Main Supplier Address McNally Bharat Engineering Co. Ltd.

2B Ecospace Campus, 11F/12 , New Town , Rajarhat , Kolkata - 700156 Welding Process - SMAW Joint (QW-402) Joint Design : Fillet Weld Joint Backing : Yes No Backing Material (Type) : NA Metal Nonfusing Metal WELDING PROCEDURES SPECIFICATION (WPS) [ QW 200.1 ASME Section IX Boiler and Pressure Vessel Code]

Client - NTPC LTD Package - Ash Handling System for NTPC-BgTPP (3X250 MW) DOC NO - MBE/NTPC-BgTPP/WPS-CI : MS/001 REV NO - 0 Date - 21-02-2012 Page - 1 of 1

Types - Manual (Automatic , Manual , Semi-automatic)

'h' mm

NA NA

Nonmetallic Other

NA NA

'h' Shall be as per Drawing

Base Metal (QW- 403) P No - Unassigned Gr. No - Unassigned to or Specification Type and Grade - IS 210 FG 260 to IS 2062 Gr. A or Chemical analysis and Mechanical Properties to Chemical analysis and Mechanical Properties - NA Thickness Range Base Metal thickness Fillet : Unequal Thickness ( Max 25 mm) P No - Unassigned Gr. No - Unassigned

Filler Metal (QW - 404) Spec. No. (SFA) AWS No. ( Class ) F No. A No. Size of filler metal Deposited weld metal Thickness range Electrode-Flux (class) Flux trade Name Consumable insert Brand Name of Electrode

5.15 Lotherm - 705 NA NA 3.15 , 4 mm dia. CI Fillet 8 mm to 12 mm NA NA NA D&H Secheron

Position (QW - 405) Position (S) of Fillet - 3F Welding Progression UP - Up hill Down - NA Position(S) of fillet - All position Preheat (QW - 406) Preheat Temp. Inter pass Temp NA NA

Post weld Heat Treatment (QW - 407) Temperature range - NA Time range - NA

Gas (QW -408) Percentage Composition Gas(es) Mixture Flow rate NA NA NA NA NA NA NA NA NA

Shielding Trailing Backing

Electrical Characteristic (QW-409) Current - A.C / D.C : D.C Amps (range) : 65 - 140 amps Tungstan electrode size & type : NA Mode of metal transfer for GMAW : NA Technique (QW-410) String or Weave bead Oriface or Gas cup size Initial & Interpass Cleaning Method of Back Gouging Oscillation Contact tube to work distance Multiple or Single pass per side Travel speed range Peening Others

Polarity : Electrode (+VE) Volt range : 20-30 Volt

Root pass string method and subsequent passes by weaving method NA NA NA NA NA Multiple 50-125 mm/min. NA NA

Weld Layer

Process

Root Filling Final

SMAW SMAW SMAW

Filler Metal Diameter Class (AWS) (mm) Lotherm 705 3.15 Lotherm 706 3.15 Lotherm 707 4

Current Amp. Type of Range polarity (+ve) (+ve) (+ve) 65-105 65-105 90-140

Voltage

Travel speed range

Other (eg. Remarks , Comment , Hot wire addition , Technique , torch angle etc.)

20-24 20-24 23-30

50-70 100-125 70-100

Note : Filler pass and dia. Of filler metal depends on base material thickness Signature

MBE - QA & I

NTPC use

Approved by