B GIO DC V O TO

Trng i H

oa o To Ch Lng Cao
-----------------

N MN HC CAD/ CAM/ CNC

Ti: TM HIU CNG NGH LP TRNH GIA CNG VI CREO PARAMETRIC 2.0

SVTH:

NGUYN NGC T NGUYN HONG TR

MSSV: 09112140 MSSV: 09112240

GVHD:

NGUYN VN SN

TP. H CH MINH, thng 9 nm 2012

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NI DUNG BO CO Phn 1: GII THIU PHN MM CREO PARAMETRIC 2.0 ............................................ 4 1. a. b. c. d. e. 2. 3. Hng sn xut, phm vi ng dng v cc module .................................................. 4 Thit k sn phm ................................................................................................... 4 Thit k khun......................................................................................................... 5 Lp trnh gia cng CNC ......................................................................................... 5 M phng ng, tnh ton ng sut ....................................................................... 6 Thit lp v xut bng v 2D.................................................................................. 7 Nhim v ca n ................................................................................................... 7 Li c n .................................................................................................................. 7

Phn 2: NI DUNG N ................................................................................................... 8 1. a. b. c. d. e. f. 2. a. b. 3. a. b. c. 4. a. b. c. 5. a. b. Cc khi nim ............................................................................................................. 8 Qu trnh gia cng (Machining Process) ............................................................... 8 Nguyn cng (Operation) ....................................................................................... 8 Bc (NC sequence) ............................................................................................... 8 ng chuyn dao (Tool Path) .............................................................................. 8 M hnh thit k (Design model) ............................................................................ 8 M hnh gia cng (Manufacturing Model) ............................................................. 8 To m hnh gia cng ................................................................................................. 8 a chi tit vo mi trng gia cng: ................................................................... 9 To phi ................................................................................................................ 12 Thit l p nguyn cng.............................................................................................. 14 To chun gia cng .............................................................................................. 14 To my gia cng (Work Center) ......................................................................... 18 To nguyn cng (Operation) .............................................................................. 20 Gii thiu Mill Window, Mill Volume v Mill Surface ........................................ 21 Mill window .......................................................................................................... 21 Mill Volume .......................................................................................................... 24 Mill surface ........................................................................................................... 28 Cc lnh gia cng trn my phay CNC .................................................................. 31 Face Milling ......................................................................................................... 31 Chu trnh Volume Rough v Local Milling: ......................................................... 42 b.1. Volume Rough .................................................................................................... 42 b.2. Local Milling ...................................................................................................... 49 Page | 2

c.

Rough, Rerough, Finishing Milling ...................................................................... 64 c.1. Chu trnh Roughing ............................................................................................. 64 c.2. Chu trnh ReRough ............................................................................................. 69 c.3. Chu trnh Finishing ............................................................................................. 70

d. f.

Profile milling ....................................................................................................... 81 Surface Milling v Cut Line Milling................................................................... 100 f.1. Surface Milling .................................................................................................. 100 f.2. Cut line milling .................................................................................................. 109

g.

Trajectory Milling .............................................................................................. 128 g.1. Trajectory Milling 2 Axis ................................................................................. 129 g.2. Trajectory Milling 3 Axis ................................................................................. 133

h. i. 6.

Drilling (Standard) ............................................................................................. 136 Engraving ........................................................................................................... 142 Xut file gia cng trong Creo ................................................................................ 145

DANH MC HNH NH Hnh 1: Thit k m hinh 3D trong Creo ................................................................................. 4 Hnh 2: Tch khun trong Creo ............................................................................................... 5 Hnh 3: M phng ng chy dao trong Creo ....................................................................... 5 Hnh 4: M phng ng trong Creo......................................................................................... 6 Hnh 5: Phn tch lc trn 1 chi tit trong Creo ....................................................................... 6 Hnh 6: Xut bng v 2D trong Creo ....................................................................................... 7 Hnh 7: Giao din module gia cng ca Creo 2.0 .................................................................. 10

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Phn 1: GII THIU PHN MM CREO PARAMETRIC 2.0

1. Hng sn xut, phm vi ng dng v cc module Creo 2.0 l phn mm ca hng Prametric Technology Corp. c nng cp ln t phin bn Pro/E vi giao din c thay i gn nh hon ton ngi dng c th thao tc d dng hn. y l phn mm thit k theo tham s, c nhiu tnh nng mnh trong lnh vc CAD/CAM/CAE. Ch vi Creo 2.0 ngi dng c th thit k, to khun, lp trnh gia cng CNC v lp m hnh m phng c tt c cc chi tit hay vt th. Mt s module ni bt ca Creo 2.0: a. Thit k sn phm

Hnh 1: Thit k m hinh 3D trong Creo

Ngi dng c th thit k c tt c cc sn phm t n gin bng cc cng c: Extrude, Revolve, Sweep n phc tp bng cc lnh: Blend, Warp, Section Sweep, Sweep Blend,Hn na, Creo 2.0 cn h tr thit k sn phm theo tham s to m hnh cc chi tit my tiu chun mt cch nhanh chng. Ngoi ra cng nh cc phn mm 3D khc, Creo 2.0 cho php chnh sa li thng s thit k trong tng bc v cp nht t ng cho cc bc tip theo.

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b. Thit k khun

Hnh 2: Tch khun trong Creo

Creo 2.0 m phng cc qu trnh lp khun v tch khun to sn phm. Sau khi thit k xong chi tit mu, Creo 2.0 cho php chng ta tnh ton co rt ca vt liu, t ng thit k hnh dng lng khun cho chi tit mu v m phng qu trnh tch khun vi chc nng Mold Cavity. c. Lp trnh gia cng CNC

Hnh 3: M phng ng chy dao trong Creo

Vi s h tr ca phn mm Creo 2.0, vic lp trnh gia cng CNC tht s linh hot hn v d dng hn, ngi dng c th la chn nhiu kiu Phay khc nhau gia cng ra chi tit: Profile, Pocketing, Face, Roughing, Reroughing, Finishing v khc ch bng Engraving. Ngi dng cng c th Tin mt ngoi, mt u, tin l, rnh, ren,trn cc b mt trn xoay mt cch d dng. Page | 5

d. M phng ng, tnh ton ng sut

Hnh 4: M phng ng trong Creo

Vi chc nng m phng ng, Creo 2.0 gip ngi dng lp rp cc chi tit thnh 1 sn phm hon chnh, sau to cc khp ni gia cc chi tit gip cho m hnh c th chuyn ng. Ngoi ra, Creo 2.0 cn c kh nng kim nghim ng sut, chuyn v, bin dng tuyn tnh v phi tuyn, xc nh v d on kh nng ph hy vt liu.

Hnh 5: Phn tch lc trn 1 chi tit trong Creo

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e. Thit lp v xut bng v 2D

Hnh 6: Xut bng v 2D trong Creo

Cng nh cc phn mm v khc, Creo cung cp module to cc hnh chiu ng, bng hay cnh, t m hnh 3D ca chi tit. Ngoi ra phn mm cn cung cp cc k hiu c sn nh nhm, cc k hiu dung sai hnh hc v v tr, iu khng nhng gp phn lm bn v tr nn p hn, sng sa hn m cn gii phng sc lao ng con ngi. 2. Nhim v ca n Tm hiu cc lnh gia cng trong Creo cho my CNC 3 trc. Ti u ha ng chy dao trong tng lnh ca Creo. Gii thiu l thuyt mi quan h gia cng ngh ch to v cc thng s gia cng. 3. Li c n

n tm hiu cng ngh lp trnh gia cng trong Creo Parametric 2.0 c bt u thc hin t ngy 25/ 9/ 2012. Tnh n thi im hon thnh n ny gn c hai thng, trong sut khong thi gian , di s h tr tn tnh ca ging vin hng dn Nguyn Vn Sn, chng em hc c rt nhiu iu, t cch trnh by mt bi bo co n kin thc chuyn mn v k nng lm vic nhm. Mt ln na xin cm n thy v nhng ch dy qu bu .

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Phn 2: NI DUNG N
1. Cc khi nim a. Qu trnh gia cng (Machining Process) L qu trnh trc tip bin i phi (Workpiece) thnh chi tit my (Part). Trong ti liu ny qu trnh gia cng l qu trnh ct gt. b. Nguyn cng (Operation) L mt phn c bn ca qu trnh gia cng. Nguyn cng c thc hin trn mt my (Work center) v mt phi . c. Bc (NC sequence) Mt phn ca nguyn cng, thc hin ct gt trn mt b mt hay mt t hp cc b mt vi mt dao v mt ch ct nht nh. d. ng chuyn dao (Tool Path) L ng hnh hc m t qu o ca dao trn m hnh gia cng. Nh ng chuyn dao, c th kim tra bng hnh hc qu trnh ct. cng l c s hnh thnh CL Data File. e. M hnh thit k (Design model) L chi tit thit k, sn phm nhn c sau gia cng. Cc Feature, mt cnh ca m hnh thit k c chn sinh ra ng chy dao. Gia Design model v phi c mt lin kt. Cc thay i t chi tit c th cp nht vo nguyn cng. File Part, Assembly hay Sheermetal Part u c th lm Design model phc vu ch gia cng. f. M hnh gia cng (Manufacturing Model) M hnh gia cng gm chi tit (cn c gi l Reference Part) v mt phi lp ghp vi nhau. M hnh gia cng cho php th hin lng d gia cng v m phng gia cng. Thng th sau khi gia cng phi s trng kht vi chi tit. 2. To m hnh gia cng Nhng iu cn l rc khi l p trnh gia cng:

M hnh chi tit v g phi c t trong cng 1 th mc. Thc hin Set Working Directory cho th mc ni trn, m bo file gia cng cng c lu vo y, tun th iu ny, vic sp xp cc file trong my vi tnh s c h thng, thun tin cho vic tm kim li sau

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ny, c bit l khi chp t my tnh ny sang my tnh khc, n gin l ngi dng ch cn chp c th mc . a. a chi tit vo mi trng gia cng: Bc 1: Click chut ti biu tng New

Bc 2: Thc hin thao tc theo cc s th t hnh bn Xc lp chc nng cn s dng l gia cng t tn cho chng trnh gia cng B chn ny, chn li h thng n v cho phn mm

Bc 3: i vi tiu chun Vit Nam, click chut vo: mmns_mfg_nc

Hon thnh bc ny, giao din chng trnh gia cng hin ra nh hnh di y:

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Hnh 7: Giao din module gia cng ca Creo 2.0

Bc 4: Click chut ti biu tng Reference Model, khi c 3 s la chn nh hnh v di y

D la chn bt k la chn no th vic cn lm l phi tr ng dn n chi tit cn gia cng, v v lc bt u Set Working Directory, nn th mc cha chi tit s hin ra d click chut bt c la chn no. Tip theo l ngha ca tng la chn trn: Assemble Reference model: Chi tit a vo mi trng gia cng, v bt k chnh sa no mi trng gia cng hay thit k u c cp nht ln bn v gc. Khi lu th khng pht sinh tn file mi.

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Ti model tree, click chn biu tng ca m hnh gia cng. Sau biu tng ny chnh l cc lnh dng thit k ra chi tit.

Inherited Reference model: Chi tit c sao chp vo mi trng gia cng, cc lnh thit k ca chi tit gc c lit k 1 nhm ring nh hnh bn cnh.

Vi tnh nng ny c th thay i c cc lnh to hnh ca chi tit gc mi trng ny. Tuy nhin, nhng cp nht ny s khng n ng n chi tit gc. Nhng cc cp nht ca chi tit gc cng s c t ng cp nht ti chi tit gia cng. Merge reference model: Chi tit c sao chp vo mi trng gia cng, khng th sa c cc lnh thit k trong bn v gc, nu mun chnh sa th phi lm trn file gc. C th thy iu c th hin di y, ti th External Merge id 1788, khng h c bt k 1 lnh thit k m hnh no hin ra.

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Tuy nhin, nhng cp nht ca chi tit trong mi trng thit k s c cp nht trong mi trng gia cng. b. To phi Click chut ti biu tng Workpiece nh hnh v. Khi cc chc nng hin ra nh sau.

Sau y l phn i vo ngha ca tng lnh: Automatic Workpiece (To phi t ng): Vi tnh nng ny, Creo t ng nhn dng chi tit v to ra phi c hnh dng tng thch vi chi tit

iu chnh kch thc: Cch 1: Click vo biu tng hnh vung mu trng v ko th chut

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Cch 2: Click trc tip vo cc kch thc n khi hin ln hp thoi nhp s.

Creo cn cho php chn loi phi gia cng (gm phi tr v phi hnh hp), bng cc la chn di y:

Tip theo l tnh nng Envelope

Tnh nng ny tt i cc kch thc thng (gm c chiu di, chiu rng v chiu cao) v ch li cc kch thc gc (cho php xoay phi theo cc trc ta mt gc ty ). phn iu chnh kch thc, tng t nh trn cng c hai cch.

Create Workpiece (to phi bng cch dng hnh): Click chut vo biu tng hnh bn cnh Lc ny Creo yu cu t tn cho phi sp c to

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Tip theo chng trnh gi n bng danh sch v cch xy dng phi i vi hu ht cc loi phi, trnh t thc hin c th hin nh hnh bn tri S 1 ngha l: M hnh phi to ra l mt khi c S 2 ngha l: Phng php to phi l Protrusion, tng t nh xy dng cc m hnh bng lnh Extrude S 3 ngha l: Click Done/ return n cc la chn k tip

Tip theo Creo cung cp cc lnh to phi t tit din phng. Ty thuc vo hnh dng m hnh gia cng m c s la chn khc nhau. Sau khi la chn hy nhn Done. Sau , Creo a chng trnh v mi trng thit k, mi thao tc cc bc tip theo xin tham kho ti liu v thit k . Ti y, vic to phi hon tt L : Khi bm save chng trnh, c 2 file c lu l file gia cng .asm v file phi va mi thit k .prt (c 2 file ny u c lu trong th mc Set working directory lc u. 3. Thit l p nguyn cng a. To chun gia cng i vi lp trnh trn my CNC, chun gia cng rt quan trng, v y l c s xc nh ta cc im trn phi, ng thi l c s to ra cc lnh gia cng. Chun trn phn mm phi trng vi chun c thit lp trn my CNC, nu khng cc bc lp trnh sau s thnh v ngha. i vi phay, chun gia cng c th nm gc phi, hoc nm ngay tm ca phi, vic ty thuc vo cng ngh ch to.

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 to chun gia cng trong Creo, click vo biu tng hnh bn cnh

Sau y l trnh by chi tit cch s dng Coordinate System: To chun ti gc ca chi tit: Cch 1: Chn 1 mt phng. Ko th 2 vung mu xanh vo 2 cnh bt k trn phi hay chi tit, thm ch c th th vo cc Datum plane.

Sau khi ko th xong, vic tip theo l xc lp cc kch thc, cng vic ny hon ton tng t phn to phi gia cng. Ngoi ra y, Creo cn cho php chnh sa cc kch thc trong hp thoi Coordinate System.

Cch 2: Tng t cch 1, click chn mt phng v ko th 2 mu xanh, nhng y khng cn nh p trc ti k c. Ti hp thoi Coordinate system, click chn Align, iu ngha l 1 trc trong h trc ta thuc v cnh c chn. Nu chn Align cho c 2 cnh ca phi, khi 2 trc ta ca h ta trng vi 2 cnh ca phi, v v vy gc ta trng vi giao im 2 cnh ca phi.

Cch 3: Page | 15

Trn c s chun lp trnh tin hnh suy lun ngc li im ny l giao im ca nhng cnh no. Click vo nt Coordinate system v chn 2 cnh xc nh trn (khi chn cnh th hai nh nhn gi phm Ctrl).

Tuy nhin, trong hu ht trng hp, h ta mc nh ca phn mm khng tha mn ng nhu cu, do cn tin hnh iu chnh. V d nh hnh bn cnh, cn o chiu trc Ox.

iu chnh, click chn th Orientation, cc lnh trong th Orientation hin ra nh hnh di y. Trong : Use: l cnh c chn xc nh chun lp trnh. To determine: l cnh c chn s trng vi trc no trong h trc ta Oxyz. Filp: dng i chiu dng ca trc ta . Thc hin cc ty chnh ny n khi thayu cu th nhn nt OK

To chun ti tm chi tit:

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Vic to chun ti tm thng thng p dng khi chi tit c tnh i xng. Do , u tin cn to 2 mt phng, l 2 mt phng i xng ca chi tit .

Ln lt click chut vo 2 mt phng i xng ny (khng quan trng th t), phn mm s t to chun lp trnh trn c s l giao ca 2 mt phng ny.

(Click chut vo 2 mt phng theo cch th nht)

(Kt qu ca cch click th nht) Page | 17

(Click chut vo 2 mt phng theo cch th hai)

(Kt qu ca cch click th hai) Hy so snh hai kt qu hai cch trn vi nhau b. To my gia cng (Work Center) y l th xc nh loi my gia cng chi tit.

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V d: nu chn my gia cng l my phay Mill. Khi 1 hp thoi hin ra nh hnh bn cnh.

Sau , hy chuyn i qua li gia cc th lnh ca Milling Work Center

Hp thoi ny cha cc thng s ca my gia cng trong thc t nh: Number of axes Horsepower Maximum speed (RPM) Travel Xc nh s trc ca my CNC Cng sut my Tc ti a ca trc chnh (vng/ pht) Hnh trnh di chuyn theo cc trc Ox v Oy ca bn my

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Khi s dng cc lnh gia cng trong phn mm, nu nhp mt thng s no vt qu gi tr, nh tc trc chnh chng hn th chng trnh s gi li cnh bo. chnh l ngha ca cc thng s ny c. To nguyn cng (Operation) Click chut vo th Operation nh hnh Giao din ca th ny xut hin nh hnh bn cnh to c mt nguyn cng, c hai iu kin tin quyt l: My gia cng ( hng dn trn) Chun gia cng ( hng dn trn) Nu khng thit lp mt trong hai yu t trn, Creo s khng cho php thit lp nguyn cng Ngoi ta trong th Operation cn c mt tnh nng rt quan trng l mt li dao (Retract) Mt li dao l mt m khi : Kt thc 1 nguyn cng, dao nhc ln v mi dao s nm ngang mt li dao Khi bt u gia cng, dao chy t trn xung vi tc G0, nhng khi mi dao nm ngang mt li dao, ng c gim tc v dao di chuyn chm li Mt li dao c nhiu hnh dng khc nhau, c th l mt phng (plane), mt cong (surface), mt tr (cylinder), mt cu (sphere)

Trong gia cng phay CNC, mt phng l loi mt li dao thng dng nht Page | 20

 thit lp mt li dao, cn thc hin cc bc sau: Bc 1: click chn hnh dng mt li dao Bc 2: click chn mt tham chiu (i vi phay thng l mt trn cng ca phi) xc nh mt li dao Bc 3: nhp gi tr khong cch tng i gia mt tham chiu v mt li dao Bc 4: nhp dung sai cho khong cch tng i trn

(Mt trn cng ca phi c chn l mt chiu cho mt phng li dao) Ti y, vic thit lp 1 nguyn cng hon tt 4. Gii thiu Mill Window, Mill Volume v Mill Surface C th hiu mt cch n gin Mill Window, Mill Volume v Mill Surface l khng gian gii hn vng gia cng, cc th lnh ny khng ng n c mt mnh m lun c phi hp cng vi mt lnh no nh Phay mt phng (Face milling) hay Gia cng ph th (Volume rough). Sau y l phn gii thiu chi tit a. Mill window Click chut vo biu tng hnh bn cnh. Giao din ca Mill window hin ra nh hnh bn cnh

Tip sau y xin gii thiu chi tit hn. Page | 21

 Th lnh Silhouette type (tnh nng mc nh ca Creo) Nhp chn vo mt phng trn b mt phi hay chi tit gia cng (ty theo ngi dng). Lc ny b mt s chuyn mu.

V ng thi ti th Placement, tn ca mt phng c chn hin ln trong Window Plane

Tuy nhin nu b chn Keep Inside Loops, Mill window tr thnh hnh bn cnh

Vic g b ng bin ca cc l c mt ngha quan trng, v n quyt nh ng chy dao trong gia cng. Di y l minh ha v s khc nhau trong lnh Face milling.

(Khng chn Keep inside loops) V y l kt qu m phng qu trnh gia cng

(C chn Keep inside loops)

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(Khng chn Keep inside loops) Th lnh Sketch window type

(C chn Keep inside loops)

Vi tnh nng ny, Creo cho php t thit k vng gia cng. Cc bc thc hin nh sau: Bc 1: Click nt Sketch window type. Bc 2: Chn mt phng m cn xy dng Mill window. Bc 3: Kt thc cc th tc v bt u i vo mi trng v.

Ngoi ra Mill window cn c vi tnh nng khc: Click chut vo th Option v quan st cc tnh nng di dng Machine With Tool.

Trong :

Inside window contour: dng c ct ch chuyn ng bn trong vng gia cng chn

On window contour: bin gii ti a cho dng c ct l nhng ch m ng tm dao trng vi bin dng chi tit gia cng

Outside window contour: dng c ct di chuyn hon ton t do, c th ra ngoi c vng gia cng

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Click chut vo Th Depth: Nu click chn ti Specify the depth, Creo cho php ch nh su gia cng cho cc lnh gia cng (v d lnh Volume Rough) Cn nu khng Click chn, Creo s t quyt nh su gia cng ty thuc tng lnh (V d i vi lnh Volume Rough, Creo s gia cng n su nht c th t c ty thuc vo kch thc dng c ct v ch c chn trong th Options)

b. Mill Volume Cng ging nh Mill window, Mill volume dng gii hn khng gian gia cng. Trong nhiu trng hp, vic dng Mill Volume tr nn thun tin hn nhiu so vi mill window. V d to mill volume cho phn vng di y

u tin, Click biu tng Mill volume

Giao din ca Mill volume xut hin

Click chut vo biu tng lnh Extrude (Bn cnh vn c th to ra bng lnh Revolve).

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Ging nh trong phn thit k, Creo yu cu la chn mt phng v phc. Click chn vo b mt hnh bn cnh.

S dng lnh Project dng bin dng 2D nh hnh di y:

Kt thc lnh bng cch click chut gia. Chn lnh Extrude to Surface. Chn b mt cn Extrude n.

n y, 1 khi hp ch nht c to ra, tuy nhin y cha phi l vng gia cng v 1 vi phn ca khi hp ny vn cn nm trong chi tit. x l ccphn , Click chut vo lnh Trim.

V chn m hnh gia cng, vic to Mill volume n y l hon tt

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 nhn r hn kt qu, click chut vo biu tng Shade.

(Mill Volume cn to) Creo cn cho php chnh sa vng khng gian gia cng. lm iu , ti model tree, click chut phi vo phn lnh Mill volume. Click chn Redefine Mill Volume.

Sau , s dng cc lnh Round v Edge Chamfer iu chnh.

(S dng lnh Round bo cnh) Mt tnh nng khc phi nhc n trong Mill volume l kh nng Offset cc b mt. minh ha cho lnh ny hy thc hin v d di y.

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(M hnh chi tit cn gia cng)

(Mill Volume c to ra cha c p dng lnh Offset)

Nu gi nguyn vng khng gian gia cng l trn, khi dng c ct i xung, dng c c th n trc tip vo phi, v vy tt nht nn m rng vng gia cng, y Creo cung cp cng c lm vic l lnh Offset Xt trng hp cn m rng b mt A hnh bn cnh

Click chut vo m hnh gia cng (Lc ny ton b vng khng gian gia cng i mu)

Click chut vo b mt A (Lc ny ch c b mt A l i mu, cc b mt khc tr li mu trc )

Click chut ti nt lnh Offset

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Nhp gi tr Offset vo c nh du Sau , Click chut gia v kt thc lnh

Vic to Mill Volume c Offset b mt n y l hon thnh c. Mill surface Nhn t kha cnh no , vic to Mill surface cng ging nh to 1 surface trong mi trng thit k ca Creo. d hiu hy to mt mill surface c th nh di y

(Chi tit ban u)

(Mill surface cn to) Click chut ti biu tng Mill surface

Khi , giao din ca Mill surface hin ra

Tip theo: Click chut vo m hnh chi tit (khi m hnh chi tit s i mu). Chn cc b mt trn (khi chuyn t b mt ny sang b mt khc nh nhn gi phm Ctrl). Sau khi chn xong ht cc b mt, thc hin ln lt: Nhn t hp phm Ctrl + C. Nhn t hp phm Ctrl + V.

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1 giao din mi hin ra v ch cn click chn nt Finish Ti y, Creo to ra surface nh yu cu trn. Khng dng li , phn mm cn cho php thay i bin dng ca Mill surface nh hnh bn: l mt Mill Surface c mt phn b bc i. thc hin vic trn, cn tri qua cc bc nh sau: Click chut phi vo biu tng Mill surface ti Model Tree v chn Redefine Mill surface. .

Nhp chn biu tng Extrude.

V chn mt phng v phc l b mt trn cng ca chi tit. K , dng 1 hnh bt k v kt thc lnh bng chut gia.

Chn ch Extrude l ct . Quan st Mill Window v iu chnh hng mi tn cho ph hp (nu cn). Sau , click chut vo biu tng Shade quan st r hn hnh dng Mill Window.

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Khi Mill Window ph hp, click chut gia kt thc lnh. n y phn gii thiu cc cng c h tr cho cc lnh gia cng trong Creo kt thc, k t phn ny ti liu cp n tng lnh c th. Tuy nhin v gia cc lnh u c nhng thng s cng ngh chung nn cc thng s ny c trnh by trc ht, iu ny mang li hai ngha to ln. em li ci nhn ton cnh. Trnh c s lp i li li gy nhm chn. Di y l cc thng s ny: SPINDLE_SPEED Tc quay ca trc chnh. CUT_FEED Trong m phng l tc di chuyn ca dao theo phng X v Y. Nhng trong thc th th l tc di chuyn ca bn my theo phng X v Y (cc phng X, Y, Z cp n trong bi vit ny l phng ca h ta c chn lm chun gia cng c to bc thit lp nguyn cng). STEP_OVER Bc dch chuyn dao ngang. L khong cch gia 2 ng chy dao lin tip theo phng X hoc Y STEP_DEPTH Chiu su ca mt lt ct (theo phng Z). CLEAR_DIST Khong li dao RETRACT Mt phng an ton ca khi gia cng. PLANE Phn bit gia CLEAR DISTANCE v RETRACT PLANE: Trong mt chu trnh gia cng s gm nhiu lt ct, khi hon thnh mt lt ct th dao s phi li v mt mt phng Retract tin hnh di chuyn dao n v tr bt u cho lt ct tip theo. dao di chuyn n mt phng Retract th dao phi i qua mt mt phng song song vi n l mt phng CLEAR_DIST. Trong qu trnh li dao n mt CLEAR_DIST, dao s di chuyn theo lnh G1. Ri t mt CLEAR_DIST n mt Retract dao s duy chuyn theo lnh G0 tit kim thi gian chy dao.

(Hnh minh ha s khc nhau gia Retract Plane v Clear Distance) Page | 30

 xc nh mt phng CLEAR_DIST ny, cn nhp vo mt gi tr (mm). Gi tr nhp vo ny chnh l khong cch t v tr lm vic ca dao n mt phng CLEAR_DIST theo chiu Z. Trong mt chu trnh gia cng, v tr lm vic ca dao s thay i theo tng lt ct, nn mt phng Clear_dist cng s thay i theo, cn mt Retract lun l mt c nh trong sut qu trnh gia cng. 5. Cc lnh gia cng trn my phay CNC a. Face Milling hiu r chu trnh ny hy thc hin cc v d sau: V d 1: Bc 1: a chi tit vo mi trng gia cng, bao gm cc cng vic sau. Khi ng creo parametric 2.0 Thc hin Set Working Directory n th mc FACE, click New. hp thoi New chn Manufacturing. Ti Name t tn FACE_VIDU_1. B chn du stick ti Use default template, click OK. Chn h n v mmns_mfg_nc, OK. Click Assemble Reference model a chi tit vo mi trng gia cng. Chn chi tit tn FACE.prt, OK. Chn kiu lp Default, click chut gia hon tt. Chn Automatic Workpiece to phi t ng. To phi c lng d gia cng mt trn l 5mm. Click chut gia kt thc lnh. To chun gia cng trng vi tm mt phng phi.

Bc 2: To phi.

. (B mt trn c lng d gia cng l 5mm) Bc 3: Chn my phay gia cng.

(Chun gia cng trng vi tm mt phng phi) Click Work Center, chn Mill. Chn my phay ba trc. Click chut gia kt thc lnh. Page | 31

Bc 4: Thit lp Operation.

Click Operation, chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type. Reference: chn vo mt phng trn cng ca phi. Value: nhp 15 Click chut gia kt thc.

Bc 5: trang Mill click chn Face.

Bc 6: Chn loi dao phay mt u chi tit.

(Ti No tool Click chn Edit Tools). . Lc ny, xut hin hp thoi Tools setup chn dao thch hp v ci t cc thng s cho dao.

Ti trang General: t tn dao Name: End_mill_40 Chn loi dao dng cho chu trnh phay ti Type: chu trnh ny ta phay mt phng u nn cn dng dao End mill. Thit lp ng knh dao: Nhp vo gi tr ng knh dao phay cn dng, nn nhp vo gi tr ng knh ca dao phay c sn trn my. y nhp gi tr l 40. Ti trang Settings: Page | 32

Tool Number: Nhp s th t dao phay c gn trn my phay CNC. V d ny nhp l 1. Click Apply v OK kt thc qu trnh ci t dao. Bc 7: Ti trang Reference: Chn mt phng cn gia cng

Type: C 2 la chn Surface hoc Mill Window. Mill Window: Khai bo mt phng cn gia cng thng qua Mill Window. Khuyn khch ngi dng nn s dng Mill Window (s trnh by v d 2). Cc bc ty chn vi Mill Window gm: Bc 1: Type chn kiu Mill Window. Bc 2: Click chn Mill Window to trc. Surface: Khai bo mt phng cn gia cng. Ch s dng trng hp ny khi chi tit khng c lng d gia cng thnh bn hoc lng d gia cng thnh bn nh. Cc bc thc hin ty chn vi Surface: Bc 1: Type chn kiu Surface. Bc 2: Click vo Machining Reference Bc 3: Click chn vo mt u ca chi tit (mt cn gia cng). Trong v d ny do cha to Mill Window nn chn Surface ri chn vo mt phng trn chi tit gia cng.

(Minh ha bc 1 v 2)

(Minh ha bc 3)

Page | 33

Bc 6: Ti trang Parameter: Thit lp ch ct Click vo Edit machining Parameter hin ra bng thit lp y .

Click all hin th tt c cc thng s.

Nhp vo cc gi tr: CUT_FEED STEP_DEPTH STEP_OVER CLEAR_DIST SPINDLE_SPEED Bc 7: Xem ng chy dao: 1000 2 30 5 2500

Click vo Display PLAY PATH . Click Play chy dao.

. Xut hin hp thoi xem ng

Page | 34

Nh n xt v hiu chnh li mt vi thng s: Hiu chnh chin lc chy dao v d ny, dao ct b qua phn hc gia chi tit, nhng trong trng hp ny ta mun dao phay ht c mt phng ca phi. lm c iu ny cn hiu chnh thng s SCAN_TYPE bng Parameter.

Gii thiu v SCAN_TYPE: SCAN_TYPE: Chin lc chy dao (l cch di chuyn dao trong vng gia cng) TYPE_1: Khng b qua hc. TYPE_3: B qua phn hc. TYPE_SPIRAL: Chy theo ng xon c (dao chy t ngoi vo trong) TYPE_ONE_DIR: Chy theo 1 chiu.

y chn TYPE_1 ct ht mt phng trn chi tit. Xem ng chy dao:

Page | 35

 Hiu chnh s ln ct Ta thy rng gia cng xong mt phng dao thc hin 3 ln ct. Do lc to phi c lng d gia cng l 5mm m STEP_DEPTH nhp bng 2mm. Trong trng hp ny dao ct 2 ln u, mi ln xung 2mm. ln ct cui dao s ct n mt phng chi tit, lc ny dao ch ct 1mm. Nu mun tng s ln ct th cn xc lp thng s NUMBER_CUTS (S ln ct theo phng Z) bng Parameter.

Chiu su mt lt ct (csmlc) s bng lng d gia cng chia cho gi tr nhp NUMBER_CUTS. V c cc trng hp xy ra sau y:

Trng hp csmlc nh hn gi tr STEP_DEPTH:Dao ct theo NUMBER_CUTS. Trng hp csmlc ln hn STEP_DETH: Dao ct theo STEP_DEPTH. mt nh NUMBER_CUTS l khng:S ln ct c tnh theo STEP_DEPTH

Trong v d ny nhp NUMBER_CUTS l 5 th dao s ct 5 ln, mi ln 1mm. nu nhp vo NUMBER_CUTS mt gi tr nh hn 3 th dao cng s ct 3 ln theo STEP_DETH. To lng d gia ng Page | 36

 thit lp lng d gia cng, nhp gi tr lng d (mm) vo BOTTOM_STOCK_ALLOW.

Gi tr mt nh l 0 ngha l khng c lng d gia cng. Hiu chnh v tr ln dao v xung dao Quan st li ng chy dao v c cc nhn xt di y:

Trong mi ln xung dao v ln dao tin hnh ct, ng tm dao trng vi cnh chi tit theo phng X v dao th tip tuyn vi cnh chi tit theo phng Y. Nh vy, trong lc xung dao th mt phn ca dao s m thng vo phi c th gy hi cho dao. l trng hp ta chn kiu Type l Surface v click mt phng trn cng ca chi tit. Nu trong trng hp trang Reference ta chn kiu Type l Mill window (vi mt Mill window trng vi mt phi) th ng tm dao trng vi cnh phi theo phng X v dao th tip tuyn vi cnh phi theo phng Y. Nh vy, trong lc xung dao th dao s va chm vo thnh ca phi c th gy hi cho dao. iu chnh v tr xung dao v ln dao hp l, khc phc nhc im trn ta cn thit lp mt s thng s sau:

INTIAL_EDGE_OFFSET (khong cch t ng tm dao n cnh bn theo phng Y)

Page | 37

APPROACH_DISTANCE (khong cch t ng knh dao n cnh bn theo phng X)

FINAL_EDGE_OFFSET

EXIT_DISTANCE

Gi tr ca cc thng s: Trng hp trang Reference chn kiu Type l Surface v click mt phng trn cng ca chi tit th qu trnh tnh ton nhp 4 thng s trn s gp kh khn khi chi tit c lng d gia cng thnh bn ln. Trong v d ny do lng d gia cng thnh bn ca chi tit nh nn nhp cc gi tr: INTIAL_EDGE_OFFSET FINAL_EDGE_OFFSET OPPROACH_DISTANCE EXIT_DISTANCE 0 0 9 9

Click xem ng chy dao: Lc ny, v tr xung dao v ln dao c di ra mt khong. Trnh c trng hp dao i xung m vo phi.

Bo cung nhng v r dao i

ng Page | 38

Hnh trn thy c nhng v tr dao i phng, dao chy theo gc vung nn qu trnh dao i phng xy ra t ngt. iu ny d gy ra rung ng trn my CNC v gy hi cho ng c my. Ti v tr dao i phng nh vy s c mt khong thi gian ngn dao dng li. Lc ny dao khng tham gia ct nhng vn cn tip xc vi phi to ra ma st gy nng dao v phi. khc phc tnh trng ny cn hiu chnh li thng s LACE_OPTION.

LACE_OPTION: Bo cung ti v tr dao i phng. Gi tr mc nh l NO. v d ny, cn chn ch ARC_CONNECT. Lc ny ti nhng v tr dao i phng c bo cung nh hnh bn

Hiu chnh gc chy dao C th thay i gc chy dao bng thng s CUT_ANGLE bng paremeter. CUT_ANGLE: Gc nghing ca ng chy dao so vi phng X. Nhp: CUT_ANGLE 30 Page | 39

Kt qu ng chy dao

Trong v d ny nn mt nh: CUT_ANGLE 0 kt thc

Sau khi hiu chnh xong cc thng s. Click vo biu tng chu trnh FACE. lu li, vo File chn save. V d 2:

T Bc 1 n bc 4 thc hin hon ton tng t nh v d 1 nhng chi tit c t tn l: FACE_VIDU_2. Tip theo click vo biu tng mill window

Click vo mt phng trn cng ca phi

Ti trang Option: Stick vo Outside window contour (dao c th chy ra ngoi vng mill window).

Done chut gia kt thc qu trnh to mill window. Tip theo: trang Mill click chn Face. Page | 40

Chn dao phay l End_mill_40 ging nh v d 1.

Ti trang Reference: Chn mt phng cn gia cng. Sau ln lt thc hin cc bc sau: type: Chn mill window. Click vo Machining References. moldel tree click chn Mill Window va to

Ti trang Parameter: Thit lp ch ct. CUT_FEED STEP_DEPTH STEP_OVER CLEAR_DIST SPINDLE_SPEED SCAN_TYPE LACE_OPTION 1000 2 30 5 2500 TYPE_1 ARC_CONNECT

Trong v d ny s dng Mill Window nn thit lp v tr xung dao v ln dao nh di: INTIAL_EDGE_OFFSET FINAL_EDGE_OFFSET APPROACH_DISTANCE EXIT_DISTANCE Xem ng chy dao 10 (nhp gi tr bng 0.25*ng knh dao) 10 (nhp gi tr bng 0.25*ng knh dao) 3 3

Page | 41

 lu li, chn file save (phi lu li tip tc thc hin chu trnh Volume Rough v d tip theo). Ngoi ra trong bng Parameter cn rt nhiu thng s hiu chnh khc, ngi dng c th t tm hiu thm. n y, phn gii thiu lnh Face Milling kt thc b. Chu trnh Volume Rough v Local Milling: Volume Rough: Thng dng phay th mt vng th tch. Local milling: Dng gia cng li nhng vng m chu trnh Volume rough khng gia cng c do ng knh dao qu ln. b.1. Volume Rough hiu r chu trnh ny cn thc hin v d sau: V d 1: Bc 1: M file gia cng lu V d 2 trong chu trnh FACE. Khi ng creo. Chn File Open. Dn n th mc FACE, chn file tn FACE_VIDU_2. Click Open. Ta c:

Bc 2: trang mill click chn Volume Rough.

Page | 42

Bc 3: bng Menu Manager click chn vo cc Name, Tool, Parameter, Window. Ri click Done.

Bc 4: t tn cho chu trnh l: PHAY_THO

Bc 5: Thit lp dao ct. Ti trang General: To dao END_MILL_20. Ti trang Settings: Nhp vo Tool Number: 2 Click Apply v OK kt thc qu trnh ci t dao.

Bc 6: Thit lp ch ct bng Parameter.

CUT_FEED STEP_DEPTH STEP_OVER CLEAR_DIST SPINDLE_SPEED PROF_TOCK_ALLOW

100 2 5 2 2500 0.5 (lng d gia cng tinh thnh bn). ROUGH_TOCK_ALLOW 0.5 (lng d bn tinh thnh bn). BOTTOM_TOCK_ALLOW 0.5 (lng d gia cng mt y). SCAN_TYPE TYPE_SPIRIAL ROUGH OPTION ROUGH_ONLY

Xin gii thiu ngha ca cc thng s trn: Page | 43

SCAN_TYPE: Kiu chy dao trong vng gia cng. Mt s kiu chy dao hay dng:

TYPE_1: Dao ct theo tng ng thng. Gp o th nhc dao ln. TYPE_2: Dao ct theo tng ng thng. Gp o th chy vng qua. TYPE_3: Dao ct theo tng vng. Dao ct ht vng ny sang ct vng khc. TYPE_SPIRAL: Dao ct theo ng xon c t trong vo. ROUGH_ONLY: Ph th to bin dng cho chi tit. Thng dng phay th. PROF_ONLY: Dao ch ct to thnh bn. Thng dng gia cng tinh thnh bn. FACE_ONLY: Dao ch tham gia ct to cc b mt song song vi mt phng XY. Thng dng gia cng tinh mt phng y.

ROUGH_OPTION: Cc phng thc gia cng. Mt s kiu thng dng:

Click OK kt thc qu trnh thit lp ch ct. Bc 7: Chn mill window Model Tree.

Bc 8: Xem ng chy dao. Click vo Play Path. Click vo Screen Play.

Page | 44

(Kt qu ng chy dao) Trong trng hp ny c qu nhiu ng chy dao nn kh quan st c qu trnh ct. xem m phng qu trnh ct chn Play Path ri chn NC Check. Ta c:

(M phng bng NC Check) Nh n xt v hiu chnh li mt vi thng s: Cch xung dao trong mt vng gia cng kn. thc hin mt lt ct, dao phi m thng xung phi mt lng bng vi gi tr STEP_DEPTH. iu ny gy hi cho dao nn cn hiu chnh vi thng s ci t qu trnh xung dao trong mt vng gia cng kn (vng hc gia chi tit). C 3 cch xung dao trong mt vng gia cng kn.

Page | 45

 Plunge: Dao m thng xung phi theo phng Z. Phng dao c xc nh bng cch ch ra mt trc (axis) dao i xung theo trc . Cch ny ch c s dng khi ti trc c khoan trc mt l. Nh vy dao s i xung theo l khoan ri mi tin hnh ct, trng hp ny trnh c h hi cho dao. Ramp: Xung dao theo gc nghing. Cn xc lp cc thng s bng Parameters cho cch xung dao ny: RAMP_ANGLE: Gc xung dao so vi phng Z. Gi tr mc nh l 90 . Nh vy dao s m thng xung phi. iu ny gy hi cho dao nn cn phi hiu chnh gi tr RAMP_ANGLE cho ph hp. S li ct ca dao end mill 2 3 Thp v gang 15 10 Nhm ng nha 30 20 Hp kim 4 3 (Bng tra RAMP_ANGLE) 4 5 10 2

RAMP_FEED: Tc ct khi xung dao. Thng nhp bng 0,5 ln gi tr CUT_FEED. Nu mc nh th gi tr RAMP_FEED s t ng ly bng vi gi tr ca CUT_FEED. Helical: Xung dao theo ng xon c. Cc thng s cn xc lp l RAMP_ANGLE v RAMP_FEED th c nhp nh cch xung dao Ramp. Ngoi ra cn phi xc lp thng s HELICAL_DIAMETER (ng knh vng xon c). v d ny chn cch xung dao l Helical. hiu chnh li ch ct trong Parameter, nhp thm cc gi tr: RAMP_FEED RAMP_ANGLE HELICAL_DIAMETER 500 5 30

Page | 46

Quan st li ng chy dao, thy mi ln dao xung s chy theo ng xon c.

Hiu chnh vng gia cng. trc chu trnh Volume Rough c chu trnh Face Milling phay mt u ca chi tit. Th nhng trong chu trnh Volume Rough ny dao vn chy li phay mt u chi tit. Lc ny dao chy khng, nh vy s tn thi gian. khc phc c tnh trng ny, cn hiu chnh li vng cn gia cng ln lt theo th t sau.

Bc 1: Click vo Customize.

Bc 2: Hp thoi Customize click chn Automatic Cut. Bc 3: Click vo nt Delete

Bc 4: Xut hin hp thoi Confirm chn YES.

Bc 5: Chn Insert. Bc 6: Chn From-To-Depth: Page | 47

Vng gia cng c gii hn bi 2 mt phng. Bc 7: Done

Bc 8: Click chn From Depth: Ch ra mt phng bt u. .

Bc 9: Click chn mt phng bt u l mt phng trn cng ca chi tit.

Bc 10: Click chn To Depth: Ch ra mt phng cui. Bc 11: Click chn mt phng bc bn ngoi chi tit. Bc 12: Click Done Cut.

hp thoi Customize click OK kt thc qu trnh hiu chnh vng gia cng. Page | 48

Quan st ng chy dao, lc ny dao khng cn phay mt u ca chi tit na m ch gia cng thnh bn v phn hc ca chi tit.

Chn Done Seq kt thc chu trnh Volume rough. M phng NC_CHECK ca 2 chu trnh Face Milling v Volume Rough c:

Nhn xt: 2 rnh hai bn chi tit do c kch thc hp, nn dao ng knh 20 khng th ct c. Lc ny dng chu trnh Local Milling ct. b.2. Local Milling Tip tc v d trn

Page | 49

Bc 1: Vo trang Mill chn Local Milling chn Previous Step.

Bc 2: Xut hin hp thoi Menu Manager yu cu chn chu trnh trc cn gia cng li.

Bc 3: Click chn chu trnh Volume Rough vi tn PHAY_THO Model Tree.

Bc 4: Click chn CUT MIN #1 hp thoi Menu Manager. Bc 5: Stick chn cc Name, Tool, Parameters ri click Done. Sau , t tn chu trnh l Previous_Step

Page | 50

Bc 6: Dng c ct l: END_MILL_10 vi Tool Number l 3

Bc 7: CUT_FEED Thit lp ch ct bng Parameters. STEP_DEPTH STEP OVER CLEAR_DIST SPINDLE_SPEE PROF_TOCK_AL OW BOTTOM_TOCK_ALLOW SCAN_TYPE

1000 2 7.5 2 2500 0.2 0.2 TYPE_SPIRIAL

trnh tnh trng phay li mt u. Click chn Customize hiu chnh li vng gia cng (ging vi bc hiu chnh vng gia cng trong chu trnh Volume Rough c hng dn trn). Sau , Click Play Path xem ng chy dao

ng chy dao gi ch chy li phn bin dng chi tit t lng d gia cng t 0,5 mm xung cn 0,2 mm. ng thi, do chn dao ng knh 10 mm nn dao ct c 2 rnh hai bn chi tit.

Page | 51

M phng NC Check c 3 chu trnh c kt qu sau. Sau chn Save lu li

V d 2: Gia cng chi tit c vng h.

Bc 1: a chi tit vo mi trng gia cng. Khi ng Creo Parametric 2.0 Thc hin Set Working Directory n th mc VOLUME_ROUGH / VIDU_2, click New. hp thoi New chn Manufacturing. Ti name t tn VOLUME_ROUGH_VIDU_2. B chn du stick ti Use default template, OK. Chn h n v mmns_mfg_nc, OK. Click Assemble Reference model a chi tit vo mi trng gia cng. Chn chi tit tn VI_DU_2.prt, OK. Chn kiu lp Default, click chut gia hon tt.

Page | 52

Bc 2: To phi. Chn Automatic Workpiece to phi t ng. To phi bao kht chi tit. Click chut nt Finish To chun nm mt gc ca phi. Click Work Center, chn Mill. Chn my phay 3 trc. Click chut nt Finish Click Operation, chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type. Reference: chn vo mt phng trn cng ca phi. Value: nhp 15 Done chut gia kt thc qu trnh thit lp Operation.

Bc 3: Chn my phay gia cng.

Bc 4: Thit lp Operation.

Bc 5: To vng gia cng bng Mill Volume. Ch : vng h ca Mill Volume phi Offset ra 6mm trnh trng hp khi gia cng song cn st li mt lng ba via. Gi tr Offset ny phi ln hn bn knh dao.

Page | 53

Bc 6: trang mill click chn Volume Rough. Bc 7: Click chn vo cc name, tool, parameter, Volume, App Walls (thip lp vng xung dao). Ri click Done. Bc 8: t tn cho chu trnh. Name: Volume_milling Bc 9: Ci t dao. To dao ct l END_MILL_10 (dao c ng knh 10) Settings vo Tool Number: 1 Bc 10: Thit lp ch ct bng Parameter. Nhp v bng cc gi tr: CUT_FEED 1000 STEP_DEPTH 2 STEP_OVER 7.5 CLEAR_DIST 2 SPINDLE_SPEED 2500 SCaN_TYPE TYPE_SPIRIAL PROF_TOCK_ALLOW 0.5 Click OK kt thc qu trnh thit lp ch ct. Bc 11: Click chut chn vo vng Mill Volume va to bc 5.

Bc 12: Thit lp mt phng vo dao (App Walls) bt u tham gia ct Click chn vo mt h ca Mill Volume (mt phng Offset ra 6mm). Mc ch ca bc ny l ch ra mt phng dao i t ngoi mt phng tin vo vng gia cng gia cng. Nh th s trnh c trng hp dao m thng xung phi.

Click OK.

Click Done/Reaturn kt thc qu trnh thit lp mt phng vo dao.

Page | 54

Ch : i km vi thit lp App Walls ny c thng s APPR_EXIT_EXT bng Parameter. APPR_EXIT_EXT: Khong cch t b mt dao n mt phng App Walls. Cn ci t khong cch ny trnh trng hp dao i xung s c vo phi. Thng nhp t 2 n 5.

Trong v d ny do bc to Mill Volume Offset vng h ra 6mm ri nn APPR_EXIT_EXT c mt nh l 0.

Bc 13: Click Play Path ri click Screen Play xem ng chy dao.

(Nhn t hng nhn Left)

(Nhn t hng nhn 3D)

Quan st thy c ng xung dao nm ngoi phi, trnh c tnh trng dao m thng xung phi. Nh n xt v hiu chnh li mt vi thng s: Page | 55

Tuy nhin, nhng ch chuyn tip, dao i phng t ngt nh hnh di y. iu ny th khng tt cho c dao v my ( c cp chu trnh Face Milling)

(Hnh nh ng chy dao ti cc ch chuyn tip) Do vy cn hiu chnh li thng s CORNER_ROUGH_RADIUS (Bo cung ti v tr dao i phng) bng Parameters. CORNER_ROUGH_RADIUS 2

Sau , bm Play Path quan st ng chy dao

Bc 14: Sau khi hiu chnh li thng s CORNER_ROUGH_RADIUS bng Parameters. Chn Done Seq kt thc chu trnh Volume Rough. Bc 15: trang Mill click chn Volume Rough thc hin gia cng tinh thnh bn. Do chu trnh Volume Rough trn cn cha li lng d gia cng tinh thnh bn l 0.5 (PROF_TOCK_ALLOW: 0.5). Bc 16: Click chn vo cc Name, Tool, Parameter, Volume. Ri click Done. Bc 17: t tn cho chu trnh. Name: TINH_THANH_BEN Bc 18: Ci t dao. Click chn dao END_MILL_10 c ci t chu trnh trc . Click OK. Bc 19: Thit lp ch ct bng Parameter. Sau , Click OK kt thc qu trnh thit lp ch ct. CUT_FEED STEP_DEPTH CLEAR_DIST SPINDLE_SPEED SCAN_TYPE ROUGH_OPTION 1000 2 2 2500 TYPE_SPIRIAL PROF_ONLY (ng chy dao ch ct b mt thnh bn) Page | 56

Bc 20: Click chut chn vo vng Mill Volume va to Bc 5. Bc 21: Click Play Path ri click Screen Play xem ng chy dao.

Nh n xt v hiu chnh li mt vi thng s: v tr xung dao, dao tham gia ct. iu ny th khng tt cho dao. Mt khc, chu trnh ny ang gia cng tinh, nu dao xung nh vy th trn chi tit s c mt vt xt do ng xung dao li. khc phc tnh trng ny, c th cho dao i t ngoi vo bng cch ci t App Walls (thip lp vng xung dao) nh chu trnh Volume Rough trn thc hin. Nhng gi s vng gia cng l vng kn th khng thit lp c App Walls. Lc cn hiu chnh li mt vi thng s bng Parameters lc vo dao v ra dao th dao s i theo mt cung trn tip tuyn vi chi tit gia cng. Cc thng s cn hiu chnh LEAD_IN nh sau: LEAD_OUT LEAD RADIUS ENTRY_ANGLE EXIT_ANGLE

YES (dao vo theo cung trn tip tuyn vi chi tit). YES (dao ra theo cung trn tip tuyn vi chi tit). 10 (ng knh cung trn). 45 (gc hp bi cung trn v tr vo dao). 45 (gc hp bi cung trn v tr ra dao).

Sau khi hiu chnh xong, quan st ng chy dao

Page | 57

Bc 22: Sau khi hiu chnh li thng s CORNER_ROUGH_RADIUS bng Parameters. Chn Done Seq kt thc chu trnh Volume Rough. Bc 23: lu li, vo File chn Save. V d 3: Gia cng chi tit c thnh mng. Bc 1: a chi tit vo mi trng gia cng. Thc hin Set Working Directory n th mc VOLUME_ROUGH / VIDU_3 a chi tit tn VIDU_3.prt vo mi trng gia cng. Bc 2: To phi. To phi c va bao kht chi tit. Done. To chun nm mt gc ca phi. Bc 3: Chn my phay gia cng. Chn my phay 3 trc. Chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type v Reference l mt phng trn cng ca phi, ng thi nhp vo Value l 15 mm Done chut gia kt thc qu trnh thit lp Operation.

Bc 4: Thit lp Operation.

Bc 5: To vng gia cng bng Mill Window. Click Mill Window Click chn mt phng trn cng ca phi. Done chut gia kt thc qu trnh thit lp Mill Window.

Bc 6: trang Mill click chn Volume Rough. Bc 7: Click chn vo cc Name, Tool, Parameter, Mill Window , Build Cut (kiu ct) Bc 8: t tn cho chu trnh. Name: Volume_milling Bc 9: Ci t dao. Bc 10: Thit lp ch ct. To dao ct l END_MILL_10 (dao c ng knh 10) v Settings vo Tool Number: 1 CUT_FEED 1000 Page | 58

STEP_DEP H STEP_OVER CLEAR_DIST SPINDLE_SPEED SCAN_TYPE RAMP_FEED RAMP_ANGLE HELICAL_DIAMETER Bc 11: Click chut chn Mill Window to bc 5. Bc 12: Bng Menu Manager yu cu thit lp Build Cut (kiu ct). By Slice: Ct theo tng lt. By Region: Ct theo tng vng. Trong v d ny, do chi tit c nhiu thnh mng nn phi ct theo tng lt ct chi tit sao khi gia cng xong s khng b bin dng. Click chut chn kiu By Slice Click chn Confirm Click chn Done/Return kt thc qu trnh thit lp Build Cut. Bc 13: Click Play Path ri click Screen Play xem ng chy dao. Quan st qu trnh dao tham gia ct. Dao ct tng lt ct trong 4 vng gia cng. Lm nh vy s tn thi gian gia cng do dao phi nht ln lin tc. Nhng b li s hn ch c bin dng do b dy chi tit mng.

2 7.5 2 2500 TYPE_SPIRIAL 500 5 30

Bc 14: Click Done Seq kt thc chu trnh Volume Rough. Bc 15: lu li chi tit vo File chn Save. V d 4:

Page | 59

Bc 1: a chi tit vo mi trng gia cng. Bc 2: To phi. To phi bao kht chi tit. To chun nm gc ca phi nh hnh.

Thc hin Set Working Directory n th mc VOLUME_ROUGH / VIDU_4. a chi tit tn VIDU_4.prt vo mi trng gia cng.

Bc 3: Chn my phay gia cng. Bc 4: Thit lp Operation.

Chn my phay 3 trc. Chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type v Reference l mt phng trn cng ca phi, ng thi nhp vo Value l 15 mm Done chut gia kt thc qu trnh thit lp Operation.

Bc 5: To vng gia cng bng Mill Window. Click Mill Window Click chn mt phng trn cng ca phi. Done chut gia kt thc qu trnh thit lp Mill Window. Bc 6: trang Mill click chn Volume Rough. To dao ct l END_MILL_30, Settings vo Tool Number l 1 Thit lp ch ct bng Parameter. CUT_FEED 1000 STEP_DEPTH 2 STEP_OVER 20 CLEAR_DIST 2 SPINDLE_SPEED 2500 SCAN_TYPE TYPE_SPIRIAL RAMP_FEED 500 RAMP_ANGLE 5 HELICAL_DIAMETE 30 R Click chn vo Mill Window Model Tree.

Page | 60

(ng chy dao trong Play Path)

(ng chy dao trong NC Check)

Chn Done Sequence kt thc chu trnh Volume rough. 4 gc ca chi tit vn cn lng phi khng ct c do dao ln. ct c 4 gc s dng chu trnh Local Milling vi Corners. Do : Bc 7: Dng chu trnh Local Milling gia cng 2 gc vung. trang Milling click chn Local Milling chn Corners.

Bc 8: To dng c ct v thit lp ch ct bng Parameter.

ENDMILL 4 v Tool Number l 2 CUT_FEED STEP_DEPTH STEP_OVER CLEAR_DIST SPINDLE_SPEED CORNER_OFFSET 1000 5 2 2 2500 35

ngha ca CORNER_OFFSET: CORNER_OFFSET: Gi tr ny xc nh v tr vo dao v ra dao cho chu trnh. Thng th gi tr ny c nhp ln hn gi tr ng knh dao ca chu trnh trc mt t. Trong v d ny, do bc trc s dng chu trnh VOLUME ROUGH vi dao c ng knh 30 nn ti chu trnh Local Milling ny nhp gi tr CORNER_OFFSET l 35

Page | 61

Bc 9: Bng Menu Manager xut hin SURF FICK Chn Model ri click Done.

Bc 10: Hp thoi Select xut hin, yu cu chn cc b mt to nn cc gc cn gia cng. Chi tit trong v d ny c 2 gc vung v 2 gc c bo cung. chu trnh ny hng dn gia cng 2 gc vung. Click chut chn 3 mt phng to nn 2 gc vung. Sau , Click chut gia 2 ln kt thc qu trnh chn mt phng Bc 11: Bng CRNR REGION xut hin. Chn Define. Sau , chn Edges

Bc 12: Click chn cnh th nht, nhn v gi phm Ctrl chn cnh th 2 cho n khi c 2 cnh c chn u sng ln

Bc 13: Click chut gia 4 ln kt thc qu trnh chn cc cnh ca gc cn gia cng. Ri, Click Play Path

Page | 62

Ch m phng cho thy, dao ct 2 gc vung c chn. Click Done Seq kt thc chu trnh Local Milling Tip theo sau y, dng chu trnh Local Milling gia cng 2 gc bo cung cn li ca m hnh trn. Sau khi chn Local Milling vi ch l Corners. Ri ln lt lm theo cc bc sau: Thit lp dao. Thit lp ch ct bng Parameter To dao ct l ENDMILL 8 v Tool number ca dao l 3 CUT_FEED 1000 STEP_DEPTH 5 STEP_OVER 4 CLEAR_DIST 2 SPINDLE_SPEED 2500 CORNER_OFFSET 35

Bng SURF FICK xut hin, chn Model ri click Done

Click chut chn 5 b mt to nn 2 cung trn. Ri click chut gia 2 ln kt thc qu trnh chn mt phng

Bng CRNR REGION xut hin, chn Define Xut hin hp thoi Select yu cu chn cc b mt bo cung cn c gia cng. Click chn b mt bo cung th nht, nhn v gi phm Ctrl chn b mt bo cung th 2. Click chut gia 4 ln kt thc qu trnh chn cc cnh ca gc cn gia cng.

Page | 63

Click Play Path chn Scrren Play xem ng chy dao. Quan st thy, Dao ct 2 gc c bo cung.

Click Done Sep kt thc chu trnh Local Milling. n y phn gii thiu lnh Volume v Local Milling kt thc c. Rough, Rerough, Finishing Milling c.1. Chu trnh Roughing Dng trong gia cng tc cao (High-Speed). Thng dng chu trnh ny gia cng th, to bin dng cho chi tit. hiu r chu trnh ny cn thc hin v d sau V d 1: Vng gia cng l vng h. Bc 1: a chi tit vo mi trng gia cng. Thc hin Set Working Directory n th mc ROUGHING RE_ROUGH / VIDU_1 a chi tit tn VIDU_1.prt vo mi trng gia cng.

Bc 2: To phi. To phi bao kht chi tit. To chun nm mt gc ca phi.

Bc 3: Chn my phay gia cng.

Chn my phay ba trc. Click Operation, chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type. Reference: chn vo mt phng trn cng ca phi, sau nhp vo Value gi tr l 15

Bc 4: Thit lp Operation.

Page | 64

Bc 5: To vng gia cng bng Mill Window ( chu trnh ny ch s dng Mill Window khai bo vng gia cng). Click Mill Window Click chn mt phng trn cng ca phi.

Bc 6: trang Mill click chn Roughing.

Bc 7: Thit lp dao ct. Bc 8: Khai bo Mill Window. Ti Machining References click vo dng ch: Click here to add item. Sau , ti Model Tree, click vo Mill Window to trc .

To dao ct l ENDMILL 10 vo Tool Number ca dao l 1

Bc 9: Thit lp ch ct (Parameter).

CUT_FEED STEP_OVER MAX_STEP_DEPTH ROUGH_STOCK_ALLOW SPINDLE_SPEED CLEAR_DIST

4000 3 20 0.5 6500 1

Bc 10: Xem ng chy dao: Click vo Display . Xut hin hp thoi PLAY PATH . Click Play xem ng chy dao.

Page | 65

Nh n xt v hiu chnh li mt vi thng s: Chin lc chy dao trong vng gia cng h: bng Parameter mt d nhp STEP_OVER: 3. Nhng lt ct u tin ton b dao u tham gia ct. n nhng lt ct tip theo dao mi ct theo STEP_OVER. iu ny th gy hi cho dao v d gy ra trng hp qu ti trong lt ct u tin. khc phc tnh trng ny cn hiu chnh li thng s OPEN_AREA_SCAN trong bng Parameter. OPEN_AREA_SCAN CONSTANT_LOAD

Trong v d ny vng gia cng l vng h, nn OPEN_AREA_SCAN chn kiu CONSTANT_LOAD (dao chy ngang t vng h tin vo). Sau khi hiu chnh xong, quan st ng chy dao:

ng chy dao l nhng ng ngang t vng h tin vo trong. Nh vy, mi lt ct dao s ct ng vi lng STEP_OVER c khai bo. Bo cung nhng v r dao i ng. Page | 66

C nhng v tr dao i phng t ngt. iu ny th khng tt cho dao v c my, c bit l trong gia cng tc cao. Nn cn hiu chnh li vi thng s trong Parameter. CORNER_ROUND_RADIUS RETRACT_TRANSITION RETRACT_RADIUS Trong : CORNER_ROUND_RADIUS: Bo cung nhng v tr dao i phng t ngt khi dao ang gia cng, cn nhp vo gi tr bn knh cung. RETRACT_TRANSITION: Chn ARC_TRANSITION (bo cung nhng v tr dao i phng mt phng Retract a dao v v tr bt u cho mt lt ct tip theo). Khi chn ARC_TRANSITION th RETRACT_RADIUS sng ln yu cu ngi dng nhp gi tr cung trn. RETRACT_RADIUS: Gi tr bn knh cn bo cung v tr dao di chuyn mt phng Retract. Sau khi hiu chnh xong, quan st ng chy dao ng chy dao lc ny c ti u. Click vo biu tng kt thc chu trnh Roughing. lu li, vo File chn Save. 3 ARC_TRANSITION 4

Page | 67

V d 2: Vng gia cng l vng kn. Bc 1: a chi tit vo mi trng gia cng. Bc 2: To phi. Chn Automatic Workpiece to phi t ng. To phi va bao kht chi tit. Done. To chun nm mt gc ca phi. Bc 3: Chn my phay gia cng. Click Work Center, chn Mill. Chn my phay ba trc. Click Operation, chn chun gia cng l h trc ta to trn. th Clearance: Chn Plane ti Type. Reference: chn vo mt phng trn cng ca phi v nhp vo Value l 10. Done chut gia kt thc qu trnh thit lp Operation. Thc hin Set Working Directory n th mc ROUGHING RE_ROUGH / VIDU_2. Chn chi tit tn VIDU_2.prt, OK. Chn kiu lp Default, click chut gia hon tt.

Bc 4: Thit lp Operation.

Bc 5: To vng gia cng bng Mill Window

Bc 6: trang Mill click chn Roughing. Sau , Thit lp dao ct. Bc 8: Khai bo Mill Window.

Dao ct l ENDMILL 10 v Tool Number l 1 Ti Machining References click vo dng ch: Click here to add item. Sau , ti Model Tree, Click vo Mill Window to trc . CUT_FEED STEP_OVER MAX_STEP_DEPTH ROUGH_STOCK_ALLOW SPINDLE_SPEED CLEAR_DIST CLOSED_AREA_SCAN CORNER_ROUND_RADIUS 4000 3 20 0.5 6500 1 CONSTANT_LOAD 5 Page | 68

Bc 9: Thit lp ch ct (parameter).

RETRACT_TRANSITION RETRACT_RADIUS Trong :

ARC_TRANSITION 4

CLOSED_AREA_SCAN c thit lp kiu CONSTANT_LOAD l kiu chy dao mc nh, dao xung theo kiu xon c v ct t trong ra ngoi

(Kt qu m phng ng chy dao bng Play Path)

(Kt qu m phng ng chy dao bng NC Check) Sau khi hiu chnh xong cc thng s. Click vo biu tng trnh Roughing. kt thc chu

Nh n xt: xem m phng NC Check. bn gc ca chi tit vn cn lng phoi ln cha c gia cng. Nguyn nhn l do ng knh dao ln v do thit lp bn knh bo cung v tr dao i phng (CORNER_ROUND_RADIUS: 5) nn dao khng ct ti c. gia cng li, s dng chu trnh RE_ROUGH. c.2. Chu trnh ReRough Dng trong gia cng tc cao (High-Speed). S dng gia cng li (gia cng bn tinh hoc gia cng tinh) m trc chu trnh Roughing khng th t c. Tip tc v d trn: Page | 69

Bc 11: Chn lnh Re- rough Bc 12: Thit lp dao ct. Bc 13: Ti No Previous Step, click chn chu trnh Roughing trc cn gia cng li. CUT_FEED STEP_OVER MAX_STEP_DEPTH ROUGH_STOCK_ALLOW SPINDLE_SPEED CLEAR_DIST RETRACT_TRANSITION RETRACT_RADIUS OPEN_ARE_SCAN 2000 1 20 0.5 6500 1 ARC_TRANSITION 4 MAINTAIN_CUT_TYLE (bo cung nhng v tr vo dao). To dao ct l ENDMILL 3 v nhp vo Tool Number gi tr l 2

Bc 14: Thit lp ch ct (parameter).

Quan st ng chy dao:

Trong chu trnh Re_Rough ny, dao ch ct bn gc ca chi tit m chu trnh Roughing trc khng ct c. Click vo biu tng Roughing. lu li vo File chn Save. c.3. Chu trnh Finishing Dng trong gia cng tc cao (High-Speed). c s dng gia cng tinh sau cc phng php gia cng Roughing hoc Re_Rough. Trong chu trnh Finishing ch s dng Mill Windown khai bo vng cn gia cng. Cc b mt cn c gia cng trong chu trnh ny c chia lm 3 loi: Mt phng nm ngang: l nhng b mt song song vi mt phng OXY. Page | 70 kt thc chu trnh

 B mt dc cao: l nhng b mt c dc ln, nhng mt ny gn nh thng ng. B mt dc thp: l nhng b mt c dc nh, nhng mt ny gn nh nm ngang. phn bit r rng gia b mt dc cao v b mt dc thp th c tham s SLOPE_ANGLE Parameter yu cu nhp gi tr gc t 0 n 90 (gi tr mc nh l 45). Nhng b mt no trong vng gia cng m c gc nghing so vi mt phng OXY nh hn gi tr nhp SLOPE_ANGLE th c xem l mt dc thp. Ngc li, nhng b mt no trong vng gia cng c gc nghing so vi mt phng OXY t gi tr nhp SLOPE_ANGLE cho n 90 th c xem l b mt dc cao. hiu r hn v chu trnh ny cn thc hin mt vi v d sau: V d 1: Bc 1: a chi tit vo mi trng gia cng. Thc hin Set Working Directory n th mc FINISHING / VIDU_1. a chi tit VI_DU_1.prt mi trng gia cng

Bc 2: To chun.

Chn my phay ba trc. Bc 3: Chn my phay gia cng.

Bc 4: Thit lp Operation.

Click Operation, chn chun gia cng l h trc ta to trn. th Reference: chn mt phng trn cng ca chi tit v ti Value nhp vo gi tr 15. Done chut gia kt thc qu trnh thit lp Operation.

Page | 71

Bc 5: To vng gia cng bng Mill Window.

Bc 6: trang Mill click chn Finishing. To dao ct l BALLMILL 30 (dao cu c ng knh 30) v ti Tool Number nhp gi tr l 1 Ti trang Reference: Khai bo vng cn gia cng l Mill Window to bc 5. CUT_FEED 1500 STEP_OVER 5 SPINDLE_SPEED 3500 CLEAR_DIST 1 FISNISH_OPTION PROFILE_CUT STEEP_CONNECT_OPTION S_CONNECT

Bc 7: Thit lp dao ct Bc 8: Khai bo Mill Window.

Bc 9: Thit lp ch ct (Parameter).

Gii thiu qua v tham s FISNISHING OPTION v TEEP_CONNECT_OPTION. FISNISHING OPTION: Cch xc nh b mt cn gia cng v cch thc chy dao, bao gm bn s la chn sau y cng vi ngha ca chng. PROFILE_CUT SHALLOW_CUT COMBINED_CUT Ch gia cng nhng b mt dc cao. Ch gia cng nhng nhng mt phng nm ngang v b mt dc thp. Gia cng tt c cc b mt nm trong Mill Windown. y l kiu mc nh ca phn mm. Ging vi kiu COMBINED_CUT nhng ng chy dao l nhng ng thng

STRAIGHT_CUTS_WITH_CROSSCUT

STEEP_CONNECT_OPTION: Cch thc chy dao chuyn i gia 2 lt ct, bao gm ba s la chn sau y cng vi ngha ca chng:

S_CONNECT: Dao chy theo ng spline (ng cong hnh ch S). y l kiu mt nh ca phn mm. Page | 72

LINE_CONNECT: Dao chy theo ng thng.

RETRACT: Trong mi lt ct dao s nhc ln mt phng Retract.

Tr li gia cng chi tit trn. Bc 10: Click Play Path xem ng chy dao

Khi phng ln quan st thy rng: Dao ch tham gia ct nhng b mt c dc cao.

v tr vo dao v ra dao, do STEEP_CONNECT_OPTION chn kiu S_CONNECT nn gia cc lt ct vi nhau th dao chy theo ng cong hnh ch S nn cch vo dao v ra dao lc ny c ti u. Cn lt ct u tin th dao tin thng xung phi v lt ct cui cng dao li thng ln mt Retract. iu ny th khng tt nn cn chnh li tham s LEAD_RADIUS (bo cung nhng v tr vo dao v ra dao) bng Parameter. LEAD_RADIUS V y l kt qu: 5

Page | 73

By gi hiu chnh li: STEP_OVER SCALLOP_HGT 0.1 HC cn nhp, quy i t Ra ly bn v chi tit

Click vo biu tng Finish kt thc chu trnh. Bc 11: trang Mill tip tc chn Finishing. Dao ct vn s dng dao BALL_MILL_30. Th Reference: Khai bo vng cn gia cng l Mill Window bc 5. CUT_FEED STEP_OVER SPINDLE_SPEED CLEAR_DIST FISNISH_OPTION 1500 10 3500 1 SHALLOW_CUT

Bc 12: Thit lp ch ct

Quan st ng chy dao

Do FISNISHING OPTION chn kiu SHALLOW_CUT nn dao ch ct nhng mt phng nm ngang v nhng mt phng c dc thp. Page | 74

Nhng chu trnh ny, khng mun dao gia cng nhng mt phng nm ngang nn cn chnh li thng s FLAT_AREA bng parameter. FLAT_AREA FLAT_ EXCLUDED

FLAT_AREA: Cch xc nh b mt cn gia cng, bao gm cc s la chn sau cng vi ngha FLAT_ INCLUDED Dao s gia cng nhng mt phng nm ngang v nhng mt phng c dc thp. (kiu mt nh ca phn mm) Dao ch gia cng nhng mt c dc thp. Dao ch gia cng nhng mt phng nm ngang.

FLAT_ EXCLUDED FLAT_ONLY

(M phng ng chy dao) Quan st dao ct t trong ra ngoi. Nu mun dao ct ngc li t ngoi vo trong cn thc hin:

Bc 1: Click chn Tool Motions Bc 2: Click chn 3. Follow Cut id 1916 Bc 3: Click Edi

Page | 75

Bc 4: Click vo Reverse Cut Bc 5: Click vo biu tng thc hiu chnh. kt

Sau khi chnh xong, quan st ng chy dao thy c dao s gia cng t ngoi vo trong. bng parameter mc nh STEEP_CONNECT_OPTION l kiu S_CONNECT nhng lt ct u tin th dao vn m thng xung phi nn cn chnh li vi thng s bng parameter. ENTRY_TO_SHALLOW_AREA LEAD_RADIUS ENTRY_ANGLE LEAD 30 45

V tr xung dao by gi c bo cung. Dao xung theo cung trn tip tuyn vi chi tit. By gi cn hiu chnh li: STEP_OVER SCALLOP_HGT 0.1 HC cn nhp, ly t bn v thit k

Click vo biu tng Finish kt thc chu trnh Finishing. Bc 12: trang Mill tip tc chn Finishing. By gi s gia cng nhng mt phng Page | 76

nm ngang. Thit lp ch ct. Dao ct vn s dng dao END_MILL_20. Th Reference: Khai bo vng gia cng l Mill Window to bc 5. CUT_FEED STEP_OVER SPINDLE_SPEED CLEAR_DIST FISNISH_OPTION FLAT_AREA ENTRY_TO_SHALLOW_AREA LEAD_RADIUS ENTRY_ANGLE Quan st ng chy dao: 1500 10 3500 1 SHALLOW_CUT FLAT_ONLY LEAD 20 15

Thy rng dao ch tham gia ct hai mt phng song song vi mt OXY. Nhng trong v d ny ch mun dao tham gia ct mt mt phng trong hc thi. lm c cn thc hin:

Bc 1: Click vo trang Reference Bc 2: Ti Excluded Surfaces click vo dng Click here to add item

Page | 77

Bc 3: Click vo mt phng trn cng (click chn nhng mt phng khng cn gia cng, lc ny dao s khng gia cng nhng mt phng c chn).

Quan st ng chy dao: Lc ny dao ch gia cng mt mt phng nm trong hc.

Click vo biu tng V d 2:

kt thc chu trnh Finishing.

lu li vo File chn Save.

Bc 1: a chi tit vo mi trng gia cng. Bc 2: Chn my phay gia cng.

Thc hin Set Working Directory n th mc FINISHING / VIDU_2. t tn FINISHING_VIDU_2 a chi tit vo mi trng gia cng tn VI_DU_2.prt Chn my phay ba trc.

Page | 78

Bc 3: Thit lp Operation. Click Operation, chn chun gia cng nh hnh bn th Clearance: Reference l mt phng di cng ca chi tit. V nhp vo Value gi tr l 10 Done chut gia kt thc qu trnh thit lp Operation. Bc 4: To vng gia cng bng Mill Window 1. Click vo biu tng v Mill Window. 2. Ti Window Plane click vo Select 1 item chn mt phng cn v Skech 3. Ti Model Tree click chn mt phng Top trong mi trng Part. 4. Click vo biu tng Skech

Click vo mt phng bn to Reference. Click Skech. Tip tc Click vo mt phng bn mt ln na to ng Reference th hai. Click Close

V Skech: Chn project ngoi ca chi tit. ri ly li bin dng

Click thot khi mi trng Skech. Done chut gia kt thc qu trnh thit lp Mill Window.

Bc 6: click chn Finishing sau to dng c ct.

Dao ct l BALLMILL 12

Page | 79

Ti trang Reference: Khai bo vng cn gia cng vn l Mill Window to bc 5. Ti Excluded Surfaces click vo dng Click here to add item Click chn mt phng khng cn gia cng trong chu trnh ny (xem hnh di) Thit lp ch ct CUT_FEED STEP_OVER SCALLOP_HGT CLEAR_DIST SPINDLE_SPEED FISNISH_OPTION ENTRY_TO_SHALLOW_AREA LEAD_RADIUS ENTRY_ANGLE 1500 2 0.3 1 3500 COMBINED_CUT LEAD 10 30

Quan st ng chy dao:

Dao tham gia ct khng lin tc m phi vo dao v ra dao nhiu ln do phi phn bit gia b mt c dc cao v b mt c dc thp. dao c th ct lin tc cn chnh li thng s SLOPE_ANGLE bng Parameter: SLOPE_ANGLE 90

Lc ny tt c cc mt phng trong Mill Window u c hiu l mt phng c dc thp. Nn ch cn vo dao mt ln l c th ct ht chi tit. Page | 80

Quan st ng chy dao:

By gi cn hiu chnh li: STEP_OVER SCALLOP_HGT 0.1 HC cn nhp, ly t bn v thit k

Click vo biu tng Finish kt thc chu trnh Finishing. n y l kt thc phn gii thiu khi lnh Rough, Re- rough v Finishing d. Profile milling Trong ting vit, Profile c ngha l bin dng, nh vy lnh ny chuyn dng gia cng bin dng, thng l nhng mt ng hay nhng b mt nm ngang, i khi c th l mt tr ca l. V l m dng c ct thng s dng l dao phay ngn. Profile milling c th dng gia cng th, bn tinh hay tinh Tin hnh gia cng chi tit nm r Profile Milling Bc 1: Bc 2: Import chi tit tn l Insert (trong th mc Profile Milling) vo mi trng gia cng To phi To chun lp trnh Chn my l my phay CNC 3 trc Retract plane cch b mt cao nht ca phi l 10 mm

Page | 81

Bc 3: Click chut vo biu tng ca Profile Milling Bc 4: Chn dng c ct End Mill 20 Bc 5: Chn Reference (i tng gia cng trong bi ny l cc thnh bn ca khi hp ch nht pha trn): chn cc i tng ny c th chn bt k mt trong cc b mt yu cu, sau nhn gi phm Ctrl chn cc b mt cn li. Tuy nhin ti mc ny, nh sn xut cung cp cc cng c qu trnh tr nn nhanh chng hn

Lc ny mt th lnh hin ra v yu cu chn mt i tng m t y cc b mt khc s c chn v tun theo cc lut sau: Loop surface Seed and boundary surface All solid surfaces

y, chn cc i tng l cc thnh bn ca khi hp ch nht pha trn, chn lut l Loop surface v mt phng cn chn l mt phng hnh bn cnh

Bc 6: La chn Loop edge, l c s chng trnh quyt nh b mt no cn gia cng

Page | 82

Hnh trn l cnh Loop edge cn chn

V y l kt qu ca th Reference, nh vy tnh nng Detail tht s gip cng vic ny gim bt thi gian c bit l nu s lng b mt cn gia cng tng ln

Ti th Parameter, nhp cc thng s sau:

STEP_DEPTH CUT_FEED SPINDLE_SPEED CLEAR_DISTANCE

5 1200 3000 2

Ch : i vi Profile Milling, thng s bt buc khng phi l STEP_OVER (nh Surface Milling) m l STEP_DEPTH V y l kt qu ng chy dao

(Hng nhn Standard Orientation) Tuy nhin khi dao i xung, dao ct trc tip vo chi tit (nh hnh bn cnh), iu ny s lm nh hng n tui th dng c ct v gy rung ng cho my

(Hng nhn Front)

Page | 83

Do cn phi ti u ha qu trnh ct bng cc thng s sau: Di y l hnh minh ha gii thch cho cc i lng trn

LEAD_RADIUS 30 CUT_ENTRY_EXT LEAD IN CUT_EXT-EXT LEAD OUT ENTRY_ANGLE 50 EXIT_ANGLE 50 Khi thit lp cc thng s trn, dng c ct khng vo v ra dao mt cch t ngt, m n theo hng tip tuyn Hy tng tng v mt cung trn c gc chn cung l 100o v bn knh l 30 mm m tip xc vi b mt gia cng ca chi tit, khi : Bn knh cung trn l LEAD_RADIUS Tng hai gc chn cung l tng ca EXIT_ANGLE v ENTRY_ANGLE Gc vo dao v ra dao cng ln th qu trnh cng mt, nhng iu li lm tng thi gian chy khng ca dng c ct tng ln nn thng hai gc c thit lp ny nh hn 90o

V y l kt qu ca vic thit lp cc thng s trn:

(Hng nhn Standard Orientation)

(Hng nhn Front)

Page | 84

Bn cnh , Creo cn cung cp thm mt s thng s khc to nn s a dng cho qu trnh ny

(Thng s TANGENT_LEAD STEP v NORMAL_LEAD_STEP)

(Thng s OVERTRAVEL_DISTANCE)

ngha ca OVERTRAVEL_DISTANCE: Lc ban u, khi dng c ct vo dao, vt dao n s li trn b mt ca chi tit (d cho thng s LEAD IN c xc lp v LEAD RADIUS c mt gi tr ln). xa i vt n ny, lc kt thc qu trnh gia cng, dng c ct cn ct li vt ny, v l ngha ca i lng OVERTRAVEL_DISTANCE Khi gia cng mt hc, im khi u ca dng c ct c bit quan trng nu khng gian hc l rt cht hp, y nh sn xut cho php la chn chnh xc im khi u dao thng qua cc Axis c to trc

(Click vo biu tng trn to Axis ngay trong lnh Profile Milling)

(Sau khi to xong Axis th click vo Approach Axis v chn Axis )

Page | 85

(Axis c chn)

(M phng chy dao vi Axis c chn trc)

Ngoi ra, vn t ra l nu b dy cn ct theo chiu ngang qu ln ( chi tit ny l 5 mm) trong khi dng c ct l 20

Creo cung cp hai tham s iu khin qu trnh ny, v y tin hnh thit lp sn PRO_INCREMENT (Khong cch gia hai lp ct lin tip) NUMBER_PRO_PASSES (S ln ct) 2 3

(ng chy dao sau khi thit lp) Mt thng s khc cng rt quan trng l: SLIDE_PATH_SCAN vi hai s la chn l SLICE_BY_SLICE v PASS_BY_PASS

Page | 86

SLICE_BY_SLICE Dng c ct di chuyn xung mt on STEP_DEPTH bng 5 mm, sau thc hin ct ton b lng d gia cng trn b mt ny. Sau khi hon thnh xong b mt ny, li tip tc di chuyn xung mt on STEP_DEPTH bng 5 mm v thc hin li qu trnh trn n khi bc ht lng d gia cng.

PASS_BY_PASS Dng c ct di chuyn xung mt on 5 mm v ct i mt lp kim loi chiu dy l 2 mm. Dng c ct ht lp ny, sau tip tc i xung mt on 5 mm. Sau khi i n gii hn ny th dao rt ln v tr lp ct u tin, tip tc n vo thm mt lp dy 2 mm v thc hin li quy trnh trn n khi bc ht lng d gia cng.

Ngoi ra, m bo qu trnh vo dao v ra dao ca dng c c bit khi dng c ct mn, vic b dao cn c tnh n, trong Parameter Model Tree, iu chnh cc thng s sau: CUT_COM CUT_COM_REGISTER ON 11

CUT_COM l vit tt ca Cutting Compensation (b dao), cn CUT_COM_REGISTER l xc nh nh cn nhp bn knh ca dng c ct trn my CNC. kim tra iu ny, click chut vo biu tng hnh bn cnh y l ni dung file CL Data, dng lnh c khoanh trn cho bit ch b dao c bt, gi tr bn knh dao c nhp vo nh 11 v ng chuyn dao u tin ct vo chi tit l b dao tri.

Page | 87

Cng ging nh lnh Surface Milling, chc nng Sloped trong Mill Surface cng kt hp c cng vi Profile Milling. Tuy nhin khc nhau ch, Surface Milling dng gia cng cho cc b mt Shallow Surface, cn Profile Milling th dng cho Steep Surface. By gi, hy ng dng ngay lnh ny hiu r vn hn. Trong th mc Profile Milling, import chi tit tn l Base_Punch vo mi trng gia cng. To phi, thit lp gc lp trnh gia cng, my gia cng l my phay CNC 3 trc.

Click chut vo biu tng Mill Surface, sau chn tip lnh Sloped, by gi p dng phng php Seed and Boundary surface la chn nhanh nht v thun tin nht cc b mt cn gia cng Click chn b mt hnh bn cnh (Seed Surface)

Nhn gi phm Shift, ln lt chn hai b mt pha trn

Page | 88

Hnh bn cnh l kt qu, la chn theo phng php ny r rng nhanh hn rt nhiu so vi la chn trc tip

Click chut gia kt thc lnh, sau chn b mt di y xc nh chiu xc nh i lng Sloped Angle Click chut gia, nhp vo Draft Angle l 60, chn tip l Keep Steep Side, sau click chut gia kt thc lnh Trong Model tree, n chi tit gia cng thy r Mill Surface va c to ra

Click chut vo Profile Milling Chn dng c ct l dao phay ngn 10 mm Reference l Mill Surface va mi to Vo th Parameter, nhp cc thng s sau CUT_FEED STEP_DEPTH SPINDLE_SPEED CLEAR_DISTANCE CUT_ENTRY_EXT CUT_EXIT_EXT ENTRY_ANGLE EXIT_ANGLE 1000 3 2000 2 LEAD_IN LEAD_OUT 15 15

Page | 89

(ng chy dao gc)

(Qu trnh vo dao) By gi hy kim tra trong qu trnh vo dao, dng c ct c n trc tip vo chi tit hay khng (tng t nh kim tra xem dao c n vo g lm lnh Surface Milling)? Click chut vo biu tng hnh bn cnh Click chut vo dng Add Ref Prts (Add Reference Parts), iu ny c ngha l phn mm kim tra xem dng c ct c n vo bt k b mt no ca chi tit. Sau , click chut gia

Page | 90

Click tip vo dng Run nh hnh bn cnh v ch cho chng trnh chy

Kt qu kim tra c thng bo gc phi pha di ca chng trnh Creo, y dng c ct khng n trc tip vo bt k b mt no ca chi tit Sau cng, click chut gia kt thc lnh By gi hy p dng Profile Milling gia cng i tng l mt tr trong l (khng gian tip cn cht hp) v chi tit c nhiu l

(Mt ct ca chi tit theo hng nhn Front)

(Chi tit nhn t hng nhn 3D) Tin hnh: To phi To Retract Plane cho chi tit (cch b mt cao nht mt khong l 10 mm) To chun lp trnh gia cng

Gi s rng bc cng ngh trc, su l trn u gia cng xong phn tr 50, nhim v cn li l gia cng ni rng to ra phn tr 53 v su 15 mm Click chut vo lnh Profile Milling Ti th Reference, chn i tng gia cng l b mt tr hnh bn cnh

Page | 91

Thit lp dng c ct: Ti Type chn loi dng c l SIDE_MILLING Sau nhp vo cc thng s hnh hc nh hnh bn cnh

Ti th Parameter nhp cc thng s sau:

CUT_FEED STEP_DEPTH SPINDLE_SPEED CLEAR_DIST CUT_ENTRY_EXT CUT_EXT_EXT ENTRY_ANGLE EXIT_ANGLE

800 2 2000 2 LEAD_IN LEAD_OUT 25 25

Quan st ng chy dao.

(ng chy dao nhn t hng Front)

(ng chy dao nhn t hng Top)

Nhn t hng chiu Top, mt phn ca dng c ct ph c phn vng khng gia cng. Do m bo hy s dng tnh nng Gouge Check ca Creo c trnh by phn trc

Page | 92

Sau khi nhn nt Show All trong Gouge Check, Creo cung cp cc v tr m dng c ct trc tip vo phi Nh vy, dng c ct n trc tip vo phi trong c qu trnh a dao xung v rt dao ln. V vy m cn iu chnh li thng s cng ngh

Trong Model Tree Parameter, iu chnh thng s sau: Quan st kt qu ng chy dao:

NORMAL_LEAD_STEP 5

Khi so snh vi ng chy dao pha trn c mt s khc bit rt ln, v tr bt u ca dng c khng cn tim n nguy c n vo phn khng ct na

m bo, hy s dng tnh nng Gouge Check thm mt ln na, v kt qu nhn c l:

Nh vy tnh n thi im ny, mt l c gia cng hon tt, vn l trn chi tit ny c n 6 l, vic lp li ton b quy trnh trn cho 5 l cn li gy tn nhiu thi gian v cng sc. V vy nh sn xut phn mm cung cp cng c Pattern cho phn gia cng

Page | 93

Click chut phi vo biu tng ca bc cng ngh va thc hin gia cng l trn xong Sau click chut vo lnh Pattern

Bc 1:

Chn cnh th nht sau nhp s i tng Pattern l 3 v khong cch gia 2 i tng l 80

Bc 2: Chn cnh th hai sau nhp s i tng Pattern l 2 v khong cch gia 2 i tng l 70

Sau chn Finish

kt thc lnh

Page | 94

Ti Model Tree, chn biu tng ca lnh Pattern v click chut phi, sau bm Play Path

y l kt qu ca ng chy dao:

(Hng nhn 3D)

(Hng nhn Top)

Page | 95

Tuy nhin trong qu trnh gia cng, gi s nh phoi sinh ra qu nhiu lm kh quan st qu trnh gia cng chi tit, r rng trong trng hp ny cn tin hnh dn phoi. Hoc gi s khi chuyn dao t gia cng l ny sang l khc, cn tin hnh o kim kch thc do theo thi gian dao b mn. Do vic dng my kim tra khi chuyn t gia cng l ny sang l khc l cn thit Ti Model Tree, chn bc cng ngh gia cng l u tin, sau click chut phi chn Edit Definition.

Giao din ca lnh Profile Milling hin ra, click chut vo th Tool Motion u tin click chut vo dng Insert Here. Sau , click chut nt CL Command.

Click chut nt Menu.

Page | 96

Click chut ti dng lnh LOADTL-OPSTOP, load lnh Option Stop.

Click chut ti dng lnh OPSTOP.

Kt qu ca cc s la chn trn l dng lnh OPSTOP c thm vo CL Command, lc ny click chut vo biu tng Finish kt thc lnh.

Bm tip biu tng Finish kt thc lnh Profile Milling. Ngoi ra, xem r thm kt qu, hy tin hnh xut file gia cng v tm hiu, lnh Optional Stop hay l dng c iu kin tng ng vi m lnh M01. n y phn trnh by lnh Profile Milling kt thc.

Page | 97

e. Pocketing Milling Chu trnh Pocketing: Dng gia cng tinh hc. Chu trnh ny ging vi chu trnh Profile Milling. Nhng chu trnh Profile Milling th cc b mt c chn gia cng ch l nhng thnh bn ca chi tit. Cn chu trnh Pocketing c th chn thm c b mt y (b mt song song vi mt phng OXY) gia cng. V d 1: Bc 1: a chi tit vo mi trng gia cng. Thc hin Set Working Directory n th mc POCKETING. a chi tit vo mi trng gia cng tn VI_DU_1.prt

Bc 2: To chun.

Bc 3: Chn my phay gia cng

Chn my phay ba trc. Click Operation, chn chun gia cng l h trc ta to trn. Reference: chn vo mt phng trn cng ca chi tit v nhp vo Value gi tr l 15 mm Done chut gia kt thc qu trnh thit lp Operation.

Bc 4: Thit lp Operation

Bc 5: trang Milling chn chu trnh Pocketing.

Bc 6: To dng c ct

Dao ct l ENDMILL 20 v Tool Number ca n l 1 Page | 98

Thit lp ch ct bng Parameter.

CUT_FEED STEP_DEPTH STEP_OVER SCAN_TYPE CLEAR_DIST SPINDLE_SPEED LEAD_IN LEAD_OUT LEAD_RADIUS ENTRY_ANGLE EXIT_ANGLE

1000 4 15 TYPE_SPIRAL 2 2500 YES YES 30 45 45

Ti th Reference: lm theo trnh t sau Click chn ch Model Chn Done Click chn tt c cc b mt bn trong hc cn gia cng tinh.

Click Play Path chn Screen Play xem ng chy dao:

(Dao gia cng cc b mt c chn) Page | 99

f. Surface Milling v Cut Line Milling f.1. Surface Milling Gii thiu s lc: Surface milling l lnh chuyn dng gia cng bn tinh v tinh cc b mt cong phc tp. lnh ny, Creo cung cp nhiu loi ng chy dao khc nhau, i vi tng loi b mt, ta phi a ra s la chn c c cht lng b mt tt nht Khi gia cng bn tinh v tinh b mt cong, dao c s dng thng l dao cu, tn ting anh l BALL NOSE END MILL hoc BALL END MILL v SPHERICAL END MILL. Di y l cc c im loi dao ny v mt s lu trong qu trnh gia cng ny: tnh vn tc ct trong gia cng, khng th da vo bn knh R m phi da vo DE (effective diameter) Cng thc tnh DE: DE = 2* R: bn knh dao Ap: chiu su ct Cng thc tnh vn tc ct: Vc = Khi cc dng c ct c b mt y khng l mt phng dch chuyn, nh dao cu chng hn, s c 1 lng nh kim loi khng b ct v c tnh theo cng thc: HC = R ( ) Ae: lng dch dao ngang Hay: Ae = 2*

Bng lin h gia nhm v Hc

Khi tin hnh so snh thu c cng thc xp x gip qu trnh tnh ton nhanh hn: Ra 0,25* HC

Page | 100

Nh vy t nhm trn bn v c th tnh c lng lch dao ngang (Step over hay Ae) Cng thc kinh nghim tnh chiu su ct Ap khi gia cng cc vt liu cng:

Phn tip theo l gii thiu v cch s dng lnh Surface milling Cc bc thc hin lnh surface milling Bc 1: a chi tit vo mi trng gia cng (tn l cover_insert)

Bc 2: Thc hin to phi, chun gia cng, chn my gia cng l my phay 3 trc, mt phng retract

(M hnh gia cng di dng 3D)

(Hnh chiu bng m hnh gia cng)

(Xc lp khong cch ca mt phng retract, tnh t mt cao nht ca phi) Bc 3: Clich chut vo biu tng ca Surface milling Page | 101

1 th lnh hin ra nh chn cc nh hnh v 1: t tn cho bc 2: Chn dao gia cng, bao gm Loi dao ng knh dao S th t ca dao trong cha dao 3: Chn i tng gia cng, y l b mt c th chn ngay trn m hnh gia cng hay t c to trc t Mill surface Ngoi ra cng c th dng Mill window chn i tng gia cng 4: nh ngha ng chy dao Sau khi chn xong cc ny, click chn Done. Khi , cc th lnh trn s ln lt hin ra theo th t trn

Sau ln lt thc hin cc bc sau:

(t tn Bc l finishing)

(Thit lp cc thng s cho dao)

CLEAR DISTANCE CUT FEED SPINDLE SPEED STEP OVER (Tool Number trong chng trnh gia cng v trn my CNC phi trng nhau) Tip theo:

2 1200 8000 2

(Nhp cc thng s gia cng)

Page | 102

(Chn loi i tng l Model v click vo m hnh chi tit, sau Click Done)

(Click chn b mt cn gia cng, sau click Done/ Return)

( Define cut, chn ch ct l Straight Cut)

Page | 103

(Kt qu ng chy dao) By gi ti Define cut, trong Cut angle, g 90

iu c ngha l ng chy dao s vung gc vi trc Ox mt gc l 90o. Tuy nhin vi ng chy dao nh trn, s ln vo v ra dao l rt nhiu, ng ngha vi vic ng c s tng v gim tc ngt, v vy m nh hng n cht lng ca my nhiu. Mt trong nhng bin php khc phc l bin on chuyn tip gia cc ng chuyn dao t on thng sang cung trn, tr li phn Parameter v thit lp. LACE OPTION ARC CONNECT

Page | 104

(ng chy dao vi Lace option l Arc connect) Ngoi ra, iu chnh i lng HC trnh by phn u, hy iu chnh i lng sau trong th Parameter: SCALLOP_HGT HC cn nhp, ly t bn v thit k

Ch : i vi surface milling, i lng STEP_DEPTH c thay th bng hai i lng sau. NUMBER_CUTS

c hiu l s ln chuyn dao OFFSET_INCREMENT c hiu l khong cch gia cc ng chuyn dao hnh di y, chiu su ct c iu khin bng cch chnh: NUMBER_CUTS 3 OFFSET_INCREMENT 0,5

Page | 105

Trong trng hp khng chnh hai i lng ny, dng c ct s n thng xung i tng gia cng, v nu lng d gia cng l dy c th lm h hi n dao. By gi hy iu chnh li: STEP OVER 0,1

Phn tip theo xin trnh by v kt hp gia Surface milling Mill surface: Bc 1: a chi tit vo mi trng gia cng (tn l surface_milling_1). Bc 2: Thc hin to phi, chun gia cng, chn my gia cng l my phay 3 trc, mt phng retract (khong cch l 10mm tnh t mt cao nht ca phi).

Nhng y, i tng gia cng l b mt A khng bao gm l gia. lm c iu , cn s dng Mill surface to ra i tng gia cng. Sau khi Click chn biu tng Mill surface

Page | 106

Tin hnh tng t nh hng dn Mill surface, nhng sau khi bm t hp phm Ctrl+V thc hin 2 thao tc sau.

(Th Options, click chn Exclude surfaces and fil holes) V y l kt qu:

(Click chn l cn loi ra)

Sau chn lnh Mill surface, thit lp ch ct v chn dao:

CUT FEED CLEAR DISTANCE LACE OPTION STEP OVER SPINDLE SPEED

600 2 ARC CONNECT 12.5 2000 Page | 107

Ch : s dng Mill surface to ra trc lm i tng gia cng, cn phi tri qua 2 bc nh sau.

(Click chn Mill Surface v chn Done)

(Chn Add v Select, sau click chn vo Mill surface trn m hnh 3D

V y l kt qu.

By gi hy iu chnh li: STEP OVER 0,1

Page | 108

f.2. Cut line milling Trong cc phin bn trc y, lnh Cut line milling c tch hp sn trong lnh Surface milling. Tuy nhin phin bn Creo 2.0, lnh ny c tch ra hon ton thnh mt lnh ring Cut line milling c o ch n to ra cc ng i ca dao ging vi ng bao ca b mt gia cng, v vy m lnh ny c s dng nhiu trong gia cng

nm bt r rng v cch s dng lnh ny hy tin hnh gia cng 1 chi tit Import chi tit gia cng lnh Surface milling vo chng trnh (chi tit cover_insert) Gi nguyn gc ta v hnh dng phi to Chn dng c ct l dao cu 10

Nhp cc thng s gia cng di y vo: CLEAR DISTANCE CUT FEED SPINDLE SPEED STEP OVER Click vo th Cut line 2 1200 8000 2

Page | 109

Cutline 1 hay Cutline 2, l cc ng bin gii hn b mt gia cng (on thng hay ng spline, ) Nu nhiu ng bin thuc cng mt Cutline th gia cc ln chn phi nhn gi Shift

(Chn cutline th nht)

(Chn cutline th hai)

(Kt qu ng chy dao vi hng nhn TOP)

Page | 110

(Qu trnh vo dao) Tip theo tin hnh gia cng chi tit khc thy c im mnh ca Cut line milling M file gia cng chi tit Surface _ milling_1, dng lnh Mill surface to i tng gia cng mi nh hnh di y:

Click chut lnh Cut line milling, chn dao phay cu 25, nhp cc thng s sau: CUT FEED CLEAR DISTANCE STEP OVER SPINDLE SPEED 600 2 12.5 2000

Sau vo th Cut line, chn cc ng bin nh sau

(Chn cutline th nht)

(Chn cutline th hai)

V y l ng chy dao tng ng: Page | 111

Nh vy ch cn quy nh cc ng Cut line ng th s thu c vt cc ng chy dao theo ng nh hnh dng ca b mt cn gia cng Bn cnh , Creo cn cho php thay i hng ca dao i, bng cch click chut vo biu tng mi tn di y

(Dng c ct di chuyn theo hng khc nhau khi i chiu mi tn dn hng) Phn mm cn cho php i th t ca cc Cut line, iu ng ngha vi vic thay i v tr dao bt u n vo phi

Page | 112

(Di chuyn Cut line 1 xung bng cch click chn tn v bm vo mi tn)

(V tr vo dao c thay i) By gi hy chnh li thng s sau t c cht lng b mt tt nht: STEP OVER 0,1

Cc thng s va gii thiu trn gip cho qu trnh gia cng c nhiu s la chn, tuy nhin trong qu trnh dch dao ngang, ng chuyn dao l on thng, iu gy ra s tng tc v gim tc t ngt cc ng c v lm nh hng n tui th my ni chung Tip tc s dng m hnh gia cng pha trn, nhng y dng li cc cut line mi:

Page | 113

(Chn Cut line 1)

(Chn Cut line 2)

ci thin iu vn ni trn, vo parameter chnh thng s sau LACE OPTION LOOP CONNECT

Kt qu l mi ln dch dao ngang, ng dch khng phi l on thng m l 1 ng cong trong khng gian

(Cc ng chuyn dao l ng cong trong khng gian, hnh chiu nhn t mt Front)

Page | 114

(Cc ng chuyn dao l ng cong trong khng gian, hnh chiu nhn t gc nhn 3D) Tuy nhin lc dao i xung, dao i theo phng thng ng v n trc tip vo phi, iu ny khng h tt cho tui th dao cng nh gy rung ng cho my, khc phc iu ny vo parameter chnh li thng s sau: LEAD RADIUS INITIAL_ENTRY_EXT FINAL_EXIT_EXT ENTRY_ANGEL (gc vo dao) EXIST_ANGEL (gc ra dao) 40 LEAD IN LEAD OUT 90 90

(Kt qu vic chnh li cc thng s, dao i vo tip tuyn vi cnh ca phi) Tuy nhin gc vo v ra dao thng khng bng 90o m nh hn gim bt thi gian chy khng ca my Surface milling cn dng gia cng cc b mt tr ca cc l Page | 115

M hnh gia cng cho trn, nhng ln ny dng c ct l dao phay ngn 12, i tng gia cng l thnh trong ca l Ch : Ti th Reference, chn i tng gia cng, chut vo v tr b mt l, click chut phi cho n khi no l c chn

(B mt l c chn)

(Chn Cut line 1 l ng pha trn) Nhp vo cc thng s gia cng nh sau:

(Chn Cut line 2 l ng pha di)

CUT_FEED STEP_OVER SPINDLE_SPEED CLEAR_DISTANCE y l kt qu gia cng:

1200 10 5000 2

Page | 116

(ng chy dao nhn t gc nhn 3D)

(ng chy dao nhn t hng nhn Front)

Tuy nhin ng chy dao trn vn cha hon ton tt, ti u hy chnh li cc thng s sau: SCAN_TYPE TYPE SPIRAL

y ng chy dao l ng xon c

( nhn r kt qu trn, STEP_OVER c chnh li l 20) n lc ny ng chy dao ti u, do iu chnh li cc thng s sau: STEP_OVER INITIAL_ENTRY_EXT LEAD_RADIUS FINAL_EXIT_EXT LACE_OPTION 2 ARC _ENTRY 4 LEAD OUT NO

Qu trnh vo dao c la chn ARC_ENTRY nhm gim bt rung ng cho my

Page | 117

(Hnh chiu nhn t hng chiu TOP) Tip theo l mt s tnh nng nng cao trong Creo: Khi gia cng mt b mt, cn xc nh l b mt dc ln (Steep wall), hay dc nh (Shallow wall)

(V d cho Steep wall)

(V d cho Shallow wall)

Bi v i vi Steep wall, ng chy dao tt nht l ng m dao ct theo bin dnc chi tit cng vi Z l hng s. Shallow wall l ng m trong qu trnh ct Step_over (lng dch dao ngang) l i lng rt nh Creo cung cp mt cng c tn l SLOPED MILL SURFACE phn loi hai loi b mt trn. Nhng trc ht hy tm hiu Slope Angle

hnh v trn, Direction Vector l mt vector lun song song vi trc Oz ca my v chiu dng hng ln. Surface Normal l vector php tuyn ca b mt cong (i tng cn phn loi). Gc to bi hai vector trn gi l Slope Angle, v d: i vi cc b mt thng ng, Slope Angle = 90o Page | 118

i vi cc b mt nm ngang, Slope Angle = 0o Vic nh ngha mt b mt l Steep Area hay Shallow Area hon ton ph thuc vo quan im ca ngi lp trnh mun gia cng b mt bng phng php g. y, phn mm cung cp i lng l Draft Angle: Nu Slope Angle ln hn Draft Angle, b mt c gia cng thep phng php dnh cho Steep Area Nu Slope Angle nh hn Draft Angle, b mt c gia cng thep phng php dnh cho Shallow Area Ngoi ra trong Mill surface, cn c tch hp hai chc nng: Keep Steep Side: t ng gi li cc b mt tha Slope Angle ln hn Draft Angle trong b mt chn Keep Shallow Side: t ng gi li cc b mt tha Slope Angle nh hn Draft Angle trong b mt chn Hy lm v d di y hiu r Import chi tit Base_cavity vo mi trn gia cng To phi chiu cao 85 mm v gc lp trnh nh hnh v Retract plane nm cch b mt cao nht ca phi 10 mm phi ch n. Clich chut vo Mill Surface, khi giao din lnh hin ra, click vo Sloped

V chn vo b mt di y:

Page | 119

K nhn gi phm Shift, click chn b mt:

Khi ton b cc b mt gii hn bi ng bin va mi chn c phn mm t ng nhn dng:

Click chut vo b mt di y (nh gia Shift:

Page | 120

V y l kt qu:

Click chut gia, trn giao din mn hnh xut hin mt hp thoi: Click chn Plane

Sau click vo b mt trn chi tit:

Ch n hng mi tn, v n quyt nh chiu ca dng ca cc Slope Angle. Page | 121

Click chut gia v nhp vo gi tr ca Draft Angle. DRAFT ANGLE 30

Click chut gia, mt hp thoi hin ra v hy chn Keep Shallow Side.

Click chut gia 2 ln kt thc lnh Mill Surface, sau n chi tit trong Model Tree nhn thy r Surface to ra.

Tip theo, chn lnh Cut Line Milling, v thc hin cc cng vic sau: Reference: b mt to bng lnh Mill surface. Chn dng c ct: dao cu 10. Trong Parameter, thit lp:

Page | 122

CUT_FEED STEP_OVER CLEAR_DISTANCE SPINDEL_SPEED

1200 2 2 8000

(Chn Cut Line th nht)

(Chn Cut Line th hai)

Kt thc lnh. Vi thng s SCAN_TYPE nh hnh di y s li vt xu trn b mt chi tit, ngoi ra cn gy rung ng cho h thng cng ngh do s thay i hng t ngt ca dng c ct

Do , cn thit lp li thng s sau SCAN_TYPE TYPE_HELICAL hnh di y, dao chuyn ng theo ng xon c v khng h c s chuyn hng t ngt no

Page | 123

By gi hy thit lp li cc thng s cng ngh sau, kt thc vic gia cng chi tit ny: STEP_OVER 0.2 SCALLOP_HGT 0.01 LEAD_RADIUS 30 ENTRY_ANGLE 10 EXIT_ANGEL 10 INITIAL_ENTRY_EXT ARC_TANGENT FINAL_EXIT _EXT ARC_TANGENT Trong qu trnh gia cng phn mm khng nhng cho php a chi tit vo m cn c c g (fixture), v trong qu trnh chuyn ng dng c c th ct trng g. V th nh sn xut chng trnh Creo cung cp cng c l Gouge Check Trnh t thc hin a g vo my Bc 1: Import chi tit tn l Element vo mi trng gia cng (trong th mc l Introduce To Fixture) Bc 2: Chn loi my gia cng l Mill CNC 3 axis Bc 3: Click chn vo Operation Ti th Fixture Set Up, click chn biu tng nh hnh di y, v tm n chi tit tn l Fixture

Page | 124

Bc 4: Thit lp cc rng buc chi tit gia cng v g v tr nh hnh di y

(Hnh chiu ng)

(Hnh chiu cnh)

(Hng nhn 3D) (Hnh chiu bng) Bc 5: Thit lp Retract plane v gc lp trnh gia cng nh hnh di y

Bc 6: Page | 125

Thit lp phi gia cng nh hnh di y, cc kch thc phi: Di x Rng x Cao l 100 x 80 x 27 mm

(Ch : cng c th to phi trc sau thit lp chun lp trnh gia cng gc phi nh cc v d trc) Bc 7: Click chn lnh gia cng l Surface Milling Chn b mt gia cng:

Dng c ct: Dao cu 25 Th Parameter: CUT_FEED SPINDLE_SPEED CLEAR_DISTANCE STEP_OVER LACE_OPTION OVER_TRAVEL_DISTANCE 600 2000 2 2 ARC_CONNECT 4

Th Define Cut: chn cc ng ct song song trc Ox

Page | 126

Bc 8: Click vo Play Back v xem kt qu ng chy dao

(Hnh chiu nhn t hng chiu Front)

(Hnh chiu nhn t hng chiu Top) Sau click vo tnh nng Gouge Check di y

Page | 127

Click chn vo 6 b mt cong nh hnh bn (nh nhn gi phm Ctrl). y l cc b mt m dng c ct c nguy c n phi Click chut gia ba ln lin tip

Bm vo th Run

Click chut vo th Show All thy cc vng trn g m dng c ct n vo, vi ch hin th mu l Default, l cc cng c mu xanh da tri

(Hnh chiu nhn t hng chiu Front)

(Hnh chiu nhn t hng chiu Top)

Phn gii thiu lnh Surface Milling n y l kt thc. g. Trajectory Milling Trong ting vit Trajectory Milling ngha l gia cng theo ng dn, mt cch n gin c th hiu rng cng vic u tin l dng mt ng dn (c th l ng cong 2D nm trong mt mt phng hay l ng 3D trong khng gian), sau thit lp cc thng s dng c ct cho dao chy theo ng dn ny (hoc Offset mt on vo hay ra ng bng bng bn knh dao dng c ct).

Page | 128

Trajectory Milling p dng c cho gia cng t my CNC 3 trc n 5 trc. i vi cc my 3 trc thng thng u c th p dng c chu trnh phay ng cong 2D v c 3D. Trong phn ny xin trnh by v gia cng chi tit tn l COVER_INSERT (nm trong th mc Profile_milling) m trc ht l gia cng cc ng cong 2D. g.1. Trajectory Milling 2 Axis Import chi tit trn vo mi trng gia cng. Thit lp my gia cng l my CNC 3 trc. To phi v chun lp trnh nh hnh v. To Retract plane cch mt cao nht ca phi l 10 mm.

i vi Trajectory Milling 2D v my gia cng l CNC 3 trc, mt phng cha ng dn phi vung gc vi trc Oz ca my hay ni cch khc l vung gc trc dng c ct. u tin hy to ng Sketch 2D. Sau , click chut vo m hnh gia cng, ri di chuyn chut chn cnh nh hnh di y.

Click chut phi cho n khi no 2 cnh cn li c chn t ng th click chut vo 2 cnh . Khi s c 3 cnh c chn nh hnh bn cnh. Ln lt bm t hp phm Ctrl+ C v Ctrl+ V, sau 1 giao din mi hin ra, click chn Curve Type l Exact v chn Finish. n y ng Sketch 2D to xong, v trong Model Tree hin ra biu tng sau:

Page | 129

Click chut vo biu tng ca lnh Trajectory Milling v chn 2D axis.

Trc ht, ti th Parameter nhp vo cc i lng sau: CUT_FEED CLEAR_DIST SPINDLE_SPEED LEAD_IN LEAD_OUT LEAD_IN_RADIUS LEAD_OUT_RADIUS ENTRY_ANGLE EXIT_ANGLE 1200 2 2000 YES YES 60 60 20 20

Sau , trong th Reference chn i tng l ng Sketch trn m hnh gia cng hoc biu tng ca ng Sketch trong Model Tree. Lc ny trn m hnh gia cng xut hin 2 mi tn. ngha ca chng c trnh by ln lt di y. Mi tn th nht cho bit hng bt u ca dng c ct, thay i v tr n pha cn li ca ng Sketch, ch cn Click chut trc tip vo mi tn . Hnh bn cnh l kt qu ca vic .

Mi tn th 2 xc nh hng Offset dng c ct (nu nh trc Offset Cut c nh chn), lng Offset ny bng ng mt lng bn knh dao.

Page | 130

Hnh di y trnh by vic thay i hng ca Material To Remove, nhng Offset Cut trc khng c nh chn. Khi , dng c ct ch thay i ng i lc bt u v kt thc.

i vi m hnh gia cng ny, hy gi hng ca Mi tn th 2 nh lc u v bm vo Play Path xem th ng chy dao. Quan st ng chy dao cho thy khi dng c ct i ln n i vi tc Cut Feed, iu ny gy ra s lng ph v thi gian.

Do vo Model Tree Parameter, chnh li thng s sau: RETRACT_FEED 0

Bm Play Path hoc vo CL Command kim tra tc li dao.

(ng li dao lc ny l ng gch chm mnh)

(Dng lnh Rapid c thm vo cui chng trnh)

Trong mt s trng hp nh lmg d gia cng ln, cn tin hnh ct nhiu lp.

Page | 131

Nh trong m hnh gia cng ny lng d gia cng l 5 mm. Vo Model Tree Parameter iu chnh: NUMBER_LAST_FINCUTS 3 LAST_FINCUT _OFFSET 2

Di y l kt qu: NUMBER_LAST_FINCUTS ngha l s ng chy dao ct c tnh t lp ct cui cng tnh ra. LAST_FINCUT _OFFSET l khong cch gia hai ng chy dao.

Tuy nhin lng d gia cng khng nhng dy theo phng ngang nh trn m cn theo c phng dc, v vy cn tip tc chnh thm thng s sau: NUMBER_LAST_FINPASS 5 LAST_FINPASS _OFFSET 5

(Hng nhn Left)

NUMBER_LAST_FINPASS l s ng chuyn dao theo phng thng ng tnh t ng chuyn dao cui cng tr ln LAST_FINPASS _OFFSET l khong cch gia 2 ng chuyn dao k nhau trn i khi bn i lng va ni trn d gy ra s nhm ln v vy m hy lm mt php so snh bng cch t tn ca chng cnh nhau NUMBER_LAST_FINCUTS NUMBER_LAST_FINPASS LAST_FINCUT _OFFSET LAST_FINPASS _OFFSET im chung: s lng ng chuyn dao u c tnh t lp ct cui cng Page | 132

im ring: Pass hm cc ng chuyn dao c to theo phng thng ng. Cn Cuts th theo phng nm ngang g.2. Trajectory Milling 3 Axis S dng chi tit trn cng vi cc thit lp c to sn Click chut vo biu tng ca Trajectory Milling 3 Axis

Thit lp dng c ct Nhp cc thng s sau vo th Parameter Sau khi hon thnh cc bc trn chng trnh mi cho php la chn i tng gia cng trong th Tool Motion. Khng ging nh lnh Trajectory 2 axis, vic la chn y c phn phc tp hn. Click chut vo dng Insert Here, sau click vo nt Curve Cut Click chut th Trajectory Curve, lc ny ch chn l One by One Chain Sau chn i tng gia cng, trong qu trnh chuyn t cnh ny sang cnh khc nh nhn gi phm Shift

EndMill 6 CUT_FEED SPINDLE_SPEED CLEAR_DIST

1200 6000 2

Page | 133

Ti th Options, click chn Offset Cut v iu chnh hng Material To Move ph hp vi chuyn ng ct ca dng c Sau khi hon thnh cc thit lp ny, click vo biu tng Finish ca th Curve Cut Quan st kt qu hin th Tool Motions cho thy qu trnh ct c chia l 2 phn: Auto Plunge tng ng qu trnh a dao xung Follow Cut tng ng qu trnh dao chuyn ng ct theo ng dn Bm Play Path xem ng chy dao,

Nh nhng ln trc qu trnh a dao vo v rt dao ra c vn , do cn thit lp thm cc thng s sau Lc ny qu trnh vo dao v ra dao tr nn mt hn

CUT_ENTRY_EXT CUT_EXIT_EXT LEAD_RADIUS

LEAD_IN LEAD_OUT 20

By gi vo th Parameter, tt tnh nng CUT_EXIT_EXT. Sau vo Tool Motion, click vo nt Tangent Exit

Khi , hp thoi Tangent Exit hin ra, nhp vo Exit Distance gi tr l 20

Page | 134

Bm Play Path quan st li kt qu

Tuy nhin trong trng hp gia cng theo cc ng dn 3D v ng dn thuc v cc b mt cong phc tp th nn th kim tra bng tnh nng Gouge Check Thit lp tnh nng Gouge Check tng t nh trong cc v d trc, i tng kim tra l tt c cc b mt thuc v chi tit gia cng Sau , bm Show All th c kt qu nh hnh bn Tnh nng Gouge Check cho thy trong khong hai phn ba chiu di ca ng dn, dng c ct nhiu ln n trc tip vo chi tit khc phc iu ny, vo th Parameter v thit lp thng s sau Kch hot tnh nng Gouge_Check thm ln na, lc ny chng trnh thng bo dao khng cn ct vo chi tit ngha ca AXIS_SHIFT:

AXIS_SHIFT -0.25

CL Data khi AXIS_SHIFT bng 0

CL Data khi AXIS_SHIFT bng -0,25 mm

Cch tt nht hiu ngha ca i lng ny l da vo cc ta ca dng c ct bng CL Data trn, khi quan st thy rng ti mi thi im ch c ta z ca b mt y dao l thay i, cn ta (x,y) l gi nguyn. Thm vo , khi thit lp Axis shift gi tr m, dng c ct khng cn ct vo chi tit na, iu chng t: Page | 135

Trong qu trnh ct, dng c ct c nhc ln theo phng Oz mt on l 0,25 mm nhng ng thi vn bm st theo ng dn (trajectory) c to ra. h. Drilling (Standard) thc hin lnh khoan trong Creo, iu bt buc l File m hnh gia cng (ui l .prt), cc l phi c to ra bng lnh Hole. Lnh ny cng t ra c bit hu ch nu nh chi tit c nhiu l v gia cc l ny c im chung vi hnh dng hnh hc. hiu r hn hy lm v d sau y. Import chi tit c tn l Block (trong th mc Drilling) vo mi trng gia cng, chi tit ny bao gm 4 l M8 x 1,25, v su l nh nhau.

Tin hnh: Chn my gia cng l my phay CNC 3 trc. To phi gia cng. To Retract Plane, cch b mt cao nht ca phi 10 mm. To gc lp trnh gia cng.

Click chut ti lnh Drill Standard To dng c ct l mi khoan Twist Drill 6.8

Page | 136

Ti th Reference, click chut vo Details, c nhiu la chn chi tit hn.

Phng php thng dng nht l la chn l theo nguyn tc i tng l Trc (Axis), theo nguyn tc ny khng nht thit hnh dng l khoan phi c m ch cn dng sn i tng Axis l c, nhng khi phi ch nh chiu su ca l cn gia cng cho chng trnh to s thun li cho ngi dng, Creo cung cp cc phn loi c th hn na. Cc l c gia cng ch cn c im chung khc na l s c chn, nh l: Cng ng knh. B mt l cng thuc mt mt no . Cng thuc Drill Group c to sn trc (y l mt tnh nng tng t nh Mill Surface).

i vi chi tit ny, c 4 l c im chung l ng knh ging nhau, nn click chut vo Rule Diameters. Lc ny pha di ca th lnh hin ra hai tr s l 6,8 v 8. V y l l M8 x 1,25, nn l cn khoan l 6.8. Do , chn ng knh l ny v click chut vo nt ch ra hnh bn phi.

Lc ny, cc l trn u c du mi tn chng t rng cc l c chn gia cng.

Sau , ti th Parameter nhp cc thng s sau: Page | 137

CUT_FEED SPINDLE_SPEED CLEAR_DISTANCE Bm Play Path quan st ng chy dao:

100 1000 3

(Nhn t hng nhn 3D)

(Nhn t hng nhn Front)

R rng, khi chuyn t gia cng 2 l bn tri sang 2 l cn li bn phi, mi khoan m thng vo phi, vi vy cn iu chnh li ngay thng s sau PULLOUT_DIST 10

ngha ca PULLOUT_DIST c gii thch bng hnh v di y

Trong mt s trng hp khi khng nm r cc kch thc ca chi tit gia cng, c th gn PULLOUT_DIST 0

Page | 138

iu ny ng ngha vi mi khoan s li v Retract Plane

Nhn nt Finish kt thc lnh Vic gia cng l n y coi nh hon thnh bc u, bc tip theo l Tar cc l ny. Click chut vo biu tng ca lnh tar l

Thc hin tng t nh trn chn cc i tng cn gia cng Sau ti th Parameter nhp vo cc thng s sau: THREAD_FEED THREAD_FEED_UNIT CLEAR_DIST SPINDLE_SPEED PULLOUT_DIST y: THREAD_FEED: bc ren ca l cn gia cng THREAD_FEED_UNIT: n v ca qu trnh tin dao ct ren, MMPR ngha l Millimeter per Revolution, nh vy bc tin ca dao tnh theo n v l s milimet (qun ng) i c khi dao quay c 1 vng Ch : i vi tar, v bc tin ca dao l ln nn tc trc chnh ch nm trong khong t 100 n 500 vng/ pht chi tit trn, cc l u tha L/D < 5. By gi hy gia cng cc l c L/D > 5 (l su), lc ny chin lc khoan l phi thay i, mi khoan khng ch n thun l ct ht lng d gia cng m trong qu trnh ct cn phi c cc chuyn ng ph u tin, Import chi tit tn l Deep_Drilling vo mi trng gia cng (nm trong th mc Deep Driling) Page | 139 1.25 MMPR 3 100 0

Chi tit ny gm c 4 l c gia cng sut v ng knh l 6.

Tin hnh: Chn my gia cng l my phay CNC 3 trc. To phi gia cng. To Retract Plane, cch b mt cao nht ca phi 10 mm. To gc lp trnh gia cng.

Chin lc gia cng th nht Click chut vo biu tng ca Standard Drilling, sau click tip vo biu tng ca Deep Drilling. .

Ln ny, hy p dng Rule Surfaces v click chut chn vo b mt hnh di, khi c 4 l u c chn lm i tng gia cng.

Page | 140

Ti th Parameter nhp vo cc thng s sau: CUT_FEED PECK_DEPTH CLEAR_DIST PULLOUT_DIST SPINDLE_SPEED 100 5 3 5 800

ngha ca thng s Peck Depth c th hin hnh bn cnh, tnh t b mt ca l, sau khi mi khoan ct xung 1 on l Peck Depth, mi khoan s i li ngc li v CLEAR_DIST, sau mi khoan li khoan xung tip, ln ny n i qung ng l hai ln ca Peck Depth, sau n li lui v CLEAR_DIST. Qu trnh trn c lp li n khi mi khoan bc ht lng d gia cng.

Tuy nhin i vi trng hp khoan l sut, cn thit lp thm i lng sau BREAKOUT_DIST 3

Page | 141

Khi mi khoan i xung n b mt i din cn li ca chi tit, BREAKOUT_DIST iu khin mi khoan khng dng li m cn khoan xung thm mt on l 3 mm, iu ny m bo ct ht bavia st li.

Chin lc gia cng th hai Click chut vo biu tng ca Standard Drilling, sau click tip vo biu tng ca Breakchip Drilling.

Qu trnh la chn i tng gia cng hon ton ging nh trn. Ti th Parameter nhp vo cc thng s sau: CUT_FEED PECK_DEPTH CLEAR_DIST PULLOUT_DIST SPINDLE_SPEED INTER_RET_HEIGHT 100 5 3 5 800 1

Trc tin, mi khoan cng i xung mt on l PECK_DEPTH (tnh t b mt ca l), sau mi khoan c nhc ln nhng khng phi v CLEAR_DIST, m mt on ng bng INTER_RET_HEIGHT. Sau mi khoan i xung tip mt on l PECK_DEPTH (tnh t v tr hin ti) v li li dao ln mt on INTER_RET_HEIGHT. Qu trnh trn c lp li n khi mi khoan bc ht lng d gia cng.

i. Engraving Chu trnh Engraving: Dng khc hoa vn hoc ch trn chi tit. chu trnh ny cn ch ra mt Sketch. Dao s chy theo bin dng ca Sketch vi chiu su ct c Page | 142

nhp bng Parameters to nn hoa vn hoc ch chm trn chi tit. Sketch ny c th nm trn mt phng hoc mt cong. V d 1: Bc 1: a chi tit vo mi trng gia cng. Thc hin Set Working Directory n th mc ENGRAVING. a chi tit vo mi trng gia cng tn VI_DU_1.prt.

Bc 2: To chun.

Bc 3: Chn my phay gia cng.

Bc 4: Thit lp Operation

Chn my phay ba trc. Click Operation, chn chun gia cng l h trc ta to trn. Th Reference: Chn vo mt phng trn cng ca chi tit v nhp vo Value gi tr l 20. Done chut gia kt thc qu trnh thit lp Operation.

Bc 5: trang Milling chn chu trnh Engraving.

K n thc hin ln lt theo th t sau:

Ti No tool Click chn Edit Tools..

Xut hin hp thoi Tools setup chn dao GROVING, ci t ng knh dao l 1 gia cng. Settings vo Tool Number: 1

Page | 143

Ti trang References click vo dng Click here to add item

Click chut chn vo Sketch trn chi tit cn gia cng.

Ti trang Parameters ci t ch ct: CUT_FEED 1000 STEP_DEPTH 0.1 GROOVE_DEPTH 0.5 CLEAD_DIST 2 SPINDLE_SPEED 2000 GROOVE_DEPTH: L chiu su ct trong chu trnh. STEP_DEPTH: L chiu su 1 lt ct. Trong v d ny dao s ct 5 ln mi ln dao xung 0.1 t c chiu su ct l 0.5

Click vo biu tng xem ng chy dao.

. Click vo biu tng kt thc chu trnh Engraving.

khc dng ch Creo 2.0 cng thc hin tng t, c c ng chy dao:

Page | 144

 lu li, vo File chn Save. n y kt thc lnh Engraving. 6. Xut file gia cng trong Creo Trnh t xut file gia cng trn creo 2.0 M mt file c gia cng hon chnh. Chn Save CL File for a Set.

Chn Create. t tn cho chng trnh gia cng.

Page | 145

Chn vo nhng chu trnh cn xut file gia cng. chn tt c Click chn Select All. Chn Done Seq.

Chn tn chng trnh gia cng. Click vo File

Chn vo MCD File. Chn Done.

Hin ra hp thoi Save a copy. Dn n th mc cn lu li. Chn OK. Click Done.

Chn loi my CNC gia cng. My gia cng l y l Fanuc nn chn P20.

Page | 146

Xut hin hp thoi. Click Close ng li. Click vo Done Output kt thc qu trnh xut file gia cng.

File gia cng c xut ra cha th chp vo my CNC gia cng c m cn chnh li vi ch. Vo th mc lu chng trnh gia cng xut ra. M file op010.tap ln. Mc nh u chng trnh c xut ra dng: % (Date:11/12/12 Time:11:36:07) G98G80G90G49G17 ( / FACE_VIDU_1) Nhng dng ch trong ngoc n ghi ch li thi gian xut file gia cng v tn File gia cng ch khng c ngha trong vic lp trnh. Dng lnh G98G80G90G49G17 reset my, a v ban u cho mt chng trnh gia cng mi. Cn thit chn thm vo u chng trnh dng lnh sau: G91G28Z0. G28X0.Y0. G54 G90 ngha: G91G28Z0. : Rt thng dao v im tham chiu theo phng z. G28X0.Y0. : Di chuyn bn my v v tr tham chiu theo phng XY. G54: Chun Offset G90: chuyn sang li h ta tuyt i

(Mc nh u chng trnh)

Page | 147

 cui chng trnh. Trc khi kt thc chng trnh th c cu lnh thy dao T30M6. iu ny th khng cn thit nn c th xa i.

(Mc nh cui chng trnh) Sau khi xa T30M6. Thy rng dao c di ln mt phng retrac (Z15) ri kt thc chng trnh. Lc ny dao vn cn gn chi tit nn qu trnh tho chi tit ra lp phi mi vo gia cng s gp kh khn. Lc ny cn chn cu lnh G91G28Z0 vo cui chng trnh li dao v im tham chiu theo phng Z.

(Xa T30M6 i, thm vo G91G28Z0)

Hon tt qu trnh xut file gia cng v chnh sa trn creo 2.0 By gi c th chp chng trnh vo my gia cng. ng dn xut nhanh mt chu trnh. Model Tree phi chut vo chu trnh cn xut file gia cng (nhn v gi phm Ctrl chn nhiu chu trnh). Chn Play Path.

Page | 148

Hp thoi PLAY PATH xut hin. Vo File chn Save As MCD.

Click chn Output.

Xut hin hp thoi Save a Copy. Dn n th mc cn lu chng trnh gia cng. Chn Ok Chn b tin x l (Post Processor) l UNCX01.P20. Xut hin hp thoi chn Close. Click Close ng hp thoi PLAY PATH. M chng trnh gia cng ln ri chnh sa nh hng dn trn. Chnh sa ng rn gia ng rc khi xut G code.

Trng hp ngi dng thng xuyn xut chng trnh gia cng. mi ln xut chng trnh khng phi tn cng chnh sa, th c th chnh sa mt ln trn phn mm Creo. trang applications chn NC Post Processor.

Xut hin hp thoi Options file Generator.

Page | 149

Click biu tng Open

Click chn my gia cng. Click vo biu tng Click Ok. .

(To my gia cng) Click Start/End of Program Ti trang Start Prog thy mc nh phn mm khi xut ra chng trnh gia cng th u chng trnh s c G98 G80 G90 G49 G17. Ngi dng cn thm vo: G91G28Z0. G28X0.Y0. G54 G90 Click vo biu tng thm mt dng mi. Thc hin c c nh hnh bn. Click Advanced chn FIL Editor, ko thanh cun xung cui s thy dng IN ERT/T30 6$ Nh vy,mt nh phn mm cui chng trnh s chn cu lnh T30M6 vo. Ngi dng cn xa T30M6 i v thy bng dng lnh G91G28Z0, lc ny s l IN ERT/G91G28Z0$ Nh vy, mc nh cui chng trnh s c chn vo dng lnh G91G28Z0 thy cho dng lnh thy dao T30M6.

(Thm vo mt s dng lnh u chng trnh)

(Thay cu lnh T30M6 bng G91G28Z0)

Sau khi chnh song chn biu tng ng hp thoi li, chn Yes.

lu li.

By gi ngi dng c th xut chng trnh gia cng m khng cn chnh sa g thm. Page | 150

Tuy nhin c mt s my khi xut ra chng trnh th vn khng gia cng c hoc ng chy dao b sai. Nguyn nhn chnh l do ni suy ng trn b li. Nu my khng gia cng c th chnh nh sau: hp thoi Options file Generator click Motion, chn Circular.

(Ch mc nh ca phn mm) Mt nh phn mm khi ni suy cung trn s xut ra cu lnh G2 v G3 vi cu trc cu lnh theo I J K. dng Maximum Degrees Per Block mc nh l 360 . Ngha l gi tr cung trn ln nht c ni suy ng vi mt cu lnh s l 360 . Lc ny ng vi mt cu lnh c th ni suy c mt ng trn kp kn theo cu trc I J K. Nu mc nh vy m my khng gia cng c th chuyn sang cu trc lnh theo R. Chuyn gc ni suy ln nht thnh 180 . (v vi cu trc lnh theo R ny th khng th ni suy c mt ng trn khp kn ch vi mt cu lnh. Nn cn chuyn thnh 180 . Lc ny mt ng trn khp kn s c ni suy bng hai cu lnh, ng vi mt cu lnh dao s chy c 180 ). Ngi dng cn c th chn vo Disable circular interpolation khng cn phi ni suy cung trn theo G2 v G3 na. Lc ny, tt c cc ng trn s c chia thnh v s cc ng thng cc ngn. Nh vy, chng trnh sau khi xut ra khng cn G2 v G3 na m ch c G1. V ng nhin, chng trnh sau khi xut ra s di hn rt nhiu ln so vi vic ni suy cung trn theo G2 v G3.

(Ni suy cung trn theo cu trc lnh R)

Page | 151

Qu trnh hiu chnh v xut File gia cng l cng on cui cng v ht sc quan trng. Nhng hiu chnh tt th i hi ngi dng phi c nhiu kinh nghim ng my CNC v hiu c cn k cu trc ngn ng lp trnh. Phn 2 n y l kt thc, xin c n

Page | 152