FABIA 2000 1.2/40; 1.

2/47 Engine, Mechanical Components

00

00 Technical Data
00-1 Technical Data

Engine number The engine number (engine identification characters and serial number) is located in the front left on the cylinder block at the engine/gearbox joint -arrow B-. In addition, a sticker with engine identification characters and serial number is affixed to the timing gear cover -arrow A-. The engine identification characters are also indicated on the vehicle data sticker.
Pruef- und Einstellarbeiten ACHTUNG! Bei XXX 000 000 Motorkennbuchstaben:

Engine characteristics Engine identification characters Manufactured Exhaust limits conforming to Displacement Power output Torque Bore Stroke Compression Firing order Fuel - RON Fuel injection and ignition system Lambda control Catalytic converter Turbocharging Exhaust gas recirculation Secondary air system Camshaft adjustment
1) 2)

AWY 02.02 05.04 EU-4, EU-3 DDK, EU-2 DDK l 1,198 40/4750 106/3000 76,5 86,9 10,3 : 1 1-2-3 95 unleaded1) 95 Simos 3PD 2 Lambda probes2) 1 Catalyst no no no no

BMD 05.04 EU-4, EU-2 DDK 1,198 40/4750 108/3000 76,5 86,9 10,3 : 1 1-2-3 unleaded1) 95 Simos 3PG 2 Lambda probes2) 1 Catalyst no no no no

AZQ 01.03 12.04 EU-4, EU-3 DDK, EU-2 DDK 1,198 47/5400 112/3000 76,5 86,9 10,5 : 1 1-2-3 unleaded1) Simos 3PE 2 Lambda probes 1 Catalyst no yes no no

BME 12.04 EU-4, EU-2 DDK 1,198 47/5400 112/3000 76,5 86,9 10,5 : 1 1-2-3 95 unleaded1) Simos 3PG 2 Lambda probes 1 Catalyst no yes no no

kW at rpm Nm at rpm mm mm

At least 91 RON in exceptional cases; the engine output is reduced however Engine version complying with exhaust emission standard EU-2 DDK only with one lambda probe before catalyst

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Technical Data

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FABIA 2000 1.2/40; 1.2/47 Engine, Mechanical Components

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Technical Data

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FABIA 2000 1.2/40; 1.2/47 Engine, Mechanical Components

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10 Removing and Installing Engine

10-1 Removing and Installing Engine

Special tools, test and measuring equipment and auxiliary items required
Workshop crane, e.g. -V.A.G 1202 A Catch pan e.g. - V.A.G 1306 Pliers for spring strap clips Engine mount -MP 1-202 Assembly stand -MP 9-101 Lifting device -MP 9-201 Grease -G 000 100 Hot bolt paste -G 052 112 A3 Wire Adhesive tape

Removing engine
Note
The engine is removed towards the front together with

the gearbox.

Jacking up points for raising the vehicle Inspection

and Maintenance.

Pay attention to the correct assignment of the connec-

tors, if necessary mark.

If the battery is disconnected and reconnected, carry

out certain additional operations Electrical System; Rep. Gr. 27.

Procedure

Disconnect the battery-earth strap with the ignition off. Remove noise insulation -arrows-. Unscrew the drive shaft to the right and left of the
gearbox flange Chassis; Rep. Gr. 40. Raise drive shafts and secure. Removing exhaust pipe Chapter 26-1. Drain coolant Chapter 19-2. Remove engine cover with air filter 1.2/40; 1.2/47 Engine, Fuel Injection; Rep. Gr. 24. Rep. Gr. 27.

S10-0135

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Remove battery and battery tray Electrical System; Unplug connector -1- from the engine control unit. Separate plug connection -2-. Unclip cable clip -3- -arrows-.

S10-0142

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FABIA 2000 1.2/40; 1.2/47 Engine, Mechanical Components

The engine is removed together with the cable harness.

Disconnect all cables for the engine, gearbox, starter

motor and radiator which are will get in the way during removal.

Remove the coolant hose which connects the coolant

regulator to the heat exchanger.

Remove the vacuum hose from the brake servo unit.

WARNING! The fuel system is under pressure! Before opening the system lay cleaning cloths around the connection point. Reduce pressure by carefully releasing the connection point.

Detach the fuel feed line -5-, or fuel return line -4- and
ventilation line -3- by pressing on their release buttons.

Unplug the plug connection -2- and remove solenoid

valve for the activated charcoal filter system -N80- -1-.

Remove the cooling system ventilation hose -7- from

the coolant pipe at the front.

Remove the coolant hose -6- on the pipe behind the

expansion reservoir.

Remove Bowden cable support Manual gearbox

002; Rep. Gr. 34.

Remove the slave cylinder of the hydraulic clutch

Manual gearbox 002; Rep. Gr. 30. and bottom of the connection fittings.

Separate the coolant hose from the radiator at the top Unbolt the pendulum support -arrows-.
Vehicles without air conditioning

Removing the lock carrier Body work; Rep. Gr. 50.

For vehicles with air conditioning
S34-0403

WARNING! Do not open the refrigerant circuit of the air conditioning system.

Remove the V-ribbed belt Chapter 13-1. Remove connector from the AC compressor. Remove AC compressor with the refrigerant lines connected.

Secure the AC compressor -1- to the lock carrier -arrow-.

Remove the lock carrier with the radiator and con-

denser Body work; Rep. Gr. 50, swivel to the side and position on a suitable base -2- on which there is no risk of tilting.

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Note
Do not buckle the refrigerant lines. Use cloths to protect the right headlight glass from

damage, removing the headlight if necessary.

Continued for all vehicles

Hook lifting device -MP 9-201- into the engine lifting

eyes and raise slightly using the workshop crane. Caution! Use securing pins on the hooks and rig pins to prevent release.

Release screws -1-.

Unscrew the screws -arrows- from the gearbox

mount.

Slightly lower the engine with gearbox and pull out

carefully towards the front.

Remove the engine from the gearbox.

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FABIA 2000 1.2/40; 1.2/47 Engine, Mechanical Components

Secure the engine with engine mount -MP 1-202- (using 3 screws -arrows-) on the assembly stand -MP 9-101- for performing assembly work.

Installing the engine

Note
Always replace the seals and gaskets during assem-

bly work.

Always replace self-locking nuts. Tightening torques 10-1 page 5. Assembly bracket 10-1 page 5.

Procedure
Installation is performed in the reverse order. Pay attention to the following points:

Check whether the dowel sleeves for centering the

gearbox are present in the cylinder block 2; insert if necessary.

If necessary check the centering of the clutch driver

disc.

Inspect clutch release bearing for wear, replace if necessary.

Grease the drive shaft serration with grease

-G 000 100-.

When installing engine/gearbox unit, ensure adequate clearance to neighbouring components.

Align the engine and gearbox so that they are tensionfree.

Install the slave cylinder of the hydraulic clutch

Gearbox 002; Rep. Gr. 30.

Adjust the gearshift mechanism and shift cables

Manual gearbox 002; Rep. Gr. 34.

For vehicles with air conditioning

Install the AC compressor Chapter 13-1. Install the V-ribbed belt Chapter 13-1.
Continued for all vehicles

Install the drive shaft on the right and left of the gearbox Chassis; Rep. Gr. 40.

Align the front exhaust pipe with catalyst and fit the exhaust system free of stress Chapter 26-1.

Electrical connections and proper routing Current

Flow Diagrams, Electrical Fault Finding and Fitting Locations.

Install coolant hoses Chapter 19-1.

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Note The drained off coolant must only be then re-used if the cylinder block, cylinder head, radiator or heat exchanger were not replaced.

Top up coolant Chapter 19-2. Check oil level before starting the engine. Adapt engine control unit to the throttle valve control
unit -J338- 1.2/40; 1.2/47 Engine, Fuel Injection; Rep. Gr. 24.

Read the readiness code and generate it 1.2/40;

1.2/47 Engine, Fuel Injection; Rep. Gr. 01.

Perform a test drive, interrogate fault memory and delete it 1.2/40; 1.2/47, Fuel Injection; Rep. Gr. 01.

Tightening torques
Note
Tightening torques apply only for lightly greased,

oiled, phosphatized or blackened nuts and screws. allowed. Under no circumstances use Molykote.

Other lubricants such as engine and gearbox oil are Do not use degreased parts. Unless otherwise indicated the following tightening

torques apply:

Component Screws/nuts M6 M7 M8 M10 M12 deviations: Engine mounting, gearbox mount, pendulum support Engine to gearbox connecting screws M10

Nm 9 15 23 40 60 Assembly bracket 45

Assembly bracket
Tightening torques
Engine mounting 1 - 20 Nm + 90 (1/4 turn) - replace 2 - 30 Nm + 90 (1/4 turn) - replace

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Gearbox mounting 1 - 50 Nm + 90 (1/4 turn) - replace 2 - 40 Nm + 90 (1/4 turn) - replace

FABIA 2000 1.2/40; 1.2/47 Engine, Mechanical Components

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Hinged bracket Note Position the screws -1- in the elongated holes of the pendulum support in such a way that there is maximum distance between the gearbox and the assembly carrier. 1 - 30 Nm + 90 (1/4 turn) - replace 2 - 40 Nm + 90 (1/4 turn) - replace

S10-0125

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