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CDP-SP55

SERVICE MANUAL
AEP Model UK Model E Model

CDP-SP55 is the CD section in CMT-SP55MD or CMT-SP55TC.

Model Name Using Similar Mechanism CD Mechanism Type Base Unit Type Optical Pick-up Type

NEW CDM55C-K6BD38 BU-K6BD38 KSM-213DCP/Z-NP

SPECIFICATIONS
System Laser Laser output Compact disc and digital audio system Semiconductor laser (=780 nm) Emission duration: continuous Max. 44.6 W* *This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture. 20 Hz 20 kHz

General
Dimensions (w/h/d) Mass Approx. 202 75 290 mm Approx. 1.5 kg

Design and specifications are subject to change without notice.

Frequency response Output DIGITAL OPTICAL OUT: Optical

MINI Hi-Fi COMPONENT SYSTEM

TABLE OF CONTENTS 1. SERVICING NOTE 4 2. GENERAL 6 3. DISASSEMBLY


3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. Case 7 Front Panel Assy 7 CD Mechanism Deck (CDM55C-K6BD38) 8 Main Board 8 CAM, GEAR 9 Holder Assy 9 Optical Pick-up 10 BD Board 10

4. ELECTRICAL ADJUSTMENT 11 5. DIAGRAMS


5-1. 5-2. 5-3. 5-4. 5-5. 5-6. 5-7. 5-8. 5-9. Circuit Boards Location 14 Block Diagram 15 Printed Wiring Board BD Section 16 Schematic Diagram BD Section 17 Printed Wiring Board Main Section 18 Schematic Diagram Main Section 19 Printed Wiring Board Loading Section 20 Schematic Diagram Loading Section 20 IC Block Diagram 20

6. EXPLODED VIEWS
6-1. Case and Front Panel Section 22 6-2. CD Mechanism Deck Section (CDM55C-K6BD38) 23 6-3. Base Unit Section (BU-6BD38) 24

7. ELECTRICAL PARTS LIST 25

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

MODEL IDENTIFICATION
BACK PANEL

Parts No.

MODEL
AEP,UK,AED models HK,MY,SP models KR model Abbreviation AED : North European model HK : Hong Kong model MY : Malaysia model SP : Singapore model KR : Korea model

PARTS No.
4-229-674-0s 4-229-674-2s 4-229-674-3s

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement Never reuse a disconnected chip component. Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing Keep the temperature of soldering iron around 270 C during repairing. Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

SECTION 1 SERVICING NOTE


This unit cannot be repaired by itself. When repairing, connect the whole system except for the speaker. CD Text Display This unit displays CD text. Text is displayed for the first 50 track only and will not be displayed from the 51st track onwards. Do not suspect a fault in this case. In some cases, some special characters will not be displayed and may be replaced by other characters. Do not suspect a fault in this case. Cold Reset The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure : 1. When the power ON, press the ?/1 button (TA) while pressing the TUNING MODE button (ST) and ML buttons (CDP) together. 2. COLD RESET is displayed on the fluorescent indicator tube and reset is executed. Hot Reset This mode reset the preset data kept in the memory. The hot reset mode functions same as if the power cord is plugged in and out. Procedure : 1. When the power ON, press the ?/1 button (TA) while pressing the TUNING MODE button (ST) and lm buttons (CDP) together. 2. Turn off the unit and reset is executed. GC Test Mode Procedure : 1. When the power ON, press the ?/1 button (TA) while pressing the TUNING MODE button (ST) and PLAY MODE buttons (CDP) together. 2. Fluorescent indicator tube are all turned on. 3. Press TUNING MODE button (ST) to enter the model destination indecation mode. SP55 CE2 appears. 4. Every pressing of TUNING MODE button (ST) changes the display in the following order. MC Version t CD Version t ST Version t TC Version t TA Version t TM Version t model destination display. 5. Press DISPLAY button (ST) and the date appears as 00615a Every pressing of DISPLAY button (ST) changes the display in the Version display and model destination display. 6. Press TUNER/BAND button (ST) to enter the key check mode. 7. In the key check mode, the fluorescent indicator tube displays Key 0 Vol 0. Each time a button is pressed, Key value increases. However, once a button is pressed, it is no longer taken into account. Vol Value increases like 1, 2, 3 ... if rotating VOLUME knob (TA) in the clockwise direction, or decreases like 0, 9, 8 ... if rotating in the counterclockwise diretion. 8. To exit from this mode, press three buttons in the same procedure as step 1, or disconnect the power cord.

Aging Mode Mode for repeating operations of the CD player and TC deck automatically. When errors occur: Aging stops and a message indicating that an error has occurred such as CD MEC ERR is displayed. (For details of errors, refer to Error History Display Mode.) When no errors occur: Aging is repeatedly performed. Procedure: 1. Load any CD and a tape. 2. Select the function CD using the FUNCTION knob (TA). 3. While pressing the TUNING MODE button (ST) and H button (CDP), press the ?/1 button (TA). 4. AGING is displayed on the fluorescent display tube briefly. 5. Operations are performed in the following sequence during aging. Every pressing of DISPLAY button (ST) changes the display in the CD display and TAPE display. CD : Cassette :

REW Reading of TOC Playback of first track (3sec.) Playback of last track (3sec.) CD tray open CD tray close REV PLAY PLAY

(Shut off)

"TAPE AG-1"

(2 min)

"TAPE AG-2"

FF

(Shut off)

"TAPE AG-3"

(2 min)

"TAPE AG-4"

REW

(Shut off) (Shut off)

"TAPE AG-5" "TAPE AG-6"

FF

REW

(Shut off)

"TAPE AG-7"

OPEN

(Shut off)

"TAPE AG-8" "TAPE AG-9"

CLOSE

6.

To end aging, execute the cold reset.

Error History Display Mode Mode for checking the history of errors which have occurred in the CD player. Execute this mode after ending the aging mode. Procedure: 1. Select the function CD using the FUNCTION knob (TA). 2. While pressing the TUNING MODE button (ST) and S button (CDP), press the ?/1 button (TA). 3. EMC@@EDC** id displayed. @@ : Number of mechanism errors (Last 3 errors) ** : Number of errors (NO DISC ERROR) which occurred after chucking (Last 3 errors) 4. To end, press the ?/1 button (TA) and turn OFF the power. Note: To erase the error history, perform cold reset. (While pressing the TUNING MODE button (ST) and ML button (CDP), press the ?/1 button (TA).)

6
5 S button s button H button REPEAT button PLAY MODE button
1 2

Step 2: Setting the time

Press . or > to set the hour, then press ENTER/YES.

You must set the time beforehand to use the timer functions. The clock is on a 24-hour system for the European model, and a 12-hour system for other models. The 24-hour system is used for illustration purposes.

The minute indication flashes.

Set the time before turning on the system.

Press . or > to set the minute, then press ENTER/YES.

`/1

The clock starts.

If you made a mistake

1 2,3

Start over from step 1.

To change the preset time

You can change the preset time while the system is on.

2,3

2,3

1 Press CLOCK/TIMER SET. 2 Press . or > repeatedly until SET CLOCK appears, then press ENTER/YES. 3 Repeat steps 2 and 3.

Tips

SECTION 2 GENERAL

q;

q;

The built-in clock shows the time in the display while the system is off. If you press DISPLAY at this time, the display back light lights up, making the clock easier to see. The upper dot of the colon flashes for the first 30 seconds, and the lower dot flashes for the last 30 seconds of each minute.

A button

S indicator

H indicator

ML button

lm button

Press CLOCK/TIMER SET while the system is off.

The hour indication flashes.

This section is extracted from instruction manual.

SECTION 3 DISASSEMBLY
Set Case Front Panel Assy Main Board (Page 8) CD Mechanism Deck (CDM55C-K6BD38) (Page 8) Holder Assy (Page 9) Optical pick-up (Page 10) Cam, Gear (Page 9) BD Board (Page 10)

3-1. CASE
4 case 3 1 two screws (case 3 TP2) 2

1 two screws (case 3 TP2)

3-2. FRONT PANEL ASSY


1 connector (CN711)

5 front panel assy claws

claws

3 two foot assy's 4 screw (BVTP 3x12) 2 two screws (BVTP 3x12)

3-3. CD MECHANISM DECK (CDM55C-K6BD38)


5 CD mechanism deck 3 screw (BVTP 3x8)

two claws

2 connector (CN112) 4 1 flat type wire (19 core) (CN713)

3-4. MAIN BOARD

2 main board

1 screw (BVTP 3x8)

3-5. CAM, GEAR

4 belt (CDM55) 5 bushing 6 pulley (LDG) 8 gear (B)

9 gear (A) 7 roller

0 cam (CDM55) 2 Push the claw in tne direction of arrow C.

1 Pull out the tray in the arrow direction A, and release the lock while pressing this claw in the arrow direction B.

3 Pull out the tray.

Release

3-6. HOLDER ASSY

1 floating screw (PTPWH M2.6)

2 Remove the Holder (BU) assy in the direction of arrow A. A

3-7. OPTICAL PICK-UP

3 Optical pick-up

1 Release the lever in the arrow direction B.

4 flat type wire (16 core)

B 2 sled shaft

3-8. BD BOARD

2 Remove the four solders.

M101 IC102 M102 IC103 IC101

3 BD board

1 screw (BVTP 2.6x8)

10

SECTION 4 ELECTRICAL ADJUSTMENT


Note :

1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks. S-Curve Check
Oscilloscope BD board TP(FEO) TP(VC)

Note: Clear RF signal waveform means that the shape can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns

level : 1.45 0.3Vp-p

E-F Balance (1 Track jump) Check


oscilloscope BD board TP (TEO) TP (VC) +

Procedure : 1. Connect oscilloscope to TP (FEO). 2. Connect between TP (FEI) and TP (VC) by lead wire. 3. Connect between TP (AGCCON) and TP (DGND) by lead wire. 4. Press the "/1 button (TA). 5. Load a disc (YEDS-18) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search) 6. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 4 1 Vp-p.
S-curve waveform symmetry

Procedure: 1. Connect oscilloscope to TP (TEO) and TP (VC) board. 2. Press the "/1 button (TA). 3. Load a disc (YEDS-18) and playback the number five track. 4. Press the H button. (Becomes the 1track jump mode.) 5. Confirm that the level B and A (DC voltage) on the oscilloscope waveform.
1 track jump waveform
Center of waveform B

A within 4 1Vp-p B

A (DC voltage) 0V

7. After check, remove the lead wire connected in step 2 and 3.


Note : Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. Take sweep time as long as possible and light up the brightness to obtain best waveform.

level=1.30.6Vp-p

Symmetry

Specification level: A x 100=less than 22% B 6. After check, remove the lead wire connected in step 1.

RF Level Check
oscilloscope BD board TP(RF) TP(VC)

RF PLL Free-run Frequency Procedure : 1. Connect frequency counter to test point (XPCK) with lead wire.
BD board TP (XPCK) frequency counter +

Procedure : 1. Connect oscilloscope to TP (RF). 2. Connect between TP (AGCCON) and TP (DGND) by lead wire. 3. Press the "/1 button (TA). 4. Load a disc (YEDS-18) and playback. 5. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not. 6. After check, remove the lead wire connected in step 2.

2. Press the "/1 button (TA). 3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz.

11

Adjustment Location: [BD BOARD] (Conductor Side)

TP (AGCCON) 12 TP (TEO) IC103 TP (FEO) TP (VC) 1 24 40 41 TP (FEI)

TP (XPCK) 21 20 1 80

IC101

60 61

TP (RF)

TP (DGND)

12

SECTIOIN 5 DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) For schematic diagrams.
Note: All capacitors are in F unless otherwise noted. pF: F 50 WV or less are not indicated except for electrolytics and tantalums. All resistors are in and 1/4 W or less unless otherwise specified. f : internal component. 2 : nonflammable resistor. 5 : fusible resistor. C : panel designation. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. U : B+ Line. V : B Line. H : adjustment for repair. Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. J : CD (ANALOG) c : CD (DIGITAL) Abbreviation AED : North European model HK : Hong Kong model MY : Malaysia model SP : Singapore model KR : Korea model B C E These are omitted.
C Q B E These are omitted.

Indication of transistor

E These are omitted.

For printed wiring boards.


Note: X : parts extracted from the component side. Y : parts extracted from the conductor side. b : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)

13

WAVEFORMS BD BOARD

1 IC101 yj (XTAO)
PLAY MODE

3 IC101 ra (TE)
PLAY MODE

6.4Vp-p 59nsec

approx 300mVp-p

2 IC101 ta (RFAC)
PLAY MODE

4 IC101 el (FE)
PLAY MODE

approx 400mVp-p 1sec/div 1.2Vp-p

5-1. CIRCUIT BOARDS LOCATION

BD board

LOADING board

MAIN board PANEL 2 board

PANEL 1 board

14

CDP-SP55
5-2. BLOCK DIAGRAM

IC701 OPTICAL PICK-UP BLOCK (KSM-213DCP/Z-NP) DETECTOR VCC E A A B C D C D B F FOCUS ERROR AMP FE 14 INTEGRATOR ASYI ASYO 48 E F E F TRACKING ERROR AMP LD 3 TE 13 SUB CODE PROCESSOR PWM 70 71 72 1 L OUT ASYMMETRY CORRECTION DIGITAL PLL 3rd ORDER NOISE SHAPER D781 VC 5 7 8 6 A C D B RF SUMMING AMP RFD RF EQ AMP 16 51 RF AC IC103 RF AMP IC101 DIGITAL SERVO DIGITAL SIGNAL PRCESSOR
INTERNAL BUS

DIGITAL OUT OPTICAL DIGITAL OUT D OUT 1 DOUT S771-778 KEY SERIAL IN D/A INTERFACE INTERFACE OVER SAMPLING DIGITAL FILTER D782 MATRIX Q741 LED DRIVER Q742 LED DRIVER 7 PLAY-LED 6 PAUSE-LED CN701 5 CD KEY

16K RAM

ERROR CORRECTOR

60

EFM DEMODULATOR

RFI 17

49

11 10 LD DRIVE Q101

DIGITAL CLV

R-ch XTAI

75

R OUT

LD LASER DIODE PD PD APC LD AMP LD ON REF 21 IC102 FOCUS/TRACKING COIL DRIVE SPINDLE/SLED MOTOR DRIVE T+ TRACKING COIL 11 6 5 F+ FOCUS COIL 13 3 2 FFDR FRDR 32 33 SFDR 28 SRDR 29 FFDR FRDR TFDR TRDR 30 31 TFDR TRDR PWM GENERATOR TRACKING PWM GENERATOR FOCUS PWM GENERATOR SLED PWM GENERATOR INTEGRATOR VC BUFFER 12 VC VC 22 43 39 41 RFDC FE TE OP AMP A/D ANALOG SW CONVERTER 38 CONTROL SIGNAL BLOCK SERVO BLOCK

CLOCK GENERATOR

TIMING LOGIC

66 X101 16.9344MHz 67 8 13 SENS

XTAO SENS

4 LD POWER

DATA SERVO AUTO SEQUENCER XLAT CPU INTERFACE CLOK SCOR SQSO SQCK XLON S STOP SERVO DSP TRACKING SERVO SERVO INTERFACE SCLK

5 6 7 20 1 2

8 9 10 15 12 14

DATA XLAT CLOK SCOR SQSO SQCK SYSTEM CONTROL 2 FROM ST-SP55

40

SE

12

27 S101 LIMIT SW 9 IC741

14

SD+ M102 SLED MOTOR M101 SPINDLE MOTOR M SD SP+ M SP

FOCUS SERVO

XRST

3 RESET

18 24 23

SFDR SRDR

17 16

SLED SERVO

S1 OPEN/CLOSE SWITCH 16 CDMSW

15

25 27 VC

26

MDP 14 11 HOLD

MUTE 20 R-ch is omitted due to same as L-ch. SIGNAL PATH : CD : CD


09

XRST IC731 LOADING MOTOR DRIVER M103 LOADING MOTOR 2 OUT1 M 10 OUT2 IN2 6 18 LOAD OUT IN1 5 17 LOAD IN

(ANALOG) (DIGITAL)

15

15

CDP-SP55

5-3. PRINTED WIRING BOARD BD SECTION See page 14 for Circuit Boards Location.

There are a few cases that the part isn't mounted in model is printed on diagram.

16

16

CDP-SP55

5-4. SCHEMATIC DIAGRAM BD SECTION See page 14 for Waveforms. See page 20 for IC Block Diagrams.

17

17

CDP-SP55
5-5. PRINTED WIRING BOARD MAIN SECTION See page 14 for Circuit Boards Location.

Semiconductor

Location
Ref. No. D711 D712 D713 D714 D731 D741 IC701 IC721 IC731 IC741 Q741 Q742 Location A-1 A-1 A-2 A-2 B-4 B-1 A-1 A-3 B-4 B-1 B-2 B-2

There are a few cases that the part isn't mounted in model is printed on diagram.

18

18

CDP-SP55
5-6. SCHEMATIC DIAGRAM MAIN SECTION See page 21 for IC Block Diagrams.

19

19

CDP-SP55
5-9. IC BLOCK DIAGRAM
IC101 CXD2587Q (BD BOARD)

5-7. PRINTED WIRING BOARD LOADING SECTION

VDD VSS AVDD3

AVSS3

AVDD0

RFAC BIAS ASYI ASYO

AVSS0

DOUT

PCO FILI FILO CLTV

B
(OPEN/CLOSE SW)

60

59 58 57

56 55 54 53 ERROR CORRECTOR 16K RAM EFM DEMODULATOR DIGITAL PLL

52

51 50 49 48 ASYMMETRY CORRECTION

47

46 45

44

43 42 41 40 SE 39 FE 38 VC OPERATIONAL AMPLIFIER ANALOG SWITCH A/D CONVERTER CLOCK GENERATOR

(Page 18)
LRCK 61 PCMD 62 BCK 63 EMPH 64 XVDD 65 XTAI XTAO XVSS AVDD1 AOUT1 AIN1 66 67 68 69 70 71 TIMING LOGIC D/A INTERFACE

INTERNAL BUS

DIGITAL OUT

RFDC CE TE

IGEN

ADIO

SERVO DSP FOCUS SERVO SUBCODE PROCESSOR PWM PWM TRACKING SERVO SLED SERVO SERVO INTERFACE

PWM GENERATOR FOCUS PWM GENERATOR TRACKING PWM GENERATOR SLED PWM GENERATOR

37 XTSL 36 TES1 35 TEST 34 VSS 33 32 31 30 29 28 FRDR FFDR TRDR TFDR SRDR SFDR

LOUT1 72 AVSS1 73 AVSS2 74 LOUT2 75 AIN2 76 AOUT2 77 AVDD2 78

3rd ORDER NOISE SHAPER

27 SSTP DIGITAL CLV MIRR, DFCT, FOK DETECTOR 26 MDP 25 LOCK 24 FOK 23 DFCT 22 MIRR 21 COUT CPU INTERFACE

OVER SAMPLING DIGITAL FILTER SERIAL IN INTERFACE SERVO AUTO SEQUENCER

There are a few cases that the part isn't mounted in model is printed on diagram.

RMUT 79 LMUT 80

1 2

5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20

WFCK XUGF XPCK GFS

SCLK VDD ATSK

SPOA SPOB XLON

5-8. SCHEMATIC DIAGRAM LOADING SECTION


IC102 BA5974FP-E2 (BD BOARD)
CH3OUTR CH4OUTR CH3OUTF CH4OUTF POWVCC CAPAIN3 CH4SIN' PRFVCC CH3RIN CH4BIN CH4SIN CH3FIN MUTE

SYSM

SQSO SQCK

28

27

26

25

24

23

22

21

GND

C2PO SCOR

DATA XLAT CLOK SENS

XRST

20

19

18

17

16

15

S1 OPEN/CLOSE SWITCH

R R MUTE

CN1 CLOSE GND OPEN LOAD + MAIN BOARD LOAD


F INTERFACE F R R

INTERFACE F LEVEL SHIFT

B
THERMAL SHUTDOWN

M103 LOADING MOTOR

(Page 19)

F INTERFACE F R R

1
VREFOUT

2
CH1FIN

3
CH1RIN

4
CAPAIN1

5
CH2FIN

6
CH2RIN

7
CAPAIN2

8
GND

9
VREFIN

10
POWVCC

11
CH2OUTR

12
CH2OUTF

13
CH1OUTR

14
CH1OUTF

20

20

IC103 CXA2568M-T6 (BD BOARD)

APC PD AMP VCC VEE HOLD 1 VEE AGCVTH 2 LD 3 VC PD 4 VREF

VCC

24 VCC 23 LC/PD 22 LD_ON

APC LD AMP VCC 21 HOLD_SW 20 AGCCONT (50%/30% OFF) 19 RF_BOT VC

A B C D VEE

5 6 7 8 9 VEE VC VC VC VEE RF SUMMING AMP VC

RF_EQ_AMP VC

18 RFTC 17 RF_1 16 RFO 15 RFE

ERROR AMP FOCUS 14 FE

F 10 E 11 13 TE VC VCC VEE VC VC TRACKING ERROR AMP

VC VC BUFFER VC 12

IC731 LB1641 (MAIN BOARD)

T.S.D MOTOR DRIVE

O.C.P MOTOR DRIVE

FWD/REV/STOP CONTROL LOGIC

10

MOTOR DRIVE

CLAMP

NOISE FILTER

FWD.IN

REV.IN

NOISE FILTER

VCC 1

VCC 2

GND

MOTOR DRIVE

21

SECTION 6 EXPLODED VIEWS


NOTE: -XX, -X mean standardized parts, so they may have some differences from the original one. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not supplied. Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. Abbreviation AED : North European model HK : Hong Kong model MY : Malaysia model SP : Singapore model KR : Korea model
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

6-1. CASE AND FRONT PANEL SECTION

13 12
CDM55C-K6BD38

17 11 14
A

17 17

15 12
not supplied

2 9 8 7 10 16
not supplied

1 2 6 4 3 18 5 18

Ref. No. 1 2 3 4 5 6 7 8 9 10

Part No. 1-678-681-11 4-951-620-01 4-229-683-01 4-229-678-01 X-4953-027-1 4-229-667-01 4-229-652-11 4-229-684-01 1-678-682-11 X-4953-024-1

Description PANEL1 BOARD SCREW (2.6X8), +BVTP PLATE (R), SIDE BUTTON (U/D) FOOT ASSY PANEL (CD), FRONT INDICATOR (PLAY) PLATE (L), SIDE PANEL2 BOARD PANEL ASSY (CD), SUB

Remarks

Ref. No. 11 12 13 14 14 14 15 16 17 18

Part No. 4-229-668-01 3-363-099-51 4-229-687-11 4-229-674-01 4-229-674-21 4-229-674-31 1-678-680-11 4-965-822-01 7-685-646-79 7-685-648-79

Description PANEL, LOADING SCREW (CASE 3 TP2) CASE PANEL, BACK (AEP,UK,AED) PANEL, BACK (MY,SP,HK) PANEL, BACK (KR) MAIN BOARD FOOT SCREW +BVTP 3X8 TYPE2 N-S SCREW +BVTP 3X12 TYPE2 N-S

Remarks

22

6-2. CD MECHANISM DECK SECTION (CDM55C-K6BD38)

507 512 505 510 506 508 509 504 511 513

503 502

514

not supplied

M103

514 514
BU-K6BD38

518

515 501 516

515 516

519 519
not supplied

517

Ref. No. 501 502 503 504 505 506 507 508 509 510

Part No. 1-674-336-21 4-224-894-11 4-220-229-01 4-220-239-11 4-220-237-01 4-221-815-01 4-221-816-11 4-220-233-01 4-220-234-01 4-227-598-01

Description LOADING BOARD TRAY (CDM55D) LEVER (SW) SPRING, TORSION GEAR (A) ROLLER BELT (CDM55) CAM (CDM55) PULLEY (LDG) SPACER (55)

Remarks

Ref. No. 511 512 513 514 515 516 517 518 519 M103

Part No. 4-220-238-01 1-452-925-21 X-4953-195-1 4-985-672-01 4-227-679-01 4-229-806-01 X-4953-169-1 1-590-578-11 7-685-534-19 A-4672-984-A

Description GEAR (B) MAGNET ASSY PULLEY (AT) ASSY SCREW (+PTPWHM2.6), FLOATING INSULATOR (213) SPRING (213), COMPRESSION HOLDER (BU) ASSY WIRE (FLAT TYPE) (19 CORE) SCREW +BTP 2.6X8 TYPE2 N-S MOTOR (LD) ASSY (LOADING)

Remarks

23

6-3. BASE UNIT SECTION (BU-K6BD38)

553

552

551 554

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Ref. No. 551 0 552 553 554

Part No. A-4724-934-A 8-820-116-01 1-792-024-11 4-951-620-01

Description BD BOARD, COMPLETE OPTICAL PICK-UP KSM-213DCP/Z-NP WIRE (FLAT TYPE) (16 CORE) SCREW (2.6X8), +BVTP

Remarks

24

SECTION 7 ELECTRICAL PARTS LIST


NOTE: replacements Ref.Due No. to standardization, Part No. Description in the parts list may be different from the parts specified in the diagrams or the components used on the set. -XX, -X mean standardized parts, so they may have some difference from the original one. Items marked * are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. CAPACITORS: uF: F RESISTORS All resistors are in ohms. METAL: metal-film resistor METAL OXIDE: Metal Oxide-film resistor F: nonflammable COILS Remarks Ref. No. uH: H SEMICONDUCTORS In each case, u: , for example: uA...: A... , uPA... , PA... , uPB... , PB... , uPC... , PC... , uPD..., PD... Part No.

BD
Description Remarks When indicating parts by reference number, please include the board name.
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Ref. No.

Part No.

Description

Remarks

Ref. No. C181 C182

Part No.

Description 0.001uF 180PF 10% 5%

Remarks 50V 50V

A-4724-934-A BD BOARD, COMPLETE ***************** < CAPACITOR >

1-163-009-11 CERAMIC CHIP 1-163-123-00 CERAMIC CHIP < CONNECTOR >

C101 C102 C103 C104 C108 C109 C110 C111 C112 C114 C115 C116 C117 C118 C119 C121 C122 C123 C124 C125 C126 C127 C129 C130 C131 C133 C140 C141 C143 C145 C153 C159 C162 C163 C165 C167 C168 C171 C172

1-163-005-11 1-164-004-11 1-163-005-11 1-163-009-11 1-164-004-11 1-163-011-11 1-164-182-11 1-163-251-11 1-107-682-11 1-163-038-11 1-104-665-11 1-104-665-11 1-104-665-11 1-163-009-11 1-163-235-11 1-163-038-11 1-104-665-11 1-163-021-91 1-107-823-11 1-163-038-11 1-163-038-11 1-104-665-11 1-163-031-11 1-164-346-11 1-126-964-11 1-164-346-11 1-164-346-11 1-164-346-11 1-163-038-11 1-163-038-11 1-163-038-11 1-163-019-00 1-104-665-11 1-104-665-11 1-163-038-11 1-163-237-11 1-163-235-11 1-163-009-11 1-163-123-00

CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP

470PF 0.1uF 470PF 0.001uF 0.1uF 0.0015uF 0.0033uF 100PF 1uF 0.1uF 100uF 100uF 100uF 0.001uF 22PF 0.1uF 100uF 0.01uF 0.47uF 0.1uF 0.1uF 100uF 0.01uF 1uF 10uF 1uF 1uF 1uF 0.1uF 0.1uF

10% 10% 10% 10% 10% 10% 10% 5.00% 10.00%

50V 25V 50V 50V 25V 50V 50V 50V 16V 25V 10V 10V 10V 50V 50V

CN101 CN102

1-784-741-11 CONNECTOR, FFC 19P 1-793-907-11 CONNECTOR, FFC/FPC 16P < FERRITE BEAD >

FB101 FB103

1-500-445-21 FERRITE 1-500-445-21 FERRITE < IC >

0UH 0UH

20.00% 20.00% 20.00% 10% 5.00%

IC101 IC102 IC103

8-752-386-85 IC CXD2587Q 8-759-549-28 IC BA5974FP-E2 8-752-085-51 IC CXA2568M-T6 < TRANSISTOR >

Q101 25V 20.00% 10V 10.00% 50V 10.00% 16V 25V 25V 20.00% 10V 50V 16V 20.00% 50V 16V 16V 16V 25V 25V 25V 50V 10V 10V 25V 50V 50V 50V 50V

8-729-049-31 TRANSISTOR 2SB710-RTX < RESISTOR >

R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R113 R114 R116 R117 R118 R119 R123 R124 R131 R143 R144

1-216-077-91 1-216-097-11 1-216-077-91 1-216-085-00 1-216-073-00 1-216-049-11 1-216-073-00 1-216-061-00 1-216-121-11 1-216-025-11 1-216-121-11 1-216-121-11 1-216-073-00 1-216-001-00 1-216-049-11 1-216-025-11 1-216-059-00 1-216-073-00 1-216-097-11 1-216-033-00

RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP RES-CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP

15K 100K 15K 33K 10K 1K 10K 3.3K 1M 100 1M 1M 10K 10 1K 100 2.7K 10K 100K 220 180K 180K

5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5%

1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W

0.1uF 0.0068uF 10% 100uF 20.00% 100uF 20.00% 0.1uF 27PF 22PF 0.001uF 180PF 5.00% 5.00% 10% 5%

1-216-103-00 METAL CHIP 1-216-103-00 METAL CHIP

25

BD
Ref. No. R147 R148 R149 R158 R159 R162 R171 R172 R173 R181 R182 R183

LOADING
Part No.

MAIN
6.8K 10 10 390K 150K 150K 16K 10K 15K 16K 10K 15K

PANEL 1
Remarks 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W 1/10W Ref. No. Part No. Description < CONNECTOR > * CN112 CN701 CN711 CN713 1-568-954-11 1-794-498-11 1-506-469-11 1-784-780-11 PIN, CONNECTOR 5P SOCKET, CONNECTOR 20P PIN, CONNECTOR 4P CONNECTOR, FFC 19P < DIODE > D711 D712 D713 D714 D731 D741 8-719-921-44 8-719-921-44 8-719-921-44 8-719-921-44 8-719-947-16 DIODE MTZJ-T-72-5.1C DIODE MTZJ-T-72-5.1C DIODE MTZJ-T-72-5.1C DIODE MTZJ-T-72-5.1C DIODE MTZJ-T-72-5.1A Remarks

Description

1-216-069-00 METAL CHIP 1-216-001-00 METAL CHIP 1-216-001-00 METAL CHIP 1-216-111-00 1-216-101-00 1-216-101-00 1-216-078-00 1-216-073-00 1-216-077-91 1-216-078-00 1-216-073-00 1-216-077-91 METAL CHIP METAL CHIP METAL CHIP RES-CHIP METAL CHIP RES-CHIP RES-CHIP METAL CHIP RES-CHIP

< RESISTOR ARRAY > RN101 1-233-576-11 RES, CHIP NETWORK 100 < SWITCH > S101 1-771-853-11 SWITCH, DETECTION (LIMIT IN) < VIBRATOR > X101 1-579-280-11 VIBRATOR, CRYSTAL (16.9344MHz) ************************************************************** 1-674-336-21 LOADING BOARD ************

8-719-911-19 DIODE 1SS133T-72 < FERRITE BEAD >

FB701

1-412-473-21 INDUCTOR < IC >

0UH

IC701 IC721 IC731 IC741

8-749-923-04 8-759-071-48 8-759-822-09 8-759-635-63

IC TOTX178A (DIGITAL OPTICAL OUT) IC TA7807S IC LB1641 IC M51943BSL-TP < COIL >

L721 < CONNECTOR >

1-408-117-00 INDUCTOR < TRANSISTOR >

10uH

* CN1

1-568-943-11 PIN, CONNECTOR 5P < SWITCH > Q741 Q742 8-729-422-57 TRANSISTOR BN1A4M-TP 8-729-422-57 TRANSISTOR BN1A4M-TP < RESISTOR > R711 R725 R726 R727 R731 0.022uF 220uF 470PF 470PF 100PF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 220uF 3300uF 220PF 220PF 220PF 0.1uF 0.022uF 0.022uF 47uF 2200uF 0.1uF 25V 10V 50V 50V 50V 50V 50V 50V 50V 50V 50V 16V 10V 50V 50V R732 R733 R734 R741 R742 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31 1-249-409-11 1-247-807-31 1-247-807-31 1-249-429-11 1-249-417-11 1-249-429-11 CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON CARBON 100 100 100 100 220 100 100 10K 1K 10K 5% 5% 5% 5% 5% 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W F 1/4W 1/4W 1/4W 1/4W F 1/4W

S1 1-771-799-11 SWITCH, LEVER (SLIDE) (OPEN/CLOSE) ************************************************************** 1-678-680-11 MAIN BOARD ********* < CAPACITOR > C701 C702 C711 C712 C713 C714 C715 C716 C717 C718 C719 C721 C722 C725 C726 C727 C728 C731 C732 C741 C791 C792 1-161-494-00 1-126-934-11 1-162-290-31 1-162-290-31 1-162-282-31 1-164-159-11 1-164-159-11 1-164-159-11 1-164-159-11 1-164-159-11 1-164-159-11 1-127-719-91 1-128-837-51 1-162-286-31 1-162-286-31 1-162-286-31 1-164-159-11 1-161-494-00 1-161-494-00 1-104-664-11 CERAMIC ELECT CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC ELECT MELF ELECT CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC ELECT

20.00% 10% 10% 10%

R761 1-247-807-31 CARBON 100 5% 1/4W ************************************************************** 1-678-681-11 PANEL 1 BOARD ************ < DIODE > D781 D782 8-719-058-03 DIODE SEL5423E-TP15 (H) 8-719-057-97 DIODE SEL5923A-TP15 (S) < RESISTOR >

20% 20% 10% 10% 10%

50V 50V 25V 25V 20.00% 10V 20.00% 6.3V 50V

R771 R772 R773 R774 R775 R781 R782

1-249-425-11 1-249-427-11 1-249-429-11 1-249-430-11 1-249-433-11

CARBON CARBON CARBON CARBON CARBON

4.7K 6.8K 10K 12K 22K 330 330

5% 5% 5% 5% 5% 5% 5%

1/4W F 1/4W F 1/4W 1/4W 1/4W 1/4W 1/4W

1-104-656-11 ELECT 1-164-159-11 CERAMIC

1-249-411-11 CARBON 1-249-411-11 CARBON

26

PANEL 1
Ref. No. Part No. Description < SWITCH > S771 S772 S773 S774 S775 1-771-410-21 1-771-410-21 1-771-410-21 1-771-410-21 1-771-410-21 SWITCH, TACTILE (lm) SWITCH, TACTILE (ML) SWITCH, TACTILE (A) SWITCH, TACTILE (s) SWITCH, TACTILE (S) Remarks Ref. No. Part No. Description

PANEL 2
Remarks

S776 1-771-410-21 SWITCH, TACTILE (H) ************************************************************** 1-678-682-11 PANEL 2 BOARD ************ < RESISTOR > R776 R777 1-249-437-11 CARBON 1-247-881-00 CARBON < SWITCH > S777 1-771-410-21 SWITCH, TACTILE (REPEAT) S778 1-771-410-21 SWITCH, TACTILE (PLAY MODE) ************************************************************** MISCELLANEOUS ************** 512 518 0 552 553 M103 1-452-925-21 1-590-578-11 8-820-116-01 1-792-024-11 A-4672-984-A MAGNET ASSY WIRE (FLAT TYPE) (19 CORE) OPTICAL PICK-UP KSM-213DCP/Z-NP WIRE (FLAT TYPE) (16 CORE) MOTOR (LD) ASSY (LOADING) 47K 120K 5% 5% 1/4W 1/4W

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

27

CDP-SP55

Ref. No.

Part No.

Description

Remarks

Ref. No.

Part No.

Description

Remarks

9-929-538-11

Sony Corporation
Audio Entertainment Group

28

2000I097551-1 Printed in Japan 2000.9 Published by General Engineering Dept.

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