for M102-P only)

NR-2N/Dahlander uses three contactors control motor rotation speed, The motor contains a three phase winding. Rotation speed can be changed on the fly without stop command in between. Current measurement for NR-2N utilizes two external current transformers measuring current from motor main supply. External current transformers can be selected separately for both speeds. Table 20 Name CCLI CCA CCB CCC DI6 (F_Ca) DI7 (F_Cb) DI8 (F_Cc) NR-2N starter contactor control interface Pin X4:6 X4:7 X4:8 X4:9 X1:7 X1:8 X1:9 Description Contactor control voltage input Contactor control A Contactor control B Contactor control C Contactor control A feedback * Contactor control B feedback * Contactor control C feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example.

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Picture 16

Control circuit for NR_2N starter, Danlander

M102-P

CT for N1 CT for N2

Picture 17

Control circuit for NR_2N starter, separate windings

M102-P

CT1 for N1

CT2 for N2

Note: For this starter type, although there is not a contactor controlled by CCC, a feedback of CCC output is necessary for the internal control sequence, so a DI for F_Cc is needed. 5.1.8 AUTOTRANSFORMER STARTER (for M102-P only)

This starter type is used to control autotransformer unit in order to minimize the voltage drop during motor startup. Autotransformer starter with three contactors supports motor starting with reduced voltage thus providing reduced motor startup current. The starting torque will be reduced accordingly. The following guideline applied for selecting parameter values Changeover time < Motor startup time

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Table 21 Name CCLI CCA CCB CCC DI6 (F_Ca) DI7 (F_Cb) DI8 (F_Cc)

Autotransformer starter contactor control interface Pin X4:6 X4:7 X4:8 X4:9 X1:7 X1:8 X1:9 Description Contactor control voltage input Contactor control A Contactor control B Contactor control C Contactor control A feedback * Contactor control B feedback * Contactor control C feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only an example. Picture 18 Control circuit for Autotransformer starter

M102-P

5.1.9

NR-SOFTSTARTER (for M102-P only)

Softstarter applications are for controlling motor accessory softstarter device. M101-P/M102-P gives start and stop commands to the softstarter unit. The softstarter is set for adjusting motor voltage with its own parameters. More information about softstarter can be found from softstarters manual. This starter type supports all protection functions during normal Running situation. For motor start and stop period some of the protection functions are disabled by these parameters. Table 22 Name CCLI CCA DI6 (F_Ca) NR_Softstarter starter contactor control interface Pin X4:6 X4:7 X1:7 Description Contactor control voltage input Contactor control A Contactor control A feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only a example.

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Notes: Picture 19

Control circuit for NR-softstarter

M102-P

KA

softstarter

5.1.10

REV-SOFTSTARTER (for M102-P only)

Functionality of this starter type is according to NR-softstarter starter with support for reversing use of motor. Table 23 Name CCLI CCA CCB CCC DI6 (F_Ca) DI7 (F_Cb) REV-softstarter starter contactor control interface Pin X4:6 X4:7 X4:8 X4:9 X1:7 X1:8 Description Contactor control voltage input Contactor control A Contactor control B Contactor control C Contactor control A feedback * Contactor control B feedback *

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only a example. Picture 20 Control circuit for REV-Softstarter

M102-P

softstarter

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5.1.11

Feeder

Feeder mode is regarded in M101/M102 as a specific starter type to provide measurement and control functionality. The protection of feeder is not covered in M101/M102 and is normally done by main circuit breaker. The feeder mode in M101/M102 is designed to provide a complete intelligent solution in MCC plant where the feeder circuits are usually small but important parts from the whole MCC plant management point of view. Table 24 Feeder control interface Pin X4:6 X4:7 X4:8 X1:7 X1:11 Description Contactor control voltage input Control YC /motor drive in MCCB (2 seconds holding) Control YO/motor drive in MCCB (2 seconds holding) Circuit breaker position aux. feedback * Circuit breaker trip aux. feedback * Name CCLI CCA CCB DI6 (F_Ca) DI10 (MCCB Trip Input)

Note: 1) The necessary Digital Inputs is listed in the description table. 2) *: The definition of the terminal X1 in the above list is only a example. Picture 21 Control circuit for Feeder

M101/102-P

5.2

Protection Function

The module provides full protection for motor by supervising three phases voltage, three phases current, earth fault current, PTC sensor, the state of contactors and the state of main switch. Functionality of protection functions is based on the parameters given by user. The operation of separate functions is independent thus protection functions can be active at the same time but the one which indicates the situation first will give a trip for motor. According to the application, all kinds of protection can be enabled, disabled by the upper level system or MCU setup tool, also the protection characteristics can be adjusted. Protection module offers the following protection and supervisory function. Table 25 Protection supported by M101-P/M102-P Protection type M101-P M102-P Overload protection Stall protection Phase failure protection Unbalance protection Underload protection Noload protection Earth fault protection Notes: PTC protection Undervoltage protection Start limitation protection

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5.2.1

Overload protection

Thermal overload protection (TOL) protects the motor against overheating. The motor thermal condition is simulated by a calculation. The result of the calculation is stored in a thermal register and can be reported via operator panel or fieldbus interface. Calculation is accomplished in a different motor operation conditions, principle presented below, thermal increase and decrease are simulated by TOL protection function for running and stopped motor. Picture 22 Principle picture of motor thermal simulation

M101-P/M102-P simulates thermal conditions in the motor for all operating modes ( Running or Stopped) . This permits maximum utilization of an installation and assures safe protection of the motor. Thermal overload protection simulation accounts for the temperature rise of both the stator winding and the iron mass of the motor, it gives thorough consideration on the effect of motor overheating due to three phase unbalance during the simulation calculation of motor thermal overload. There are two thermal models supported by M101-P/M102-P: Standard or EEx e. The standard model makes use of parameters Trip class, t6 in thermal overload calculation. The protection of explosion proof three-phase motors with type of protection increased safety EEx e is done with two special parameters, the Ia/In ratio ( stall/nominal current ratio ) and Te time. The following diagram offers the characteristic curve of overload protection, in which the character is adjusted by changing t6( trip time for current ILmax=6In from the cold state). Picture 23 Trip curve from cold condition

The Maximum thermal capacity level is 100%. Maximum level is reached when motor as been running with a current 6xIn at the time t6 starting from the cold state in ambient temp. 40C.

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Table 26 Trip class 10A 10 20 30

IEC 60947-4-1 trip class when ambient temp. 40C, balanced motor current T6 3-7 7-12 10-25 15-38

In some applications it is beneficial to be able to bypass the TOL protection momentarily because of the process reasons. The lifetime of the motor will be shortened but it will be more costly to stop the process. TOL-bypass is a special command given through the fieldbus. There is a dedicated parameter to enable the execution of this command. TOL-bypass function is available only for TOL standard model, thus it can not be enabled if TOL EEx e model is in use. When thermal level is above parameterised alarm level there is a possibility to send a bypass command to M101-P/M102-P. When bypass function is activated, the thermal image is allowed to rise to 200% level before a trip will occur. If motor is in overload condition, i.e. ILmax > 1,14 x TFLC (Thermal full load current multiplier reduced by motor ambient temperature), the Overload alarm is active to indicate overload, but time to trip is not updated if the thermal capacity level () is not going to rise above 200% (ITOL < 2). If motor is stopped before trip and the thermal capacity decreases below TOL alarm level the bypass functionality is disabled. Bypass command is ignored when running under alarm level. Table 27 TOL protection parameters 0=Disabled Enabled 1 0=Standard model 0 1 3-40s 6s 1 1.2-8.0 5.0 0.1 1-250s 5s 1s 1-10 4 1 6 0-100% 90% 1% 70-100% 100% 1% 10-60% 50% 1% 1=.Auto 4 2=Local 3=Remote 4=Remote&Local 1=Enabled Function Enable/Disable Setting range Default value Step value Thermal model Setting range Default value Step value T6Y Setting range Default value Step value Ia/InZ Setting range Default value Step value TeZ Setting range Default value Step value Cool coe. Setting range Default value Step value TOL Alarm Level Setting range Default value Step value TOL Trip Level Setting range Default value Step value TOL Reset Level Setting range Default value Step value Trip Reset Mode Setting range Default value

1=EEX e

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Step value TOL bypass Setting range Default value

1 0=Disabled Disabled 1=Enabled

YWhen Standard thermal model is selected ZWhen EEX e thermal model is selected 5.2.2 Stall Protection Stall protection is used to protect the driven mechanical system from jams and excessive overload. Stall protection function uses Imax as the criterion. There are other parameters to be determined as followed. Table 28 Stall protection parameters 0=Disabled Disabled 1 120-800% 400% 1% 0.0-25.0s 0.5s 0.1s 2=Local 4 1 3=Remote 4=Remote&Local 1=Enabled Function Enable/Disable Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Trip Reset Mode Setting range Default value Step value Picture 24
ILmax

Stall protection

Startup current Trip Level Trip Delay

IN

Startup

Function activated

Trip

Stall function activates after motor nominal startup time elapsed. The highest measured phase current (ILmax) is compared against the Trip level. When ILmax remains over the trip level at a time longer than Trip delay, a Stall trip alarm is issued and the contactor tripped. 5.2.3 Phase failure protection M101-P/M102-P protects the motor against phase current loss condition. Phase failure protection function uses ILmin/ILmax (the ratio of lowest ILmin and highest measured phase value ILmax ) as the criterion. Function is suppressed by parameters Motor startup time, Number of phases and Softstart ramp time. Table 29 Phase failure parameters 0=Disabled Disabled 1 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level

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Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Trip Reset Mode Setting range Default value Step value Picture 25

10-90% 80% 1% 5-90% 70% 1% 0-60s 10s 1s 2=Local 4 1 3=Remote 4=Remote&Local

Phase failure protection

(ILMIN / I ) LMAX
Alarm level

Trip level Trip delay

t
1. 2. 3. 4.
5. trip 6. trip reset

5.

6.

1. alarm 2. start trip delay 3. clear trip delay 4. start trip delay

ILmin/ILmax is compared against the phase failure Alarm level . When ILmin/ILmax decreases below the Alarm level, a Phase failure alarm alarm is issued. ILmin/ILmax is compared against the phase failure Trip level. When ILmin/ILmax remains below the Trip level at a time longer the Trip delay, an Phase failure trip alarm is issued and the contactor tripped. 5.2.4 Unbalance protection M101-P/M102-P protects the motor against unbalance condition. Unbalance protection function also uses ILmin/ILmax as the criterion. Function is suppressed by parameters Motor startup time, Number of phases and softstart ramp time. Table 30 Unbalance protection parameters 0=Disabled Disabled 1 50-90% 90% 1% 50-90% 85% 1% 0-60s 10s 1s 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value 25 1TNC911115D0202 Edition June 2005

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Trip Reset Mode Setting range Default value Step value Picture 26

2=Local 4 1

3=Remote

4=Remote&Local

Unbalance protection

(ILMIN / I ) LMAX
Alarm level

Trip level Trip delay

t
1. 2. 3. 4.
5. trip 6. trip reset

5.

6.

1. alarm 2. start trip delay 3. clear trip delay 4. start trip delay

ILmin/ILmax is compared against the unbalance Alarm level . When ILmin/ILmax decreases below the Alarm level, a Unbalance alarm alarm is issued. ILmin/ILmax is compared against the unbalance Trip level. When ILmin/ILmax remain below the Trip level at a time longer the Trip delay, an Unbalance Trip alarm is issued and the contactor tripped. 5.2.5 Underload protection M101-P/M102-P protects the motor against underload condition. Underload protection function uses ILmax/In ( the ratio of highest measured phase value ILmax and the rated current of the motor In ) as the criterion. There are other parameters to be determined, such as alarm level, trip level and trip delay. The protection characteristic is as follows: Table 31 Underload protection parameters 0=Disabled Disabled 1 20-90% 30% 1% 5-90% 20% 1% 0-1800s 10s 1s 2=Local 4 1 3=Remote 4=Remote&Local 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Trip Reset Mode Setting range Default value Step value

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Picture 27

Underload protection

(ILmax / I n )
Alarm level

Trip level Trip delay

t
1. 2. 3. 4. w arning start trip delay clear trip delay start trip delay

1 .

2 .

3 .

5. trip 6. trip reset

4 .

5 .

6 .

The ILmax/In is compared against the Underload Alarm level. When ILmax/In decreases below the Alarm level an Underload alarm alarm is issued. The ILmax/In is compared against the Underload trip level. When ILmax/In remains below the Trip level at a time longer than underload Trip delay, a Underload trip alarm is issued and the contactor tripped. 5.2.6 Noload protection M101-P/M102-P protects the motor against noload condition. Practically noload protection is the same function as underload protection. The function also uses ILmax/In as the criterion. Table 32 Noload protection parameters 0=Disabled Disabled 1 5-50% 20% 1% 5-50% 15% 1% 0-1800s 5s 1s 2=Local 4 1 3=Remote 4=Remote&Local 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Trip Reset Mode Setting range Default value Step value

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Picture 28

Noload protection

(ILmax / I n )
A la rm lev el

Trip lev el Trip de lay

t
1. 2. 3. 4. w a rn in g s ta rt trip d e la y c le a r trip d e la y s ta rt trip d e la y

1 .

2 .

3 .

5 . trip 6 . trip re s e t

4 .

5 .

6 .

The ILmax/In is compared against the Noload Alarm level. When ILmax/In decreases below the Alarm level an Noload alarm alarm is issued. The ILmax/In is compared against the Noload trip level. When ILmax/In remains below the Trip level at a time longer than Noload Trip delay, a Noload trip alarm is issued and the contactor tripped. 5.2.7 Earth fault protection M101-P/M102-P protects the motor against the earth fault condition with an additional residual current transforme. The function is suppressed by parameters Motor startup time and Softstart ramp time. Earth fault protection uses parameters as in the following table. Table 33 Earth fault protection parameters 0=Disabled Disabled 1 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Trip Reset Mode Setting range Default value Step value

100-3000mA (Earth Fault Primary = 1A) 500-15000mA (Earth Fault Primary = 5A) 500mA 100mA 100-3000mA (Earth Fault Primary = 1A) 500-15000mA (Earth Fault Primary = 5A) 800mA 100mA 0.2-60.0s 10.0s 0.1s 2=Local 4 1 3=Remote 4=Remote&Local

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Picture 29
(I0)

Earth fault protection

Trip Delay Trip Level Trip Delay Alarm Level

Earth Fault Current Trip Alarm

Earth Fault Current Alarm

I0 is compared against the earth fault current fault Alarm level. When I0 exceeds above the Alarm level, an Earth fault alarm alarm is issued. I0 is compared against the earth fault current Trip level. When I0 remains above the earth fault current Trip level at a time longer than Trip delay, an Earth fault trip alarm is issued and the contactor tripped. 5.2.8 PTC protection (only for M102-P)

PTC protection protects the motor against too high temperature by using PTC-sensor embedded in the stator winding or the bearings. The measuring principle is the current measurement according the transmitters are supposed to be of the 3-wire type. Thus the circuit is independent of the cable-length limitations and the voltage drop in the cable. Table 34 PTC protection parameters 0=Disabled Disabled 1 1=Enabled 3=Alarm only Function Enable/Disable Setting range Default value Step value Alarm Level Setting range Default value Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Reset Level Setting range Default value Step value Trip Reset Mode Setting range Default value Step value

1000-10000 1600 1 1000-10000 3600 1 1-1800s 1s 1s 100-10000 1600 1 1=Auto 4 1 2=Local 3=Remote 4=Remote&Local

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Picture 30

PTC protection
( ) Trip delay PTC trip Trip reset

Trip Level Alarm Level Reset Level

t
PTC Temperature alarm Alarm clear

The resistance of PTC input is compared against the Alarm level. When resistance of PTC input exceeds above the Alarm level, a PTC alarm message is issued. The resistance of the PTC input is compared against the Trip level. When resistance of PTC input is above the Trip level PTC trip alarm is issued and the contactor tripped. After PTC trip is executed the resistance of PTC input is compared against the PTC reset level. When resistance of PTC input decreases below the reset level, the PTC protection function executes the function parametrised by PTC Reset Mode. 5.2.9 Undervoltage protection (only for M102-P) M102-P protects the motor against undervoltage condition as voltage dip. The undervoltage protection function uses ULmin as the criterion. There are other parameters to be determined, such as alarm level, trip level and trip delay, reset voltage level. The protection characteristic is as follows: Picture 31 Undervoltage protection

The lowest measured main voltage (Ulmin) is compared against the undervoltage alarm level. When Ulmin decreases below the undervoltage alarm level, an Undervoltage alarm alarm is issued. The lowest measured main voltage (Ulmin) is compared against the undervoltage Trip level and voltage restore level. When ULmin recovers above undervoltage Restore level before Trip delay expires and motor continues running. If ULmin remains below the restore level at a time longer than Trip delay, Undervoltage trip is issued and contactor will be opened. Note! If Autorestart function is active, the autoreclose time is treated as the trip delay. The undervoltage trip delay is suppressed. Table 35 Undervoltage protection parameters Function Enable/Disable Setting range 0=Disabled 1=Enabled 3=Alarm only Default value Disabled Step value 1 Alarm Level Setting range 50-100% Default value 80% 30 1TNC911115D0202 Edition June 2005

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Step value Trip Level Setting range Default value Step value Trip Delay Setting range Default value Step value Reset Level Setting range Default value Step value Trip Reset Mode Setting range Default value Step value 5.2.10 Start limitation

1% 50-100% 65% 1% 0.2-5.0s 1.0s 0.1s 50-100% 90% 1% 1=Auto 4 1 2=Local 3=Remote 4=Remote&Local

Start limitation helps to protect the motor and also the process against excess number of starts in a given interval. When the number of starts is reached and the motor is switched off, a new start is prevented. The time interval starts from the first start. After the elapse of the time interval the counter is reset to the pre-set value. The permissible motor starts per hour can be obtained from the manufacturers motor and apparatus data sheet. However, the minimum waiting time between two starts shall be complied. The parameterisation of the protection function can be the number of starts per time interval or the time between two consecutive starts. In the first case the user must wait after the trip for the reset to take place before making a start. The time to reset after start limitation trip is provided to the fieldbus. Independent of this function, the motor is protected by TOL function and a start is possible only if the thermal capacity is below the startup inhibit level. If motor data specifies the number of starts during a certain time span the advantage of this protection function can be taken of supervising the number of starts. On some other cases process may put requirements for the motor start number thus this protection can be employed. Functionality is presented in the following example. The next picture, presents the start limitation protection with 3 starts allowed. 1. Normal situation, after stop command motor can be started normally, Start 2. Every start activates an internal timer for the time defined by time interval parameter. The number of active timers are reviewed after every stop command and compared to value of number of starts parameter. Stop command can thus exist during active or elapsed timer. 2. Two timers are still active, thus stop command generates alarm message "Start limitation alarm" and one more start is allowed, Start 3. 3. The 3rd start has been executed. A contactor trip and trip message "Start Limitation Trip" alarm will follow when motor is stopped while there are two active timers, here starting from Start 1. When start limitation trip is active the time to reset is provided to the fieldbus. 4. Trip can be reset when the first timer from Start 1 is finished. Motor start is possible when all pending trips are reset. Supervision continues with a new timer from Start 4.

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Picture 32

Start limitation protection

Table 36

Start limitation parameters 0=Disable Disabled 1 1-600min 1min 1 2-10 2 1 1=Auto 4 1 2=Local 3=Remote 4=Remote&Local 1=Enable

Function Enable/Disable Setting range Default value Step value Time interval Setting range Default value Step value Number of starts Setting range Default value Step value Trip reset mode Setting range Default value Step value 5.3 5.3.1

M101-P/M102-P Function and Supervision Autorestart (only for M102-P)

The voltage (Ua) is supervised continuously. It is possible to automatically restart the motor after momentary power loss. Two alternative models of auto restart function are provided in M101-P/M102-P: Standard and enhanced. Note: M101-P has not autorestart function Table 37 Autorestart function parameters 0=Disabled Disabled 1 0=standard 0 1 100-1000ms 200ms 100ms 1=Enabled Function Enable/Disable Setting range Default value Step value Function mode Setting range Default value Step value Max. autoreclose time Setting range Default value Step value Max. power down time 32 1TNC911115D0202 Edition June 2005

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Setting range Default value Step value Staggered start delay Setting range Default value Step value

0-1200s 5s 1s 0-1200s 5s 1s

Auto restart function (standard) In standard mode, the reaction of the auto restart function depends on the length of the voltage dip. The following cases show the different reactions of M101-P/M102-P in different voltage dip situations. Case 1: Voltage dip< autoreclose time Picture 33 Autorestart (Voltage dip< autoreclose time)

If voltage is restored within the autoreclose time, the motor will be restarted immediately. Case 2: autoreclose time<voltage dip< Max. power down time Picture 34 Autorestart (autoreclose time<voltage dip< Max. power down time)

If the supply is restored after the autoreclose time but before the Max power down time, the motor will be restarted after the Staggered start time.

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Case 3: Voltage dip> Max. power down time Picture 35 Restart (Voltage dip> Max. power down time)

If the supply remain below the restore level after max power down time, no automatic restart is triggered ,even voltage restores later. Auto restart function (enhanced) If the voltage dip is taken more serious, the enhanced autorestart function can be applied. In the enhanced mode, the reaction of the auto restart function not only depends on the length of the voltage dip, but also the number of voltage dips within a certain time. The following cases show the different reactions of M101-P/M102-P in different voltage dip situations. Case1: Voltage dip< autoreclose time Identical to 6.3.1.1 Case1 Case2: Autoreclose time<voltage dip< Max. power down time Identical to 6.3.1.1 Case2 Csae3: Voltage dip> Max. power down time Identical to 6.3.1.1 Case3 Case4: 2xdip<200ms within 1s Picture 36 Restart (2xdip<200ms within 1s)

If the interval between two voltage dipping (which length less than 200ms) is less than 1 second. Automatic delay restart is triggered after second voltage restore.

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5.3.2

Number of Starts

M101-P/M102-P counts number of start. For each operation cycle M101-P/M102-P updates the number of operating cycle in memory map. When start number alarm level is exceeded, M101-P/M102-P issues an alarm. 5.3.3 Motor running time When the limit of running hours is reached, M101-P/M102-P counts motors running hours. M101-P/M102-P will issue a running time alarm. 5.3.4 5.3.4.1 M101-P/M102-P control authority Terminology

Motor control in this context means entering the normal motor control commands, such as motor start and stop, to the M101-P/M102-P. Functions such as internal or external tripping are not considered as normal motor control commands and are therefore left outside this definition. Motor can control by the digital inputs of the M101-P/M102-P (The function of DIs should be set as PLC control, Start1, Start2, Stop etc.). Control command comes from digital inputs (X1 terminals) called local control. Motor control can also be performed by other fieldbus network devices (DCS), which transit motor control commands to the M101-P/M102-P via fieldbus network. Control performed by other network devices via fieldbus can be called remote control. Operator panel (MD) or HMI(reserved) can be a option for motor control. 5.3.4.2 Local/Remote control switching Switching the motor control from remote to local and vice versa can be done by using the binary-I/O connected remote/local switch in the local control panel/switchgear control panel. This switch has the highest priority in the remote/local switching. If a digital input is assigned for the function of Loc/R, that means the Local/Remote function is enabled. The status of the Loc/R input will manipulate the control authority. 5.3.4.3 Control authority The control commands can be authorized by the Loc/R input and parameterization. When the function of Loc/R is assigned to a digital input in the parameters. The default control mode as follows. Loc/R input 0 1 (open input) (close input) Control Authority Local Disabled Enabled Remote(Fieldbus) Enabled Disabled Operator panel MD Enabled Enabled HMI Disabled(reserved) Disabled(reserved)

When none of digital inputs is defined as Loc/R input, the function of Local/Remote is disabled, control commands can only be authorized via parameterisation. The default control mode as follows. Loc/R input No Definition Control Authority Local Disabled Remote(Fieldbus) Disabled Operator panel MD Enabled HMI Disabled

Note: The blue-shaded fields can be set to either Enabled or Diabled via parameterisation, but for Profibus DPV0, it is only change the control authority via parameterisation kit. 5.3.5 Digital inputs There are thirteen separate programmable digital inputs( DIs) in M101-P/M102-P. These digital inputs can be assigned any of the functions listed below. NOP Start1 Start2 Stop Not special operation for the digital input, only for the check of digital input status. The input is used to control motor to start via hardwire. Motor can be running CW/N1 via Start1. The input is used to control motor to start via hardwire. Motor can be running CCW/N2 via Start2. The input is used to control motor to stop via hardwire. 35 1TNC911115D0202 Edition June 2005

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Limit1 Limit2 Process interlock1

That is limit position switch1 input. That is limit position switch2 input. The process interlock1 function is used to provide time dependent trip/alarm/stop features based on a switch input. This function is used together with OPERATION DELAY and OPERATION parameters. The parameter of OPERATION DELAY sets the amount of time that the Process interlock1 switch can remain close on the occurrence of a motor start. If the switch remains unhealthy for longer than this time, a trip/stop will occur. If the parameter of OPERATION DELAY is set to 0, that the process interlock1 switch must be healthy for M101-P/M102-P to start the motor. OPERATION: this parameter determines whether process interlock1 feature is a trip( reset required in order to restart the motor), a stop (no reset required) or an alarm. Picture 37 Process Interlock1

Note: 1) When t1>t2, motor can run normally; when t1<t2, a trip or stop will be performed according to the predefined operation. 2) When the operation delay is set to 0, if the process interlock1 is inactive, motor start will not be allowed. 3) When Trip occurs, it can be reset only via MD2 or fieldbus. Process interlock2 The process interlock2 function is used to provide time dependent trip/alarm/stop features based on a switch input. This function is used together with OPERATION DELAY and OPERATION parameters. The parameter of OPERATION DELAY sets the amount of time that the process interlock2 switch can be remain open on the occurrence of a motor start. If the switch remains healthy for longer than this time, a trip/stop will occur. . If the parameter of OPERATION DELAY is set to 0, that the process interlock2 switch must be unhealthy for M101-P/M102-P to start the motor. OPERATION: this parameter determines whether process interlock feature is a trip( reset required in order to restart the motor), a stop (no reset required) or an alarm.

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Picture 38

Process Interlock2

Note: 1) When t1>t2, motor can run normally; when t1<t2, a trip or stop will be performed according to the predefined operation. 2) When the operation delay is set to 0, if the process interlock2 is active, motor start will not be allowed. 3) When Trip occurs, it can be reset only via MD2 or fieldbus. Test switch input The input is used to indicate whether the main switch is in the test position. While in test position, M101-P/M102-P monitors the I/O statuses and phase voltages/currents. Contactor operations by M101-P/M102-P are allowed but all protection functions based on the current and voltage measurement are disabled and the test of control circuit is allowed. Emergency stop The input is used for the emergency stop device. When the input is active, the motor will be stopped and cannot restarted until the input is inactive. PLC contact The input is used for the PLC contact input. When the PLC contact closes, the motor runs. When the contact opens, the motor stops. This input is only suitable for no-reversing starter. Trip reset Reserved Torque switch The input is used to reset a trip. That is null. The input is used to check the status of torque switch used for Actuator Starter. When the input is different from normal state, M101-P/M102-P will release all contactor control relays to stop the motor. F_CA F_CB F_CC Loc/R That is contactor control A feedback. That is contactor control B feedback. That is contactor control C feedback.

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That is Local/Remote control switch input. Main switch status MCCB Trip Input That is auxiliary contact from main switch. Its used to indicate the status of main switch. That is feedback contact when the circuit breaker tripped. Only use for the starter type Feeder. 5.3.6 Programmable output

M101-P has one and M102-P has tow programmable relays output. These outputs can be assigned any of the functions listed below. Energize on motor start delay: Provides a delayed energization of relay when motor is started. De-energize on motor stop delay: Provides a delayed de-energization of relay when motor is stopped. Fieldbus control: The relay can be energized or de-energized via the fieldbus. DI9 Status: The relay will be energized while the DI9 switch is closed DI10 Status: The relay will be energized while the DI10 switch is closed DI11 Status: The relay will be energized while the DI11 switch is closed Trips: The relay is energized immediately after power on. and keep energized when trip. When a trip occurs, it will be de-energized. Then energized after trip reset. no

Ground fault trip: The relay is energized immediately after power on when no ground fault trip occurs. When ground fault trip occurs, it will be de-energized. Then energized after trip reset. Overload: The relay is energized immediately after power on when no overload trip occurs. When overload trip occurs, the relay will be de-energized. Resetting M101-P/M102-P will energize the relay. Watchdog output: M101-P/M102-P has an internal hardware watchdog supervising the behavior of the microprocessor software. Programmable output can be used as signaling output relay for indicating the status of the units internal watchdog. In case of fault the watchdog activates and the relay is energized. Communication failure: The relay is energized immediately after power on when no communication failure occurs. When the failure occurs, the relay will be de-energized. RCU Mode (only for M101-P): This definition is assigned to the programmable out when NR DOL/RCU or REV DOL/RCU is selected as motor starter mode. The relay output serves the same function of de-energized the contactor coil as CCC output in M102. Local/ remote output (only for M102-P): The relay is energized when the control authority is Remote only .The relay will be de-energized when the control authority is Local and Remote or Local only. Metering The M101-P/M102-P meters and displays: RMS current RMS voltage (only for M102-P) Ground fault current Frequency (only for M102-P) Power factor (only for M102-P) Power (only for M102-P) Energy (only for M102-P)

5.3.7

6 M101-P/M102-P communication interface

6.1 Overview The M101-P/M102-P implements a subset of the PROFIBUS -DP serial communication standard. PROFIBUS is multiple master/multiple slave type of protocol suitable for a multi drop configuration as provided by RS485 hardware. The M101-P/M102-P is always a PROFIBUS-DP slave. They could not be programmed as PROFIBUS-DP masters. Commonly computers or PLCs are acted as masters. 38 1TNC911115D0202 Edition June 2005

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The physical interface used from the M101-P/M102-P is RS485. Via RS485 interfaces all functions are supported, e.g. parameterization, control, supervisions, etc. Both bus network and tree network are supported by M101/M102 profibus installation. Two network types are illustrated as follows,

Illustration A: Bus (line) Network

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Illustration B: Tree Network

6.2 Profibus Interface wiring

All devices are connected in bus structure or tree structure. In one segment up to 32 nodes can be connected. At the beginning and the end of one segment, the cable is terminated with resistor. The maximum length depends on cable type and baud-rate. Note: For more detail information, please consult with Profibus organization or the manufacturer. 6.3 Profibus DP description PROFIBUS-DP is a distributed I/O system, which enables the master to use a large number of peripheral modules and field devices. The data transfer is mainly cyclic: the master reads the input information from the slaves and sends the output information back to the slaves. The services of the PROFIBUS Data Link Layer (Layer 2) are used by PROFIBUS-DP through Service Access Points (SAPs). Precisely defined functions are assigned to individual SAPs. For further information on Service Access Points, refer to the manual of the PROFIBUS master. The following SAPs are supported by the M101-P/M102-P: SAP54 - Master-Master function SAP55 - Set or change address SAP56 - Read Input SAP57 - Read output SAP58 - Global Control Command SAP59 - Read Configuration data SAP60 - Read Diagnosis data SAP61 - Initial Parameters SAP62 - Check the configuration data SAP128 - User Data exchange Note: More details on M101/M102 profibus pls refer to M101/M102 Profibus Implementation.

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7 Parameterization
7.1 Overview Parameterization means entering values to M101-P/M102-P parameters. Before integrated in a system, the parameters of communication should be set correctly only via the parameterization interface on operator panel. M101-P/M102-P parameters can be uploaded by and downloaded via the parametering device. 7.2 7.3 Parameterization via MD2/MD3 Parameterization via PROFIBUS There is a USB-Pin physical interface on MD2 or MD3, which is for parameterization via a laptop. M101-P/M102-P parameters are listed in the PROFIBUS memory map. The user can parameterize M101-P/M102-P by using related SAPs. For detail information, refer to the PROFIBUS Protocol Implementation for M101-P/M102-P document. 7.4 M101-P/M102-P Parameters M101-P/M102-P Parameters are listed together with explanations, possible ranges and default values in the M101-P/M102-P Parameter Description document.

8 Accessories
8.1 8.1.1 MD2/MD3 Operator Panel Overview You can use the MD2/MD3 operator panel to control a motor from the control-cubicle door or from a drawer. You can use additional pushbutton functions and LED displays as alternatives. There are also more message available on a LCD display unit (MD2 only). The operator panel can be connected to the M101-P/M102-P basic unit via a RS485 communication port ( which physical interface is RJ11 ) . It is supplied with power from the basic unit also via RJ11 interface. The faceplate of operator panel are shown below

Picture 39

MD2 Parameterization port

LCD screen

LED

Select

START1

START2

STOP

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Picture 40

MD3 LED INDICATOR

Parameterization Port

START1

START 2

STOP

8.1.2 Table 39

LED indicator LED indicator LED State light Wink Description Unit is ready for operation Unit is yet not initialized Motor is running CW/N1

LED Indicator READY

START1

light

START2

light light Wink

Motor is running CCW/N2 Fault trip Alarm

FAULT

8.1.3 Table 40 Button

Buttons MD2/3 Buttons Function To select the message Remark

To Start motor CW/N1

To start motor CCW/N2

To stop motor

Also used to reset fault trip

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8.1.4

Actual value display

Ia Ib Ic Ia/In Ib/In Ic/In

1.78A 1.79A 1.77A 25% 25% 25%

This message displays the actual RMS current in each phase in amps Format: 1.00 at CT primary1A 10.0 at CT primary50A 100 at CT primary>50A

This message displays the current as a percentage of motor nominal current.

Ground current 0mA

This message displays ground fault current.

Frequency 49.98Hz

This message displays the frequency of power supply.

Ua Ub Uc Uab Ubc Uca S P COS

219V 220V 221V 379V 380V 381V 145KVA 141KW 0.97

This message displays L-N voltage. Note: Not available for M101-P

This message displays L-L voltage. Note: Not available for M101-P

This message displays apparent power, active power and power factor. Note: Not available for M101-P

Energy used 12345 kWhr

This message displays the total accumulated energy used since last cleared. Note: Not available for M101-P

Therm Capacity : 53%

This message displays the thermal memory of the motor. The max thermal capacity is 100%. A thermal capacity value equal to Trip level will cause overload trip.

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Cause of Trip: Overload

This message displays the cause of the current trip. The cause of trip message will override the currently selected default message. The possible causes of trip are as follows, but cannot be showed via MD2. Overload Stalled rotor Phase failure Unbalance Underload Noload Earth fault Thermistor Undervoltage Feedback COMM. Failure DI

Cause of Alarm: Overload

Any alarm conditions that are currently active will be display. The cause of alarm message will override the currently selected default message. The possible causes of alarm are as follows, but cannot be showed via MD2. Overload Thermal capacity Phase failure Unbalance Underload Noload Earth fault Welded Feedback Fail to stop Fail to start Serial COM Start limitation Start number Running time DI Thermistor(only for M102-P) Undervoltage(only for M102-P) Autoreclose (only for M102-P)

Addr. M102-P MD
8.1.5

3 v2.0 v2.0

This message displays network ID, Firmware version of the M101/M102-P and MD2 after pressing the select key for 5 seconds.

Parameterization port

The parameterzation port is a USB-pin interface. After communication plug is inserted, the communication between the M101-P/M102-P and operator panel is terminated. The message on LCD shows the parameterization state, and the functions of buttons are invalid. Parameter setting

M101-P/M102-P parameters can be upload and downloaded from the parametering device via the interface. 8.1.6 Connection The Operator panel is connected to the X2 terminal on M101-P/M102-P via RJ11 interface. connection shown below includes power supply and communication.

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Picture 41

Connection between M101-P/M102-P and MD2/3

If MD2 cant get information from M101-P/M102 an alarm message displayed on LCD. No message

8.2

Parameterization Software: Mcusetup_P Parameterization interface

Mcusetup_P software is used to set parameter. It exchanges data with M101-P/M102-P via RS485. Picture 42

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Notes: Picture 43

Mcusetup_P interface

The parameterization software available with following function: Edit parameters Export parameter to a file Import parameter from a file Update M101-P/M102-Ps parameters Download M101-P/M102-Ps parameters Read M101-P/M102-Ps parameters User management The parameterization software can run on all of the following PC operation system: Windows 98, Windows 2000, Windows NT For more information refer to Mcusetup manual.

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9 Appendix A

Technical Data

Technical data Main circuit Rated operation voltage (Ue) Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Rated operation current (Ie) Rated frequency Control circuit Rated operational voltage (Ue) Rated insulation voltage (Ui) Rate impulse withstand voltage (Uimp) Rated operational current (Ie) Contactor Control relay output Programmable relay output Rated frequency DC Power supply Rated operational voltage (Ue) Voltage operation range DC Power consumption Typical Maxium Digital input Number of digital input Close contact current (peak) Open contactor current (peak) Filedbus interface Protocol Baud-rate Fieldbus capacity Environmental conditions Ambient temperature range Storage Normal operation Metering accuracy Phase current Earth fault current

230/400V or 400/690V 400V or 690V 4kV or 6kV 0.5-1A 1-2.5A 2.5-5A 5-12.5A 12.5-30A 30-63A 50/60Hz

24V DC or 230 VAC 250V 4 kV 2A (DC-13) 2A (AC-15) 2A (DC-13) 2A (AC-15) 50/60 Hz

24VDC 85%-110% Ue

4.5W 8W

6(M101-P) / 13(M102-P) 2.55mA 00.8mA

PROFIBUS-DP 9.6kbps/19.2kbps/45.45kbps/93.75Kbps/ 187.5Kbps/500Kbps/1.5Mbps 32 nodes each segment

-25-+85 C o -5-+60 C

Phase voltage (only for M102-P)

Power (only for M102-P) Notes: Thermistor Input (only for M102-P)

Range: 0.1-8 phase CT primary amps Accuracy: 2% Full scale: 1.2 RCT nominal current Accuracy: 2% RCT primary Voltage input rating: 110V-250V Full scale: 1.2 VT Primary Accuracy: 2% of VT primary or 2% of reading, which is greater Accuracy: 5% nominal or 5% reading, whichever is greater Sensor type: positive temperature coefficient PTC RHOT=100-10,000 Accuracy: 5% or 100 which is greater

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Standards Low voltage switchgears IEC60947-1 IEC60947-4-1

Low voltage switchgear and controlgear Part1: General rules Low voltage switchgear and controlgear Part4: Contactors and motor-starters, Section one-Electromechanical contactors and motor-starters

EMC Electrostatic discharge Electromagnetic field immunity Fast transient/burst immunity Surge immunity Conducted disturbance immunity Radiated disturbance

IEC61000-4-2, Level 3 IEC61000-4-3, Level 3 IEC61000-4-4, Level 4 IEC61000-4-5, Level 3 IEC61000-4-6, Level 2 EN55011, Class A

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10 Appendix B
Type designation M101-P 0.5-1.0 M101-P 1.0-2.5 M101-P 2.5-5.0 M101-P 5.0-12.5 M101-P 12.5-30.0 M101-P 30.0-63.0 M102-P 0.5-1.0 M102-P 1.0-2.5 M102-P 2.5-5.0 M102-P 5.0-12.5 M102-P 12.5-30.0 M102-P 30.0-63.0 M101-P 0.5-1.0 with MD2

Type Designation
Functionality Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Motor control unit Including: M101-P 0.5-1.0 (1TNA911004R0831) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 1.0-2.5 (1TNA911004R0832) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 2.5-5.0 (1TNA911004R0833) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 5.0-12.5 (1TNA911004R0834) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 12.5-30.0 (1TNA911004R0835) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 30.0-63.0 (1TNA911004R0836) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) In 0.5-1.0A 1.0-2.5A 2.5-5.0A 5.0-12.5A 12.5-30.0A 30.0-63.0A 0.5-1.0A 1.0-2.5A 2.5-5.0A 5.0-12.5A 12.5-30.0A 30.0-63.0A Order number 1TNA911004R0831 1TNA911004R0832 1TNA911004R0833 1TNA911004R0834 1TNA911004R0835 1TNA911004R0836 1TNA911004R0911 1TNA911004R0912 1TNA911004R0913 1TNA911004R0914 1TNA911004R0915 1TNA911004R0916

0.5-1.0A

1TNA911004R2831

M101-P 1.0-2.5 with MD2

1.0-2.5A

1TNA911004R2832

M101-P 2.5-5.0 with MD2

2.5-5.0A

1TNA911004R2833

M101-P 5.0-12.5 MD2 M101-P 12.5-30.0 MD2 M101-P 30.0-63.0 MD2

with

5.0-12.5A

1TNA911004R2834

with

12.5-30.0A

1TNA911004R2835

with

30.0-63.0A

1TNA911004R2836

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M102-P 0.5-1.0 with MD2

M102-P 1.0-2.5 with MD2

M102-P 2.5-5.0 with MD2

M102-P 5.0-12.5 MD2 M102-P 12.5-30.0 MD2 M102-P 30.0-63.0 MD2

with

with

with

M101-P 0.5-1.0 with MD3

M101-P 1.0-2.5 with MD3

M101-P 2.5-5.0 with MD3

M101-P 5.0-12.5 MD3 M101-P 12.5-30.0 MD3 M101-P 30.0-63.0 MD3

with

with

with

M102-P 0.5-1.0 with MD3

Including: M102-P 0.5-1.0 (1TNA911004R0911) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M102-P 1.0-2.5 (1TNA911004R0912) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M102-P 2.5-5.0 (1TNA911004R0913) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M102-P 5.0-12.5 (1TNA911004R0914) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M102-P 12.5-30.0 (1TNA911004R0915) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M102-P 30.0-63.0 (1TNA911004R0916) MD2 (1TNA911004R0802) Cable set internal (1TNA911005R2101) Including: M101-P 0.5-1.0 (1TNA911004R0831) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M101-P 1.0-2.5 (1TNA911004R0832) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M101-P 2.5-5.0 (1TNA911004R0833) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M101-P 5.0-12.5 (1TNA911004R0834) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M101-P 12.5-30.0 (1TNA911004R0835) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M101-P 30.0-63.0 (1TNA911004R0836) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M102-P 0.5-1.0 (1TNA911004R0911) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101)

0.5-1.0A

1TNA911004R2911

1.0-2.5A

1TNA911004R2912

2.5-5.0A

1TNA911004R2913

5.0-12.5A

1TNA911004R2914

12.5-30.0A

1TNA911004R2915

30.0-63.0A

1TNA911004R2916

0.5-1.0A

1TNA911004R3831

1.0-2.5A

1TNA911004R3832

2.5-5.0A

1TNA911004R3833

5.0-12.5A

1TNA911004R3834

12.5-30.0A

1TNA911004R3835

30.0-63.0A

1TNA911004R3836

0.5-1.0A

1TNA911004R3911

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M102-P 1.0-2.5 with MD3

M102-P 2.5-5.0 with MD3

M102-P 5.0-12.5 MD3 M102-P 12.5-30.0 MD3 M102-P 30.0-63.0 MD3 MD2 MD3 Mcusetup-P Software Cable internal

with

with

with

Including: M102-P 1.0-2.5 (1TNA911004R0912) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M102-P 2.5-5.0 (1TNA911004R0913) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M102-P 5.0-12.5 (1TNA911004R0914) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M102-P 12.5-30.0 (1TNA911004R0915) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Including: M102-P 30.0-63.0 (1TNA911004R0916) MD3 (1TNA911004R0803) Cable set internal (1TNA911005R2101) Operator panel Operator panel

1.0-2.5A

1TNA911004R3912

2.5-5.0A

1TNA911004R3913

5.0-12.5A

1TNA911004R3914

12.5-30.0A

1TNA911004R3915

30.0-63.0A

1TNA911004R3916

1TNA911004R0802 1TNA911004R0803 1TNA911001R0801

set

1TNA911005R2101 1TNA911005R2102

Cable set parametering

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