OVERVIEW EPC ELECTRICAL

Budi Adi Nugroho Asep Sugandi 24-November-2012

SCOPE OF WORK
Scope : Engineering, Procurement, Construction Engineering: Basic Engineering, and Detail Engineering Procurement: Purchasing, Expediting, Inspection, Shipping

Construction: Installation, hook-up, commissioning, Startup

ELECTRICAL SYSTEM ILLUSTRATION

Generator Transformer 150/13.8kV

Generator circuit breaker Aux Trafo 6.3/0.4kV

Generator 80MVA

WORKFLOW
Basic Engineering Detail Engineering

Electrical Equipment / Material Procurement

Construction

Design Cycle
PLANNING
- Basic Engineering with Initial Data - RFQ, get vendor data - Detail Engineering with initial data Scope of Work Schedule Quality Plan Area wise / coverage Inquiry Plan Document List Man Power Planning Design Criteria Conceptual Design Single Line Diagram Prelim Calculation / Analysis

DESIGN

IMPLEMENTATI ON

- Basic Engineering with Updated/Final Data - vendor print - Detail Engineering with Updated/Final data - Manufacturing Data Record

Design Cycle
PLANNING

DESIGN
IMPLEMENTATION

ELECTRICAL EQUIPMENT
Gas / Diesel Engine Generator Set Uninterruptible Power Supply Battery DC Charger HV Switchyard Power Transformer Neutral Grounding Resistor Switchgear and Motor Controller Distribution Board Lighting Panel Bus Duct Protection / Synchronizing Panel

ELECTRICAL EQUIPMENT
DEG BUSDUCT

MV SWITCHGEAR DIST. TRAFO

MCC

UPS

ELECTRICAL MATERIAL
Lighting Fixture & Accessories Grounding & Lightning Protection Communication System Fire Alarm System Electrical Heat Tracing System Power & Control Cables Cable Tray & Accessories Bulk Materials

ELECTRICAL MATERIAL

CABLE GLAND

TERMINATION KIT

RECEPTACLE

HAZARDOUS BOX

CEILING LIGHTING

PAGING

CABLE TRAY

GROUNDING

CABLING

AIR TERMINAL

Typical Document List

BASIC ENGINEERING Standard Design Standard Drawing Equipment List Single Line Diagram Interlock Logic Diagram Power System Analysis Equipment Selection Specification Electrical Data Sheet Hazardous Area Classification Requisition for Electrical Equipment Requisition for Electrical Non Equipment Technical Bid Evaluation

Typical Document List

DETAIL ENGINEERING
Schematic Diagram Connection List / Connection Diagram Cable Schedule Duct Bank and Pit Layout Power Wiring, Cable Tray, and Grounding Layout Communication Layout Detail Fire Alarm Layout Drawing Electrical Equipment Layout Lighting Layout Boundary Work with other Discipline Heat Dissipation Calculation Electrical Material List Vendor Print Check Material Take Off

Document Category
Basic Engineering Design Standard Single Line Diagram Electrical Description and System Analysis Specification and Data Sheet Detail Engineering Detail Engineering Drawings / Layouts Categorized area wise Manufacturer Equipment Drawing Procurement Activity Requisition Technical Bid Evaluation Vendor Print Check

ORGANIZATION
Project Manager Project Admin & Finance Manager Project Control Manager Project Engineering Manager Project Procurement Manager Project Quality Control Manager Project Construction Manager

Instrument Lead Engineer

Electrical Lead Engineer

Piping Lead Engineer

Mechanical Lead Engineer

Process Lead Engineer

Civil Lead Engineer

Senior Engineer

Electrical Engineers Electrical Designers Electrical Drafters

Detail Design

Corporate Quality Assurance (Electrical Dep. Manager)

Standard Productivity
Purposes for man hours estimation and man power planning

Drawing / Document Size : A1, A3, A4

Unit of Measurement Typical Manhours:
Single Line Diagram Calculation Detail Drawing Specification/Data Sheet Schematic Requisition MTO TBE Vendor Print : A1 : A4 : A1 : A4 : A3 : A4 : A4 : A4 / A3 : all : : : : : : : : : 60 80 MH/Sheet 80 100 MH/Set 40 - 60 MH/Sheet 20 - 40 MH/Set 8 16 MH / Sheet 30 40 MH / Set 40 120 MH / Set 40 100 MH / Set 40 120 MH / Set

: Sheet, Set

Productivity related to basic communication, originator experiences, template/procedure/work instruction, difficulty level, utilization of software. Standard productivity shall be updated based on company experiences

INQUIRY PLAN
Purposes for purchasing / packaging planning

DOCUMENT LIST PLANNING

DOCUMENT LIST PLANNING

DOCUMENT LIST PLANNING

DOCUMENT LIST PLANNING

MANPOWER PLANNING

Consortium Partner Drawings

SCHEDULE
Detail schedule Electrical Engineering is developed based Project Master Schedule, and must be coordinated with other disciplines Duration of Engineering schedule will impact man power number Consideration:
Input / Output date required from / by other disciplines Lead time of equipments / materials Approval time Work Sequence Construction time

SCHEDULE