Average and Range (Long) Method Excercise 1

Average and Range (Long) Method Excer

Appraiser A

Appraiser A

Trial #
1
1
0.65
2
0.60
3
0.60

2
1.00
1.00
1.00

Measured Value for Part Number

3
4
5
6
7
8
0.85 0.85 0.55 1.00 0.95 0.85
0.80 0.95 0.45 1.00 0.95 0.80
0.80 0.85 0.50 0.95 0.95 0.80

2
1.05
0.95
1.00

Measured Value for Part Number

3
4
5
6
7
8
0.80 0.80 0.40 1.00 0.95 0.75
0.75 0.75 0.40 1.05 0.90 0.70
0.80 0.75 0.45 1.00 0.90 0.75

2
1.05
1.00
1.10

Measured Value for Part Number

3
4
5
6
7
8
0.80 0.80 0.45 1.00 0.95 0.80
0.80 0.80 0.50 1.05 0.95 0.80
0.85 0.80 0.50 1.00 0.90 0.85

M
9
1.00
1.00
1.00

10
0.60
0.70
0.65

Appraiser B
Trial #
1
1
0.55
2
0.55
3
0.55

2
28.043
28.048
28.047

Appraiser B

M
9
1.00
0.95
0.95

10
0.55
0.50
0.55

Appraiser C
Trial #
1
1
0.50
2
0.55
3
0.60

Trial #
1
1
28.051
2
28.044
3
28.041

Trial #
1
1
28.043
2
28.050
3
28.044

2
28.051
28.056
28.051

Appraiser C

M
9
1.05
1.05
1.00

10
0.85
0.80
0.80

Trial #
1
1
28.054
2
28.050
3
28.048

2
28.057
28.059
28.051

Range (Long) Method Excercise 2

3
27.971
27.967
27.972

Measured Value for Part Number

4
5
6
7
28.093 28.061 28.122 27.970
28.091 28.063 28.130 27.980
28.098 28.068 28.116 27.980

8
27.980
27.970
27.970

9
28.095
28.102
28.100

10
28.060
28.050
28.060

3
27.968
27.958
27.961

Measured Value for Part Number

4
5
6
7
28.092 28.073 28.124 27.970
28.088 28.075 28.119 27.970
28.094 28.067 28.122 27.980

8
27.970
27.980
27.970

9
28.097
28.095
28.100

10
28.060
28.050
28.050

3
27.970
27.969
27.972

Measured Value for Part Number

4
5
6
7
28.095 28.072 28.122 27.973
28.098 28.071 28.118 27.978
28.089 28.065 28.123 27.979

8
27.971
27.984
27.974

9
28.092
28.094
28.097

10
28.062
28.058
28.054

Range (Short) Method Gage R&R Data Collection Sheet

Part Number
1
2
3
4
5

Measured Value- Measured ValueAppraiser A

Appraiser B
Range (A, B)

Calculate range for each part (Ri ) = |Ai -Bi | and enter in space provided in the
last column of the data sheet

Ri

Average Range (R) =

Number of parts

R
GRR =

=
d*2

(d *2 is found using the table in Appendix C of the AIAG Measurement Systems

Analysis reference manual, with m=number of appraisers and g=number of parts.
Note m=2 and g=5, d 2*= 1.19105)

GRR
%GRR = 100 * Process Standard Deviation

To assess the result of the study, refer to the acceptability criteria for width error
given on page C-3

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS
Part Number

Gage Name

Appraiser A

Part Name

Gage Number

Appraiser B

Characteristic

Gage Type

Appraiser C

Specification

Trials

Lower:

Upper:

Parts
0

APPRAISER/
TRIAL #

2.

3.
4.

3
AVE

Date Performed

PART
1

1. A

Appraisers
0

Measurement Unit Analysis

AVERAGE
6

10

EV

R x K1

=
=
xa=
ra=

% EV

AV

6. B

K1

0.8662

0.5908

7.
8.

2
3

9.

AVE

xb=

Repeatability & Reproducibility (R & R)

10.

rb=

R&R

11. C
12.

1
2

{(xDIFF x K2) - (EV /nr)}

1/2

% AV

r = number of trials
2

{(EV + AV )}

Appraisers

K2

0.7071

0.523

xc=

15.

rc=
X=
Rp=

% R&R

RP x K3

=
=

Parts

K3

2
3

0.707
0.523

0.447

5
6

0.403
0.374

0.353

0.338

=
=

(ra + rb + rc) / (# OF APPRAISERS) =

18.

(Max x - Min x) =

xDIFF=

19.

R x D4* =

UCLR=

0.325

20.

R x D3* =

LCLR=

10

0.315

Total Variation (TV)

TV

100 (R&R/TV)

17.

R=

100 (AV/TV)

Part Variation (PV)

PV

=
=

1/2

=
=

3
AVE

100 (EV/TV)

=
n= number of parts

13.
14.

Trials

Reproducibility - Appraiser Variation (AV)

5.

16. PART
AVE ( xp )

% Total Variation (TV)

Repeatability - Equipment Variation (EV)

{(R&R2 + PV2)}1/2

% PV

ndc

100 (PV/TV)

1.41 (PV/GRR)

All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's.
Circle those that are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser

K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of operators (g)
which is assumed to be greater than 15.

and unit as originally used or discard values and re-average and recompute R and the limiting value from the

AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).

remaining observations.

K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.
K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.

Notes:

d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.

Attribute Gage Study Report

Part No. & Name:

Gage Name:

Date:

Characteristics:

Gage No:

Performed by:

Specifications
Study Result
Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Gage Type:
Appraiser A
Trial # 1
Trial # 2

Appraiser B
Trial # 1
Trial # 2