Manual Cua Can Bang Dinh Luong

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.
vn
TI LIU HNG DN CI T V VN HNH H THNG CN BNG NH LNG
I. Hng dn s dng t iu khin cn bng

I.1 Chn ch vn hnh S dng cng tc AUTO/MAN chn ch . Bt cng tc v v tr AUTO. I.2 S dng ch vn hnh I.2.1. Ch chy tay: Bt cng tc ch v v tr MAN. Bt cng tc RUN/STOP Xoay chit p iu chnh tn s ng c. I.2.2. Ch chy t ng: Bt cng tc ch v v tr AUTO. t lu lng cn (tn/h) phn mm gim st iu khin hoc trc tip trn b iu khin PID bng cc phm tng, gim. Bt cng tc RUN/STOP v v tr RUN. Ch : khi gp s c cn thao tc sau: + Nhanh chng nhn nt dng khn. + Bo cho t trng, qun c. + Sau khi s c c khc phc, khi phc li nt dng khn, a h thng hot ng li bnh thng.
II. Hng dn s dng u cn

CB900K c thit k, ch to da trn cng ngh mi nht ca Nht Bn.Vi cc tnh nng nng vt tri c khng nh nh: hin th chnh xc khi lng, lu lng; tch hp sn chun truyn thng cng nghip RS232/RS485; cho php hin th t xaDo CB900K lun l la chn hng
Ti liu cn bng nh lng 1
Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn
u cho nhng nh tch hp h thng khi gii quyt nhng bi ton v cn, c bit l cn bng nh lng! II.1 Gii thch k t : Print : Phm b m, s dng khi cn in cc bo co v lu lng, tng
lng tch lu, tc bng, khi lng hin ti trn bng, n v cn, khi lng bng khi khng ch liu(khi lng khng ti). TARE : Phm bm, s dng khi thit lp thng s Tare trong qu trnh
hiu chnh cn.(ch dng trong qu trnh ci t hiu chnh ly im Tare, tuyt i khng n phm ny khi cn ang hot ng sn xut bnh thng ) VIEW : phm bm, s dng khi cn quan st ln lt tng tham s: Lu
lng, tc , khi lng hin ti trn bng, khi lng khng ti ca bng, bo li. C : phm b m, s dng khi cn xo gi tr ang ci t. E : phm b m, s dng khi xc nhn gi tr ci t. RESET : phm bm, s dng khi cn Reset li hoc gi tr tng lng
tch lu hin th trn mt cn. 0 : phm bm, s dng khi cn nhp gi tr 0. Func : phm bm, s dng khi chn la chc nng ci t. Cal : phm bm, s dng khi hiu chnh cn. SB : phm bm, s dng trong ch ch. TXD(+) : im u dy (v tr mt sau u cn), s dng trong truyn
thng ni tip RS232 hay RS485. RXD(-) : im u dy (v tr mt sau u cn), s dng trong truyn
thng ni tip RS232 hay RS485. COM : chn chung khi s dng truyn thng RS232,RS485. 12V : chn 12V cp ngun Encoder. SPEED : u vo tc , nhn tn hiu t Encoder. SP COM : chn chung, ni vi Encoder. AN 1+ : u ra tng t +.
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Ti liu cn bng nh lng
II.2
AN 1- : u ra tng t -. Ci t cc tham s CB900K : S dng phm Func v cc ch s 0 ~ 9 cho qu trnh ci t:
II.2.1 Ci t tham s khi lng : Func+0. V tr du phy thp phn: chn udp = 1. rng bc: chn d = 1. Khi lng ln nht : 5000. n v : chn unit = 0 . im Zero : chn 0. Lc nhiu : chn d.Flitr = 256. Chu k cp nht : chn dsp = 20. Khi lng mc nh : chn 0.
II.2.2 Ci t tham s tc : Func+1. V tr du phy thp phn: chn udp = 3. n v : chn 0. Tc Min : t 0,01. Tc mc nh : nhp vo tc thc thu c. Tn hiu u vo : chn 0.
Qu trnh hiu chnh tc : + chy bng ti v o thi gian bng chy 1 vng ht bao nhiu thi gian.
V d bng c chu vi 4.2m chy 1 vng ht 25s, tc l tc bng chy 10.08m/p + + + nhn phm VIEW sang mn hnh Speed. vo Func 1 (Func speed). nhn E cho ti mn hnh P.input v iu chnh thng s sao cho tc
hin th t c nh tc thc t o. Theo v d trn l 10.080 sau nhn vi 8 v nhp li thng s P.input, nhn E ri RESET kt thc qu trnh hiu chnh tc .
II.2.3.Ci t tham s u ra tng t : Func+4. Chn chn u ra tng t : chn 1(AL1) Loi tn hiu u ra tng t: Ana1.tp= cUr (loi dng) Gi tr thp nht : Ana1.ze=0 Gi tr cao nht : Ana1.sp=20. Gi tr khi lng tng ng vi thng s Ana1.sp : Ana1.rd= 50,000.
II.2.4 iu chnh lu lng : Func+8. II.3 Nhp lu lng chun: h s Kq Chn ng c tnh tuyn tnh : ON Lu lng danh nh chun: Lu lng trung bnh. Lu lng trung bnh chun. Lu lng thp. Lu lng cao. Tng tch lu thp. Tng tch lu cao. Tng tch lu t. Tc thp. Tc cao. Hiu chnh tnh. Khi lm vic vi cn, chng ta bt buc phi tin hnh mt qu trnh gi l hiu chnh cn.C hai bc phi thc hin : hiu chnh tnh v hiu chnh ng. Qu trnh hiu chnh tnh : n cal+2. Hiu chnh im ZERO (im khng ti): n E iu kin tin hnh : + Bng ng yn, khng c vt lu trn bng.
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nhy ca loacell phi nh hn 2mV/V. Hiu chnh im SPAN (im c ti ) : iu kin tin hnh:
+ + +
Khi lng mu cn phi ln hn 10% khi lng ln nht. Mu cn phi c t chnh gia thanh g loadcell. nhy u vo trong khong 100 ~ 1000. phn gii=tn hiu vo/(gi tr im Span*h s nhn).
nhy u vo phi b hn 0,5MV/V. nhy u vo = in p vo/ phn gii.
II.4 . Hiu chnh ng. Cc bc thc hin : Xc nh trng lng thc t v trng lng u cn bo v. Vo Func 8 thay i h s Kq sao cho trng lng thc t v trng lng
u cn bo v trng nhau. Cng thc dng thay i h s Kq: Kq mi = (1+

M )xKqc /2. m
Trong M: trng lng thc t, m trng lng u cn bo v.
Ch : Trong qu trnh s dng cn phc v sn xut : 1. Tuyt i khng n cc phm ca qu trnh ci t thng s cn nh :
tare, cal. 2. S dng phm VIEW khi cn theo di cc tham s trn mt cn; phm
RESET khi cn xo b lng tng tch lu hin th. 3. u cn CB900K cng nh cc thit b khc trong h thng u c
ci t thng s ph hp vi thc t s dng, do chng ti khuyn co ngi s dng khng nn t ci t, thay i li thng s ca thit b. 4. Yu cu thng xuyn v sinh t in bng kh sch sau mi ca lm vic.
III.
Hng dn s dng b iu khin PID
B iu khin DTB4896LR thc cht l mt b iu khin nhit .N l mt sn phm cao cp ca hng DELTA, c s dng rng ri gii quyt ti u bi ton iu khin cc qu trnh trong cng nghip. N cho php ci t thut ton PID t ng.(PID vi n=4) Trong h thng cn bng ti, u cn CB900K o lu lng vt cht chy trn bng a ra tn hiu dng mt chiu 0~20mA tng ng. Tn hiu ny phn nh lu lng m u cn o c.B iu khin nhn tn hiu ny, so snh vi gi tr lu lng t a ra tn hiu dng 4~20mA iu khin bin tn.Tn s thay i tc ng c thay i lu lng thay i.
III.1 Cch s dng b DTB4896*: PV SV AT OUT SET Hin th gi tr lu lng thc t Hin th gi tr lu lng t Hin th trng thi t ng d tm thng s. Hiin th trng thi u ra hot ng. Phm chn ch ci t , xc nhn gi tr ci t. Phm chn thng s ci t La chn cc chc nng hin th,ci t thng s. S dng tng gi tr lu Phm tng gi tr lng t, gi tr thng s ci t. S dng gim gi tr lu Phm gim gi tr lng t, gi tr thng s ci t. AL Hin th trng thi li
B DTB4896 c 3 ch : ch vn hnh, ch chnh nh, ch t iu kin u. Trng thi bnh thng ch vn hnh (Operator Mode). n phm SET duy tr ln hn 3 giy chuyn sang ch t iu kin u (initial Seting Mode). Nh hn 3 giy chuyn sang ch chnh nh thng s (Regulation mode). Ch :Trong mi ch , s dng phm s k tip. chuyn sang cc tham
III.2 Bng thng s ci t:

Ch chnh nh At: Ch vn hnh 1234 : Ch t iu kin u InPt :
T ng chnh nh th ng s S dng phm tng/gim gi Chn loi tn hiu u vo PID. PIDn: tr t . r-S: t b iu tPUn : khin Chn n v nhit .
C 4 nhm PID. Khi n=4, b Ci
PID s t ng d tm thng chy/dng s ph hp. Pdof: Ptrn: tP-H :
Ci t thng s b iu Ci t PID chun, kt hp Gi tr cn trn tn hiu vo. khin PD (Ti=0) vi thng s thi gian ci t ( t 20 ) PStP HtS: SP: tP-L : Gi tr cn di tn hiu vo. ( t 0 ) AL 1H: CtrL :
Ci t iu khin tng nhit. V tr du phy thp phn. (S dng khi iu khin nhit). CtS:
Ci t iu khin gim Gii hn cn trn cnh bo Chn ch iu khin nhit.(S dng khi iu khin li th nht. nhit). HtPd/CLPd: AL 1L: S-HC :
Ci t chu trnh iu khin Gii hn cn di cnh bo Chn ch iu khin Ti liu cn bng nh lng 7
Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn tng/gim nhit (S dng khi li th nht. iu khin nhit). HCpd: Ci t nhm u ra th hai. AL 2H: li th hai. CoEF: tham AL 2L: ALA2 : ALA1 : tng/gim nhit hay
Gii hn cn trn cnh bo Ci t bo li 1 .
s P nhm u ra2 = tham s Gii hn cn di cnh bo Ci t bo li 2 . P nhm1xCoEF dEAd : li th hai. AL 3H: ALA3 :
Min gi tr cht nm gia 2 Gii hn cn trn cnh bo Ci t bo li 3 . gii hn ca 2 ch li th ba. tng/gim nhit. (xem thm ti liu gc) u-Fb: AL 3L: SALA:
Gi tr tn hiu phn hi. (s Gii hn cn di cnh bo Ci t ch bo li. dng khi iu khin van) u-At: li th ba. LoC: CoSH: t thng. chc nng truyn
T ng iu chnh gi tr t ch kho. phn hi.(s dng khi iu khin van) uAtr: oUT1:
C-SL:
t thi gian van t trng Hin th v iu chnh gi tr La chn nh dng truyn thi ng hon ton chuyn u ra nhm 1. sang m ho n ton.(s dng khi iu khin van) u-dE: Min gi tr cht khin van. u-HI: oUT2: C - no: thng ASCII/RTU.
khi iu Hin th v iu chnh gi tr t a ch truyn thng. u ra nhm 2. Ct: bPS:
Gii hn cn trn iu khin Ci t khi s dng bin t tc truyn thng. van.(s dng khi iu khin dng. van vi b iu khin kn, phn hi tn hiu) u-Lo : Ti liu cn bng nh lng FoUt: LEn: 8
Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn Gii hn cn di iu khin Ci t khi s dng iu Ci t di d liu. van.(s dng khi iu khin khin van. van vi b iu khin kn, phn hi tn hiu) tPoF: uP: Prty:
iu chnh gi tr chia Tn hiu phn hi dng Ci t bit Parity (bt km nhit . digital ca van.(ci t khi s tra tnh chn-l). dng iu khin van) CrHI: iu chnh gi tr cn trn tn hiu u ra tng t. CrLo: iu chnh gi tr cn di tn hiu u ra tng t StoP: Ci t bit Stop.
III.3 Cc tham s c ci t trong h thng cn bng : Lu lng t : s dng phm tng/gim t gi tr lu lng mong mun. PID n=4 , thit b t ng d tm thng s ph hp; gi tr thng s: P = Ti = Td= InPt : cur (chn tn hiu vo dng dng). tP - H: cn trn tn hiu.(gi tr tng ng vi lu lng t ln nht). tp L: 0 coSH: ON. C-SL : RTU. C-no : 2. bPS : 9600. Len : 8. Prty : 1. Stop : 1. (gi tr tng ng vi lu lng t b nht ).
IV.
Hng dn s dng bin tn omron
Bin tn OMRON 3G3JX- A4015 l loi bin tn s dng ph hp vi ng c khng ng b 3 pha rto lng sc 380VAC- 1.5KW. y l dng sn phm cao cp ca hng OMRON v c s dng rng ri trong cc ng dng cng nghip.
IV.1 Bng gii thch k hiu:

K hiu
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 S1 S2 SC FS iu khin chy (thng m) iu khin dng (thng ng) Chn 0.V chung ca S1, S2. Mch ngun iu khin dng/p. 10mA /10VDC. Nhn vo tn hiu tng t FV u vo iu khin tng t 0~10VDC iu khin tn s u ra ca bin tn. in tr 1 -2 k om FI FC MA MC MB Bin tr u vo iu khin tng t Chn 0.V chung Tip im bo li (NC) Chn chung MA,MB. Tip im bo li (NO) iu chnh tn s bin tn. Xem thm ti liu gc. 4~20mA in tr 250 m Xem thm ti liu gc. in p 3 pha u ra. Cung cp in p ra ng c. in p 3 pha u vo. Cung cp in p 3 pha vo bin tn.
Chc nng
M t c th
POWER n bo ngun ALARM n bo li RUN n bo chy
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Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn PRG Hz A Phm RUN STOP RESET n bo ang chnh thng s n bo ch hin th Xem thm ti liu gc. Xem thm ti liu gc.
Nt iu khin chy. Nt iu khin dng. Reset li Chn chc nng Tng gi tr Gim gi tr ENTER La chn cc chc nng hin th,ci t thng s. S dng tng gi tr khi ci t. S dng gim gi tr khi ci t. Xc nhn gi tr ci t.
IV.2 Hng dn ci t: Ti liu ny gii thch v hng dn c th chc nng v cch s dng ca nhng thng s c ci t trong ng dng cn bng. (Cc tham s khc tham kho thm ti liu gc). Trnh t thao tc: / PRG/ :
Tham s
Chc nng
Gi tr ci t 00: bin tr trn bin tn
A001
Chn loi tn hiu iu khin
01: t ngo i 02: gi tr ci t F001 03: modbus 01 : t ngo i
A002
Ch chy
02: bn phm 03: modbus
A004 F002 F003
Tn s ln nht Thi gian tng tc Thi gian gim tc
50 5 5
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Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn H003 C036 Bo v qu ti u ra cnh bo li. (tip im MA) 2 (dng bo v ng c 1,5kw) 01
V. Hng dn s dng phn mm cn bng Phn mm gim st v iu khin cn bng ti c thit k v pht trin bi phng k thut ca cng ty c phn Cng ngh t ng Tn Pht. (TANPHAT AUTOTECH J.S.C) Phn mm ch c s dng vi cc t iu khin cn bng ti c lp t,. Mi t iu khin cn bng ti do cc n v khc thit k, lp t v cu hnh u khng th s dng c phn mm ny. Yu cu h thng s dng phn mm: 2003. 1258. OCX h tr (Active Report) do Tn Pht cung cp. Di y l nhng hng dn s dng phn mm. Ci Visual Basic 6.0. Ci b g Vietkey, phng ch TCVN3, v phng Vietnam Local CP Phn cng: CPU: Pentium III tr ln. Ram: 256MB tr ln. VGA card: 16MB tr ln. Phn mm: My ci h iu hnh Windows XP Server pack 1 tr ln, hoc Windows
V.1
Khi ng chng trnh

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Chng trnh cn c cha trong th mc c sn th mc DATA. C hai cch chy chng trnh gim st v iu khin cn bng ti: Tm n th mc cha chng trnh, v d: D:\ Chuong trinh can bang
tai\Chuong trinh can bang tai.exe Click p vo biu tng chng trnh cn bng ti trn nn desktop
Sau khi khi ng chng trnh, chng trnh s yu cu bn nhp tn s dng v password c th vo c chng trnh. Sau khi nhp ng chng trnh s a ra li cho. Bn n phm enter tip tc. Chng trnh s c bt u ngay sau cc qu trnh trn.
Ch : Bn nn i trong khong thi gian 5s sau khi mn hnh chnh

c hin ln chng trnh c th c ht cc thng s ban u t cc thit b v c s d liu. V.2 Mn hnh gim st Mn hnh gim st chnh gm c: Thanh cng c: bao gm cc thanh th cho php thit lp v lm vic vi
cc chc nng ca chng trnh (menu chnh s c ni r trong ti liu hng dn phn III). Thanh cha cc phm tt: cho php gi mt s chc nng thng s dng:
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Dng ghi d liu
Bo co d liulm vic ca h thng
Biu sn xut theo ca hocthng
Thng tin phn mm
Thot khi chng trnh Hng dn s dng Lu d liu khn cp
Thit lp thi gian h thng Thit lp t l liu Ti lu d liu Lp bo co theo ngy ho c thng Sn lng tc thi Thng tin tc gi
Xa d liu t u cn
Giao din gim st cc thng s h thng: th hin cc thng s qu trnh m ngi vn hnh quan tm, ng thi gip ngi gim st thay i cc thng s ca b iu khin hoc thng s t.
Nt bm thit lp t l phi liu
Phn hin th cc thng s qu trnh
n bo trng thi hot ng ca b iu khin: en: khng c tn hiu v, xanh: ang chy bnh thng, : ang d ng
Nhy p chut thay i thng s b PID
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Chc nng ca mn hnh chnh l thc hin gim st hot ng ca cc thit b u cn v b iu khin bn di t iu khin. Cc thng s t cc u cn v b iu khin c hin th thc t. Phn hin th cc thng s gm 5 thng s: M (t): Hin th tng nng sut trong 1 thng. n v tn SL (t): Hin th sn lng tch ly trong u cn. Thng s ny s c
cng dn vo Tng nng sut trong thng. N s tr v 0 khi t n mc t. n v tn Qs(kg/h): Nng sut t cho cc bng ti. n v kg/1 gi Qr(kg/h): Nng sut x l thc t trn cc bng ti. n v kg/1 gi. Tgian: Thi gian t lc vn hnh thit b iu khin.
V.III Cc menu chnh
1.
Menu h thng
Thit lp li thi gian h thng
Thot khi chng trnh Thay i tn ng i truy cp v mt khu truy cp vo chng trnh
Thay i tn k s v mt khu k s c th truy cp vo chc nng iu chnh thng s b PID
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2.
Menu thit lp cc thng s

Cc thng s y gm t l t phi liu v cc ngng sn lng.
Menu ny cung cp kh nng thit lp cc thng s ny trn phng iu khin trung tm m khng cn xung tn hin trng.
t t l sn lng
3.
Cc Menu gim st hot ng h thng

Cc menu ny cho php lu tr thng tin h thng, bao gm thng tin v
sn lng ca ca, ca ngy, ca thng, thng tin v hot ng ca h thng. Ngay khi phn mm c khi ng, ch lu d liu s c mc nh tin hnh. Ta c th dng qu trnh ny ho c ti khi ng bng cc lnh Chy v Dng nh hnh di.
Ti khi ng chc nng lu tr thng tin
Dng chc nng lu tr thng tin
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Chng trnh h tr kh nng theo di v lp bo co theo ngy, thng.
Xem bo co sn lng tc thi
Xem biu nng sut ca ca hoc thng
Xem bo co theo ngy ho c thng
Chc nng Xem bo co sn lng tc thi cho php xem sn lng lu lng liu tc thi v so snh n vi lu lng t cn thit. Chc nng Biu sn lng cho php xem s bin ng nng sut trong ca v trong thng. Chc nng Bo co cho php xem v in bo co v sn lng trong ngy ho c trong thng.
Hng dn s dng phn mm
Menu tr gip
Gii thiu v phn mm Gii thiu v cng ty c phn cng ngh t ng Tn Pht
y l menu gip cung cp cho ngi s dng nhng thng tin c bn nht v phn mm, tr gip s dng v v cng ty c phn t ng ha Tn Pht.
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V.4
t t l phi liu t t l phi liu cho cc nguyn liu, c th khi ng chc nng
bng ba cch: Trn menu chnh, vo phn Set Parameter => chn Set productivity. Trn thanh cha cc phm tt chn phm tt Thit lp t l phi liu (v
tr th 2). Trn mn hnh gim st chnh, click vo phm thit lp t l phi liu
(Nt c hnh chic my vi tnh). Sau khi khi ng chc nng t t l phi liu. S xut hin ca s chc nng nh bn di:
Chn cn bng hot ng hoc d ng
Chn phng php t t l liu
Cc thng bo trng thi
Thanh thng bo thi gian x l
Cc c im ca vic nhp t l phi liu: T l c th c nhp theo hai cch: Nhp theo t l phn trm cc loi
liu v nng sut tng, nhp theo nng sut cc loi liu (tnh theo n v kg/1 gi).
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cho cc bng chy hoc dng chy th phi click chn hoc khng
chn cc bng. Sau khi n phm t t l, chng trnh s mt 1 thi gian t cc thng
s cho b iu khin, v th phi i cho chng trnh t xong mi c thc hin cc thao tc khc. Trong qu trnh t, s c 5 trng thi bo v vic t liu v s hot
ng ca bng c thnh cng hay khng (chy hay khng chy bng). Nu t thnh cng, trng thi s bo: SP OK RUN/STOP OK, cn nu khng thnh cng th trng thi s bo SP ERROR RUN/STOP ERROR. Nu li th phi n li phm t t l liu li ln na, n khi thnh cng.
Ch : Khi thc hin t liu, phi chnh xc vi yu cu cng ngh,

phi t cc bng chy hoc ngng hot ng chnh xc. Nu t nhiu ln m vn bo li, th hy kim tra li thit b. V.5 Chc nng xa d liu t u cn v lu khn cp
1. Xo d liu t u cn
y l chc nng gip cho ngi s dng xo lu lng tng trong thi gian vn hnh ca u cn. Mc ch l a thng s lng lng ca nguyn liu v 0 sau mi ca vn hnh. Yu cu vi ngi s dng l u mi ca sn xut (trc khi vn hnh my), ngi s dng phi thc hin xo d liu t u cn. Yu cu ny l bt buc, nu nh ngi s dng khng thc hin, th d liu lu vo my v khi in ra bo co s b sai. thc hin chc nng ny, ngi s dng click vo nt Xo d liu t u cn ( v tr nt th 12 trn thanh cha cc phm tt). Khi khi ng chc nng ny, ngi s dng s thy xut hin 1 ca s
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Cc thng bo trng thi
xo d liu th chn vo phm Chp nhn sau chng trnh s bt u qu trnh xo d liu. Trong qu trnh x l, nu c li th thng bo trng thi s c dng ch: CB 1 Reset Error (do trong qu trnh truyn tn hiu b nhiu bi cc thit b khc), cn nu khng c li th thng bo trng thi s c dng ch: CB 1 Reset OK. Ch , thc hin chc nng ny (n phm Chp nhn) n khi tt c cc u cn c xo d liu.
2. Chc nng lu khn cp

Chc nng mc ch l lu d liu sn xut ca 1 ca khi m cn yu cu tt my hay thot khi chng trnh trc khi kt thc ca (thi gian vn hnh kt thc trc khi n thi gian giao ca). Yu cu ny l bt buc c th lu d liu vo my cho chnh xc khi thc hin bo co, cc bo co s chnh xc. thc hin chc nng ny, ngi vn hnh ch cn click vo nt Lu ngay lp tc trn thanh cha cc phm tt ( v tr nt th 13 xem thm trn mc II ). Sau khi nhn nt, d li s t ng lu vo my tnh, v khi c th thc hin thot chng trnh hay tt my.
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V.6
thit lp cc thng s iu khin b PID ( phn dnh cho cc k s) c th thit lp cc thng s cho b iu khin PID th trn mn hnh
gim st, click p vo m hnh b iu khin PID. Sau khi kch hot, mn hnh s hin ra ca s xc nhn ngi s dng chc nng ny
Ch : Khuyn co ch nn s dng chc nng ny khi ngi s dng l

k s hoc c hiu su v s hot ng ca cc b iu khin. Mn hnh thit lp cc thng s cho b iu khin PID nh di y
Ch s t v cc thng s ca n
Ch hin ti v cc thng s ca n
thng bo trng thi
Thanh thng bo thi gian x l
Sau khi khi ng mn hnh, ch PID ang hot ng v cc thng s v Kp, Ti, Td s c c ra. t ch cho cc PID v cc thng s cho b iu khin, ngi s dng la chn ch PID v nhp cc thng s. Thit b cung cp cho 5 ch PID trong c 4 ch b nh thng (t PID 0 n PID 3) v 1 ch t ng d (PID AT). ch bnh thng th ngi s dng phi nhp 3 thng s Kp, Ti, Td cho b iu khin. Cn ch t d th ngi s dng c th chn 2 trng thi: d t ng v dng d t ng. Sau khi nhp xong cc thng s, th b m nt Nhp thng s nhp.
21
Ch : Trong qu trnh c cc tham s hay nhp cc tham s, chng

trnh s bo v trng thi c trng thi pha bn di, trong qu trnh c hoc nhp tham s chong trnh s bo thnh cng hay b li. Khi b li ngi s dng c th n phm c li ch hin ti hay Nhp thng s cho n khi thnh cng. Nu c hay nhp nhiu ln khng thnh cng, xin kim tra li thit b. V.7 1. Bo co v cc biu Biu nng sut Bao gm 2 biu thnh phn: sn lng cc ca trong thng v sn lng tng thi im trong ca hin thi. Biu sn lng tng thi im trong ca hin thi cho php theo di sn lng ti tng thi im, qua bit c tnh trng h thng trong mi thi im ca ca.
22
Biu sn lng theo thng cho bit sn lng cc ca trong thng, t bit c tng quan thnh phn liu ca tng ca. Mc ch ca h thng iu khin l sao cho cc ng trong 2 biu trn tng i song song vi nhau nhm p ng t l liu.
2.
Bo co theo ngy v bo co theo thng

Cc bo co ny cho bit sn lng theo ca ca mt ngy hoc trong mt
thng, nhm nh gi tnh hnh sn xut ca c h thng.
23
3.
Bo co tnh trng hot ng ca h thng

Bo co ny gm 2 phn l tnh trng hot ng v sn lng theo tng
thi im ca ca. N cho php ngi gim st nhanh chng tm hiu nguyn nhn gy ra nhng sai st do vic s dng phn mm khng hp l.
24
V.8. Cc ch khi s dng phn mm - Cc thit b phi c kt ni vi my tnh thng qua cc card giao tip do cng ty c phn t ng ha Tn Pht chng ti cung cp, hoc t vn.
- Hn ch cho my tnh b tt t ngt, trc khi tt my, cn phi thc hin tt chng trnh. - Khng thc hin cc thao tc gy nh hng n chng trnh, nh hng n s hot ng ca cc thit b bn di. - c s d liu c chnh xc, phi thc hin ng quy trnh vn hnh Trc mi ca phi xa d liu t u cn. Khi thot khi chng trnh hoc tt my, nu cha n thi gian ht ca phi thc hin chc nng lu ngay lp tc lu d liu ca ca vn hnh vo my - Nu chng trnh b li (c th do mt in t ngt, hay xung t gia cc phn mm), th c th khi ng li my ri chy li phn mm. Nu vn b li, xin hy lin h vi cng ty chng ti c gii php h tr. - Mi thc mc, hay gp v chng trnh xin gi v hm th in t ca cng ty: tpautotecth@gmail.com, hay qua s in thoi: 04.6285157 fax: 04.62851559
Ch : QUY TC S DNG CHNG TRNH GIM ST V IU KHIN CN BNG TI

- Ch c nhng ngi c nhim v mi c s dng chng trnh gim st v iu khin cn bng ti. - Thc hin vic cung cp ngun in cho my tnh trong sut qu trnh vn hnh. Cc bc vn hnh phn mm: 1. Khi ng my tnh. 2. Chy chng trnh. 3. Nhp tn ngi s dng v password. 4. Khi ng chng trnh v bt u gim st, vn hnh cn bng ti 5. Trong qu trnh vn hnh gim st, nu cn phi tt my tnh th phi thc hin ng quy trnh thot chng trnh v tt my tnh. Cc bc thc hin t t l nguyn liu 1. Phi chc chn cc cn bng c cho hot ng/ngng hot ng ng theo yu cu.
2. t cc t l nguyn liu theo nng sut thnh phn (hay t l thnh phn) ng. Chc chn trc khi t liu, cc t l ny phi ng. 3. n nt t t l, quan st trng thi bo v. Nu t li, phi t li.
Lu : - Khi c mi s c v phn mm gim st hay iu khin th ngi

trc vn hnh phi bo ngay cho nhng k s c thm quyn quyt nh. - Trc mi ca th phi xa d liu t u cn
VI.
Cc li thng gp v cch khc phc
VII. - Vic g lp c kh Encoder: phi m bo vic ng tm vi trc ca ng c.Ch nhng ngi c chuyn mn v c kh m nhim vic ny. VIII. - u ni in Encoder: ch s dng u ra pha A ca Encoder. Vic u ni ng theo thit k phi do nhng ngi c chuyn mn v in m nhim. IX. - Tuyt i trnh nhng va p vo Encoder trong qu trnh lp t cng nh s dng thit b.(V Encoder c cu to l nhng a thu tinh mng trong sut d v). X. - Lp t c kh Loadcell phi m ng quy tc: con ln gn loadcell phi cng nm trn mt mt phng vi cc con ln khc. XI. - Tuyt i trnh vic hn h quang ti khu vc lp loadcell.V loadcell c cu to da trn nguyn l cu in tr cn bng lm vic vi tn hiu p 0 ~ 10VDC; tn hiu dng c vi miliampe, do vic hn h quang vi dng ln ti vi trm ampe c th gy ph hu ton b loadcell. XII. - Trong qu trnh s dng khi cn ng/m ca liu, ngi cng nhn vn hnh khng c ng trn bng ti ti v tr lp con ln ca loadcell. XIII. - Thng xuyn kim tra lch bng; cng bng trong qu trnh chy.Lu khng c chnh bng qu cng s gy rch be chn ri liu hai bn thn bng.
XIV. - Thng xuyn tra du m bi trn nh k vo nhng, xch, hp s trong tng ca lm vic. XV. - Trong mi ca lm vic, phi tin hnh vic tnh kim tra cn 2 ln lin tip.Nu sau 2 ln kim tra pht hin thy cn chy sai s vt qu 2% phi bo ln ngi c thm quyn gii quyt. XVI. - Trong qu trnh my chy, tuyt i khng n vo phm TARE trn mt u cn. XVII. Lu : Cng nhn vn hnh tuyt i khng uc t chnh nh cc tham s ca h thng. Ch nhng ngi c thm quyn v c o to y mi c php can thip vo cc tham s ca h thng.
XVIII. XIX. Hin tng
** .Cc s c v cch khc phc:
Nguyn nhn Lch qu l. Xch trng
Cch khc phc Chnh c kh. Cng xch.
Bng chy lch Bng chy c hin tng git Hp s c ting ku rt, nng Bin tn bo li oC, ci h.
Kh du
B xung thm du
Qu dng in
- Kim tra hin tng ngn m ch - kim tra tham s ci t bin tn c ph hp vi cng sut ng c. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy mi c php khi phc li nt dng khn.
28
Bin tn bo li OV, ci h.
Qu in p
- Ngun cp qu cao. - Tng tham s thi gian gim tc n17. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy m i c php khi phc li nt dng khn.
Bin tn bo li Uv, ci h.
Thp in p
- Ngun cp qu thp. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy mi c php khi phc li nt dng khn.
Bin tn bo li OH, ci h.
Bin tn qu nhit
- Kim tra qut lm mt. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy mi c php khi phc li nt dng khn.
Bin tn bo li oL1, ci h.
Qu ti ng c.
- Tng tham s thi gian tng tc n16 - t li dng bo v n32. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy mi c php khi phc li nt dng khn.
Bin tn bo li oL2, ci
Qu ti bin tn
- Thay ng c c cng
29
h.
sut ph hp vi bin tn. - n nt dng khn cp ct ngun cp cho bin tn, sau 30 giy mi c php khi phc li nt dng khn.
Cc tham s trn mn hnh My vi tnh b treo. gim st my vi tnh khng thay i, c hin tng treo my vi tnh. u cn bo li ALARM 01 Khng c tn hiu loadcell bo v
- Bt tt li chng trnh gim st. - Khi ng li my vi tnh. - Bt tt li ngun nui u cn xem cn hin tng khng - o kim tra loadcell xem cu in tr c cn bng khng, dy dn c b t khng.
u cn bo li ALARM 02
Khng c tn hiu lu lng bo v
- Bt tt li ngun nui u cn xem cn hin tng khng - o kim tra loadcell xem cu in tr c cn bng khng, dy dn c b t khng. - Kim tra tn c tn hiu t Encoder a v khng.
u cn bo li ALARM 04
Khng c tn hiu tc bo v
- Bt tt li ngun nui u cn xem cn hin tng khng
30
- o kim tra Encoder c ngun cp khng, dy dn tn hiu bo v c b t khng. u cn bo li ALARM 06 Khng c tn hiu tc , tn hiu lu lng bo v - Bt tt li ngun nui u cn xem cn hin tng khng - o kim tra Encoder c ngun cp khng, dy dn tn hiu bo v c b t khng. - o kim tra loadcell xem cu in tr c cn bng khng, dy dn c b t khng. u cn bo li ALARM 08 Trn tng tch lu lu lng - Bt tt li ngun nui u cn xem cn hin tng khng - Xo tng tch lu trn u cn bng nt RESET. u cn bo li ALARM 10 Qu ti loadcell - Bt tt li ngun nui u cn xem cn hin tng khng - Cn chnh thu hp khong cch 2 con ln tnh gim ti cho loadcell. u cn bo li ALARM 20 Trn l lng - Bt tt li ngun nui u cn xem cn hin tng
31
khng - Thc hin li qu trnh calib ng h thng. u cn bo li ALARM 40 Qu tc . - Bt tt li ngun nui u cn xem cn hin tng khng - Thc hin li qu trnh calib tc h thng. u cn bo li Error 2 trong qu trnh Calib tnh. in p im ti qu thp. (thp hn 40 microV) u cn bo li Error 3 trong qu trnh Calib tnh. in p im 0 qu thp. (thp hn 40 microV) u cn bo li Error 4 trong qu trnh Calib tnh. in p im 0 qu cao. (ln hn 14mV) u cn hin th uAiF Khng nh dng c tn hiu loadcell - Ci t tham s Funct 0 ng vi nh dng ban - Chnh li con ln loadcell thp xung . - Chnh li con ln loadcell cao ln t vo mt bng. Tng khi lng vt chun t ln loadcell.
(tham s Funct 0 b u. ci t li khng ng nh ban u) Cn bng khng chy,b PID trn mn hnh vi tnh hin mu . B iu khin b n vo nt Chy li h
kho do mt liu, hoc thng hnh tam gic trn do ngi thao tc chuyn PID t RUN sang STOP. mn hnh vi tnh. H thng s t ng chy li.
Cn bng chy hin th lu H thng chy ch lng khng thay i, sai tay.
Chuyn v ch t ng.
32
lch so vi lu lng t. Quan st l lng bo v thy dao ng qu ln so vi lu lng t. Lu : Ch nhng ngi c thm quyn v c o to y mi c php can thip vo mc ny. Tnh cn kim tra thy sai s vt qu 2%. Lu : Ch nhng ngi c thm quyn v c o to y mi c php can thip vo mc ny. - d, mn v c kh g lp lo adcell. Thng s b iu khin PID b thay i Dng tnh nng t ng d tm thng s ph hp ca b PID: bt chc nng AT ca b iu khin ln ON; n SET bt u d tm.B PID s t ng d tm b thng s ph hp vi lut iu khin. - Vo mc Func 8 trong u cn chnh li h s l
- Tham s b PID thay lng Kq theo quy tc: Kq i thay i 0,010 tng ng vi l lng thc t thay i 5 kg/pht. - D li thng s b PID. - h thng vn hnh vi b thng s Kq,PID mi n nh, sau tnh kim tra li cn. Nu vn sai, tip tc thc hin qu trnh chnh nh nh trn.
Mc lc:
trang
I. Hng dn s dng t iu khin cn bng

I.1 I.2 Chn ch vn hnh S dng ch vn hnh
1
1 1
II. Hng dn s dng u cn

II.1 Gii thch k t
1
2
33
II.2 II.3 II.4
Ci t cc tham s CB900K Hiu chnh tnh Hiu chnh ng 4 5
III. Hng dn s dng b iu khin PID

III.1 Cch s dng b DTB4896* III.2 Bng thng s ci t III.3 Cc tham s c ci t trong h thng cn bng
5
6 7 9
IV. Hng dn s dng bin tn omron

IV.1 Bng gii thch k hiu IV.2 Hng dn ci t:
9
10 11
V . Hng dn s dng phn mm cn bng

V.1 Khi ng chng trnh V.2 V.3 V.4 V.5 V.6 V.7 V.8 Mn hnh gim st Cc menu chnh t t l phi liu Chc nng xa d liu t u cn v lu khn cp thit lp cc thng s iu khin b PID Bo co v cc biu Cc ch khi s dng phn mm
12
12 13 15 18 19 21 22 25
VI . Cc li thng gp v cch khc phc
27
34

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Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.

TI LIU HNG DN CI T V VN HNH H THNG CN BNG NH LNG

I. Hng dn s dng t iu khin cn bng

II. Hng dn s dng u cn

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

AN 1- : u ra tng t -. Ci t cc tham s CB900K : S dng phm Func v cc ch s 0 ~ 9 cho qu trnh ci t:

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

nhy u vo phi b hn 0,5MV/V. nhy u vo = in p vo/ phn gii.

u cn bo v trng nhau. Cng thc dng thay i h s Kq: Kq mi = (1+

Trong M: trng lng thc t, m trng lng u cn bo v.

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Hng dn s dng b iu khin PID

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

III.2 Bng thng s ci t:

C 4 nhm PID. Khi n=4, b Ci

PID s t ng d tm thng chy/dng s ph hp. Pdof: Ptrn: tP-H :

Gii hn cn trn cnh bo Ci t bo li 1 .

khi iu Hin th v iu chnh gi tr t a ch truyn thng. u ra nhm 2. Ct: bPS:

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Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Hng dn s dng bin tn omron

IV.1 Bng gii thch k hiu:

POWER n bo ngun ALARM n bo li RUN n bo chy

Ti liu cn bng nh lng

Gi tr ci t 00: bin tr trn bin tn

Chn loi tn hiu iu khin

01: t ngo i 02: gi tr ci t F001 03: modbus 01 : t ngo i

02: bn phm 03: modbus

A004 F002 F003

Tn s ln nht Thi gian tng tc Thi gian gim tc

Ti liu cn bng nh lng

Khi ng chng trnh

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Ch : Bn nn i trong khong thi gian 5s sau khi mn hnh chnh

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Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Dng ghi d liu

Bo co d liulm vic ca h thng

Biu sn xut theo ca hocthng

Thng tin phn mm

Thot khi chng trnh Hng dn s dng Lu d liu khn cp

Nt bm thit lp t l phi liu

Phn hin th cc thng s qu trnh

Nhy p chut thay i thng s b PID

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

V.III Cc menu chnh

Thay i tn k s v mt khu k s c th truy cp vo chc nng iu chnh thng s b PID

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn

Menu thit lp cc thng s

Cc Menu gim st hot ng h thng

Ti khi ng chc nng lu tr thng tin

Dng chc nng lu tr thng tin

Ti liu cn bng nh lng

Cng ty c phn cng ngh t ng tn pht http://tudonghoacongnghiep.vn