Reg. No.

Question Paper Code: W7623

M.E. DEGREE EXAMINATION, JANUARY 2010 First Semester CAD/CAM

CD 9221 INTEGRATED MECHANICAL DESIGN (Regulations 2009) Time: Three hours

Use of Approved Design Data Book is permitted Any required design data may be suitably assumed Answer ALL Questions

1.

Write the mathematical expression for Von-Misses stress for a twodimensional plane stress. Distinguish between the design based on rigidity and the design based on strength giving one practical example for each case. The crank pin is to be connected in the bush and the dimensions for the bush
+0.014 0.040

2.

3.

and crank pin are given in mm are 30 0.000 , 30 0.062 . Find the maximum clearance between the bush and the crank pin. 4. Why is the stress developed in a shaft under vibration found maximum in the first mode compared with the subsequent modes? What strength of the material is to be considered while designing the spur gear parameter of minimum center distance? Why?

32
5.

32

PART A (10 2 = 20 Marks)

32 1
Maximum: 100 Marks

6.

Define the following with respect to the gear

(b) 7. 8.

Normal module.

Specify the reasons for backlash in gears. Define the following with respect to the gear-box (a) (b) Preliminary ray/speed diagram Kinematic arrangement.

9.

What is the difference between self-energizing and self-locking in case of block brakes? What is the advantage of pivoted block brake over the rigid block brake? PART B (16 + 16 + 48 = 80 Marks)

10.

11.

(a)

A solid shaft is supported on two bearings 2000 mm apart and rotates at 340 rpm. A 20 involute gear D 300 mm diameter is keyed to the shaft at a distance of 1500 mm to the left of the right hand bearing. Two pulleys B and C are located on the shaft at distances of 700 mm and 1400 mm respectively to the right of the left hand bearing. The diameters of the pulleys B and C are 820 mm and 620 mm respectively. 50 hp is supplied to the gear, out of which 30 hp is taken off in the pulley C and 20 hp from B. The drive from B is vertically downwards while C the drive is downwards at an angel of 30 to the horizontal. In both the cases the tension ratio is 2 and angle of lap equal to 160. The combined fatigue and shock factors for torsion and bending are 1.5 and 2.0 respectively. Design a suitable shaft taking working stress to be 42 MPa in shear and 86 MPa in tension. (16)

(b)

32
(ii)

1
(i)

Design a gearbox of the headstock of a turret lathe having arrangement for 9 spindle speeds ranging from 31.5 rpm to 1050 rpm. The drive is from an electric motor of 5 hp at 1500 rpm. Design should include the following : Preliminary ray diagram/speed diagram Spur gear design (16)

(iii) Kinematic arrangement.

32
Or 2

32 1
W 7623

(a)

Force along the line of action

12.

(a)

Assuming the co-efficient of friction between the brake drum and shoes as 0.2, find (i)

width of the shoe, if the allowable pressure on the brake shoe is limited to 0.3 N mm 2 and

(ii)

heat generated in stopping the elevator. Or

(b)

Fig. 12 b shows the arrangement of two brake shoes, which act on the internal surface of a cylindrical brake drum. The braking forces P1 and The width of the brake lining is 45 mm. The intensity of the pressure at any point in the shoe is 0.48 sin , where is measured as shown from

32

32
Fig. 12 b

either pivot. The coefficient of friction is 0.40. Determine the braking torque and the magnitude of the forces P1 and P2 . (16)

Note : All dimensions are in mm

1
3

P2 are applied as shown and each shoe pivots on its fulcrum O1 and O2 .

32 1
(16)

A rope drum of an elevator having 650 mm diameter is fitted with a brake drum of 1 m diameter. The brake drum is provided with four cast iron brake shoes each subtending an angle of 45 degrees. The mass of the elevator when loaded is 2000 kg and moves with a speed of 2.5 m/s. The brake has a sufficient capacity to stop the elevator in 2.75 m.

W 7623

13.

(a)

Design the following components of a hoist (i) (ii) Counter weight wire rope for a high speed hoist and

(iii) beams The following data are provided

Take maximum weight of the unloaded cage is equal to 970 kg and weight of the rope to be balanced in 6% of the weight of the cage. A speed of 42 kmph is to be reached while traveling at a distance of 10 m from rest. The sheave is carried on 2 similar (RSJ) rolled steel Joists, where the center distance is 340 mm. The location of the sheave on the middle of the beam of span 3.8 m. (48) Or (b) The Back gear mechanism of a lathe is to have a speed reduction from cone pulley to the spindle of 8:1 with a centre distance 200 mm approximately. The gears used are of 20 full-depth involute spur gears. The drive is obtained from a 25 cm diameter pulley fixed into a 3 hp motor running at 480 rpm. The pulley drives another pulley 45 cm diameter on cross-section which carries a 3-stepped cone pulley of 35 cm, 25 cm and 15 cm diameter. The safe working stress for shaft and key material is 42 MPa in shear. The safe tension per cm width of the belt is 200 N. Ratio of tension T1 T2 = 3. Safe stress in the arm of pulley is 35 MPa. Other data if needed may be assumed. Design the following (i) (ii) Main hollow spindle Belt

(iii) Gears (iv) (v) Intermediate shaft (Lay shaft) Bearing. (48)

32

32
4

32 1
W 7623