Table of Contents

Cover Sheet...................................................................................................................................2 Input Echo .....................................................................................................................................3 Internal Pressure Calculations.......................................................................................................8 External Pressure Calculations....................................................................................................11 Element and Detail Weights ........................................................................................................13 Nozzle Flange MAWP..................................................................................................................14 Center of Gravity Calculation.......................................................................................................15 Horizontal Vessel Analysis (Ope.) ...............................................................................................16 Horizontal Vessel Analysis (Test) ................................................................................................24 Nozzle Calcs. N2 - 2 in. ...............................................................................................................32 Nozzle Calcs. N4 - 1/2 in. ............................................................................................................34 Nozzle Calcs. N1 - 4 in. ...............................................................................................................36 Nozzle Calcs. N3 - 2 in. ...............................................................................................................39 Nozzle Schedule..........................................................................................................................41 Nozzle Summary .........................................................................................................................42 Vessel Design Summary .............................................................................................................43 Problems/Failures Summary .......................................................................................................45

Cover Page

Pressure Vesel Engineering Sample Job 2

DESIGN CALCULATION In Accordance with ASME Code Version Analysis Performed by Job File Date of Analysis : ASME Section VIII Division 1 : 2004, Addenda A-06 : PRESSURE VESSEL ENGINEERING : L:\SAMPLES\SAMPLE 2\SAMPLE 2-CALCULATIONS 2007 E : Sep 9,2008

PV Elite 2007, January 2007

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Input Echo STEP: 1 11:20a Sep 9,2008

PV Elite Vessel Analysis Program: Input Data Pressure Vesel Engineering Sample Job 2 Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case Case 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 200.00 300 UG99-b Horizontal 0.0000 0.0000 -20 Welded None None 15. Y N N N N Y N N No 0.0000 0.0000 0.0000 NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS No Wind Loads 70.000 C psig F

in. in. F

psig psig psig

Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled)

mile/hr

0.0000 33. N 0.0100 0.0000 0.0000

ft.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Input Echo STEP: 1 11:20a Sep 9,2008
Seismic Design Code Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des. Material Database Year No Seismic Y N Y N

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details: Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type 10 20 Elliptical Left Head 0.2500 ft. 12.750 in. 0.3281 in. 0.0000 in. 0.3750 in. 0.0000 in. 200.00 psig 300 F 0.0000 psig 0 F 1.2 SA-234 WPB 20000. psi 20000. psi 26000. psi 0.2830 lb./cu.in. 1.2500 in. 33600. psi B CS-2 K03006 0.85 0.7 2. 10 Liquid WATER 0.0000 1.0625 62.400 10 Nozzle N2 - 2" 0.0000 3. None 0 0. N 0.0000 None SA-105 20 30 Cylinder

ft. ft. lb./cu.ft.

in. in.

lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Input Echo STEP: 1 11:20a Sep 9,2008
Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Width of Saddle Height of Saddle at Bottom Saddle Contact Angle Height of Composite Ring Stiffener Width of Wear Plate Thickness of Wear Plate Contact Angle, Wear Plate (degrees) Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Shell 3.0000 12.750 0.3281 0.0000 0.3750 0.0000 200.00 300 0.0000 0 1.2 SA-106 B 17100. 17100. 22230. 0.2830 1.2500 31000. B CS-2 K03006 0.85 0.7 20 Saddle Rigth Sdl 2.8125 0.3750 12.000 120. 0.0000 0.0000 0.0000 0. 20 Saddle Left Sdl 0.1875 3.0000 12.000 120. 0.0000 0.0000 0.0000 0. 20 Liquid WATER 0.0000 1.0625 62.400 20 Nozzle N4 - 1/2" 1.5000 1.125 None 0

ft. in. in. in. in. in. psig F psig F

psi psi psi lb./cu.in. in. psi

ft. in. in. in. in. in.

ft. in. in. in. in. in.

ft. ft. lb./cu.ft.

ft. in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Input Echo STEP: 1 11:20a Sep 9,2008
Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Element Outside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating UCS-66 Chart Curve Designation External Pressure Chart Name UNS Number Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Height/Length of Liquid Density of Liquid Element From Node Detail Type Detail ID Dist. from "FROM" Node / Offset dist Nozzle Diameter Nozzle Schedule Nozzle Class Layout Angle 180. N 0.0000 None SA-105 20 Nozzle N1 - 4" 1.5000 4. 40 150 0. N 0.0000 GR 1.1 SA-106 B

lb.

ft. in.

lb.

30 40 Elliptical Right Head 0.2500 ft. 12.750 in. 0.3281 in. 0.0000 in. 0.3750 in. 0.0000 in. 200.00 psig 300 F 0.0000 psig 0 F 1.2 SA-234 WPB 17100. psi 17100. psi 22230. psi 0.2830 lb./cu.in. 1.2500 in. 31000. psi B CS-2 K03006 0.85 0.7 2. 30 Liquid WATER 0.0000 1.0625 62.400 30 Nozzle N3 - 2" 0.0000 3. None 0 0.

ft. ft. lb./cu.ft.

in. in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Input Echo STEP: 1 11:20a Sep 9,2008
Blind Flange (Y/N) Weight of Nozzle ( Used if > 0 ) Grade of Attached Flange Nozzle Matl PV Elite 2007 1993-2007 by COADE Engineering Software N 0.0000 None SA-105

lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Internal Pressure Calculations STEP: 3 11:20a Sep 9,2008

Element Thickness, Pressure, Diameter and Allowable Stress : | | Int. Press From| To | + Liq. Hd | | psig Left Head| 200.460 Shell| 200.460 Right Head| 200.460 | | | | | | Nominal Thickness in. 0.37500 0.37500 0.37500 | Total Corr| | Allowance | | in. | | 0.00000 | | 0.00000 | | 0.00000 | Element Diameter in. 12.7500 12.7500 12.7500 | | | | | | Allowable | Stress(SE)| psi | 17000.0 | 14535.0 | 14535.0 |

Element Required Thickness and MAWP : | | From| To | | | Left Head| Shell| Right Head| Minimum Design Pressure psig 200.000 200.000 200.000 | | | | | | M.A.W.P. Corroded psig 917.042 763.391 784.004 229.540 | M.A.P. | New & Cold | psig | 917.502 | 763.851 | 784.464 285.000 | | | | | | Actual Thickness in. 0.32812 0.32812 0.32812 | | | | | | Required Thickness in. 0.074383 0.087439 0.086843 | | | | | |

Note : The M.A.W.P is Governed by an Flange ! Flange MAWP including Static Pressure: 229.540 = 230.000 - 0.460 psig Note : The M.A.P.(NC) is Governed by a Flange ! Internal Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2004 A-06 Elliptical Head From 10 To 20 SA-234 WPB , UCS-66 Crv. B at 300 F Left Head Thickness Due to Internal Pressure [Tr]: = (P*D*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c) = (200.460*12.7500*1.00)/(2*20000.00*0.85+2*200.460*(1.00-0.1)) = 0.0744 + 0.0000 = 0.0744 in. Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.460 psig = (2*S*E*(T-CA))/(K*D-2*(T-CA)*(K-0.1)) per Appendix 1-4 (c) = (2*20000.00*0.85*(0.3281))/(1.00*12.7500-2*(0.3281)*(1.00-0.1)) = 917.502 - 0.460 = 917.042 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*SA*E*T)/(K*D-2*T*(K-0.1)) per Appendix 1-4 (c) = (2*20000.00*0.85*0.3281)/(1.00*12.7500-2*0.3281*(1.00-0.1)) = 917.502 psig Actual stress at given pressure and thickness [Sact]: = (P*(K*D-2*(T-Ca)*(K-0.1)))/(2*E*(T-Ca)) = (200.460*(1.00*12.7500-2*(0.3281)*(1.00-0.1)))/(2*0.85*(0.3281)) = 4369.700 psi Required Thickness of Straight Flange = 0.075 in. Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 13.369 % -20 -155 F F

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.19] Cylindrical Shell From 20 To 30 SA-106 B , UCS-66 Crv. B at 300 F

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Internal Pressure Calculations STEP: 3 11:20a Sep 9,2008

Shell Thickness Due to Internal Pressure [Tr]: = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.460*12.7500/2)/(17100.00*0.85+0.4*200.460) = 0.0874 + 0.0000 = 0.0874 in. Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.460 psig = (S*E*(T-Ca))/(D/2-0.4*(T-Ca)) per Appendix 1-1 (a)(1) = (17100.00*0.85*(0.3281))/(12.7500/2-0.4*0.3281) = 763.851 - 0.460 = 763.391 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (SA*E*T)/(D/2-0.4*T) per Appendix 1-1 (a)(1) = (17100.00*0.85*0.3281)/(12.7500/2-0.4*0.3281) = 763.851 psig Actual stress at given pressure and thickness [Sact]: = (P*(D/2-0.4*(T-Ca)))/(E*(T-Ca)) = (200.460*((12.7500/2-0.4*(0.3281)))/(0.85*(0.3281)) = 4487.618 psi Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 3.030 % -20 -155 F F

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.23] Elliptical Head From 30 To 40 SA-234 WPB , UCS-66 Crv. B at 300 F Right Head

Thickness Due to Internal Pressure [Tr]: = (P*D*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c) = (200.460*12.7500*1.00)/(2*17100.00*0.85+2*200.460*(1.00-0.1)) = 0.0868 + 0.0000 = 0.0868 in. Max. All. Working Pressure at Given Thickness [MAWP]: Less Operating Hydrostatic Head Pressure of 0.460 psig = (2*S*E*(T-CA))/(K*D-2*(T-CA)*(K-0.1)) per Appendix 1-4 (c) = (2*17100.00*0.85*(0.3281))/(1.00*12.7500-2*(0.3281)*(1.00-0.1)) = 784.464 - 0.460 = 784.004 psig Maximum Allowable Pressure, New and Cold [MAPNC]: = (2*SA*E*T)/(K*D-2*T*(K-0.1)) per Appendix 1-4 (c) = (2*17100.00*0.85*0.3281)/(1.00*12.7500-2*0.3281*(1.00-0.1)) = 784.464 psig Actual stress at given pressure and thickness [Sact]: = (P*(K*D-2*(T-Ca)*(K-0.1)))/(2*E*(T-Ca)) = (200.460*(1.00*12.7500-2*(0.3281)*(1.00-0.1)))/(2*0.85*(0.3281)) = 4369.700 psi Required Thickness of Straight Flange = 0.087 in. Percent Elongation per UCS-79 (75*tnom/Rf)*(1-Rf/Ro) 13.369 % -20 -155 F F

Min Metal Temp. w/o impact per UCS-66 Min Metal Temp. at Rqd thickness (UCS 66.1)[rat 0.22] MINIMUM METAL DESIGN TEMPERATURE RESULTS :

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Internal Pressure Calculations STEP: 3 11:20a Sep 9,2008
Minimum Metal Temp. w/o impact per UCS-66 Minimum Metal Temp. at Required thickness Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F Minimum Design Metal Temperature ( Entered by User ) Hydrostatic Test Pressure Results: Pressure Pressure Pressure Pressure per per per per UG99b UG99b[33] UG99c UG100 = = = = 1.3 1.3 1.3 1.1 * * * * M.A.W.P. * Sa/S Design Pres * Sa/S M.A.P. - Head(Hyd) M.A.W.P. * Sa/S 298.401 260.000 370.500 252.494 psig psig psig psig -20. F -20. -155. F F

10

Horizontal Hydrotest performed in accordance with: UG-99b Stresses on Elements due to Hydrostatic Test Pressure: From To Left Head Shell Right Head Stress 6514.7 6690.5 6514.7 Allowable 26000.0 22230.0 22230.0 Ratio 0.251 0.301 0.293 Pressure 298.86 298.86 298.86

Elements Suitable for Internal Pressure. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------External Pressure Calculations STEP: 4 11:20a Sep 9,2008

11

External Pressure Calculation Results : ASME Code, Section VIII, Division 1, 2004 A-06 Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 0 F Left Head Results for Maximum Allowable Pressure (EMAP): Tca OD D/t Factor A B 0.328 12.75 38.86 0.0035743 16652.99 EMAP = B/(K0*D/t) = 16652.9883/(0.9000 *38.8571 ) = 476.1884 psig Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 F Shell Results for Maximum Allowable Pressure (EMAP): Tca OD SLEN D/t L/D Factor A B 0.328 12.75 44.02 38.86 3.4522 0.0015879 14248.89 EMAP = (4*B)/(3*(D/t)) = (4*14248.8945)/(3*38.8571 ) = 488.9326 psig Results for Maximum Stiffened Length (SLEN): Tca OD SLEN D/t L/D Factor A B 0.328 12.75 0.11E+33 38.86 .5000E+02 0.0007285 10563.77 EMAP = (4*B)/(3*(D/t)) = (4*10563.7705)/(3*38.8571 ) = 362.4823 psig Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 0 F Right Head Results for Maximum Allowable Pressure (EMAP): Tca OD D/t Factor A B 0.328 12.75 38.86 0.0035743 16652.99 EMAP = B/(K0*D/t) = 16652.9883/(0.9000 *38.8571 ) = 476.1884 psig External Pressure Calculations | | From| To | | | 10| 20| 20| 30| 30| 40| Section Length ft. No Calc 3.66797 No Calc | | | | | | Outside Diameter in. 12.7500 12.7500 12.7500 | Corroded | | Thickness | | in. | | 0.32812 | | 0.32812 | | 0.32812 | | | | 0.0035743 | 0.0015879 | 0.0035743 | Factor A Factor B psi 16653.0 14248.9 16653.0 | | | | | |

External Pressure Calculations | | From| To | | | 10| 20| 20| 30| 30| 40| Minimum External Actual T. in. 0.32812 0.32812 0.32812 | External | External | Required T.|Des. Press. | in. | psig | No Calc | 0.00000 | No Calc | 0.00000 | No Calc | 0.00000 | | | | | | External M.A.W.P. psig 476.188 488.933 476.188 476.188 | | | | | |

External Pressure Calculations | | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia From| To | Bet. Stiff.| Bet. Stiff.| Required | Available | | ft. | ft. | in**4 | in**4 10| 20| No Calc | No Calc | No Calc | No Calc 20| 30| 3.66797 | 9.299E+30 | No Calc | No Calc | | | | |

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------External Pressure Calculations STEP: 4 11:20a Sep 9,2008
30| 40| No Calc | No Calc | No Calc | No Calc |

12

Elements Suitable for External Pressure. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Element and Detail Weights STEP: 5 11:20a Sep 9,2008

13

Element and Detail Weights | | Element | Element | Corroded | Corroded | Extra due | From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % | | | lb. | in3 | lb. | in3 | lb. | 10| 20| 32.2184 | 576.152 | 32.2184 | 576.152 | 4.83277 | 20| 30| 149.656 | 4135.37 | 149.656 | 4135.37 | 22.4483 | 30| 40| 32.2184 | 576.152 | 32.2184 | 576.152 | 4.83277 | --------------------------------------------------------------------------Total 214 5287 214 5287 32 Weight of Details | | From|Type| | | 10|Liqd| 10|Nozl| 20|Sadl| 20|Sadl| 20|Liqd| 20|Nozl| 20|Nozl| 30|Liqd| 30|Nozl| Weight of Detail lb. 20.6150 0.85868 14.8507 19.6637 149.333 0.080520 21.6929 20.6150 0.85868 | X Offset, | Dtl. Cent. | ft. | -0.083984 | -0.020996 | 2.81250 | 0.18750 | 1.50000 | 1.50000 | 1.50000 | 0.33398 | 0.27100 | Y Offset, |Dtl. Cent. | ft. | -0.027344 | 0.00000 | 0.73828 | 0.73828 | -0.027344 | 0.55078 | 0.67057 | -0.027344 | 0.00000 | | Description | | WATER | N2 - 2" | Rigth Sdl | Left Sdl | WATER | N4 - 1/2" | N1 - 4" | WATER | N3 - 2"

Total Weight of Each Detail Type Total Weight of Saddles 34.5 Total Weight of Liquid 190.6 Total Weight of Nozzles 23.5 --------------------------------------------------------------Sum of the Detail Weights 248.6 lb. Fabricated Wt. Shop Test Wt. Shipping Wt. Erected Wt. Empty Wt. Operating Wt. Oper. Wt. + CA Field Test Wt. Bare Weight W/O Removable Internals Fabricated Weight + Water ( Full ) Fab. Wt + Rem. Intls.+ Shipping App. Fab. Wt + Rem. Intls.+ Insul. (etc) Fab. Wt + Intls. + Details + Wghts. Empty Wt. + Operating Liquid (No CA) - Corr Wt. + Operating Liquid - Empty Weight + Water (Full) 304.2 495.2 304.2 304.2 304.2 494.8 494.8 495.2 lb. lb. lb. lb. lb. lb. lb. lb.

Note: The Corroded Weight and thickness are used in the Horizontal Vessel Analysis (Ope Case) and Earthquake Load Calculations. Outside Surface Areas of Elements | | Surface | From| To | Area | | | sq.in. | 10| 20| 299.866 | 20| 30| 1452.59 | 30| 40| 299.866 | --------------------------------------------------Total 2052.325 sq.in. [14.3 Square Feet ] PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Flange MAWP STEP: 6 11:20a Sep 9,2008

14

Nozzle Flange MAWP Results : ANSI Flange Pressure Rating for: N1 - 4" : Class 150 : Grade GR 1.1 Pressure Rating for B16.5 Flange at : 300 F is : 230.000 Pressure Rating for B16.5 Flange at : 70 F is : 285.000 psig psig

Note: ANSI Ratings are per ANSI/ASME B16.5 2003 Edition Lowest Flange Pressure Rating was (ope) : Lowest Flange Pressure Rating was (Amb) : 230.000 285.000 psig psig

PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Center of Gravity Calculation STEP: 7 11:20a Sep 9,2008

15

Shop/Field Installation Options : Note : The CG is computed from the first Element From Node Center of Gravity of Saddles Center of Gravity of Liquid Center of Gravity of Nozzles Center of Gravity of Bare Shell New and Cold Center of Gravity of Bare Shell Corroded Vessel CG in the Operating Condition Vessel CG in the Fabricated (Shop/Empty) Condition PV Elite 2007 1993-2007 by COADE Engineering Software 1.6 ft. 1.7 ft. 1.8 ft. 1.7 ft. 1.7 ft. 1.7 ft. 1.7 ft.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008

16

Zick Analysis: Stresses for the Left Saddle Horizontal Vessel Stress Calculations : Operating Case Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 1803.38 1806.48 1756.28 1853.58 102.06 102.06 -81.74 46.52 -102.59 17100.00 31000.00 20000.00 230.13 Allowable 11970.00 11970.00 11970.00 11970.00 13680.00 16000.00 -25650.00 5000.00 -15500.00 psi psi psi lb.

psi psi psi psi psi psi psi psi psi

Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 230 + Max( 0 , 0 , 0 , 0 ) = 230.1 lb. Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 3 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.7265 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 46.57 psi Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.396 ) / 1.396 - Cos(1.396 )) / ( 1.396 + Sin(1.396 ) * Cos(1.396 ) - 2 * Sin(1.396 ) * Sin(1.396 )/ 1.396 ) = 9.3799 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 0.188 /3.500 + (6.047 - 0.252)/( 2 * 0.188 * 3.500 ) ) / (1 + (4 * 0.252 )/(3 * 3.500 ) ) = 0.0041 Intermediate Product [K.1]: = K * X * 4 * A / L = 9.380 * 0.004 * 4 * 0.188 / 3.500 = 0.0082 Longitudinal Bending (+-) at Saddle = ( 3 * Q * L * K.1 / ( pi * R * ( Ts - Ca )))

230.13 0.00 0.00

lb. lb. lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
= ( 3 * 230 * 3.50 * 0.0082 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 0.52 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 230 * 0.8799 / ( 6.0469 * ( 0.3281 - 0.0000 ) = 102.06 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 230 * 0.8799 / ( 6.05 * ( 0.3281 - 0.0000 ) = 102.06 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*Sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -230 /( 4 * 0.3281 * (3.00 + 1.56 * Sqrt(6.0469 *0.3281 ))) -12.0 * 230 * 0.50 * 0.0130 / ( 3.5000 * 0.1077 ) = -81.74 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (230 / ( 6.0469 * ( 0.3281 - 0.0000 )))*(3/8)*( sin( 114.00 ))/ ( pi - 114.00 + sin( 114.00 ) * cos( 114.00 ))) = 46.52 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9*( B+1.56 * Sqrt( R * TEM9 )))) = (230 *(0.7603 /(0.3281 *(3.00 +1.56*Sqrt(6.05 *0.3281 )))) = -102.59 psi Free Un-Restrained Thermal Expansion between the Saddles [Exp]: = Alpha * Ls * ( Design Temperature - Ambient Temperature ) = 0.643E-05 * 31.500 * ( 300.0 - 70.0 ) = 0.047 in. Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0.1641 0.3281 2.9766 5.8125 9.2812 A 0.7210 0.0000 1.9863 1.1250 3.8324 AY 0.1183 0.0000 5.9124 6.5391 12.5698 Ay 0.0194 0.0000 17.5987 38.0083 55.6264 = = = 3.2799 19.0624 3.1113 Io 0.0065 0.0000 4.6442 0.0132 4.6638 in. in**4 sq.in. 0.2035

17

Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc

11.0400 0.3750 3.0000 2 0.3750 0.3750 Side

in. in. in. in. in.

C1 = Sumof(Ay)/Sumof(A) I = Sumof(Ay) + Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 46.8365 lb. = 15.0535 psi

Tension Stress, St = ( Fh/As )

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = = 22800.0000 7.0461 27.5014 56.7832 25333.3340 psi in. ft.lb. psi psi

18

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * 230 * 3.00 / ( 2 * 11.040 * 25333.334 )) = 0.06 in. Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 11.0400 - 1.0 ) / ( 2 - 1 ) = 10.0400 in. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 10.0400 * 3.0000 / 2 = 15.0600 sq.in. Axial Load [P]: = Ap * Bp = 15.1 * 6.95 = 104.6 lb. Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 3.000 - 1.0 - 0.375 ) * 0.375 + 10.0400 /2 * 0.375 = 2.492 sq.in. Compressive Stress [Sc]: = P/Ar = 104.6 / 2.4919 = 41.9935 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 1.1875 0.7969 Web 0.1875 1.8825 Values 0.4849 2.6794

AY 0.9463 0.3530 1.2993

Ay 0.3934 0.1665 0.5599

Io 0.4883 0.0441 0.5324

Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 11.04 ) * 10.040 * 8.86 / 2 = 0.000 ft.lb. KL/R < Cc ( 13.3813 < 122.7360 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 13.38 )/(2 * 122.74 )) * 38000 / ( 5/3+3*(13.38 )/(8* 122.74 )-( 13.38)/(8*122.74) Sca = 22123.93 psi

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 41.99 / 22123.93 + (0.00 /0.721 ) / 25333.33 Check = 0.00 Input Data for BasePlate Bolting Calculations: Total Number of Bolts per BasePlate Nbolts 4

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 0.00 / (25000.00 * 4.00 ) = 0.0000 sq.in. Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1.00 * 0.00 + 0.00 = 0.00 ft.lb. Eccentricity (e): = Rmom / QO = 0.00 / 230.13 = 0.00 in. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0000 , 0.0000 ] = 0.0000 sq.in. Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 2 SA-193 B7 25000.00 psi 0.0000 in. 1.2500 in. 0.5000 in. UNC 17100.00 psi 0.1260 sq.in. 230.1 lb. 0.0 lb. 0.0 lb. 0.0 lb.

19

Zick Analysis: Stresses for the Right Saddle Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Operating Case Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Actual 1803.38 1806.48 1756.28 1853.58 102.06 102.06 -116.17 17100.00 31000.00 17100.00 230.13 Allowable 11970.00 11970.00 11970.00 11970.00 13680.00 13680.00 -25650.00 psi psi psi lb.

psi psi psi psi psi psi psi

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell 46.52 -207.28 4275.00 -15500.00 psi psi

20

Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 230 + Max( 0 , 0 , 0 , 0 ) = 230.1 lb. Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 3 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.7265 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 46.57 psi Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.396 ) / 1.396 - Cos(1.396 )) / ( 1.396 + Sin(1.396 ) * Cos(1.396 ) - 2 * Sin(1.396 ) * Sin(1.396 )/ 1.396 ) = 9.3799 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 0.188 /3.500 + (6.047 - 0.252)/( 2 * 0.188 * 3.500 ) ) / (1 + (4 * 0.252 )/(3 * 3.500 ) ) = 0.0041 Intermediate Product [K.1]: = K * X * 4 * A / L = 9.380 * 0.004 * 4 * 0.188 / 3.500 = 0.0082 Longitudinal Bending (+-) at Saddle = ( 3 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.0082 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 0.52 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 230 * 0.8799 / ( 6.0469 * ( 0.3281 - 0.0000 ) = 102.06 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 230 * 0.8799 / ( 6.05 * ( 0.3281 - 0.0000 ) = 102.06 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*Sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -230 /( 4 * 0.3281 * (0.38 + 1.56 * Sqrt(6.0469 *0.3281 ))) -12.0 * 230 * 0.50 * 0.0130 / ( 3.5000 * 0.1077 ) = -116.17 psi

230.13 0.00 0.00

lb. lb. lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (230 / ( 6.0469 * ( 0.3281 - 0.0000 )))*(3/8)*( sin( 114.00 ))/ ( pi - 114.00 + sin( 114.00 ) * cos( 114.00 ))) = 46.52 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9*( B+1.56 * Sqrt( R * TEM9 )))) = (230 *(0.7603 /(0.3281 *(0.38 +1.56*Sqrt(6.05 *0.3281 )))) = -207.28 psi Results for Vessel Ribs, Web and Base Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0.1641 0.3281 2.9766 5.8125 9.2812 A 0.7210 0.0000 1.9863 1.1250 3.8324 AY 0.1183 0.0000 5.9124 6.5391 12.5698 Ay 0.0194 0.0000 17.5987 38.0083 55.6264 = = = 3.2799 19.0624 3.1113 Io 0.0065 0.0000 4.6442 0.0132 4.6638 in. in**4 sq.in. 0.2035 Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc 11.0400 0.3750 3.0000 2 0.3750 0.3750 Side in. in. in. in. in.

21

C1 = Sumof(Ay)/Sumof(A) I = Sumof(Ay) + Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 46.8365 lb. 15.0535 22800.0000 7.0461 27.5014 56.7832 25333.3340 psi psi in. ft.lb. psi psi

Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = =

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * 230 * 3.00 / ( 2 * 11.040 * 25333.334 )) = 0.06 in. Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 11.0400 - 1.0 ) / ( 2 - 1 ) = 10.0400 in. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 10.0400 * 3.0000 / 2 = 15.0600 sq.in. Axial Load [P]:

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
= Ap * Bp = 15.1 * 6.95 = 104.6 lb. Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 3.000 - 1.0 - 0.375 ) * 0.375 + 10.0400 /2 * 0.375 = 2.492 sq.in. Compressive Stress [Sc]: = P/Ar = 104.6 / 2.4919 = 41.9935 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 1.1875 0.3047 Web 0.1875 1.8825 Values 0.3268 2.1872

22

AY 0.3618 0.3530 0.7148

Ay 0.2257 0.0365 0.2622

Io 0.0523 0.0441 0.0965

Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 11.04 ) * 10.040 * 8.86 / 2 = 0.000 ft.lb. KL/R < Cc ( 23.3509 < 122.7360 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.35 )/(2 * 122.74 )) * 38000 / ( 5/3+3*(23.35 )/(8* 122.74 )-( 23.35)/(8*122.74) Sca = 21479.00 psi

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 41.99 / 21479.00 + (0.00 /0.214 ) / 25333.33 Check = 0.00 Input Data for BasePlate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 0.00 / (25000.00 * 4.00 ) = 0.0000 sq.in. Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 4 2 SA-193 B7 25000.00 psi 0.0000 in. 1.2500 in. 0.5000 in. UNC 17100.00 psi 0.1260 sq.in. 230.1 lb. 0.0 lb. 0.0 lb. 0.0 lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Ope.) STEP: 8 11:20a Sep 9,2008
Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1.00 * 0.00 + 0.00 = 0.00 ft.lb. Eccentricity (e): = Rmom / QO = 0.00 / 230.13 = 0.00 in. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0000 , 0.0000 ] = 0.0000 sq.in.

23

PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008

24

Zick Analysis: Stresses for the Left Saddle Horizontal Vessel Stress Calculations : Filled w/Water Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 2690.40 2689.35 2643.26 2736.49 102.14 102.14 -81.81 46.55 -102.67 17100.00 35000.00 17100.00 230.32 Allowable 11970.00 11970.00 11970.00 11970.00 13680.00 13680.00 -25650.00 4275.00 -17500.00 298.401 psi psi psi lb.

psi psi psi psi psi psi psi psi psi psig

Hydrostatic Test Pressure at top of Vessel Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 230 + Max( 0 , 0 , 0 , 0 ) = 230.3 lb. Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 3 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.7265 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 46.61 psi

230.32 0.00 0.00

lb. lb. lb.

Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.396 ) / 1.396 - Cos(1.396 )) / ( 1.396 + Sin(1.396 ) * Cos(1.396 ) - 2 * Sin(1.396 ) * Sin(1.396 )/ 1.396 ) = 9.3799 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 0.188 /3.500 + (6.047 - 0.252)/( 2 * 0.188 * 3.500 ) ) / (1 + (4 * 0.252 )/(3 * 3.500 ) ) = 0.0041 Intermediate Product [K.1]: = K * X * 4 * A / L = 9.380 * 0.004 * 4 * 0.188 / 3.500 = 0.0082

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
Longitudinal Bending (+-) at Saddle = ( 3 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.0082 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 0.52 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 230 * 0.8799 / ( 6.0469 * ( 0.3281 - 0.0000 ) = 102.14 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 230 * 0.8799 / ( 6.05 * ( 0.3281 - 0.0000 ) = 102.14 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*Sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -230 /( 4 * 0.3281 * (3.00 + 1.56 * Sqrt(6.0469 *0.3281 ))) -12.0 * 230 * 0.50 * 0.0130 / ( 3.5000 * 0.1077 ) = -81.81 psi Additional Tension in Head used as Stiffener = (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (230 / ( 6.0469 * ( 0.3281 - 0.0000 )))*(3/8)*( sin( 114.00 ))/ ( pi - 114.00 + sin( 114.00 ) * cos( 114.00 ))) = 46.55 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9*( B+1.56 * Sqrt( R * TEM9 )))) = (230 *(0.7603 /(0.3281 *(3.00 +1.56*Sqrt(6.05 *0.3281 )))) = -102.67 psi Results for Vessel Ribs, Web and Base: Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0.1641 0.3281 2.9766 5.8125 9.2812 A 0.7210 0.0000 1.9863 1.1250 3.8324 AY 0.1183 0.0000 5.9124 6.5391 12.5698 Ay 0.0194 0.0000 17.5987 38.0083 55.6264 = = = 3.2799 19.0624 3.1113 Io 0.0065 0.0000 4.6442 0.0132 4.6638 in. in**4 sq.in. 0.2035

25

Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc

11.0400 0.3750 3.0000 2 0.3750 0.3750 Side

in. in. in. in. in.

C1 = Sumof(Ay)/Sumof(A) I = Sumof(Ay) + Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 46.8746 lb. 15.0658 22800.0000 7.0461 psi psi in.

Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta =

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
Bending Moment, M = Fh * d = 27.5238 56.8295 25333.3340 ft.lb. psi psi

26

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * 230 * 3.00 / ( 2 * 11.040 * 25333.334 )) = 0.06 in. Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 11.0400 - 1.0 ) / ( 2 - 1 ) = 10.0400 in. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 10.0400 * 3.0000 / 2 = 15.0600 sq.in. Axial Load [P]: = Ap * Bp = 15.1 * 6.95 = 104.7 lb. Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 3.000 - 1.0 - 0.375 ) * 0.375 + 10.0400 /2 * 0.375 = 2.492 sq.in. Compressive Stress [Sc]: = P/Ar = 104.7 / 2.4919 = 42.0277 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 1.1875 0.7969 Web 0.1875 1.8825 Values 0.4849 2.6794

AY 0.9463 0.3530 1.2993

Ay 0.3934 0.1665 0.5599

Io 0.4883 0.0441 0.5324

Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 11.04 ) * 10.040 * 8.86 / 2 = 0.000 ft.lb. KL/R < Cc ( 13.3813 < 122.7360 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 13.38 )/(2 * 122.74 )) * 38000 / ( 5/3+3*(13.38 )/(8* 122.74 )-( 13.38)/(8*122.74) Sca = 22123.93 psi

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 42.03 / 22123.93 + (0.00 /0.721 ) / 25333.33 Check = 0.00 Input Data for BasePlate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Nbolts Nbt Stba 4 2 SA-193 B7 25000.00

psi

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 0.00 / (25000.00 * 4.00 ) = 0.0000 sq.in. Bolt Area due to Transverse Load Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1.00 * 0.00 + 0.00 = 0.00 ft.lb. Eccentricity (e): = Rmom / QO = 0.00 / 230.32 = 0.00 in. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0000 , 0.0000 ] = 0.0000 sq.in. Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 0.0000 in. 1.2500 in. 0.5000 in. UNC 17100.00 psi 0.1260 sq.in. 230.3 lb. 0.0 lb. 0.0 lb. 0.0 lb.

27

Zick Analysis: Stresses for the Right Saddle Shell Allowable Stress used in Calculation Shell Comp. Yield Stress used in Calculation Head Allowable Stress used in Calculation Saddle Force Q, Test Case, no Ext. Forces Stress Results for Zick Stresses: Long. Stress at Top of Saddles Long. Stress at Bottom of Saddles Long. Stress at Top of Midspan Long. Stress at Bottom of Midspan Tangential Shear in Shell Tangential Shear in Head Circ. Stress at Horn of Saddle Addl. Stress in Head as Stiffener Circ. Compressive Stress in Shell Actual 2690.40 2689.35 2643.26 2736.49 102.14 102.14 -116.26 46.55 -207.45 17100.00 35000.00 17100.00 230.32 Allowable 11970.00 11970.00 11970.00 11970.00 13680.00 13680.00 -25650.00 4275.00 -17500.00 psi psi psi lb.

psi psi psi psi psi psi psi psi psi

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
Hydrostatic Test Pressure at top of Vessel Note: The Longitudinal Stress from the Zick Analysis is combined with the Longitudinal Pressure Stress to get the total stress. Load Combination Results for Q + Wind or Seismic [Q]: = Saddle Load + Max( Fwl, Fwt, Fsl, Fst ) = 230 + Max( 0 , 0 , 0 , 0 ) = 230.3 lb. Summary of Loads on this Saddle Support: Vertical Load on this Saddle Transverse Shear Load on this Saddle Longitudinal Shear Load on this Saddle Formulas and Substitutions for Zick Analysis Results: Longitudinal Bending (+-) at Midspan = ( 3 * Q * L * K.2 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.7265 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 46.61 psi Compute the area ratio [K]: = Pi * (Sin(Delta)/Delta - Cos(Delta) ) / (Delta + Sin(Delta) * Cos(Delta) (Delta + Sin(Delta) * Cos(Delta) - 2 * Sin(Delta) * Sin(Delta)/Delta) = Pi * (Sin(1.396 ) / 1.396 - Cos(1.396 )) / ( 1.396 + Sin(1.396 ) * Cos(1.396 ) - 2 * Sin(1.396 ) * Sin(1.396 )/ 1.396 ) = 9.3799 Compute the moment fraction [X]: = 1 - (1 - A/L + ( R - H )/(2 * A*L ) )/(1 + (4*H )/( 3 * L ) ) = 1 - (1 - 0.188 /3.500 + (6.047 - 0.252)/( 2 * 0.188 * 3.500 ) ) / (1 + (4 * 0.252 )/(3 * 3.500 ) ) = 0.0041 Intermediate Product [K.1]: = K * X * 4 * A / L = 9.380 * 0.004 * 4 * 0.188 / 3.500 = 0.0082 Longitudinal Bending (+-) at Saddle = ( 3 * Q * L * K.1 / ( pi * R * ( Ts - Ca ))) = ( 3 * 230 * 3.50 * 0.0082 ) / ( 3.141 * 6.0469 * 6.0469 * ( 0.3281 - 0.0000 ))) = 0.52 psi Tangential Shear in Shell near Saddle = Q * K.5 / ( R * ( Ts - Ca ))) = 230 * 0.8799 / ( 6.0469 * ( 0.3281 - 0.0000 ) = 102.14 psi Tangential Shear in Head used as Stiffener = Q * K.5 / ( R * ( Th - Ca ))) = 230 * 0.8799 / ( 6.05 * ( 0.3281 - 0.0000 ) = 102.14 psi Circumferential Stress at Horn of Saddle = -Q/(4*TEM*(SADWTH+1.56*Sqrt(R*TCA)))-12*Q*R*K.7/(L*TEB) = -230 /( 4 * 0.3281 * (0.38 + 1.56 * Sqrt(6.0469 *0.3281 ))) -12.0 * 230 * 0.50 * 0.0130 / ( 3.5000 * 0.1077 ) = -116.26 psi Additional Tension in Head used as Stiffener 298.401 psig

28

230.32 0.00 0.00

lb. lb. lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
= (Q/(R*(Hdthk-Ca)))*(3/8)*(sin(AL)/(pi-AL+sin(AL*cos(AL))) = (230 / ( 6.0469 * ( 0.3281 - 0.0000 )))*(3/8)*( sin( 114.00 ))/ ( pi - 114.00 + sin( 114.00 ) * cos( 114.00 ))) = 46.55 psi Circumferential Compression at Bottom of Shell = (Q*( K.9/( TEM9*( B+1.56 * Sqrt( R * TEM9 )))) = (230 *(0.7603 /(0.3281 *(0.38 +1.56*Sqrt(6.05 *0.3281 )))) = -207.45 psi Results for Vessel Ribs, Web and Base Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs ( inc. outside ribs ) Rib Thickness Web Thickness Web Location Moment of Inertia of Saddle - Lateral Direction Shell Wearplate Web BasePlate Totals Value Value Value Y 0.1641 0.3281 2.9766 5.8125 9.2812 A 0.7210 0.0000 1.9863 1.1250 3.8324 AY 0.1183 0.0000 5.9124 6.5391 12.5698 Ay 0.0194 0.0000 17.5987 38.0083 55.6264 = = = 3.2799 19.0624 3.1113 Io 0.0065 0.0000 4.6442 0.0132 4.6638 in. in**4 sq.in. 0.2035 Bplen Bpthk Bpwid Nribs Ribtk Webtk Webloc 11.0400 0.3750 3.0000 2 0.3750 0.3750 Side in. in. in. in. in.

29

C1 = Sumof(Ay)/Sumof(A) I = Sumof(Ay) + Sumof(Io) - C1*Sumof(Ay) As = Sumof(A) - Ashell

K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = Fh = ( K1 * Q ) = 46.8746 lb. 15.0658 22800.0000 7.0461 27.5238 56.8295 25333.3340 psi psi in. ft.lb. psi psi

Tension Stress, St = ( Fh/As ) = Allowed Stress, Sa = 0.6 * Yield Str = d = B - R*Sin(theta) / theta Bending Moment, M = Fh * d = =

Bending Stress, Sb = ( M * C1 / I ) = Allowed Stress, Sa = 2/3 * Yield Str =

Minimum Thickness of Baseplate per Moss : = ( 3 * Q * BasePlateWidth / ( 2 * BasePlateLength * AllStress )) = ( 3 * 230 * 3.00 / ( 2 * 11.040 * 25333.334 )) = 0.06 in. Calc. of Axial Load, Inter. Values and Comp. Stress Effective Baseplate Length [e]: = ( Bplen - Clearance ) / ( Nribs - 1) = ( 11.0400 - 1.0 ) / ( 2 - 1 ) = 10.0400 in. Baseplate Pressure Area [Ap]: = e * Bpwid / 2 = 10.0400 * 3.0000 / 2 = 15.0600 sq.in. Axial Load [P]: = Ap * Bp

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008
= 15.1 * 6.95 = 104.7 lb. Area of the Rib and Web [Ar]: = ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk = ( 3.000 - 1.0 - 0.375 ) * 0.375 + 10.0400 /2 * 0.375 = 2.492 sq.in. Compressive Stress [Sc]: = P/Ar = 104.7 / 2.4919 = 42.0277 psi Check of Outside Ribs: Inertia of Saddle, Outer Ribs - Longitudinal Direction Y A Rib 1.1875 0.3047 Web 0.1875 1.8825 Values 0.3268 2.1872

30

AY 0.3618 0.3530 0.7148

Ay 0.2257 0.0365 0.2622

Io 0.0523 0.0441 0.0965

Bending Moment [Rm]: = Fl /( 2 * Bplen ) * e * rl / 2 = 0.0 /( 2 * 11.04 ) * 10.040 * 8.86 / 2 = 0.000 ft.lb. KL/R < Cc ( 23.3509 < 122.7360 ) per AISC E2-1 Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc) Sca = ( 1-( 23.35 )/(2 * 122.74 )) * 38000 / ( 5/3+3*(23.35 )/(8* 122.74 )-( 23.35)/(8*122.74) Sca = 21479.00 psi

AISC Unity Check on Outside Ribs ( must be <= 1.0 ) Check = Sc/Sca + (Rm/Z)/Sba Check = 42.03 / 21479.00 + (0.00 /0.214 ) / 25333.33 Check = 0.00 Input Data for BasePlate Bolting Calculations: Total Number of Bolts per BasePlate Total Number of Bolts in Tension/Baseplate Bolt Material Specification Bolt Allowable Stress Bolt Corrosion Allowance Distance from Bolts to Edge Nominal Bolt Diameter Thread Series BasePlate Allowable Stress Area Available in a Single Bolt Saddle Load QO (Weight) Saddle Load QL (Wind/Seismic contribution) Maximum Transverse Force Maximum Longitudinal Force Bolt Area Calculation per Dennis R. Moss Bolt Area Requirement Due to Longitudinal Load [Bltarearl]: = 0.0 (QO > QL --> No Uplift in Longitudinal direction) Bolt Area due to Shear Load [Bltarears]: = Fl / (Stba * Nbolts) = 0.00 / (25000.00 * 4.00 ) = 0.0000 sq.in. Bolt Area due to Transverse Load Nbolts Nbt Stba Bca Edgedis Bnd Series S BltArea QO QL Ft Fl 4 2 SA-193 B7 25000.00 psi 0.0000 in. 1.2500 in. 0.5000 in. UNC 17100.00 psi 0.1260 sq.in. 230.1 lb. 0.0 lb. 0.0 lb. 0.0 lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Horizontal Vessel Analysis (Test) STEP: 9 11:20a Sep 9,2008

31

Moment on Baseplate Due to Transverse Load [Rmom]: = B * Ft + Sum of X Moments = 1.00 * 0.00 + 0.00 = 0.00 ft.lb. Eccentricity (e): = Rmom / QO = 0.00 / 230.13 = 0.00 in. < Bplen/6 --> No Uplift in Transverse direction Bolt Area due to Transverse Load [Bltareart]: = 0 (No Uplift) Required of a Single Bolt [Bltarear] = max[Bltarearl, Bltarears, Bltareart] = max[0.0000 , 0.0000 , 0.0000 ] = 0.0000 sq.in.

PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N2 - 2" NOZL: 1 11:20a Sep 9,2008

32

INPUT VALUES, Nozzle Description: N2 - 2"

From : 10 200.242 300 psig F

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance

S Sa D Ar T Cas Caext

SA-234 WPB 20000.00 psi 20000.00 psi 12.0938 2.00 0.3281 0.0000 0.0000 -20.00 in. in. in. in. F

User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck

Sn Sna Inbase Dia Idbn Thk Can Es En

SA-105 20000.00 psi 20000.00 psi OD 0.00 3.0000

deg in.

Actual 0.3125 in. 0.0000 1.00 1.00 1.0000 0.3125 0.3750 0.0000 0.0000 C in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16

in. in. in. in. in.

The Pressure Design option was Design Pressure + static head NOZZLE CALCULATION, Description: N2 - 2" ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*(K*(D+2*CA)))/(2*S*E-0.2*P) per UG-37(a)(3) = (200.24*(0.90*(12.0938+2*0.0000)))/(2 *20000*1.00-0.2*200.24) = 0.0545 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.24*3.0000/2.0)/(20000*1.00+0.4*200.24) = 0.0150 in. UG-40, Thickness and Diameter Limit Results : [Int. Press] 3.000 0.312 in. in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N2 - 2" NOZL: 1 11:20a Sep 9,2008
Effective material diameter limit, Effective material thickness limit, no pad Dl Tlnp 4.7500 0.7812 in. in.

33

Note: Taking a UG-36(c)(3)(a) exemption for N2 - 2" . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] = Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A ) = Max(Min(Max(Max(0.0606,0.0625),Max(0.0000,0.0625)),0.1890),0.0150) = 0.0625 < Minimum Nozzle Thickness 0.3125 in. OK Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness -20 -155 F F

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 Minimum Temp. at required thickness -155 Minimum Temp. w/o impact per UG-20(f) -20 Weld Size Calculations, Description: N2 - 2" Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Tmin

F F F

0.3125

in.

Actual Thickness 0.2209 = 0.7 * Wo in.

The Drop for this Nozzle is : 0.1014 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 1.4295 in. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N4 - 1/2" NOZL: 2 11:20a Sep 9,2008

34

INPUT VALUES, Nozzle Description: N4 - 1/2"

From : 20 200.460 300 psig F

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck

S Sa D T Cas Caext

SA-106 B 17100.00 psi 17100.00 psi 12.0938 0.3281 0.0000 0.0000 1.7500 -20.00 in. in. in. in. ft. F

Sn Sna Inbase Dia Idbn Thk Can Es En

SA-105 20000.00 psi 20000.00 psi OD 180.00 1.1250

deg in.

Actual 0.1425 in. 0.0000 1.00 1.00 0.5625 0.2500 0.3750 0.0000 0.0000 C in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16

in. in. in. in. in.

The Pressure Design option was Design Pressure + static head NOZZLE CALCULATION, Description: N4 - 1/2" ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1) = (200.46*(12.0938/2+0.0000))/(17100*1.00-0.6*200.46) = 0.0714 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.46*1.1250/2.0)/(20000*1.00+0.4*200.46) = 0.0056 in. 1.125 0.142 in. in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N4 - 1/2" NOZL: 2 11:20a Sep 9,2008
UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Note: Taking a UG-36(c)(3)(a) exemption for N4 - 1/2" . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] = Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A ) = Max(Min(Max(Max(0.0714,0.0625),Max(0.0000,0.0625)),0.1164),0.0056) = 0.0714 < Minimum Nozzle Thickness 0.1425 in. OK Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness -20 -155 F F

35

1.7812 0.3562

in. in.

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 Minimum Temp. at required thickness -155 Minimum Temp. w/o impact per UG-20(f) -20 Weld Size Calculations, Description: N4 - 1/2" Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.0997 = 0.7 * TMIN Tmin

F F F

0.1425

in.

Actual Thickness 0.1768 = 0.7 * Wo in.

The Drop for this Nozzle is : 0.0262 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 0.9168 in. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N1 - 4" NOZL: 3 11:20a Sep 9,2008

36

INPUT VALUES, Nozzle Description: N1 - 4"

From : 20 200.024 300 psig F

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Cylindrical Shell Shell Actual Thickness Shell Internal Corrosion Allowance Shell External Corrosion Allowance Distance from Bottom/Left Tangent User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Nominal Thickness of Nozzle Nozzle Flange Material Nozzle Flange Type Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck Can Es En

S Sa D T Cas Caext

SA-106 B 17100.00 psi 17100.00 psi 12.0938 0.3281 0.0000 0.0000 1.7500 -20.00 in. in. in. in. ft. F

Sn Sna Inbase Dia Idbn Thknom

SA-106 B 17100.00 psi 17100.00 psi OD 0.00 4.0000

deg in.

Nominal 40 SA-105 Slip on 0.0000 1.00 1.00 8.0000 0.2500 0.3750 1.0000 0.2500 C in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16 Class of attached Flange Grade of attached Flange The Pressure Design option was Design Pressure + static head NOZZLE CALCULATION, Description: N1 - 4" ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors.

in. in. in. in. in.

150 GR 1.1

4.500 0.237

in. in.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press] = (P*(D/2+CA))/(S*E-0.6*P) per UG-27 (c)(1) = (200.02*(12.0938/2+0.0000))/(17100*1.00-0.6*200.02) = 0.0712 in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N1 - 4" NOZL: 3 11:20a Sep 9,2008
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.02*4.5000/2.0)/(17100*1.00+0.4*200.02) = 0.0262 in. UG-40, Thickness and Diameter Limit Results : [Int. Press] Effective material diameter limit, Dl Effective material thickness limit, no pad Tlnp Results of Nozzle Reinforcement Area Calculations: AREA AVAILABLE, A1 to A5 Design External Area Required Ar 0.287 NA Area in Shell A1 1.034 NA Area in Nozzle Wall A2 0.250 NA Area in Inward Nozzle A3 0.281 NA Area in Welds A4 0.125 NA Area in Pad A5 0.000 NA TOTAL AREA AVAILABLE Atot 1.690 NA The Internal Pressure Case Governs the Analysis. Nozzle Angle Used in Area Calculations The area available without a pad is Sufficient. Reinforcement Area Required for Nozzle [Ar]: = (Dlr*Tr+2*Thk*Tr*(1-fr1)) UG-37(c) = (4.0260*0.0712+2*(0.2370-0.0000)*0.0712*(1-1.0000)) = 0.287 sq.in. Areas per UG-37.1 but with DL = Diameter Limit, DLR = Corroded ID: Area Available in Shell [A1]: = (DL-Dlr)*(ES*(T-Cas)-Tr)-2*(Thk-Can)*(ES*(T-Cas)-Tr)*(1-fr1) = (8.052-4.026)*(1.00*(0.3281-0.000)-0.071)-2*(0.237-0.000) *(1.00*(0.3281-0.0000)-0.0712)*(1-1.0000) = 1.034 sq.in. Area Available in Nozzle Wall, no Pad [A2np]: = ( 2 * min(Tlnp,ho) ) * ( Thk - Can - Trn ) * fr2 = ( 2 * min(0.593 ,8.000 ) ) * ( 0.2370 - 0.0000 - 0.0262 ) * 1.0000 ) = 0.250 sq.in. Area Available in Nozzle Penetration [A3]: = 2*(Tn-Can-Can)*(min(H-Can,Tl, 2.5*Tn-Can-Can))*fr2 = 2 * ( 0.2370 ) * ( 0.5925 ) * 1.0000 = 0.281 sq.in. Area Available in Welds, no Pad [A4np]: = Wo * fr2 + ( Wi-Can/0.707 ) * fr2 = 0.2500 * 1.0000 + ( 0.2500 ) * 1.0000 = 0.125 sq.in. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] = Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A ) = Max(Min(Max(Max(0.0712,0.0625),Max(0.0000,0.0625)),0.2074),0.0262) = 0.0712 < Minimum Nozzle Thickness 0.2074 in. OK M.A.W.P. Results for this Nozzle (Based on Areas) at this Location Approximate M.A.W.P. for given geometry Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 664.224 psig 90.00 Degs.

37

8.0520 0.5925

in. in.

Mapnc NA NA NA NA NA NA NA

sq.in. sq.in. sq.in. sq.in. sq.in. sq.in. sq.in.

-20

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N1 - 4" NOZL: 3 11:20a Sep 9,2008
Minimum Temp. at required thickness -155 F

38

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 Minimum Temp. at required thickness -155 Minimum Temp. w/o impact per UG-20(f) -20 Weld Size Calculations, Description: N1 - 4" Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.1659 = 0.7 * TMIN Tmin

F F F

0.2370

in.

Actual Thickness 0.1768 = 0.7 * Wo in.

The Drop for this Nozzle is : 0.4342 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 9.3281 in. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N3 - 2" NOZL: 4 11:20a Sep 9,2008

39

INPUT VALUES, Nozzle Description: N3 - 2"

From : 30 200.242 300 psig F

Pressure for Nozzle Reinforcement Calculations P Temperature for Internal Pressure Temp Shell Material Shell Allowable Stress at Temperature Shell Allowable Stress At Ambient Inside Diameter of Elliptical Head Aspect Ratio of Elliptical Head Head Actual Thickness Head Internal Corrosion Allowance Head External Corrosion Allowance

S Sa D Ar T Cas Caext

SA-234 WPB 17100.00 psi 17100.00 psi 12.0938 2.00 0.3281 0.0000 0.0000 -20.00 in. in. in. in. F

User Entered Minimum Design Metal Temperature Nozzle Material Nozzle Allowable Stress at Temperature Nozzle Allowable Stress At Ambient Nozzle Diameter Basis (for tr calc only) Layout Angle Nozzle Diameter Nozzle Size and Thickness Basis Actual Thickness of Nozzle Nozzle Corrosion Allowance Joint Efficiency of Shell Seam at Nozzle Joint Efficiency of Nozzle Neck

Sn Sna Inbase Dia Idbn Thk Can Es En

SA-105 20000.00 psi 20000.00 psi OD 0.00 3.0000

deg in.

Actual 0.3125 in. 0.0000 1.00 1.00 1.0000 0.3125 0.3750 0.0000 0.0000 C in.

Nozzle Outside Projection Ho Weld leg size between Nozzle and Pad/Shell Wo Groove weld depth between Nozzle and Vessel Wgnv Nozzle Inside Projection H Weld leg size, Inside Nozzle to Shell Wi ASME Code Weld Type per UW-16

in. in. in. in. in.

The Pressure Design option was Design Pressure + static head NOZZLE CALCULATION, Description: N3 - 2" ASME Code, Section VIII, Division 1, 2004 A-06, UG-37 to UG-45 Actual Nozzle Outside Diameter Used in Calculation Actual Nozzle Thickness Used in Calculation Nozzle input data check completed without errors. Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press] = (P*(K*(D+2*CA)))/(2*S*E-0.2*P) per UG-37(a)(3) = (200.24*(0.90*(12.0938+2*0.0000)))/(2 *17100*1.00-0.2*200.24) = 0.0638 in. Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press] = (P*D/2)/(S*E+0.4*P) per Appendix 1-1 (a)(1) = (200.24*3.0000/2.0)/(20000*1.00+0.4*200.24) = 0.0150 in. UG-40, Thickness and Diameter Limit Results : [Int. Press] 3.000 0.312 in. in.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Calcs. N3 - 2" NOZL: 4 11:20a Sep 9,2008
Effective material diameter limit, Effective material thickness limit, no pad Dl Tlnp 4.7500 0.7812 in. in.

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Note: Taking a UG-36(c)(3)(a) exemption for N3 - 2" . This calculation is valid for nozzles that meet all the requirements of paragraph UG-36. Please check the Code carefully, especially for nozzles that are not isolated or do not meet Code spacing requirements. It may be necessary to force the program to print the areas per UG-37. UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.] = Max( Min(Max(Max(UG45B1,UG16B),Max(UG45B2,UG16B)),UG45B4), UG45A ) = Max(Min(Max(Max(0.0709,0.0625),Max(0.0000,0.0625)),0.1890),0.0150) = 0.0709 < Minimum Nozzle Thickness 0.3125 in. OK Minimum Design Metal Temperature (Nozzle Neck), Curve: B Minimum Temp. w/o impact per UCS-66 Minimum Temp. at required thickness -20 -155 F F

Nozzle MDMT Thickness Calc. per UCS-66 (a)1(b), MIN(tn,t,te), Curve: B Minimum Temp. w/o impact per UCS-66 -20 Minimum Temp. at required thickness -155 Minimum Temp. w/o impact per UG-20(f) -20 Weld Size Calculations, Description: N3 - 2" Intermediate Calc. for nozzle/shell Welds Results Per UW-16.1: Nozzle Weld Required Thickness 0.2188 = 0.7 * TMIN Tmin

F F F

0.3125

in.

Actual Thickness 0.2209 = 0.7 * Wo in.

The Drop for this Nozzle is : 0.1014 in. The Cut Length for this Nozzle is, Drop + Ho + H + T : 1.4295 in. PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Schedule STEP: 14 11:20a Sep 9,2008

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Nozzle Schedule: Nominal Flange Noz. Wall Re-Pad Cut Size Sch/Type O/Dia Thk ODia Thick Length in. Cls in. in. in. in. in. -----------------------------------------------------------------------------N4 - 1/2" 1.125 None 1.125 0.142 0.92 N2 - 2" 3.000 None 3.000 0.312 1.43 N3 - 2" 3.000 None 3.000 0.312 1.43 N1 - 4" 4.000 40 SlipOn 4.500 0.237 9.33 Description Note on the Cut Length Calculation: The Cut Length is the Outside Projection + Inside Projection + Drop + In Plane Shell Thickness. This value does not include weld gaps, nor does it account for shrinkage. Please Note: In the case of Oblique Nozzles, the Outside Diameter must be increased. The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2 Nozzle Material and Weld Fillet Leg Size Details: Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside Nozzle Material Weld Weld Weld Weld Weld in. in. in. in. in. -----------------------------------------------------------------------------N4 - 1/ SA-105 0.375 0.250 N2 - 2" SA-105 0.375 0.312 N3 - 2" SA-105 0.375 0.312 N1 - 4" SA-106 B 0.375 0.250 0.250 Nozzle Miscellaneous Data: Elevation/Distance Layout Projection Installed In From Datum Angle Outside Inside Component ft. deg. in. in. ---------------------------------------------------------------------------N4 - 1/2" 1.750 180.00 0.56 0.00 Shell N2 - 2" 0.252 0.00 1.00 0.00 Left Head N3 - 2" 2.998 0.00 1.00 0.00 Right Head N1 - 4" 1.750 0.00 8.00 1.00 Shell Nozzle PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Nozzle Summary STEP: 15 11:20a Sep 9,2008

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Nozzle Calculation Summary Description Internal Ext MAPNC UG45 [tr] Weld Areas psig psig Path --------------------------------------------------------------------------N2 - 2" ... ... OK 0.063 OK NoCalc[*] N4 - 1/2" ... ... OK 0.071 OK NoCalc[*] N1 - 4" 664.20 ... ... OK 0.071 OK Passed N3 - 2" ... ... OK 0.071 OK NoCalc[*] --------------------------------------------------------------------------Min. - Nozzles 664.20 N1 - 4" Min. Shell&Flgs 229.54 Computed Vessel M.A.W.P. 229.54 psig

[*] - This was a small opening and the areas were not computed. Note: MAWPs (Internal Case) shown above are at the High Point. Check the Spatial Relationship between the Nozzles From Node 10 20 20 30 Nozzle Description N2 - 2" N4 - 1/2" N1 - 4" N3 - 2" X Coordinate, 0.000 21.000 21.000 0.000 Layout Angle, 0.000 180.000 0.000 0.000 Dia. Limit 4.750 1.781 8.052 4.750

The nozzle spacing is computed by the following: = Sqrt( ll + lc ) where ll - Arc length along the inside vessel surface in the long. direction. lc - Arc length along the inside vessel surface in the circ. direction If any interferences/violations are found, they will be noted below. No interference violations have been detected ! PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Vessel Design Summary STEP: 16 11:20a Sep 9,2008
Design Code: ASME Code Section VIII Division 1, 2004 A-06 Diameter Spec : 12.750 in. OD Vessel Design Length, Tangent to Tangent Specified Datum Line Distance Shell/Head Matl Shell/Head Matl Nozzle Material Internal Design Temperature Internal Design Pressure External Design Temperature Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure Required Minimum Design Metal Temperature Warmest Computed Minimum Design Metal Temperature Wind Design Code Earthquake Design Code Element Pressures and MAWP: psig Element Desc Left Head Shell Right Head Liquid Level: 1.06 ft. Element Type Ellipse Cylinder Ellipse "To" Elev ft. 0.25 3.25 3.50 Internal 200.460 200.460 200.460 External 0.000 0.000 0.000 M.A.W.P 917.042 763.391 784.004 Corr. All. 0.0000 0.0000 0.0000 3.50 0.00 ft. ft.

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SA-234 WPB SA-106 B SA-105 300 200.00 0 229.54 476.19 298.40 -20 -155 F psig F psig psig psig F F

No Wind Loads No Seismic

Dens.: 62.400 lb./cu.ft. Length ft. 0.250 3.000 0.250 Element Thk in. 0.375 0.375 0.375

Sp. Gr.: 1.0 Joint Eff Long Circ 0.85 0.70 0.85 0.70 0.85 0.70

R e q d T h k Int. Ext. 0.074 No Calc 0.087 No Calc 0.087 No Calc

Element thicknesses are shown as Nominal if specified, otherwise are Minimum Saddle Parameters: Saddle Width Saddle Bearing Angle Centerline Dimension Wear Pad Width Wear Pad Thickness Wear Pad Bearing Angle Distance from Saddle to Tangent Baseplate Length Baseplate Thickness Baseplate Width Number of Ribs (including outside ribs) Rib Thickness Web Thickness Height of Center Web Summary of Maximum Saddle Loads, Operating Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load

0.375 120.000 12.000 0.000 0.000 0.000 2.250 11.040 0.375 3.000 2 0.375 0.375 6.000

in. deg. in. in. in. deg. in. in. in. in. in. in. in.

230.13 0.00

lb. lb.

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Vessel Design Summary STEP: 16 11:20a Sep 9,2008
Maximum Longitudinal Saddle Shear Load Summary of Maximum Saddle Loads, Hydrotest Case : Maximum Vertical Saddle Load Maximum Transverse Saddle Shear Load Maximum Longitudinal Saddle Shear Load Weights: Fabricated Shop Test Shipping Erected Empty Operating Field Test 0.00 lb.

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230.32 0.00 0.00

lb. lb. lb.

Bare W/O Removable Internals Fabricated + Water ( Full ) Fab. + Rem. Intls.+ Shipping App. Fab. + Rem. Intls.+ Insul. (etc) Fab. + Intls. + Details + Wghts. Empty + Operating Liquid (No CA) Empty Weight + Water (Full)

304.2 495.2 304.2 304.2 304.2 494.8 495.2

lbm lbm lbm lbm lbm lbm lbm

PV Elite 2007 1993-2007 by COADE Engineering Software

Pressure Vesel Engineering Sample Job 2 PV Elite 2007 Licensee: PRESSURE VESSEL ENGINEERING FileName : Sample 2-Calculations 2007 Edition -----------Problems/Failures Summary STEP: 17 11:20a Sep 9,2008

45

Listed below are the known problem areas for the current design. If one or more of the design flags are turned on, please re-run the analysis. Some of these issues may be resolved when using updated input values. ** Warning: An ANSI Flange is limiting the MAWP and this may affect the pressure used in the Nozzle Reinforcement Calculations. Please review all reports carefully! PV Elite 2007 1993-2007 by COADE Engineering Software