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KISSsoft - Release 03-2012 KISSsoft AG CH-8634 Hombrechtikon File on: 14.07.2013 at: 17:04:03

This KISSsoft demoversion may not be used for professional application !

CALCULATION OF A HELICAL GEAR PAIR

Drawing or article number: Gear 1: 0.000.0 Gear 2: 0.000.0 Calculation method ISO 6336:2006 Method B ------- GEAR 1 -------- GEAR 2 -IF (@UNKNOWN DATADICT != 1) Power (kW) IF (@UNKNOWN DATADICT != 1) Speed (1/min) IF (@UNKNOWN DATADICT != 1) Application factor Required service life Gear driving (+) / driven (-) 1. TOOTH GEOMETRY AND MATERIAL IF (@UNKNOWN DATADICT == 0) (geometry calculation according to ISO 21771:2007, DIN ISO 21771) ------- GEAR 1 -------- GEAR 2 -Center distance (mm) [a] @UNKNOWN DATADICT Centre distance tolerance ISO 286:2010 Measure js7 Normal module (mm) [mn] 22.0000 Pressure angle at normal section () [alfn] 20.0000 Helix angle at reference circle () [beta] 10.0000 Number of teeth [z] 25 47 Facewidth (mm) [b] 360.00 350.00 Hand of gear right left Accuracy grade [Q-ISO 1328:1995] 6 6 Inner diameter (mm) [di] 0.00 0.00 Inner diameter of gear rim (mm) [dbi] 0.00 0.00 Material Gear 1: J=12mm<HRC28 Gear 2: J=12mm<HRC28 ------- GEAR 1 -------- GEAR 2 -Surface hardness HRC 61 HRC 61 Material quality according to ISO 6336:2006 Normal (Life factors ZNT and YNT >=0.85) Fatigue strength. tooth root stress (N/mm) [sigFlim] 430.00 430.00 Fatigue strength for Hertzian pressure (N/mm) [sigHlim] 1500.00 1500.00 IF (@UNKNOWN DATADICT==0) IF (@UNKNOWN DATADICT==1) Tensile strength (N/mm) [Rm] 1200.00 1200.00 Yield point (N/mm) [Rp] 850.00 850.00 Young's modulus (N/mm) [E] 206000 206000 Poisson's ratio [ny] 0.300 0.300 Mean roughness, Ra, tooth flank (m) [RAH] 0.60 0.60 Mean roughness height, Rz, flank (m) [RZH] 4.80 4.80 Mean roughness height, Rz, root (m) [RZF] 20.00 20.00 Tool or reference profile of gear 1 : Reference profile 1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A Dedendum coefficient [hfP*] Root radius factor [rhofP*] 18CrNiMo7-6, Case-carburized steel, case-hardened ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy 18CrNiMo7-6, Case-carburized steel, case-hardened ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy [P] [n] [KA] [H] + 141.0 1.60 20000.00 @UNKNOWN DATADICT 75.0

1.250 0.380

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Addendum coefficient Tip radius factor Tip form height coefficient Protuberance height factor Protuberance angle Ramp angle IF (@UNKNOWN DATADICT > 0.0)

[haP*] [rhoaP*] [hFaP*] [hprP*] [alfprP] [alfKP] not topping

1.000 0.000 0.000 0.000 0.000 0.000

Tool or reference profile of gear 2 : Reference profile 1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A Dedendum coefficient [hfP*] Root radius factor [rhofP*] Addendum coefficient [haP*] Tip radius factor [rhoaP*] Tip form height coefficient [hFaP*] Protuberance height factor [hprP*] Protuberance angle [alfprP] Ramp angle [alfKP] not topping IF (@UNKNOWN DATADICT > 0.0) Summary of reference profile gears: Dedendum reference profile (in module) Root radius reference profile (in module) Addendum reference profile (in module) Protuberance height coefficient (in module) Protuberance angle () Tip form height coefficient (in module) Ramp angle () Type of profile modification: Tip relief (m) none (only running-in) [Ca] 2.0 [hfP*] [rofP*] [haP*] [hprP*] [alfprP] [hFaP*] [alfKP] 1.250 0.380 1.000 0.000 0.000 0.000 0.000

1.250 0.380 1.000 0.000 0.000 0.000 0.000 0.000

1.250 0.380 1.000 0.000 0.000 0.000 0.000

2.0

Lubrication type Type of oil Lubricant base Kinem. viscosity oil at 40 C (mm/s) Kinem. viscosity oil at 100 C (mm/s) FZG test A/8.3/90 ( ISO 14635-1:2006) Specific density at 15 C (kg/dm) Oil temperature (C) Overall transmission ratio Gear ratio Transverse module (mm) Pressure angle at pitch circle () Working transverse pressure angle () Working pressure angle at normal section () Helix angle at operating pitch circle () Base helix angle () Reference centre distance (mm) Sum of profile shift coefficients Profile shift coefficient Tooth thickness (Arc) (module) (module) Tip alteration (mm) Reference diameter (mm) DATADICT Base diameter (mm) DATADICT Tip diameter (mm) DATADICT (mm) DATADICT / @UNKNOWN DATADICT Tip diameter allowances (mm) DATADICT / @UNKNOWN DATADICT Tip form diameter (mm) DATADICT (mm) DATADICT / @UNKNOWN DATADICT Active tip diameter (mm) DATADICT / @UNKNOWN DATADICT Operating pitch diameter (mm) DATADICT

oil bath lubrication Oil: ISO-VG 220 Mineral-oil base [nu40] [nu100] [FZGtestA] [roOil] [TS]

220.00 17.50 12 0.895 70.000

------- GEAR 1 -------- GEAR 2 -[itot] -1.880 [u] 1.880 [mt] 22.339 [alft] 20.284 [alfwt] 22.244 [alfwt.e/i] 22.252 / 22.236 [alfwn] 21.930 [betaw] 10.131 [betab] 9.391 [ad] @UNKNOWN DATADICT [Summexi] 0.5131 [x] 0.3100 0.2031 [sn*] 1.7965 1.7187 [k*mn] [d] [db] [da] [da.e/i] [Ada.e/i] [dFa] [dFa.e/i] [dNa.e/i] [dw] -0.506 558.485 523.852 615.113 615.113 / 0.000 / 615.103 -0.010 -0.506 @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN @UNKNOWN

615.113 615.113 / 615.113 / 615.103 615.103

565.972

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(mm) DATADICT / @UNKNOWN DATADICT Root diameter (mm) DATADICT Generating Profile shift coefficient 0.1819 Manufactured root diameter with xE (mm) DATADICT / @UNKNOWN DATADICT Theoretical tip clearance (mm) Effective tip clearance (mm) 5.633 Active root diameter (mm) DATADICT (mm) DATADICT / @UNKNOWN DATADICT Root form diameter (mm) (mm) DATADICT / @UNKNOWN DATADICT Reserve (dNf-dFf)/2 (mm) 4.540 Addendum (mm) (mm) 25.958 Dedendum (mm) (mm) 23.498 Roll angle at dFa () 28.749 Roll angle to dNa () 28.749 Roll angle to dNf () 17.128 Roll angle at dFf () 15.135 Tooth height (mm) Virtual gear no. of teeth Normal tooth thickness at tip cyl. (mm) (mm) 16.357 Normal spacewidth at root cylinder (mm) (mm) 17.176 Max. sliding velocity at tip (m/s) Specific sliding at the tip Specific sliding at the root Sliding factor on tip Sliding factor on root Pitch on reference circle (mm) Base pitch (mm) Transverse pitch on contact-path (mm) Lead height (mm) Axial pitch (mm) Length of path of contact (mm) Length T1-A, T2-A (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Length T1-B (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Length T1-C (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Length T1-D (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Length T1-E (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Length T1-T2 (mm) DATADICT / @UNKNOWN DATADICT) Diameter of single contact point B (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Diameter of single contact point D (mm) DATADICT(@UNKNOWN DATADICT/@UNKNOWN DATADICT) Addendum contact ratio 0.695/ 0.693) Minimal length of contact line (mm) Transverse contact ratio Transverse contact ratio with allowances Overlap ratio Total contact ratio Total contact ratio with allowances

[dw.e/i] [df] [xE.e/i] [df.e/i] [c] [c.e/i] [dNf] [dNf.e/i] [dFf] [dFf.e/i] [cF.e/i]

566.003 /

565.941

@UNKNOWN @UNKNOWN

517.125 0.3019/ 516.767 / 0.2981 516.603

0.1881/ @UNKNOWN 5.500 5.811 / @UNKNOWN @UNKNOWN @UNKNOWN DATADICT @UNKNOWN 4.712 / 25.963 25.963 / 23.031 23.361 / 28.750 / 28.750 / 17.157 / 15.181 / 48.994 49.031 16.714 16.467 / 17.045 17.137 / 1.034 0.533 -1.057 0.247 -0.293

5.500 6.017 / 5.784 538.066 538.126 / 538.012

534.476 534.272 / 534.179 1.973 / 1.870

[ha=mn*(haP*+x)] 28.314 [ha.e/i] 28.314 / 28.309 [hf=mn*(hfP*-x)] 20.680 [hf.e/i] 20.859 / 20.941 [xsi_dFa.e/i] [xsi_dNa.e/i] [xsi_dNf.e/i] [xsi_dFf.e/i] [H] [zn] [san] [san.e/i] [efn] [efn.e/i] [vga] [zetaa] [zetaf] [Kga] [Kgf] [pt] [pbt] [pet] [pz] [px] [ga, e/i] [T1A, T2A] [T1B, T2B] [T1C, T2C] [T1D, T2D] [T1E, T2E] [T1T2] [d-B] [d-D] [eps] [Lmin] [eps_a] [eps_a.e/m/i] [eps_b] [eps_g] [eps_g.e/m/i] 35.262 / 35.262 / 13.466 / 11.485 / 35.260 35.260 13.412 11.433

48.994 26.080 14.300 14.164 / 14.092 0.000 0.000 / 0.000 1.223 0.514 -1.140 0.293 -0.247 70.181 65.829 65.829 9950.441 61.430( 95.371(

18706.829 398.018 99.771 ( 99.890 / 99.631) 61.311/ 61.560) @UNKNOWN 95.371/ 95.362) @UNKNOWN

107.126( 107.084/ 107.167) @UNKNOWN 127.259( 127.140/ 127.389) @UNKNOWN 161.201( 161.201/ 161.191) @UNKNOWN @UNKNOWN DATADICT (@UNKNOWN 557.498( 557.498/ 557.491) @UNKNOWN 582.409( 582.305/ 582.523) @UNKNOWN 0.821( 0.822/ 0.821) 514.092 1.516 1.517 / 1.515 / 1.513 0.879 2.395 2.397 / 2.395 / 2.393 0.694(

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2. FACTORS OF GENERAL INFLUENCE Nominal circum. force at pitch circle (N) [Ft] Axial force (N) [Fa] Radial force (N) [Fr] Normal force (N) [Fnorm] Tangent.load at p.c.d.per mm (N/mm) (N/mm) [w] Only as information: Forces at operating pitch circle: Nominal circumferential force (N) [Ftw] Axial force (N) [Faw] Radial force (N) [Frw] Circumferential speed pitch d.. (m/sec) [v] ------- GEAR 1 -------- GEAR 2 -800359.3 141124.9 295800.8 864863.8 2286.74 789770.8 141124.9 323009.5 4.12 1.4 1.9 0.800 1.000 0.975 1.000 14.149 19.621 16.678 0.88844 1795 0.079 1.9 720.000 72.000 360.000 4 -1.00 15.75 18.83 26.17 18.53 2.78 1.013 1.050 1.043 1.050 1.000 1.000 1.000 1.203 169.200 90.000

Running-in value (m) [yp] Running-in value (m) [yf] Correction coefficient [CM] Gear body coefficient [CR] Reference profile coefficient [CBS] Material coefficient [E/Est] Singular tooth stiffness (N/mm/m) [c'] Meshing stiffness (N/mm/m) [cgalf] Meshing stiffness (N/mm/m) [cgbet] Reduced mass (kg/mm) [mRed] Resonance speed (min-1) [nE1] Resonance ratio (-) [N] Subcritical range Running-in value (m) [ya] Bearing distance l of pinion shaft (mm) [l] Distance s of pinion shaft (mm) [s] Outside diameter of pinion shaft (mm) [dsh] Load according to Figure 16, ISO 6336-1:2006 [-] 0:a), 1:b), 2:c), 3:d), 4:e) Coefficient K' according to Figure 13, ISO 6336-1:2006 [K'] Without support effect Tooth trace deviation (active) (m) [Fby] from deformation of shaft (m) [fsh*B1] Tooth without tooth trace modification Position of Contact pattern: favorable from production tolerances (m) [fma*B2] Tooth trace deviation, theoretical (m) [Fbx] Running-in value (m) [yb] Dynamic factor Face load factor flank Tooth root Scuffing [KV] [KHb] [KFb] [KBb] [KHa] [KFa] [KBa] [Kbg] [NL]

Transverse load factor - flank - Tooth root - Scuffing Helical load factor scuffing Number of load cycles (in mio.) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) 3. TOOTH ROOT STRENGTH

Calculation of Tooth form coefficients according method: B (Calculate tooth shape coefficient YF with addendum mod. x) ------- GEAR 1 -------- GEAR 2 -Tooth form factor [YF] 1.27 1.33 Stress correction factor [YS] 2.15 2.12 Working angle () [alfFen] 22.22 21.36 Bending lever arm (mm) [hF] 22.19 24.26 Tooth thickness at root (mm) [sFn] 47.67 48.92 Tooth root radius (mm) [roF] 10.21 10.22 (hF* = 1.008/1.103 sFn* = 2.167/2.224 roF* = 0.464/0.465 dsFn = 524.94/1012.31 alfsFn = 30.00/30.00) Contact ratio factor [Yeps] 1.000

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Helical load factor Deep tooth factor Gear rim factor Effective facewidth (mm) Nominal stress at tooth root (N/mm) Tooth root stress (N/mm)

[Ybet] [YDT] [YB] [beff] [sigF0] [sigF]

0.927 1.000 1.000 360.00 255.14 431.21 1.000 350.00 270.71 457.53

Permissible bending stress at root of Test-gear IF (@UNKNOWN DATADICT) Support factor [YdrelT] IF (@UNKNOWN DATADICT) Surface factor [YRrelT] IF (@UNKNOWN DATADICT) Size coefficient (Tooth root) [YX] Finite life factor [YNT] [YdrelT*YRrelT*YX*YNT] Alternating bending coefficient [YM] Stress correction factor [Yst] Yst*sigFlim (N/mm) [sigFE] Permissible tooth root stress (N/mm) [sigFP=sigFG/SFmin] Limit strength tooth root (N/mm) [sigFG] IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) Required safety [SFmin] Safety for Tooth root stress [SF=sigFG/sigF] Transmittable power (kW) [kWRating]

0.998 0.957 0.830 0.922 0.731 1.000 2.00 860.00 449.23 628.92

0.999 0.957 0.830 0.934 0.741 1.000 860.00 455.20 637.28

1.40 1.46 3437.93

1.40 1.39 3283.21

4. SAFETY AGAINST PITTING (TOOTH FLANK) ------- GEAR 1 -------- GEAR 2 -Zone factor [ZH] 2.342 Elasticity coefficient (N^.5/mm) [ZE] 189.812 Contact ratio factor [Zeps] 0.825 Helix angle factor [Zbet] 1.008 Effective facewidth (mm) [beff] 350.00 Nominal flank pressure (N/mm) [sigH0] 925.10 Surface pressure at operating pitch circle (N/mm) [sigHw] 1206.62 Single tooth contact factor [ZB,ZD] 1.00 1.00 Flank pressure (N/mm) [sigH] 1211.02 1206.62 IF (@UNKNOWN DATADICT) Lubrication coefficient at NL IF (@UNKNOWN DATADICT) Speed coefficient at NL IF (@UNKNOWN DATADICT) Roughness coefficient at NL IF (@UNKNOWN DATADICT) Material pairing coefficient at NL Finite life factor [ZL] [ZV] [ZR] 1.020 0.978 1.014 1.000 0.963 0.975 0 1.000 1461.89 1461.89 1.020 0.978 1.014 1.000 0.982 0.994 0 1.000 1490.47 1490.47

[ZW] [ZNT] [ZL*ZV*ZR*ZNT] Small amount of pitting permissible (0=no, 1=yes) IF (@UNKNOWN DATADICT) Size coefficient (flank) [ZX] Permissible surface pressure (N/mm) [sigHP=sigHG/SHmin] Limit strength pitting (N/mm) [sigHG] IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) Safety for surface pressure at operating pitch circle [SHw] Required safety [SHmin] Transmittable power (kW) [kWRating] Safety for stress at single tooth contact [SHBD=sigHG/sigH]

1.21 1.00 4808.82 1.21

1.24 1.00 5035.19 1.24

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(Safety regarding nominal torque) 4b. MICROPITTING ACCORDING TO

[(SHBD)^2] ISO TR 15144-1:2010

1.46

1.53

Calculation did not run. (Lubricant: Load stage micropitting test is unknown.) IF (@UNKNOWN DATADICT) 5. STRENGTH AGAINST SCUFFING Calculation method according to ISO TR 13989:2000 Lubrication coefficient (for lubrication type) [XS] Multiple meshing factor [Xmp] Relative structure coefficient (Scuffing) [XWrelT] Thermal contact factor (N/mm/s^.5/K) [BM] Relevant tip relief (m) [Ca] Optimal tip relief (m) [Ceff] Ca taken as optimal in the calculation (0=no, 1=yes) Effective facewidth (mm) [beff] Applicable circumferential force/facewidth (N/mm) [wBt] (Kbg = 1.203, wBt*Kbg = 4679.550) Pressure angle factor (eps1: 0.821, eps2: 0.694) [Xalfbet] Flash temperature-criteria Lubricant factor Tooth mass temperature (C) theM = theoil + XS*0.47*Xmp*theflm Scuffing temperature (C) Coordinate gamma (point of highest temp.) [Gamma.A]= -0.427 [Gamma.E]= 0.505 Highest contact temp. (C) Flash factor (K*N^-.75*s^.5*m^-.5*mm) Approach factor Load sharing factor Dynamic viscosity (mPa*s) Coefficient of friction Required safety Safety factor for scuffing (flash-temp) Integral temperature-criteria IF (@UNKNOWN DATADICT) Lubricant factor Tooth mass temperature (C) theM-C = theoil + XS*0.70*theflaint Integral scuffing temperature (C) Flash factor (K*N^-.75*s^.5*m^-.5*mm) Running-in factor (well run in) Contact ratio factor Dynamic viscosity (mPa*s) Averaged coefficient of friction Geometry factor Meshing factor Tip relief factor Integral tooth flank temperature (C) Required safety Safety factor for scuffing (intg.-temp.) Safety referring to transferred torque IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) 6. MEASUREMENTS FOR TOOTH THICKNESS IF IF IF IF IF (@UNKNOWN (@UNKNOWN (@UNKNOWN (@UNKNOWN (@UNKNOWN DATADICT) DATADICT > 0) DATADICT) DATADICT) DATADICT) ------- GEAR 1 -------- GEAR 2 -IF (@UNKNOWN DATADICT > 0) Tooth thickness deviation Tooth thickness allowance (normal section) (mm) [As.e/i] DIN 3967:1978 cd2 -0.130 / -0.190 DIN 3967:1978 cd2 -0.240 / -0.340 [XL] [theMi] [theflm] [theS] [Gamma] [theB] [XM] [XJ] [XGam] [etaM] [mym] [SBmin] [SB] 1.000 1.000 1.000 13.780 2.00 186.47 0 350.000 3890.326 1.007 @UNKNOWN DATADICT 101.60 67.23 348.87 -0.427 295.36 50.058 1.354 0.834 41.68 (70.0 C) 0.069 2.000 1.237 0 13.780 2.00

[XL] [theM-C] [theflaint] [theSint] [XM] [XE] [Xeps] [etaOil] [mym] [XBE] [XQ] [XCa] [theint] [SSmin] [SSint] [SSL]

@UNKNOWN DATADICT 92.86 32.66 360.78 50.058 1.000 0.263 41.68 (70.0 C) 0.046 0.268 1.000 1.069 141.86 1.800 2.543 4.047

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Number of teeth spanned Base tangent length (no backlash) (mm) Actual base tangent length ('span') (mm) Diameter of contact point (mm) IF (@UNKNOWN DATADICT)

[k] [Wk] [Wk.e/i] [dMWk.m]

4.000 240.026 239.904 / 239.848 574.830 40.082 40.000 314.469 314.333 / 314.270 571.688 627.775 627.504 / 627.379 628.937 628.666 / 628.540 628.937 628.666 / 628.540 39.491 39.361 / 39.301 28.990 39.522 39.392 / 39.332

6.000 375.393 375.168 / 375.074 @UNKNOWN DATADICT 37.972 40.000 @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT @UNKNOWN DATADICT 37.803 37.563 / 37.463 26.290 37.810 37.570 / 37.470 /@UNKNOWN

Theoretical diameter of ball/pin (mm) [DM] Eff. Diameter of ball/pin (mm) [DMeff] Theor. dim. centre to ball (mm) [MrK] Actual dimension centre to ball (mm) [MrK.e/i] / @UNKNOWN DATADICT IF (@UNKNOWN DATADICT) Diameter of contact point (mm) [dMMr.m] Diametral measurement over two balls without clearance (mm) [MdK] Actual dimension over balls (mm) [MdK.e/i] / @UNKNOWN DATADICT Diametral measurement over rolls without clearance (mm) [MdR] Actual dimension over rolls (mm) [MdR.e/i] / @UNKNOWN DATADICT Dimensions over 3 rolls without clearance (mm) [Md3R] Actual dimensions over 3 rolls (mm) [Md3R.e/i] / @UNKNOWN DATADICT Chordal tooth thickness (no backlash) (mm) Actual chordal tooth thickness (mm) Reference chordal height from da.m (mm) Tooth thickness (Arc) (mm) (mm) ['sn] ['sn.e/i] [ha] [sn] [sn.e/i]

Backlash free center distance (mm) [aControl.e/i] DATADICT Backlash free center distance, allowances (mm) [jta] IF (@UNKNOWN DATADICT != 0.0) Centre distance allowances (mm) [Aa.e/i] DATADICT Circumferential backlash from Aa (mm) [jtw_Aa.e/i] IF (@UNKNOWN DATADICT) Radial clearance (mm) [jrw] Circumferential backlash (transverse section) (mm) [jtw] Torsional angle for fixed gear 1 () Normal backlash (mm) [jnw] IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT > 0) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT != 0.0) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT > 0) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT != 0.0) IF (@UNKNOWN DATADICT) 7. GEAR ACCURACY IF IF IF IF (@UNKNOWN (@UNKNOWN (@UNKNOWN (@UNKNOWN DATADICT) DATADICT) DATADICT) DATADICT)

@UNKNOWN DATADICT -0.466 / -0.668

@UNKNOWN DATADICT / @UNKNOWN 0.037 / -0.037 0.713 / 0.421 0.582 / 0.344 0.0635 /0.0375 0.539 / 0.318

------- GEAR 1 -------- GEAR 2 -According to ISO 1328:1995: Accuracy grade [Q-ISO1328] 6 6 Single pitch deviation (m) [fpt] 18.00 20.00 Base circle pitch deviation (m) [fpb] 16.00 19.00 Cumulative circular pitch deviation over k/8 pitches (m) [Fpk/8] 32.00 40.00 Profile form deviation (m) [ffa] 21.00 25.00 Profile slope deviation (m) [fHa] 17.00 20.00 Total profile deviation (m) [Fa] 27.00 32.00 Helix form deviation (m) [ffb] 18.00 19.00 Helix slope deviation (m) [fHb] 18.00 19.00 Total helix deviation (m) [Fb] 25.00 27.00

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Total cumulative pitch deviation (m) [Fp] Concentricity deviation (m) [Fr] Total radial composite deviation (m) [Fi"] Radial tooth-to-tooth composite deviation (m) [fi"] Total tangential composite deviation (m) [Fi'] Tangential tooth-to-tooth composite deviation (m) [fi'] IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT)

54.00 43.00 137.00 94.00 81.00 27.00

81.00 65.00 155.00 94.00 113.00 31.00

Axis alignment tolerances (recommendation acc. ISO TR 10064:1992, Quality Maximum value for deviation error of axis (m) [fSigbet] Maximum value for inclination error of axes (m) [fSigdel] IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) IF (@UNKNOWN DATADICT) 8. ADDITIONAL DATA Torsional stiffness (MNm/rad) [cr] Mean coeff. of friction (acc. Niemann) [mum] Wear sliding coef. by Niemann [zetw] Power loss from gear load (kW) [PVZ] (Meshing efficiency (%) [etaz] Weight - calculated with da (kg) [Mass] Total weight (kg) [Mass] Moment of inertia (System referenced to wheel 1): calculation without consideration of the exact tooth shape single gears ((da+df)/2...di) (kg*m) [TraeghMom] System ((da+df)/2...di) (kg*m) [TraeghMom] 9. DETERMINATION OF TOOTHFORM Data for the tooth form calculation : Data not available. 471.1

6) 27.77 (Fb=27.00) 55.54

1665.2 0.046 0.792 18.824 99.430)

837.652 3450.928 28.37995 121.78529

2613.276

330.13183

REMARKS: - Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with consideration of all tolerances Specifications with [.m] imply: Mean value within tolerance - For the backlash tolerance, the center distance tolerances and the tooth thickness deviation are taken into account. Shown is the maximal and the minimal backlash corresponding the largest resp. the smallest allowances The calculation is done for the Operating pitch circle.. - Calculation of Zbet according Corrigendum 1 ISO 6336-2:2008 with Zbet = 1/(COS(beta)^0.5) - Details of calculation method: cg according to method B KV according to method B KHb, KFb according method C fma following equation (64), fsh following (57/58), Fbx following (52/53/57) KHa, KFa according to method B End report lines: 556

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