INSPECTION AND TEST PLAN

Job No. : Client : References Client Projects Number: A B Applicable Codes: C H W M R RI NSF Procedures: RT UT Project : Legend ITP For :

Date ITP No.: Rev. Page

: : :

5/10/2012 GC-ITP-000 0 of

Fabrication

: RKM Inspector : Client inspector : Third Party Inspector : Hold Point : Witness Point : Monitoring : Review Document : Report Issuance : Radiographic Test : Ultrasonic Test : Magnetic Particle Test : Liquid Penetrant Test : Hardness Test : Visual Test : Dimensional Check : Hydrostatic Test : Dry Film Thickness check : Postweld Heat Treatment : Welding Procedure Specification : Procedure Qualification Record : Welder Performance Qualification : Tightening Check : Authorized Inspector
Owner Approval

AWS D1.1

NSF- MAT- 001 NSF-PRO- 001 NSF-QCD-008 NSF -QCD-005 NSF-TEC-001 NSF-QCD-007 NSF-PRO-003 NSF-GEN-001 NSF-QCD-004

Store control Weld control N.D.T control Ultra sonic Examination Handling and Packing Magnetic particle Examination Painting Control Fabrication Radiographic Examination

MT PT HV VT DT HT DFT PWHT WPS PQR WPQ TG AI

Prepared By

Approved By

Customer Approval

Name Signature Date

INSPECTION AND TEST PLAN

Date : ITP No. : Rev. : Page :

ITP For :
Fabrication

5/10/2012 GC-ITP-000 0 of

Job No. : Dwg No. : Ser. #

Client :

Project : Rev. :

Item No. : Inspection

Activity Description
APPROVAL

Acceptance Criteria

Verifying Document

Type

Sign Date

Sign Date

Sign Date

Remarks & Reports No.

I 1 2 3 II 1 2 III 1 2 3 4 5 IV 1 2 3

Drawing approval 100% Material certificate check WPS's,WPQ's,PQR AND NDT

MATERIAL PREPARATION

100% 100% 100%

Drawing specs EN 10025

client approval client approval client approval

H H H

AWS D1.1

100% Material check for confirmity and visual

100%

EN 10025 WPS&Approved Drawings

Material Certificate ITP

VT&DT DT

H M

Marking,Cutting,Rolling and Edge preparation

100%

FABRICATION ASSEMBLY Correct Joint design

100% 100% 100% 100% 50%

WPS&Approved Drawings,AWS D1.1 Work order , Drawings Welder List WPS&Approved Drawings,AWS D1.1 Approved Drawing

ITP ITP
Welder List

VT&DT VT

H H R

Check identification Qualified welder check Check Fitup&Tack welds Drilling check
NDT

ITP ITP

VT&DT VT&DT

H H

Visual check for Complete welds(Dynamic or static ) 100%

AWS D1.1(table 6.1)

visual Report UT Report MT Report

VT&DT UT MT

H H&RI H&RI

UT FOR BUTT WELD FULL PENETRATION SPLICE JOINTS FOR THICKNESS 8 MM (Dynamic or static ) MT FOR SINGLE WALL CJP < 8MM FROM BOTH
SIDES(Dynamic or static )

100%

AWS D1.1(table 6.2,table 6.3)

100%

AWS D1.1

INSPECTION AND TEST PLAN

Date : ITP No. : Rev. : Page :

ITP For :

5/10/2012 GC-ITP-000 0 3 of

Job No. : Dwg No. : Ser. #

Client :

Project : Rev. :

Fabrication

Item No. : Inspection

Activity Description

Acceptance Criteria

Verifying Document

Type

Sign Date

Sign Date

Sign Date

Remarks & Reports No.

FOR DOUBLE WALL CJP < 8MM AT TWO STAGES : 1st step 100% MT AFTER ROOT PASS DIRECTLY MAX 3 MM -2nd step 100% MT( AFTER FILLING + CAP )(Dynamic or static ) 10% OF THE LENGTH UT FOR BUTT WELDS FULL PENTRATION FOR THICKNESS 8 MM OF ALL WELDS 1000 MM , 5% OF THE LENGTH UT FOR BUTT WELDS FULL PENTRATION FOR THICKNESS 8 MM FOR ALL WELDS < 1000 MM (For static loads)

100%

AWS D1.1

MT Report

MT

H&RI

AWS D1.1 table 6.2

UT Report

UT

H&RI

50% OF THE LENGTH UT FOR BUTT WELDS FULL PENTRATION FOR THICKNESS 8 MM OF ALL WELDS (For Dynamic Loads) 10% OF THE LENGTH MT FOR FILLET& P.P WELDS FOR ALL WELDS 1000 MM , 5% OF THE LENGTH MT FOR FILLET& P.P WELDS FOR ALL WELDS < 1000 MM (For static loads) 100% OF THE LENGTH MT FOR FILLET& P.P WELDS FOR ALL WELDS (For Dynamic Loads)

50%

AWS D1.1 table 6.3

UT Report

UT

H&RI

AWS D1.1

MT Report MT Report MT Report

UT Report

MT MT MT
UT

H&RI H&RI H&RI H&RI

100%

AWS D1.1

MT for the root pass for all welds greater than 100% 38 mm UT lamination test for all plates or sections TH 23 mm restrained at a tee junction by a butt 100% weld

AWS D1.1

AWS D1.1

V 1 2 3 4 5 6 7

FINAL INSPECTION

Final dimension check Surface preperation for painting Painting check Galvanizing check Documentation check packing check Final release for shipment

100% 100% 100% 100% 100% 100% 100%

Approved Drawing & En 5950-2 Client Specs

ITP painting report painting report Galvanizing Report ITP Packing Report Final Release

VT&DT VT VT& D.F.T check VT& D.F.T check

H H&RI H&RI H&RI H

Client Specs

Client Specs Client Specs Client Specs Client Specs

VT

H&RI H&RI