Professional Documents
Culture Documents
SALIENT FEATURES
Custom built motors of optimum design with wide range of ratings to select from, for any application / requirement of Industry.
Light weight & lower GD sq value for swift mechanical response to meet frequent reversal.
Insulation superior to Class F with Class H VPI, temperature rise limited to Class F ensuring high insulation strength & protection from environment.
Fully laminated magnetic circuit construction offering excellent commutation-suitable for 6 pulse thyristor power supply.
High over load capacity, low field power & high overall efficiency.
Frames 315 to 710 are fully compensated to withstand high short time overloads under field weakening condition.
Sturdy mechanical construction.
Compact, low weight and highly energy efficient.
Large size of bearing-for longer life and trouble free operations.
Special commutator design with fibre glass taper rings, light weight & low GD sq construction.
Constant force brush holders with longer brushes for excellent brush contact, better commutation and longer brush life.
Modular design allows flexibility of Terminal Box & F. C. unit position.
Minimised vibrations, noise and longer bearing life through minimised unbalance at every stage & precision balancing of Rotors using state of art Dynamic
balancing machine to grade better than 1.0.
Skewed rotor construction-ensuring low noise & minimized torque pulsation at low speeds.
Electrical brazing of Armature conductor to commutator riser connection for best mechanical & electrical joints.
Split throw armature winding for best commutation.
FACILITIES
Design centre equipped with state of art CAD &
design automation software facilities, Like
Unigraphics ANSYS & Auto CAD
Stator fabrication shop.
CNC Cylindrical grinding M/c.
Dynamic Balancing M/c.
Commutator shop.
Modern winding shop.
Rotor assembly shop.
Final assly shop.
VPI plant.
Testing facilities, etc.
Commutator
APPLICATIONS
Steel Industry:
Re-rolling Drives, Table Rollers, Pinch Rollers, Coilers & Uncoilers, Screw
Down and Shear Drives.
Paper Industry:
Wire section, Press Section, Dryers, Dandy Rolls.
Sugar Industry:
Sugar Mill Drives, Centrifuge, Crushers, I.D./F.D. Fan.
Cement Industry:
Cement Mill, Kiln Drive, Apron Feeders, Raw Mill, Fan Drives, Grate Cooler.
Rubber Industry:
Rubber Extruders, Banburry Rolls.
Textile Industry:
Printing Machines Plastic Extruders Machine Tools Cable Industry
Material Handling etc, Test rigs.
STANDARDS
IEC 60034-1
BS 5000 PART 99
IS 4722
The DC Motors can be selected to meet the
requirement of NEMA standard MG1. The Shaft
centre height and mounting dimensions are
generally in line with IEC 60072
CONSTRUCTIONAL FEATURES
(315 TO 710 FRAMES) ARMATURE
Armature core is built of 0.5 mm thick low loss cold rolled non grain oriented
silicon electrical grade steel stampings. It is provided with adequate axial
holes in the stampings for effective ventilation. The armature shaft is made of
high quality steel forging. The core is shrunk on the shaft. The armature coils
are made from high thermal grade dual coated rectangular enamelled copper
conductors of 210C class. The completely wound armature is VPI treated in
class H solventless polyesterimide resin. The armature is dynamically
balanced to a high degree of precision.
MAGNET FRAME/YOKE
The magnet frame is designed with octagonal shaped laminated yoke construction for 4 pole machines and polygonal for 6
pole machines. The laminated yoke construction ensures capability to withstand high di/dt of the order of 250 A /sec. The
main pole and inter pole cores are built with CRCA steel laminations
COMMUTATOR
The commutator is made of high conductivity hard drawn copper segments of trapezoidal profile. The segments are insulated
from each other by epoxy mica class F spacers which provide dynamic stability at hot & cold cycles & at all speeds.
Commutators are specially designed with glass fibre taper rings & moulded as an integrated part in place of conventional VRings, to make them suitable for high speed application.
INSULATION
The shunt field, inter pole and compensated coils are made from high thermal grade dual coated round/rectangular enamelled
Copper conductors of 210C class. Shunt field coils are wet wound with epoxy resin which gets consolidated and after curing
becomes a solid mass. Completely wound stator is impregnated in class H solventless polyesterimide resin for weather proof
& tropical treatment.
TESTING
Motors are finally type tested on 3 phase, 6
pulse thyristor supply to ensure the
performance.
BRUSH GEAR
The brush gears are of robust construction and constant
force spring brush holders are used to ensure constant
pressure throughout the life of the brush. This gives
excellent commutation performance and longer brush life.
Proven grades of electrographite brushes are selected to
give satisfactory commutation. Adequate openings are
provided in end shield / cover for maintenance of brush gear.
OPTIONAL ACCESSORIES
KW DERATING FACTORS
0.8
0.83
0.7
2000m
1.08
3000m
1.05
4000m
1.00
20
1.10
1.05
1.00
0.94
30
1.06
1.00
0.95
0.86
40
1.00
0.93
0.86
0.78
50
0.92
0.84
0.76
0.67
60
0.80
0.72
0.65
0.55
Deration Factor
<=1000m
2000m
3000m
4000m
Rated
Output
(kW)
Base
Speed
(RPM)
Rated
Torque
(Nm)
Max. Mech.
Speed
(RPM)
315S
315M
315L
355S
355M
355L
400S
400M
400L
450K
450S
450M
450L
500K
500S
500M
500L
500G
560K
560S
560M
560L
560G
630K
630S
630M
630L
630G
710K
710S
710M
710L
710G
345
400
402
518
540
545
704
702
745
520
610
730
880
900
1050
1100
1100
1130
1100
1200
1250
1320
1380
1340
1500
1470
1550
1550
1640
1760
1800
1850
1860
1500
1500
1200
1500
1200
1000
1400
1000
900
825
725
690
700
1400
1000
850
700
600
800
675
590
480
450
800
650
500
450
370
870
645
505
420
350
2200
2500
3200
3300
4300
5200
4800
6700
7900
6000
8000
10000
12000
6100
10000
12400
15000
18000
13000
17000
20000
26000
29000
16000
22000
28000
33000
40000
18000
26000
34000
42000
50000
2200
2200
2000
2000
1800
1800
1800
1800
1600
1800
1800
1700
1700
1800
1800
1800
1700
1700
1600
1500
1500
1400
1400
1500
1500
1300
1300
1300
1100
1100
1000
1000
1000
Max. Cont.
GD Sq
Arm. Current Kg msg
(AMPS)
1000
1000
1000
1190
1190
1190
1490
1490
1490
2130
2130
2130
2130
1920
1920
1920
1920
1920
2370
2370
2370
2370
2370
2420
2420
2420
2420
2420
2850
2850
2850
2850
2850
28
32
36
48
56
64
84
96
108
97
129
161
193
220
260
300
340
376
395
450
504
560
644
696
796
904
1004
1156
796
900
1054
1178
1412
Bare Motor
WT. (kG)
1650
1870
2090
2280
2590
2900
2930
3330
3740
3200
3700
4200
4700
3950
4450
4900
5600
6100
6800
7100
7400
7700
8500
7200
8000
9100
9900
11250
8400
9200
10500
13000
16500
NOTE :
These ratings are indicative
only. The arm Voltage can be
offered upto 800 volts
depending upon selection of
design.
Insulation superior to class F,
with temperature rise as per
class F limits over an ambient of
40 C.
Standard overload 1.6 x FL
Torque.
Field weakening range upto 1:3
can be offered.
Suitability of armature control
down upto 10 RPM
Standard field windings suitable
for 220V
Field voltages can be offered
upto 500V.
BEARING ASSIGNMENT
ENCLOSURES
& COOLING TYPES
Enclosures are designed with modular concept to provide
any of the following arrangements for interchangeability.
VENT. ARRANGEMENT
Motor Mounted Blower
Duct Ventilation
Motor Mounted CACA Cooler
Motor Mounted CACW Cooler
DEGREE OF COOLING
IC 0A6
IC 1A7
IC 3A7
IC 6A6A6
IC 6A6W7
DEGREE OF PROTECTION
IP 23
IP 23
IP 55
IP 55
IP 55
FRAME
DE
NDE
315
355
400
450
500K
500S
500M
500L
500G
560K
560S
560M
560L
560G
630K
630S
630M
630L
630G
NU224
NU224
NU228
NU232
NU234
NU234
NU234
NU234
NU234
NU234
NU234
NU238
NU238
NU240
NU236
NU236
NU240
NU240
NU244
6219 C3
6222 C3
6226 C3
6228 C3
6326 C3
6326 C3
6326 C3
NU228 + 6228 C3
NU228 + 6228 C3
NU230 + 6230 C3
NU230 + 6230 C3
NU230 + 6230 C3
NU232 + 6232 C3
NU232 + 6232 C3
NU236 + 6236 C3
NU236 + 6236 C3
NU236 + 6236 C3
NU236 + 6236 C3
NU236 + 6236 C3
The direction of air flow in the main D.C. motor is from commutator
end to non commutator end. However reverse flow from non
commutator end to commutator end also can be given on request. In
such case, induction motors & heat exchanger size will be more.
All induction motor blowers are 2 pole, 415V, 50Hz type except for
outer circuit of CACA type heat exchanger, which are 4 pole.
VENTILATION DATA
FRAME
AIR QTY.
3
M /SEC
IC 0A6 VERSION
F.C. UNIT
INDUCTION MOTOR RATING
CKT
315
1.2
7.5 kW
7.5 kW
355
1.3
5.5 kW/7.5 kW
9.3 kW
9.3 kW
400
1.7
7.5 kW
11.0 kW
11.0 kW
450
2.0
2 X 5.5 kW
2 X 5.5 kW
2 X 5.5 kW
500
2.0
2 X 5.5 kW
2 X 5.5 kW
2 X 5.5 kW
560
3.0
2 X 7.5 kW
2 X 7.5 kW
2 X 7.5 kW
630
3.0
2 X 7.5 kW
2 X 7.5 kW
2 X 7.5 kW
DC Motor
for Steel Rolling
355 Frame
315 TO 400 FRAME DIMENSIONS FOR TOP MOUNTED BLOWER VERSION (IP23, IC 0A6)
FRAME
HB
AD
HC
315S
315M
315L
315
315
315
100 210 28
100 210 28
100 210 28
510
690
690
1650
1740
1830
355S
355M
355L
355
355
355
730
730
730
716
716
716
1700 1621
1700 1721
1700 1821
1730
1830
1930
400S
400M
400L
400
400
400
770
770
770
806
806
806
1800 1733
1800 1833
1800 1933
1935
2035
2135
GA
AH
AA
AB
BA
BA1 BB
HA K
HD
LA
LD
DC Motor
for Sugar Mill
450 Frame
Balanced Wound Rotor
450 TO 630 FRAME DIMENSIONS FOR TOP MOUNTED BLOWER VERSION (IP23, IC 0A6)
FRAME
450K
450S
450M
450L
H
450
450
450
450
D
150
150
150
150
E
250
250
250
250
F
36
36
36
36
G
138
138
138
138
GA
158
158
158
158
AH
1300
1300
1300
1300
A
800
800
800
800
AA
150
150
150
150
500K
500S
500M
500L
500G
500
500
500
500
500
160
160
160
160
160
300
300
300
300
300
40
40
40
40
40
147
147
147
147
147
169
169
169
169
169
1450
1450
1450
1450
1450
850
850
850
850
850
170
170
170
170
170
1072
1072
1072
1072
1072
1210
1210
1210
1410
1410
560
460
360
460
360
560K
560S
560M
560L
560G
560
560
560
560
560
160
160
180
180
190
300
300
300
300
300
40
40
40
40
45
147
147
167
167
175
169
169
189
189
200
1550
1550
1550
1550
1550
1060
1060
1060
1060
1060
190
190
190
190
190
1222
1222
1222
1222
1222
1150
1150
1350
1350
1500
630K
630S
630M
630L
630G
630
630
630
630
630
160
170
190
190
200
300
300
350
350
350
40
40
45
45
45
147
157
175
175
185
169
179
200
200
210
1700
1700
1700
1700
1700
1060
1060
1060
1060
1060
210
210
210
210
210
1354
1354
1354
1354
1354
1280
1280
1480
1480
1630
AB B BA BA1
890 800 355 589
890 900 355 589
890 1000 355 589
890 1000 355 589
BB
1554
1554
1554
1554
C HA
315 30
315 30
315 30
315 30
K
35
35
35
35
I
480
480
480
480
J
480
480
480
480
HB
210
210
210
210
AD
820
820
820
820
HC
900
900
900
900
HD
1750
1750
1750
1750
LA
1800
1900
2000
2100
LD
1950
2050
2150
2250
635
635
635
635
635
1455
1455
1455
1655
1655
200
200
200
200
200
30
30
30
30
30
35
35
35
35
35
480
480
480
480
480
480
480
480
480
480
260
260
260
260
260
910
910
910
910
910
1010
1010
1010
1010
1010
2300
2300
2300
2300
2300
1830
1830
1830
2030
2030
2165
2165
2165
2365
2365
495
395
495
395
395
680
680
680
680
680
1545
1545
1745
1745
1895
295
295
295
295
295
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
325
325
325
325
325
990
990
990
990
990
1130
1130
1130
1130
1130
2500
2500
2500
2500
2500
1944
1944
2194
2194
2345
2250
2250
2500
2500
2630
515
415
515
415
415
700
700
700
700
700
1565
1565
1765
1765
1915
224
224
224
224
244
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
390
390
390
390
390
1050
1050
1050
1050
1050
1270
1270
1270
1270
1270
2600
2600
2600
2600
2600
1944
1944
2194
2194
2344
2270
2270
2520
2520
2670
DC Motor
for Steel Rolling
560 Frame
315 TO 400 FRAME DIMENSIONS FOR CACA HEAT EXCHANGER VERSION (IP55 IC6A6A6)
FRAME H
AH
AA
AB
HB
AD
HC
LA
LD
315
315
315
100 210 28
100 210 28
100 210 28
90 106
90 106
90 106
825
825
825
508 110
508 110
508 110
625
625
625
510
690
690
635 2100
635 2100
635 2100
1490
1580
1670
1650
1740
1830
355S
355M
355L
355
355
355
950
950
950
610 110
610 110
610 110
705
705
705
730
730
730
716 2400
716 2400
716 2400
1621
1721
1821
1730
1830
1930
400S
400M
400L
400
400
400
686 110
686 110
686 110
770
770
770
806 2450
806 2450
806 2450
1733
1833
1933
1935
2035
2135
BA BA1
GA
315S
315M
315L
BB
C HA
HD
DC Motor
for Paper Mill
315 Frame
Wound Stator
450 TO 630 FRAME DIMENSIONS FOR CACA HEAT EXCHANGER VERSION (IP55 IC6A6A6)
FRAME
GA
AH
AA
AB
450K
450S
450M
450L
450
450
450
450
150
150
150
150
250
250
250
250
36
36
36
36
138
138
138
138
158
158
158
158
1300
1300
1300
1300
800
800
800
800
150
150
150
150
500K
500S
500M
500L
500G
500
500
500
500
500
160
160
160
160
160
300
300
300
300
300
40
40
40
40
40
147
147
147
147
147
169
169
169
169
169
1450
1450
1450
1450
1450
850
850
850
850
850
170
170
170
170
170
1072
1072
1072
1072
1072
1210
1210
1210
1410
1410
560
460
360
460
360
635
635
635
635
635
560K
560S
560M
560L
560G
560
560
560
560
560
160
160
180
180
190
300
300
300
300
300
40
40
40
40
45
147
147
167
167
175
169
169
189
189
200
1550
1550
1550
1550
1550
1060
1060
1060
1060
1060
190
190
190
190
190
1222
1222
1222
1222
1222
1150
1150
1350
1350
1500
495
395
495
395
395
630K
630S
630M
630L
630G
630
630
630
630
630
160
170
190
190
200
300
300
350
350
350
40
40
45
45
45
147
157
175
175
185
169
179
200
200
210
1700
1700
1700
1700
1700
1060
1060
1060
1060
1060
210
210
210
210
210
1354
1354
1354
1354
1354
1280
1280
1480
1480
1630
515
415
515
415
415
BA
BA1 BB
HB
AD
HC
315
315
315
315
30
30
30
30
HA K
35
35
35
35
480
480
480
480
480
480
480
480
210
210
210
210
820
820
820
820
HD
LA
LD
1455
1455
1455
1655
1655
200
200
200
200
200
30
30
30
30
30
35
35
35
35
35
480
480
480
480
480
480
480
480
480
480
260
260
260
260
260
910
910
910
910
910
1010
1010
1010
1010
1010
2300
2300
2300
2300
2300
1830
1830
1830
2030
2030
2165
2165
2165
2365
2365
680
680
680
680
680
1545
1545
1745
1745
1895
295
295
295
295
295
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
325
325
325
325
325
990
990
990
990
990
1130
1130
1130
1130
1130
2500
2500
2500
2500
2500
1944
1944
2194
2194
2345
2250
2250
2500
2500
2630
700
700
700
700
700
1565
1565
1765
1765
1915
224
224
224
224
244
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
390
390
390
390
390
1050
1050
1050
1050
1050
1270
1270
1270
1270
1270
2600
2600
2600
2600
2600
1944
1944
2194
2194
2344
2270
2270
2520
2520
2670
1950
2050
2150
2250
DC Motor
for Sugar Mill
315 Frame
315 TO 400 FRAME DIMENSIONS FOR CACW HEAT EXCHANGER VERSION (IC6A6W7)
D
GA
AH
AA
AB
HB
AD
HC
315S
315M
315L
315
315
315
100 210 28
100 210 28
100 210 28
90 106
90 106
90 106
825
825
825
508 110
508 110
508 110
625
625
625
510
690
690
1650
1740
1830
355S
355M
355L
355
355
355
950
950
950
610 110
610 110
610 110
705
705
705
730
730
730
716 2400
716 2400
716 2400
1621
1721
1821
1730
1830
1930
400S
400M
400L
400
400
400
686 110
686 110
686 110
770
770
770
806 2450
806 2450
806 2450
1733
1833
1933
1935
2035
2135
BA BA1
FRAME
BB
C HA
HD
LA
LD
DC Motor
for Cement
Industry
400 Frame
450 TO 630 FRAME DIMENSIONS FOR CACW HEAT EXCHANGER VERSION (IC6A6W7)
FRAME
GA
AH
AA
BB
HA
HB
AD
HC
HD
LA
LD
450K
450S
450M
450L
450
450
450
450
150
150
150
150
250
250
250
250
36
36
36
36
138
138
138
138
158
158
158
158
1100
1100
1100
1100
800
800
800
800
150
150
150
150
890
890
890
890
800
900
1000
1100
355
355
355
355
589
589
589
589
1554
1554
1554
1554
315
315
315
315
30
30
30
30
35
35
35
35
480
480
480
480
480
480
480
480
210
210
210
210
820
820
820
820
900
900
900
900
2150
2150
2150
2150
1800
1900
2000
2100
1950
2050
2150
2250
500K
500S
500M
500L
500G
500
500
500
500
500
160
160
160
160
160
300
300
300
300
300
40
40
40
40
40
147
147
147
147
147
169
169
169
169
169
1150
1150
1150
1150
1150
850
850
850
850
850
170
170
170
170
170
1072
1072
1072
1072
1072
1210
1210
1210
1410
1410
560
460
360
460
360
635
635
635
635
635
1455
1455
1455
1655
1655
200
200
200
200
200
30
30
30
30
30
35
35
35
35
35
480
480
480
480
480
480
480
480
480
480
260
260
260
260
260
910
910
910
910
910
1010
1010
1010
1010
1010
2700
2700
2700
2700
2700
1830
1830
1830
2030
2030
2165
2165
2165
2365
2365
560K
560S
560M
560L
560G
560
560
560
560
560
160
160
180
180
180
300
300
300
300
300
40
40
40
40
45
147
147
167
167
175
169
169
189
189
200
1260
1260
1260
1260
1260
1060
1060
1060
1060
1060
190
190
190
190
190
1222
1222
1222
1222
1222
1150
1150
1350
1350
1500
495
395
495
395
395
680
680
680
680
680
1545
1545
1745
1745
1895
295
295
295
295
295
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
325
325
325
325
325
990
990
990
990
990
1130
1130
1130
1130
1130
2750
2750
2750
2750
2345
1944
1944
2194
2194
2194
2250
2250
2500
2500
2630
630K
630S
630M
630L
630G
630
630
630
630
630
160
170
190
190
200
300
300
350
350
350
40
40
45
45
45
147
157
175
175
185
169
179
200
200
210
1330
1330
1330
1330
1330
1060
1060
1060
1060
1060
210
210
210
210
210
1354
1354
1354
1354
1354
1280
1280
1480
1480
1630
515
415
515
415
415
700
700
700
700
700
1565
1565
1765
1765
1915
224
224
224
224
244
34
34
34
34
34
42
42
42
42
42
480
480
480
480
480
480
480
480
480
480
390
390
390
390
390
1050
1050
1050
1050
1050
1270
1270
1270
1270
1270
2800
2800
2800
2800
2800
1944
1944
2194
2194
2344
2270
2270
2520
2520
2670
AB
BA BA1