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Waste Heat Recovery Power Plant in Cement Plants

KAWASAKI PLANT SYSTEMS, SYSTEMS LTD. LTD

KAWASAKI Power Plant MARKET 1994


Video Cement Boiler
WHB
Cement

Japan
F

x11

Profit Tech. China DOW Duct KHI Temp p COST VERT

: CCPP & HRSG

: Waste Heat Recovery


Supply INQUIRY DATA SHEET

Monterrey Cogeneration 245MW 245MW CCPP Project


Project Location Number of units Gas Turbine Steam Turbine Type of HRSG Steam Conditions Year of order Comm. Operation : Monterrey Cogeneration CCPP Project : Mexico :1 : GE7 GE7FA/ 161 161. .17 17MW MW1 : Fuji/ 107 107. .2MW : KAWASAKI KAWASAKI-VOGT Natural Circulation Supplementary fired : 467 467. .0 t/h12 12. .93 93MPa MPa538 538. .3C : 2000 : 2002

ThailandThai National Power 110MW CCPP


Delivered in 2000

Santurtzi 400 400MW MW Combined Cycle Project


Project Location Number of units Gas Turbine Type of HRSG Steam Conditions : Santurtzi Combined Cycle Project : Iberdrola, , Spain p :1 : F9FA : KAWASAKIKAWASAKI-VOGT Natural Circulation : HP: 283 283. .4 t/h97 97. .4bar567C / unit RH: 311 311. .0 t/h20 20. .0bar566C / unit IP : 39 39. .5 t/h 21 21. .1bar 357C / unit LP : 40. 40.8 t/h 3.2bar298C / unit : 2001 : 2003

Year of order C Comm. O Operation i

Brazil CST Coke Oven 200 200M M Waste Heat Recovery Power Plant l
Project j : Power Facility y for Central Coke Plant in CST Location : Brazil Number of units : 8 WHRB 2 Steam Turbine Steam Turbine : 98 98. .2MW x 2 Type of HRSG : Natural Circulation Steam Conditions : 84 84. .8 t/h11 11. .0MPa538C/ unit Year of order : 2004 Comm. Operation : 2006

Waste Heat Recovery Power Generation in Cement Plant

AQC Boiler B il

Turbine / Generator Building g PH Boiler Demineralizer Building Cooling Tower

Kawasaki Market of WHRPG in i Cement C t Plant Pl t


Pakistan : 3 plants K Korea : 1 plant l t
F

Japan : 12 plants China : 82 plants Taiwan : 3 plants Vietnam : 1 plant Thailand : 3 plants India : 1 plant

: Cement Waste Heat Recovery

Total: 106 Plants 1,412,940KW

Reference List of Cement Heat Recovery Power Plant


NO. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Company Sumitomo Osaka Cement Hachinohe Cement Taiheiyo Cement Mitsui Kozan Mitsubishi Materials Toh Soh Taiheiyo Cement Taiheiyo Cement Hitachi Cement Taiheiyo Cement Taiwan Cement Tokuyama Cement Jiaxin Cement Anhui CONCH Cement (Ningguo) Taiwan Cement Ha Tien 2 Cement The India Cements Liuzhou Cement Tongyang cement Anhui CONCH Cement (Ningguo) Jiande Conch Cement Anhui Chizhou Conch Cement Anhui Tongling Conch Cement Anhui Zongyang Conch Cement Anhui Digang Conch Cement Yingde CONCH Cement Anhui Tongling Conch Cement Anhui Chizhou Conch Cement Anhui Zongyang Conch Cement Anhui Huaining Conch Cement Anhui Chizhou Conch Cement Wuhu CONCH Cement Siam Cement Wuhu CONCH Cement Anhui CONCH Cement (Bai Ma Shan) Dalian Tianrui Cement Fusui Xinning CONCH Cement Ji dong C em ent (Fengrun ) Yingde CONCH Cement Anhui Xuancheng CONCH Cement Nationality Province Japan Japan Japan Japan Japan Japan Japan Japan Japan Japan Taiwan Japan Taiwan China Anhui Taiwan Vietnam India China Guangxi Korea China Anhui China Zhejiang China Anhui China Anhui China Anhui China Anhui China Guangdong China Anhui China Anhui China Anhui China Anhui China Anhui China Anhui Thailand China Anhui China Anhui China Liaoning China Jiangxi China H ebei China Guangdong China Anhui Factory Gifu Hachinohe Kumagaya Tagawa Aomori Nanyou Chichibu Fujiwara Hitachi Kumagaya Suou Tokuyama Gongshan Ninguo Heping Ha Tien Vishnupurm Liuzhou Samchok Ningguo Jiande Chizhou Tongling Zongyang Digang Yingde Tongling Chizhou Zongyang Huaining Chizhou Wuhu Kaeng Khoi Wuhu Wuhu Dalian Fusui Tangshan Yingde Xuancheng Production Capa Capa. (t/d) No No. of Kiln Main Facility Output (kW) 5,700 2 AQC 2,640 4,400 1 AQC 2,200 12,000 2 PH/AQC/EG 15,000 7,000 2 PH/AQC 9,000 4,500 1 PH/AQC 7,300 9 000 9,000 2 PH/AQC (9 000) (9,000) 4,800 1 PH/AQC 8,000 8,300 2 PH/AQC 12,000 4,000 1 PH (1,500) AQC 1,000 13,000 3 PH/AQC 15,100 12 000 12,000 2 PH/AQC (13 000) (13,000) 7,000 2 PH/AQC 9,650 4,000 1 PH/AQC 7,200 25,880 3 PH/AQC 34,000 3,000 1 PH 2,950 4,000 1 PH/AQC 7,700 3 300 3,300 1 PH/AQC 5 700 5,700 19,200 2 AQC 19,700 5,000 1 PH/AQC 9,100 5,000 1 PH/AQC 8,300 10,000 2 PH/AQC 17,000 9,500 2 PH/AQC 16,300 10 000 10,000 3 PH/AQC 18 300 18,300 10,000 3 PH/AQC 18,500 15,000 3 PH/AQC 27,000 20,000 2 PH/AQC 30,500 8,000 1 PH/AQC 11,000 10,000 1 PH/AQC 15,000 10 000 10,000 2 PH/AQC 18 000 18,000 10,000 2 PH/AQC 18,000 10,000 2 PH/AQC 18,000 5,500 1 PH/AQC 9,100 10,000 2 PH/AQC 18,000 7,500 2 PH/AQC 12,000 10 500 10,500 2 PH/AQC 18 300 18,300 10,000 2 PH/AQC 18,000 15,000 3 PH/AQC 30,500 10,000 2 PH/AQC 18,000 10,000 2 PH/AQC 18,000 Date 1980 1981 1982 1984 1984 1984 1985 1987 1989 1989 1990 1991 1992 1998 2001 2002 2004 2004 2004 2006 2006 2006 2007 2007 2007 2007 2007 2007 2007 2007 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008

Reference List of Cement Heat Recovery Power Plant


NO. NO 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Company Chang Zhou Pan Shi Cement Anhui Digang Conch Cement Jinfeng Keneng Xuzhou China United Cement Jidong Cement (Jilin) China United Cement Coltd(Nanyang) Beliu CONCH Cement Zaozhuang China United Cement Shuangfeng Conch Cement Xingan Conch Cement xingye Kuiyang Conch Cement Yingde CONCH Cement Jidong Cement (Panshi) Jidong Heidelberg(Jingyang) Cement Tangshan Jidong Cement Chishan China Cement Jidong Lixian Cement Jidong Heidelberg Fufeng Cement Tangshan Jindong Cement (Sanyou) Fenyi CONCH Cement Jinfeng Keneng Tangshan Jidong Cement (Matou shan, Mati shan) Jinfeng Hongfeng Jilin Yatai Cement Shuangyang Chaodong Cement Anhui Zongyang Conch Cement Shimen Conch Cement Hunan CONCH Cement Yiyang CONCH Cement Heilongjiang shen Binzhou Cement Jilin Yatai Mingchen Cement Yatai Jituan Haerbin Cement BESTWAY Cement DG khan Cement Maple Leaf Cement Neimenggu Jidong Cement Hongchang Cement Jiangnan Onoda Cement Jidong Cement Luanxian Chaohu Haichang Cement Nationality China China China China China China China China China China China China China China China China China China China China China China China China China China China China China China China China Pakistan Pakistan Pakistan China China China China China Province Factory Production Capa Capa. (t/d) No No. of Kiln Main Facility Output (kW) Jiangsu Chang Zhou 5,000 1 PH/AQC 9,000 Anhui Digang 10,000 2 PH/AQC 18,000 Jiangsu Suyang 10,000 2 PH/AQC 18,000 Jiangsu Xuzhou 10,000 1 PH/AQC 16,000 Jilin Jilinshi 2,500 1 PH/AQC 5,000 Henan Zhenping 9 000 9,000 2 PH/AQC 16 000 16,000 Guangxi Beiliu 10,000 2 PH/AQC 18,000 Shandong Zaozhuang 5,000 2 PH/AQC 7,900 Hunan Shuangfeng 10,000 2 PH/AQC 18,000 Guangxi Guilin 10,000 2 PH/AQC 18,000 Guangxi Yulin 10,000 2 PH/AQC 18,000 Guangdong Yingde 10 000 10,000 2 PH/AQC 18 000 18,000 Jilin Panshi 7,600 2 PH/AQC 14,400 Shanxi Jingyang 10,000 2 PH/AQC 20,700 Hebei Tangshan 5,000 1 PH/AQC 11,600 Jiangsu Nanjing 12,000 3 PH/AQC 24,000 Hebei Tangshan 5,000 1 PH/AQC 15,000 Shanxi Baoji 9 000 9,000 2 PH/AQC 17 200 17,200 Hebei Tangshan 3,000 1 PH/AQC 7,900 Jiangxi Fenyi 5,000 2 PH/AQC 9,000 Jiangsu Suyang 7,500 2 PH/AQC 12,500 Hebei Tangshan 10,000 2 PH/AQC 23,800 Jiangsu Suyang 15,000 3 PH/AQC 27,000 Jilin Changchun 5 000 5,000 1 PH/AQC 9 000 9,000 Anhui Chaohu 2,000 1 PH/AQC 4,000 Anhui Zongyang 10,000 2 PH/AQC 18,000 Hunan Changde Shimen 10,000 2 PH/AQC 18,000 Hunan Xinhua 5,000 1 PH/AQC 9,000 Jiangxi Yiyang 10,000 2 PH/AQC 18,000 Heilongjiang Haerbin 10 000 10,000 2 PH/AQC 18 000 18,000 Jilin Panshishi 10,000 2 PH/AQC 16,800 Heilongjiang Haerbin 5,000 1 PH/AQC 9,000 Punjab Chakwal 10,700 2 PH/AQC 14,900 Punjab Dera Ghazi Khan 6,700 2 PH/AQC 10,400 Punjab Mianwali 10,700 2 PH/AQC/EG 13,900 Neimenggu Huhehaote 5 000 5,000 1 PH/AQC 7 700 7,700 Henan Dengfeng 5,000 1 PH/AQC 9,100 Jiangsu Nanjing 4,000 1 PH/AQC 7,000 Hebei Luanxian 5,000 1 AQC Anhui Chaohu 10,000 2 PH/AQC 18,000 Date 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2008 2009 2009 2009 2008 2009 2009 2009 2009

Reference List of Cement Heat Recovery Power Plant


NO. NO 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 Company Jiangxi Wannianqing Cement Jiangxi Wannianqing Cement Linli Jidong Cement Jidong Haitian Wenxi Cement Saim Cement Siam Cement Guizhou Anshun Changxing Cement Zhongqing Changxing Cement Liaoning Changqing Cement Jidong Longfeng Cement Jidong Cement (Sanyou No.2) Jiande Conch Cement Guangdong Qingxin CONCH Cement Anhui Chizhou CONCH Cement Pingliang CONCH Cement Anhui Wanhei Group Anhui Panjing Cement Inner Mongolia Jidong Cement Tangxian Jidong Cement Taiheiyo Cement Tangshan Jidong Cement Sanyou Datong Jidong Cement Datong Jidong Cement Yunnan Zhuangshan China United Cement Rizhao Zaozhuang China United Cement (2nd) Nationality Province China Jiangxi China Jiangxi China Hunan China Shanxi Thailand Thailand China Guizhou China Zhongqing China Liaoning China Hebei China Hebei China Zhejiang China Guangdong China Anhui China Gansu China Anhui China Anhui China Inner Mogolia China Hebei China China Hebei China Shanxi China Shanxi China Yunnan China Shandong China Shandong Factory Rujin Rujin Linli Yuncheng Kaeng Khoi Khao Wong Anshun Hechuan Liaoyang Tnagshan Tangshan Jiande Qingtuan Chizhou Pinliang Chaohu Hexian Wuchuan Tangxian Kamiiso Tangshan Datong Datong Wenshan Rizhao Zaozhuang Production Capa Capa. (t/d) No. No of Kiln 5,000 1 5,000 1 4,500 1 5,000 1 13,500 3 10 000 10,000 1 10,000 1 10,000 2 10,000 2 2,500 1 4,000 1 5 000 5,000 1 10,000 2 10,000 2 5,000 1 5,500 2 9,000 2 4 500 4,500 1 4,500 1 12,720 3 4,000 1 4,500 1 4,500 1 2 500 2,500 1 5,000 2 5,000 1 Main Facility Output (kW) PH/AQC 7,900 PH/AQC 7,900 PH/AQC 10,000 PH/AQC 7,300 PH/AQC 22,600 PH/AQC 16 600 16,600 PH/AQC 9,000 PH/AQC 18,000 PH/AQC 18,000 PH/AQC 5,000 PH/AQC 11,600 PH/AQC 9 000 9,000 PH/AQC 18,000 PH/AQC 18,000 PH/AQC 8,000 PH/AQC 9,500 PH/AQC 18,000 PH/AQC 7 300 7,300 PH/AQC 9,100 PH/AQC 19,000 PH/AQC 11,600 PH/AQC 7,600 PH/AQC 7,600 PH/AQC 4 300 4,300 PH/AQC 9,000 PH/AQC 8,500 Date 2009 2009 2009 2009 2009 2009 2009 2009 2009 2009 2008 2010 2010 2010 2010 2009 2009 2009 2009 2011 2009 2009 2009 2009 2009 2010

106 Plants / Total 1,412, 412,940 940kW kW

Taiwan Cement Corporation34 34, ,000 k Waste Heat Recovery Power Plant l
Taiwan Cement Corporation Hoping Plant / Taiwan 8,000 t/d x 3 kilns

PH Boiler AQC Boiler

Expected Power Generation


Generated power can cover 35-40% of electric consumption in a cement plant Power Genera ation (kW W)
20,000 15,000 10,000 5,000 0 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000

40-45 kWh/ton-clinker

Cli k Production Clinker P d ti (ton/day) (t /d )

Expected Profits during 20 years


<Presumption> P ti Gross Output of TG Consumption of Auxiliary Equip. Operation Period (24 hrs. x 330 days/a year) U it P Unite Price i of f El Electricity t i it <Calculation of Profits>
(7700kW (7700kW (7700kW 600KW 600KW 600KW ) x 24 Hr/Day ) x 720 H Hr/Month /M h
) X 7920 Hr/year

7,700 600 7,920 0 07 0.07

[kW] [kW] [Hr/Year] [US$/kWh]

X 0.07 US$/kWh= X 0.07 0 07 US$/kWh= US$/kWh X 0.07 US$/kWh=

11,928 357 840 357,840 3,936,240

US$/Day US$/M th US$/Month US$/Year

Expected Profits during 20 years


100

Milion US$

78. 7
50

39. 4 0
0 1 2 3 4 5 6 7 8 9

Electricity Saving

10 11 12 13 14 15 16 17 18 19 20

Year

China / LIUZHOU CEMENT / 6,500 kW 3,300 300t/d t/d

PH Boiler

Turbine / Generator
UNIT T/ H MPa KW KVA V

AQC Boiler
PH BOILER AQC BOILER Forced Circulation Natural Circulation 22.32 8.1 1.67 1.67 335 350 Condensing Turbine 6500 7000 6706

ITEM TYPE EVAPORATIO RATE BOILER CONDITION STEAM PRESS. STEAM TEMP. TYPE STEAM TURBINE OUTPUT CAPACITY GENERATOR TERMINAL VOLTAGE

LiuZhou Plant / Operating Rate of WHRPG


800 97 700 600 70 500 60 50 40 30 200 100 100 100 96 100 100 100 100 100 99 100 100 100 100 100 100 100 100 100 99 90 80 M o n th ly O pe ratio n H o u rs [h ] W H R P G O pe ratin g R ate [% ] 100

400 300

Average : 99.5% 99 5% in 2 years operation

20 10 0

0
5 6 1 2 7 8 9 0 1 3 3 4 2 1 2 5 6 7 /0 /0 /0 /0 /0 /0 4 /0 /0 /0 /0 /0 8 /0 20 06 /0 /0 /1 /1 /1 /0 /0 05 05 05 05 05 05 05 05 06 /0 05 05 06 06 06 06 05 06 06 05 06 /0 9

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

Ki l n O perati on T i me

W H R P G O perati ng T i me

W H R P G O perati ng R ate

20

20

20

Why dont you select Kawasaki?


NO INFLUENCE TO EXISTING FACILITY HIGH RELIABILITYHIGH PERFORMANCE LONG PERIOD EXPERIENCE

Kawasaki Heavy Industries Middle East FZE


Managing Director ;

Mr. Ryo Yamasaki


Person in Charge ;

Mr. Kazuki Ao (Sales Manager)


TEL FAX E-Mail Address
: +971-4-214-6730 : +971-4-214-6729 : ao_k@khi.co.jp : Dubai Airport p Free Zone, , Bldg. g

6W, Block-A, Office No. 709 P.O. Box 54878, Dubai, UAE

Thank y you for your y time

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