Bohler Catalog 2005

Umschlag_Schweizus_Englisch:Cover
27.11.2007
16:11 Uhr
Welding filler metals
Seite 2
The Brand
Signet
Trade Name
Phoenix
Union
Thermanit
Alloy Type
low and medium

alloyed
low and medium

alloyed
high alloyed
SMAW covered
electrodes
Gas welding GTAW /

rods and wires
Covered electrodes
GTAW welding rods
GMAW solid wires

Wire electrodes
(SAW)
Flux cored wires
Welding rods /
bare wire electrodes
(Aluminium)
Wire electrodes
(GMAW)
Wire electrodes
(SAW)
Flux cored wires
List of contents
Page
Unalloyed and low-alloyed
Covered electrodes
for
for
for
for
the
the
the
the
welding of unalloyed steels ............................................................................................................................

welding of low-alloyed creep resistant steels ............................................................................................
welding of low-alloyed steels and fine-grained structural steels ..........................................................
vertical-down welding of pipelines ................................................................................................................
4
4
5
5
Welding rods
for the oxyacetylene welding of unalloyed and low-alloyed steels .................................................................... 6
for the GTAW welding of unalloyed, low-alloyed and creep resistant steels .................................................. 6
GMAW solid wires

for the welding of unalloyed, low-alloyed, creep resistant and fine-grained structural steels ...................... 7
SAW solid wires

for the submerged-arc welding of unalloyed, low-alloyed steels, creep resistant
and fine-grained structural steels ................................................................................................................................ 8
Flux-cored wires
for the welding of unalloyed, low-alloyed steels and fine-grained structural steels ........................................ 9
for the welding of stainless steels .............................................................................................................................. 9
Sub-arc wire and flux combinations

for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels 10 11
Welding flux for special applications ........................................................................................................................ 11
for the submerged arc welding of high-alloyed and creep resistant steels .................................................... 12
High alloyed
Thermanit welding filler metals
for
for
for
for
for
for
for
for
the
the
the
the
the
the
the
the
welding
welding
welding
welding
welding
welding
welding
welding
of
of
of
of
of
of
of
of
stainless steels/cast steel grades and Ni-base alloys ................................................ 1314

heat-resistant steels/cast steel grades and alloys ...................................................... 1516
high alloyed creep resistant steels/cast steel grades and Ni-base alloys ...................... 17
cryogenic steels/cast steel grades .......................................................................................... 18
non-magnetic (AMAGNIT) steels/cast steel grades .......................................................... 18
austenite-ferrite joints .............................................................................................................. 19
intermediate / buffer layers ...................................................................................................... 19
exhaust systems / ferritic grades ............................................................................................ 19
Bare electrodes and welding rods

for the welding of aluminium and aluminium alloys ............................................................................................ 20
Spools for GMAW-wires and coil dimensions
..............................................................................
Weights of weld seam of different weld forms
......................................................................................
23
..........................................................................
24
..............................................................................................................
25
WRC (Welding Research Council) Diagram 1992

Schaeffler diagram / DeLong diagram
2122
Welding positions according to ISO 6947 / EN 287 and ASME code
....................
26
Covered electrodes
for the welding of unalloyed steels

Brand name
Classification
EN 499
Phoenix 120 K
Phoenix Blau
Phoenix Grn*
Phoenix Grn T
Phoenix Rot AR 160
Phoenix Rot BR 160
Phoenix SH Blau
Phoenix SH Gelb R
Phoenix 6013
Phoenix 7018
Phoenix K 50 R mod
Phoenix SH Multifer 180
Phoenix Spezial D
* Sheet metal
Current
type
and
polarity
AWS A 5.1
Mechanical properties of the

weld metal according to EN 1597-1
Yield strength
0.2%
N/mm2
E 42 5 B 32 H5
E7018-1
= +/~
420
E 42 0 RC 11
E6013
~/=
420
E 42 0 R 12
E6012
~/=
420
E 42 0 RR 12
E6013
~/=
420
E 42 2 RA 53
E7024-1
= /~
420
E 42 2 RB 53
E7028
= /~
420
E 42 0 RR 11
E6013
~/=
420
E 38 2 RB 12
E6013
= /~
380
E 42 0 RC 11
E6013
= /~
420
E 42 5 B 32 H5
E7018-1
= +/~
420
E 42 3 B 32
E7016
= +/~
420
E 42 0 RR 73
E7024
= /~
420
E 42 3 B 12 H10
E7016
~/= +
440
= Not sold under this product designation in North America.
(min. values at RT)

Tensile
strength
N/mm2
Impact values
CVN
in J
510
50 C
47
510
0 C
47
510
0 C
47
510
0 C
47
510
20 C
47
510
20 C
47
510
0 C
47
460
20 C
47
510
0 C
47
510
50 C
47
510
30 C
47
510
0 C
47
550
30 C
47
Temperature in F see page 5
for the welding of low-alloyed creep resistant steels

Brand name
Classification
EN 499
EN 1599
Phoenix Chromo 1
Phoenix SH Kupfer 3 KC
Phoenix Chromo 2 V*
Phoenix SH Chromo 2 KS*
Phoenix SH Schwarz 3 K
Phoenix SH Schwarz 3 K mod
Phoenix SH Schwarz 3 MK
Thermanit P 23*
Thermanit P 24*
* Heat treatment stress relieved
AWS
A 5.5

Yield strength
0.2%
N/mm2
E CrMo 1 B 4 2 H5
E8018-B2
=+
450
EZ CrMo V 1 B 4 2 H5
E9015-G
=+
520
EZ CrMo 2V B 4 2 H5
E9015-G
=+
540
E CrMo 2 B 4 2 H5
E9015-B3
=+
440
E MoB 4 2 H5
E7015-G
=+
490
E 50 4 Mo B 4 2
E8018-G
=+
520
E MoB 4 2 H5
E7018-G
=+
490
EZ Cr 2 WV B 42 H5
E9015-G
=+
540
EZ CrMo 2 V Nb 21 B 42 H5 E9015-G
=+
560
(for 9 % and 12 % Cr-steels see page 17; Thermanit MTS...)
Current
type
and
polarity
(min. values at RT)

Tensile
strength
N/mm2
Impact values
CVN
in J
540
40 C
47
630
+ 20 C
40
670
40 C
47
550
40 C
80
570
40 C
47
600
50 C
35
570
40 C
47
620
+ 20 C 130
660
+ 20 C 130
Covered electrodes
for the welding of low-alloyed steels and fine-grained structural steels

Current type and polarity: = +
Brand name
Mechanical properties of the weld

metal according to EN 1597-1
Classification
EN 499
EN 757
AWS A 5.1
AWS A 5.5
Phoenix 120 K
E 42 5 B 32 H5
Phoenix NiMo 100*
E 62 4 Mn 1 NiMo B 42 H5
Phoenix SH Ni 2 K 90
E 55 5 2 NiMo B 42 H5
Phoenix SH Ni 2 K 100
E 69 5 Mn 2 NiCrMo B 42 H5
Phoenix SH Schwarz 3 K
E 50 4 Mo B 42
Phoenix SH Schwarz 3 K Ni
E 50 4 1 NiMo B 42 H5
Phoenix SH V 1
E 50 6 Mn 1 Ni B 42 H5
E7018-1
E10018-G
E10018-M
E11018-M
E7015-G
E9018-G
E8018-G
(min. values at RT)

Yield strength Tensile Impact values
strength
CVN
0.2%
N/mm2
in J
N/mm2
420
600
580
700
490
540
500
510
50 C
47
690
40 C
47
690
50 C
47
750
50 C
47
570
40 C
47
620
40 C
47
580
60 C
47
Temperature in F see below
for the vertical-down welding of pipelines

Current type and polarity: = +
Brand name
Mechanical properties of the weld

Classification
EN 499
Phoenix Cel 70
Phoenix Cel 90
E 42 2 C 25
E 50 3 1 Ni C 25
AWS A 5.1
AWS A 5.5
E6010
E9010-G
(min. values at RT)

Yield strength Tensile Impact values
0.2%
strength
CVN
N/mm2
N/mm2
in J
420
530
510
630
20 C
40 C
47
47
Temperature in F see below
Survey/comparison chart of values C / F
20
30
40
45
50
60
70
80
110
120
196
4
22
40
49
58
76
94
112
166
184
320.8
Welding rods
for the oxyacetylene welding of unalloyed and low-alloyed steels

Brand name
Classification
EN 12536
AWS A 5.2
Union 37
OI
Union Rot N
OIII
Typical analysis %
Si
Mn
Cr
Mo
Ni
R45
0.08
0.45
R60
0.10
0.10
1.10
0.50
for the GTAW welding of unalloyed, low-alloyed and creep resistant steels
Current type and polarity: = shielding gas: Argon (acc. to EN 439)
Brand name
Union I 52
Classification
EN 1668
EN 12070
AWS A...
W425W3Si1
Typical analysis %
C
Si
Mn
Cr
Mo
Ni
5.18 ER70S-6
0.08
0.85
1.50
Union I CrMo
W CrMo 1 Si
5.28 ER80S-G
0.10
0.60
1.00
1.10
0.50
Union I CrMo 910
W CrMo 2 Si
5.28 ER90S-G
0.07
0.60
1.00
2.55
1.00
Union I Mo
W2Mo / W MoSi
5.28 ER80S-G
0.10
0.60
1.15
0.50
Union I P 23
WZ Cr 2 WV
5.28 ER90S-G
0.07
0.30
0.50
2.20
W=1.7; V= 0.22;
Nb=0.05
Union I P 24
WZ CrMo2VTi/Nb 5.28 ER90S-G
0.05
0.20
0.50
2.20
1.00
V= 0.22;
Ti/Nb=0.04
(for 9 % and 12 % Cr-steels see page 17; Thermanit MTS...)
Others
GMAW solid wires
for the welding of unalloyed, low-alloyed, creep resistant and fine-grained structural steels
Current type and polarity: = + shielding gases: acc. EN 439
Brand name
Classification
EN...
Union I CrMo*
AWS A...
Shiel- Mechanical properties of the weld

ding
(min. values at RT)
gas** Yield strength Tensile Impact values
EN 439
0.2%
N/mm2
strength
N/mm2
CVN
in J
12070
G CrMo1Si
5.28
ER80S-G
M21
450
560
80
Union I CrMo 910 * 12070
G CrMo2Si
5.28
ER90S-G
M21
460
570
65
5.28
ER80S-G
5.28
ER80S-G
CO2
M21
CO2
M21
M21
450
490
450
490
360
550
600
570
600
440
80
90
47
47
80
ER100S-1
ER1005-G
5.28
ER120S-G
CO2
M21
CO2
M21
CO2
M21
CO2
M21
M21
420
450
450
480
550
620
680
720
890
560
570
550
580
640
700
740
780
950
20 C
40 C
20 C
40 C
30 C
50 C
30 C
60 C
50 C
47
47
47
47
47
47
47
47
47
5.28
M21
930
980
40 C
47
Union I Mo
Union K 5 Ni
440
12070
440
G2Mo
G MoSi
G46 3 C G3Ni1/
G50 5 M G3Ni1
G2Si1
Union K 40
440
Union K 52
440
Union K 56
440
Union MoNi
12534
Union NiMoCr
12534
Union X 90
12534
G42 2 C G3Si1/
G42 4 M G3Si1
G46 2 C G4Si1/
G46 4 M G4Si1
G55 3 C G Mn3Ni1Mo/
G62 5 M G Mn3Ni1Mo
G69 3 C G Mn4Ni1,5CrMo/
G69 5 M G Mn4Ni1,5CrMo
G89 5 M G Mn4Ni2CrMo
Union X 96
12534
G89 4 M G Mn4Ni2CrMo
5.18
ER70S-G
( ER70S-3)
5.18
ER70S-6
5.18
ER70S-6
5.28
ER90S-G
5.28
ER120S-G
* Mechanical properties in tempered condition. M2I = Argon with 15-25 % CO2

* * Use of other mixed gases or pure CO2 is possible; in this case mechanical properties will change.
30 C
50 C
SAW solid wires
for the submerged-arc welding of unalloyed, low-alloyed steels, creep resistant and
fine-grained structural steels
Brand name
Classification
EN...
Typical bare electrode analysis %
AWS A...
Mn
Mo
Cr
Ni
Others
Union S 1 CrMo 2
12070
S CrMo 2
5.23
EB3R
0.10
0.50
1.00
2.40
S, P 0.010
Union S 1 CrMo 2 V
12070
S ZCrMo 2 V
5.23
EG
0.12
0.60
1.00
2.50
0.02 Nb, 0.30 V
Union S 2
756
S2
5.17
EM12
0.10
1.00
Union S 2 CrMo
12070
S CrMo 1
5.23
EB2R
0.12
0.80
0.50
1.20
Union S 2 Mo
756/12070
S2Mo / S Mo
5.23
EA2
0.10
1.00
0.50
Union S 2 Si
756
S2Si
5.17
EM12K
0.10
1.00
Union S 3 Mo
756/12070
S3Mo / S MnMo
5.23
EA4
0.12
1.50
0.50
Union S 3 NiMo 1
756
S3 Ni 1 Mo
5.23
EG (EF3 mod.)
0.12
1.60
0.60
0.95
Union S 3 Si
756
S3Si
5.17
EH12K
0.10
1.70
0.30 Si
Union S P 23
12070
SZ Cr 2 W V
5.23
EG
0.07
0.50
2.20
W=1.7;V=0.22;
Nb=0.05
Union S P 24
12070
SZCrMo2VNb
5.23
EG
0.06
0.50
1.00
2.40
V=0.24; Nb=0.04
(for 9 % and 12 % Cr-steels see page 17;Thermanit MTS...)
S, P 0.010
0.35 Si
Flux-cored wires
for the welding of unalloyed, low-alloyed steels and fine-grained structural steels
Current type and polarity: = + shielding gas acc. EN 439
Brand name
Classification
EN 758
EN 12071
Shielding
gas
AWS A...
EN 439

(min. values at RT)
Impact values
Yield strength Tensile
CVN
0.2%
strength
2
2
in J
N/mm
N/mm
Union TG 50 B
T42 4B C1 H5 /
T42 5B M1 H5
5.20
5.20
E71T-5J
E71T-5MJ
C1
M21
420
420
520
520
40 C
50 C
47
47
Union BA 70
T42 4B M3 H5 /
T42 4B C3 H5
5.20
5.20
E70T-5MJ
E70T-5J
M21
C1
420
420
520
520
40 C
40 C
47
47
Union TG 50 M
T
T
T
T
T
46
42
42
42
46
3
2
2
2
5
P M 1 H10
P C 1 H5
P M 1 H5
P C 1 H5
1 Ni P M 1 H5
5.20
E71T-1 H8 / E71T-12M H8
5.20
E71T-1MJH4
E71T-1 H4
E81T1-Ni1H4
M21
C1
M21
C1
M21
460
420
420
420
460
560
520
520
520
560
30
20
20
20
50
C
C
C
C
C
47
47
47
47
47
T
T
T
T
T
46
46
42
46
42
4
4
2
4
3
MM1H5
P M 1 H 10
PC1H5
MM2H5
MC2H5
5.18
5.20
E70C-6 MH4
E71T-1 J H8
E71T-1MJH8
E70C-6 MH4
E70C-6 MH4
M21
M21
C1
M21
C1
460
460
420
460
420
560
560
520
560
520
40
40
20
40
30
C
C
C
C
C
47
47
47
47
47
Union RV 71
Union TG 50 Ni
Union TG 55 Fe
Union TG 55 M
Union MV 70
5.29
5.18
for the welding of stainless steels

Current type and polarity: = + shielding gas acc. EN 439
Classification
Brand name
Shielding
gas

(min. values
Yield strength Yield strength
1.0%
0.2%
N/mm2
N/mm2
at RT)
Tensile Impact values
strength
CVN
N/mm2
in J
EN 12073
AWS A 5.22
Thermanit TG 308L
T 19 9 L R M 3
T 19 9 L R C 3
E308LT0-4
E308LT0-1
M21
C1
350
350
380
380
560
560
196 C
196 C
32
32
Thermanit TG 308L-PW
T 19 9 L P M 1
T 19 9 L P C 1
E308LT1-4
E308LT1-1
M21
C1
350
350
380
380
560
560
196 C
120 C
32
32
Thermanit TG 309L
T 23 12 L R M 3
T 23 12 L R C 3
E309LT0-4
E309LT0-1
M21
C1
380
380
400
400
540
540
60 C
60 C
32
32
T 23 12 L P M 1
T 23 12 L P C 1
E309LT1-4
E309LT1-1
M21
C1
380
380
400
400
540
540
60 C
60 C
32
32
Thermanit TG 316L
T 19 12 3 L R M 3
T 19 12 3 L R C 3
E316LT0-4
E316LT0-1
M21
C1
350
350
400
400
560
560
120 C
120 C
32
32
T 19 12 3 L P M 1
T 19 12 3 L P C 1
E316LT1-4
E316LT1-1
M21
C1
350
350
400
400
560
560
120 C
120 C
32
32
Thermanit TG 22/09 *
T 22 9 3 N LRM3
T 22 9 3 N LRC3
E2209LT0-4
E2209LT0-1
M21
C1
600
600
650
650
800
800
40 C
40 C
32
32
Thermanit 22/09-PW *
T 22 9 3 N LPM1
T 22 9 3 N LPC1
E2209LT1-4
E2209LT1-1
M21
C1
600
600
650
650
800
800
40 C
40 C
32
32
EN 439
* for the welding of Duplex stainless steels
for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels
Brand name (type)
Welding flux
acc. to EN 760
Classification of the weld metal

Sub-arc wire
EN 756
AWS A 5.17
AWS A 5.23
UV 306 (Aluminate-Rutile)
SA AR 1 77 AC H5
Union S 2
Union S 2 Mo
Union S 2 Si
S 38 3 AR S2
S 46 2 AR S2Mo
S 42 2 AR S2Si
F7A2EM12
F8 A2EA2 A2
F7A2EM12K
UV 400 (Aluminate-basic)
SA AB 1 67 AC H5
Union S 2
Union S 2 Mo
Union S 2 Si
S 38 4 AB S2
S 46 4 AB S2Mo
S 42 4 AB S2Si
F7A4EM12
F8A4EA2A2
F7A4EM12K
UV 420 TT
(Fluoride-basic)
SA FB 1 65 DC/SA FB 1 65 DC H5
Union S 1 CrMo 2
Union S 2
Union S 2 CrMo
Union S 2 Mo
Union S 3 Mo
Union S 3 NiMo 1
S 35 4 FB S2
S 46 4 FB S2Mo
S 46 3 FB S3Mo
S 50 4 FB S3Ni1Mo
F9P0EB3RB3R
F7A4EM12
F8P0EB2RB2
F8A4EA2A2
F8A4EA4A4
F9A8EGF3
UV 420 TTR / UV 420 TTR-W

(Fluoride-basic)
SA FB 1 65 DC / SA FB 1 65 AC
Union S 1 CrMo 2
Union S 2 CrMo
Union S 2 Mo
Union S 3 Mo
Union S 3 NiMo 1
S 46 4 FB S2 Mo
S 46 3 FB S3 Mo
S 50 4 FB S3 Ni 1 Mo
UV 421 TT
(Fluoride-basic)
SA FB 1 65 DC H5
Union S 2
Union S 2 Mo
Union S 3 NiMo 1
S 35 4 FB S2
S 46 4 FB S2Mo
S 50 6 FB S3Ni1Mo
10
F9P2EB3RB3R
F8P2EB2RB2
F8A4EA2A2
F8P4EA3A4
F9A8EGF3N
F7A6EM12
F8A4EA2A2
F9A8EGF3
for the submerged arc welding of unalloyed, low-alloyed steels and fine-grained structural steels
Brand name (type)
Welding flux
acc. to EN 760
UV 418 TT
(Fluoride-basic)
SA FB 1 55 AC H5
Classification of the weld metal

EN 756
AWS A 5.17
AWS A 5.23
Union S 2
S 35 4 FB S2
F7A5EM12
Union S 2 Mo
S 46 4 FB S2Mo
Union S 2 Si
S 42 5 FB S2Si
Union S 3 Mo
S 46 4 FB S3Mo
F8A5EA4-A4
Union S 3 NiMo 1
S 50 6 FB S3Ni1Mo
F9A8EG-F3
Union S 3 Si
S 46 6 FB S3Si
Sub-arc wire
F8A5EA2-A2
F7A6EM12K
F7A8EH12K
Welding flux for special applications

UV 309 P (Aluminate-basic)
SA AB 1 65 AC H5
Agglomerated welding flux for spiral and longitudinal pipe welding with general and higher requirements (X52 X80)
UV 420 TTRC
SA FB 165 DC A special variaty of the flux UV420TTR with high basicity. It supports the C-content of the wire electrode while DC-welding.
In comparison with UV420TTR the C-content in the all weld metal is about 0,03-0,04 % higher.
UV 430 TTR-W (Fluoride-basic)
SA FB 1 58 AC Welding flux for the welding of steels with 2 1/4 % Cr 1 % Mo 0.25 % V.
Suitable SAW solid wires are: Union S 1 CrMo 2 V, Union S P 23 and Union S P 24 respectively.
11
for the submerged arc welding of high-alloyed and creep resistant steels
Brand name (type)
Welding flux
acc. to EN 760
Properties
Marathon 104
SA FB 2 55 AC
Marathon 104 is an agglomerated welding flux of the fluoride-basic type for welding of stainless and
heat resistant steels as well as of Ni-based alloys.
Marathon 213
SF CS 2 63 DC
Marathon 213 is a fused welding flux of the calcium-silicate type for joining and surfacing of creep resistant,
stainless and heat resistant steels and for joining of dissimilar steels.
Marathon 431
SA FB 2 64 DC
Marathon 431 is an agglomerated welding flux of the basic type for welding stainless
high alloyed CrNi(Mo) steels.The beads are smooth and finely rippled.
Marathon 543
SA FB 2 55 DC
Marathon 543 is an agglomerated flux of fluoride-basic type with a high basicity for welding
creep resistant steels like: 12CrMo19-5 (1.7362): Union S1 CrMo 5;
or P 91/T 91, X10CrMoVNb9-1 (1.4903):Thermanit MTS 3;
or X20CrMoWV12-1 (1.4935):Thermanit MTS 4.
The flux is also suitable for welding the new grades P 92 acc. ASTM A 335: with Thermanit MTS 616
and E 911; X 11 CrMoWVNb9-1-1 (1.4905); with Thermanit MTS 911
UV 305
SA AR 1 76 AC H5
UV 305 is an agglomerated flux for the manufacture of longitudinal and circular seam welding with two-run
welding proccess, especially for very thin wall thickness (<10mm; for example L.P. Gas Bottles). It is
particularly well suited for welding of water walls (tube-web-tube joint) boiler casing for power plant.
12
for the welding of stainless steels/cast steel grades and Ni-base alloys
Thermanit
Pro- Mat.
cess No.
Classification
EN /
EN ISO
Typical analysis in %
AWS A...
Si
Mn Cr
Ni
Mo Others
5.9 ER318
5.9 ER318
5.9 ER318
5.4
E318-17
0.05 0.6
0.05 0.8
0.05 0.8
<0.03 <0.9
1.7
1.5
1.5
0.8
19.5
19.0
19.0
19.0
11.5
12.0
12.0
12.0
2.8
2.8
2.8
2.8
5.9
5.9
5.9
5.4
ER316L
ER316LSi
ER316L
E316L-17
0.02 0.6
0.02 0.8
0.02 0.5
0.04 <0.9
1.7
1.7
1.7
0.8
18.5
18.8
18.5
19.0
12.2
12.5
12.3
12.5
2.8
2.8
2.8
2.8
SAW 1.4551 12072 S 19 9 Nb

GTAW 1.4551 12072 W 19 9 Nb
GMAW 1.4551 12072 G 19 9 Nb Si
5.9
5.9
5.9
ER347
ER347
ER347Si
0.06 0.6
0.05 0.5
0.06 0.8
1.8
1.8
1.5
19.5
19.5
19.5
9.5
9.5
9.5
Nb 12xC
HW
SMAW 1.4551
5.4
E347-17
<0.07 <0.9
0.8
19.5
10.0
Nb >10xC
JE - 308L
JE - 308L Si
JE - 308L Si
JEW 308L-17
SAW
GMAW
GTAW
SMAW
5.9
5.9
5.9
5.4
ER308L
ER308LSi
ER308L
E308L-17
0.02 0.6
0.02 0.9
0.02 0.5
<0.04 <0.9
1.8
1.7
1.7
0.8
20.0
20.0
20.0
19.5
9.8
10.0
10.0
9.5
Nicro 182
SMAW 2.4620 14172 E Ni 6182 (NiCr15Fe6Mn)
5.11
ENiCrFe-3
0.05 <0.5
6.5
16.0
Bal.
Nb = 2.0, Fe = <6.0
Nicro 82
Nicro 82
Nicro 82
Nicro 82
SMAW
GTAW
GMAW
SAW
5.11 ENiCrFe-3
5.14 ERNiCr-3
5.14 ERNiCr-3
5.14 ERNiCr-3
<0.05
0.02
0.02
0.02
0.4
0.2
0.2
0.2
4.0
2.8
2.8
3.2
19.5
19.5
19.5
20.5
Bal.
Bal.
Bal.
Bal.
Nb = 2.0; Fe = <4.0
Nimo C 24
Nimo C 24
Nimo C 24
SMAW 2.4609 14172 E Ni 6059 (NiCr23Mo16)

GTAW 2.4607 18274 S Ni 6059 (NiCr23Mo16)
GMAW 2.4607 18274 S Ni 6059 (NiCr23Mo16)
5.11
5.14
5.14
ENICrMo-13 <0.02
ERNICrMo-13 0.01
ERNICrMo-13 0.01
0.1
0.1
0.1
<0.5
<0.5
<0.5
23.0
23.0
23.0
Bal.
Bal.
Bal.
16.0
16.0
16.0
Fe = <1.5
X
X
X
X
XW
SMAW
GTAW
GMAW
SAW
SMAW
5.4
5.9
5.9
5.9
5.4
0.6
0.8
0.8
0.8
0.6
7.0
7.0
7.0
7.0
7.0
18.5
19.0
19.0
19.0
18.5
8.0
9.0
9.0
9.0
8.0
N = 0.12
A
A Si
A Si
AW
SAW
GMAW
GTAW
SMAW
1.4576 12072
1.4576 12072
1.4576 12072
1.4576 1600
GE - 316L
GE - 316L Si
GE - 316L Si
GEW 316L-17
SAW
GMAW
GTAW
SMAW
1.4430 12072 S 19 12 3 L
1.4430 12072 G 19 12 3 L Si
1.4430 12072 W 19 12 3 L
1.4430 1600 E 19 12 3 L R 32
H 347
H 347 Si
H Si
1600
S 19 12 3 Nb
G 19 12 3 Nb Si
W 19 12 3 Nb
E 19 12 3 Nb R 32
E 19 9 Nb R 32
1.4316 12072 S 19 9 L
1.4316 12072 G 19 9 L Si
1.4316 12072 W 19 9 L
1.4316 1600 E 19 9 L R 32
2.4648
2.4806
2.4806
2.4806
14172
18274
18274
18274
E Ni 6082 (NiCr20Mn3Nb)
S Ni 6082 (NiCr20Mn3Nb)
1.4370 1600 E 18 8 Mn B 22
1.4370 12072 W 18 8 Mn
1.4370 12072 G 18 8 Mn
1.4370 12072 S 18 8 Mn
1.4370 1600 E 18 8 Mn R 12
E307-15
ER307
ER307
ER307
E307-16
0.10
0.08
0.08
0.08
0.10
Nb >12xC
Nb >12xC
Nb >12xC
Nb >10xC
Nb >12xC
Nb >12xC
Nb = 2.5; Fe = <2.0
Nb = 2.5; Fe = <2.0
Nb = 2.6; Fe = <2.0
Fe = <1.5
Fe = <1.5
N = 0.08
13
for the welding of stainless steels/cast steel grades and Ni-base alloys
Thermanit
Process
Mat.
No.
Classification
EN /
EN ISO
AWS A...
Si
Mn
Cr
Ni
Mo
Others
18/17 E
18/17 E
GTAW 1.4440
GMAW 1.4440
12072 W 18 16 5 N L
12072 G 18 16 5 N L
5.9
5.9
ER317L
ER317L
0.03
0.03
0.3
0.3
3.4
3.4
18.5
18.5
17.5
17.5
4.5
4.5
19/15 H
GMAW 1.4455
12076 G 20 16 3 Mn N L
5.9
ER316L
0.03
0.5
7.5
20.5
15.5
3.0
N = 0.18
19/15 H
19/15 H
SMAW 1.4455
GTAW 1.4455
1600 E 20 16 3 Mn N L B 22
12072 W 20 16 3 Mn N L
5.9
ER316L
<0.04
0.03
<0.5
0.5
6.0
7.5
20.0
20.5
16.5
15.5
3.0
3.0
N = 0.18
20/10 W
SMAW 1.4431
1600
E 20 10 3 R 32
5.4
E308Mo-17
0.05
0.9
1.0
20.0
10.5
3.3
20/25 CuW
20/25 Cu
20/25 Cu
SMAW 1.4519
GTAW 1.4519
GMAW 1.4519
1600 E 20 25 5 Cu N L R 32
12072 W 20 25 5 Cu L
12072 G 20 25 5 Cu L
5.4
5.9
5.9
E385-16
ER385
ER385
<0.03 <0.7
0.025
0.2
0.025
0.2
1.3
2.5
2.5
20.0
20.5
20.5
25.0
25.0
25.0
4.5
4.8
4.8
Cu = 1.5
22/09 W
22/09
22/09
22/09
SMAW
GTAW
GMAW
SAW
1.4462
1.4462
1.4462
1.4462
1600
12072
12072
12072
E 22 9 3 N L R 32
W 22 9 3 N L
G 22 9 3 N L
S 22 9 3 N L
5.4
5.9
5.9
5.9
E2209-17
ER2209
ER2209
ER2209
<0.04
0.02
0.02
0.02
<0.9
0.5
0.5
0.5
0.9
1.6
1.6
1.6
22.5
23.0
23.0
23.0
9.0
9.0
9.0
9.0
3.0
3.0
3.0
3.0
N = 0.15
25/09 CuT
25/09 CuT
25/09 CuT
25/09 CuW
SMAW
GMAW
GTAW
SMAW
1.4501
1.4501
1.4501
1.4501
1600
12072
12072
1600
E 25 9 4 N L B 22
G 25 9 4 N L
W 25 9 4 N L
EZ 25 9 3 Cu N L R 12
5.4
5.9
5.9
5.4
E2553-15
ER2553
ER2553
E2553-15
<0.03
0.02
0.02
0.02
0.8
0.3
0.3
0.7
1.4
1.5
1.5
0.9
25.0
25.5
25.5
25.0
9.0
9.5
9.5
9.0
4.0
3.7
3.7
3.0
Cu = 0.7;W = 0.6; N = 0.2
25/14 EW 309L-17 SMAW 1.4332

25/14 E-309L
GMAW 1.4332
25/14 E-309L Si
GTAW 1.4332
25/14 E-309L
SAW 1.4332
1600
12072
12072
12072
E 23 12 L R 32
G 23 12 L
W 23 12 L
S 23 12 L
5.4
5.9
5.9
5.9
E309L-17
ER309L
ER309L
ER309L
<0.04
0.03
0.03
0.02
<0.9
0.9
0.5
0.6
0.8
2.0
2.0
1.8
24.5
24.0
24.0
24.0
13.0
13.0
13.0
13.2
<0.035
0.025
<0.4
0.2
5.0
6.0
24.5
25.0
22.0
22.5
2.2
2.2
N = 0.15
0.10
0.15
1.1
0.5
0.8
1.6
29.0
30.0
9.0
9.0
N = 0.10
<0.03
0.02
<0.9
0.2
1.5
2.6
28.0
29.0
36.0
36.0
4.3
4.3
Cu = 1.8
<0.04
0.03
0.03
0.03
0.7
0.2
0.2
<0.2
<1.0
0.2
0.2
0.2
21.5
22.0
22.0
22.0
Bal.
Bal.
Bal.
Bal.
9.5
9.0
9.0
9.0
Fe = <2.0; Nb = 3.3
25/22 H
25/22 H
SMAW 1.4465
GTAW 1.4465
1600 E 25 22 2 N L B 22
12072 W 25 22 2 L
5.9
ER310
30/10 W
30/10
SMAW 1.4337
GMAW 1.4337
1600 E 29 9 R 12
17072 G 29 9
5.4
5.9
E312-16
ER312
30/40 EW
30/40 E
SMAW 2.4653 14172 E Ni 8025 (NiCr29Fe30Mo)

GTAW 2.4656 18274 S Ni 8025 (NiFe30Cr29Mo) 5.9
625
625
625
625
SMAW
GTAW
GMAW
SAW
14
2.4621
2.4831
2.4831
2.4831
14172
18274
18274
18274
E Ni 6625 (NiCr22Mo9Nb)
S Ni 6625 (NiCr22Mo9Nb)
5.11
5.14
5.14
5.14
ER383
ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
N = 0.18
Cu = 1.5
Cu = 1.5
N = 0.14
N = 0.14
N = 0.14
Cu = 0.8;W = 0.6; N = 0.2

Cu = 0.8;W = 0.6; N = 0.2
Cu = 2.0; N = 0.1
N = 0.13
Cu = 1.8
Fe = 1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
for the welding of heat-resistant steels/cast steel grades and alloys

Thermanit
Process
Mat.
No.
Classification
EN /
EN ISO
AWS A...
Si
Mn
Cr
Ni
Mo
Others
E 25 20 B 22
E 25 20 R 12
W 25 20 Mn
G 25 20 Mn
5.4
5.4
5.9
5.9
E310-15
E310-16
ER310
ER310
0.13
0.10
0.13
0.13
1.0
0.5
1.0
1.0
2.5
2.0
3.0
2.2
25.0
26.0
24.5
25.0
20.0
21.0
20.5
20.0
SMAW 1.4846 (1600)

GTAW 1.4846 12072
E 25 20 H B 22
W 25 20 H
5.4
5.9
E310H-15
ER 310
0.40
0.45
1.0
1.0
2.5
1.5
25.5
25.5
21.5
21.5
D
DW
D
D
SMAW
SMAW
GTAW
GMAW
1.4829 1600
1.4829 1600
1.4829 12072
1.4829 12072
E 22 12 B 22
E 22 12 R 32
W 22 12 H
G 22 12 H
5.4
5.4
5.9
5.9
E309-15
E309-17
ER309
ER309
0.11
0.11
0.11
0.11
1.0
0.9
1.2
1.2
0.9
0.8
1.2
1.2
22.5
22.5
22.0
22.0
11.0
12.5
11.0
11.0
Nicro 82
Nicro 82
Nicro 82
Nicro 82
SMAW
GTAW
GMAW
SAW
2.4648
2.4806
2.4806
2.4806
5.11
5.14
5.14
5.14
ENiCrFe-3
ERNiCr-3
ERNiCr-3
ERNiCr-3
< 0.05
0.01
0.01
0.01
< 0.4
0.1
0.1
0.1
4.0
3.0
3.0
3.0
19.5
20.5
20.5
20.5
Bal.
Bal.
Bal.
Bal.
Fe = <4.0; Nb = 2.0
X
XW
X
X
X
SMAW
SMAW
GTAW
GMAW
SAW
1.4370 1600
1.4370 1600
1.4370 12072
1.4370 12072
1.4370 12072
E 18 8 Mn B 22
E 18 8 Mn R 12
W 18 8 Mn
G 18 8 Mn
S 18 8 Mn
5.4
5.4
5.9
5.9
5.9
E307-15
E307-16
ER307
ER307
ER307
0.10
0.10
0.08
0.08
0.08
0.6
0.6
0.8
0.8
0.8
7.0
7.0
7.0
7.0
7.0
18.5
18.5
19.0
19.0
19.0
8.0
8.0
9.0
9.0
9.0
N = 0.12
C
CW 310-16
C Si
C Si
SMAW
SMAW
GTAW
GMAW
CR
CR
1.4842 1600
1.4842 1600
1.4842 12072
1.4842 12072
14172
18274
18274
18274
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.6
N = 0.08
15
for the welding of heat-resistant steels/cast steel grades and alloys

Thermanit
Pro- Mat.
cess No.
Classification
EN /
EN ISO
1.4850 1600 EZ 21 33 Nb B 22
1.4850 12072 WZ 21 33 Nb
1.4850 12072 GZ 21 33 Nb
1.4850 1600 EZ 21 33 Mn Nb B 22
1.4850 12072 WZ 21 33 Mn Nb
Mn
Cr
Ni
0.4
0.2
0.2
0.2
0.2
2.8
2.3
2.3
4.6
4.8
22.0
22.0
22.0
21.0
22.0
33.0
33.0
33.0
32.0
33.0
Nb = 1.2
AWS A...
Si
0.15
0.20
0.20
0.12
0.12
Mo Others
21/33
21/33
21/33
21/33 So
21/33 So
SMAW
GTAW
GMAW
SMAW
GTAW
25/35 R
25/35 R
25/35 R
SMAW 1.4853
GTAW 1.4853
GMAW 1.4853
1600 EZ 25 35 Nb B 22
12072 WZ 25 35
12072 GZ 25 35
0.40
0.42
0.42
1.0
1.0
1.2
1.8
1.7
1.8
25.0
26.0
26.0
35.0
35.0
35.0
Nb = 1.3
35/45 Nb
35/45 Nb
35/45 Nb
SMAW
GTAW
GMAW
14172 E Ni Z (NiCr36Fe7Nb0,8)
12072 WZ 35 45 Nb H
12072 GZ 35 45 Nb H
0.45
0.40
0.40
1.4
1.5
1.5
1.0
1.0
1.0
35.0
35.0
35.0
49.5
45.0
45.0
Nb = 0.8
617
SMAW 2.4628 14172 E Ni 6617 (NiCr22Co12Mo)
0.7 <0.5
21.0
Bal.
9.0
Co = 12.0; Al = 1.0;
Ti = 0.5
617
GTAW 2.4627 18274 S Ni 6617 (NiCr22Co12Mo9) 5.14
ERNiCrCoMo-1 0.05
0.1
0.1
21.0
Bal.
9.0
Co = 11.0; Al = 1.0;
Ti = 0.4; Fe = 2.0
617
GMAW 2.4627 18274 S Ni 6617 (NiCr22Co12Mo9) 5.14
ERNiCrCoMo-1 0.05
0.2
0.2
21.0
Bal.
9.0
Co = 12.0; Al = 1.0;
Ti = 0.5; Fe = 2.0
625
625
625
625
SMAW
GTAW
GMAW
SAW
<0.7 <1.0
0.2 0.2
0.2 0.2
0.2 0.2
21.5
22.0
22.0
22.0
Bal.
Bal.
Bal.
Bal.
9.5
9.0
9.0
9.0
Fe = <0.2; Nb = 3.3
16
2.4621
2.4831
2.4831
2.4831
14172
18274
18274
18274
E Ni 6617 (NiCr22Co12Mo)
5.11 ENiCrCoMo-1
5.11 ENiCrMo-3
5.14 ERNiCrMo-3
5.14 ERNiCrMo-3
5.14 ERNiCrMo-3
0.08
<0.04
0.03
0.03
0.03
Nb = 1.7
Nb = 1.7
Nb = 1.2
Nb = 1.2
Nb = 1.3
Nb = 1.3
Nb = 0.8
Nb = 0.8
Fe = 1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
Fe = <1.5; Nb = 3.6
for the welding of high alloyed creep resistant steels/cast steel grades and Ni-base alloys
Thermanit
Pro- Mat.
cess No.
Classification
EN /
EN ISO
AWS A...
ATS 4
ATS 4
ATS 4
GTAW 1.4948 12072 W 19 9 H

GMAW 1.4948 12072 G 19 9 H
SAW 1.4948 12072 S 19 9 H
5.9
5.9
5.9
Chromo 9 V
Chromo T 91
MTS 3
MTS 3
MTS 3
SMAW
1599 E CrMo 9 1 B 42 H 5
SMAW
1599 E CrMo 9 1 B 42 H 5
SMAW 1.4903 1599 E CrMo 9 1 B 42 H 5
GTAW 1.4903 12070 W Cr Mo 91
SAW 1.4903 12070 S Cr Mo 91
5.5
5.5
5.5
5.28
5.28
MTS 616
SMAW
MTS 616
GTAW
MTS 616
ER308H
ER308H
ER308H
Si
0.05 0.3
0.05 0.3
<0.05 <0.5
Mn Cr Ni Mo Others
1.8
1.8
1.6
18.8
18.8
18.8
9.3
9.3
9.3
E9015-B9
E9015-B9
E9015-B9
ER90S-B9
ER90S-B9
0.09
0.09
0.09
0.10
0.10
0.2
0.2
0.2
0.3
0.3
0.6
0.6
0.6
0.5
0.5
9.0
9.0
9.0
9.0
9.0
0.8
0.8
0.8
0.7
0.7
1.1
1.1
1.1
1.0
1.0
V=0.2; Nb=0.05
1599 EZ CrMoWVNb 9 0.5 2 B 42 H5 5.5
E9015-G
0.11
0.25
0.6
8.8
0.7
0.5
12070 WZ CrMoWVNb 9 0.5 1.5
5.28
ER90S-G
0.1
0.38
0.45
8.8
0.6
0.4
GMAW
12070 GZ CrMoWVNb 9 0.5 1.5
5.28
ER90S-G
0.1
0.38
0.45
8.8
0.6
0.4
MTS 616
SAW
12070 SZ CrMoWVNb 9 0.5 1.5
5.23
EG
0.1
0.38
0.45
8.8
0.6
0.4
W=1.6;V=0.2;
Nb=0.05
W=1.6;V=0.2;
Nb=0.06; N=0.04
W=1.6;V=0.2;
Nb=0.06; N=0.04
W=1.6;V=0.2;
Nb=0.06; N=0.04
Nicro 82
Nicro 82
Nicro 82
Nicro 82
SMAW
GTAW
GMAW
SAW
2.4648
2.4806
2.4806
2.4806
14172
18274
18274
18274
5.11 ENiCrFe-3
5.14 ERNiCr-3
5.14 ERNiCr-3
5.14 ERNiCr-3
4.0
2.8
2.8
3.2
19.5
19.5
19.5
20.5
Bal.
Bal.
Bal.
Bal.
617
617
617
SMAW 2.4628 14172 E Ni 6617 (NiCr22Co12Mo)

GTAW 2.4627 18274 S Ni 6617 (NiCr22Co12Mo9)
GMAW 2.4627 18274 S Ni 6617 (NiCr22Co12Mo9)
5.11 ENiCrCoMo-1 <0.08

5.14 ERNiCrCoMo-1 0.05
5.14 ERNiCrCoMo-1 0.05
0.7 <0.5
0.2 0.2
0.2 0.2
21.0 Bal.
21.0 Bal.
21.0 Bal.
9.0
9.0
9.0
Al=1.0;Ti=0.5; Co=12.0
Al=1.0;Ti=0.5;
Co=12.0; Fe=2.8
Al=1.0;Ti=0.5;
Co=12.0; Fe=2.0
625
625
625
625
SMAW
GTAW
GMAW
SAW
5.11
5.14
5.14
5.14
0.7 <1.0
0.2 0.2
0.2 0.2
0.2 0.2
21.5
22.0
22.0
22.0
9.5
9.0
9.0
9.0
Nb=3.3; Fe=<2.0
2.4621
2.4831
2.4831
2.4831
14172
18274
18274
18274
ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
<0.05 <0.4
0.02 0.2
0.02 0.2
0.02 <0.2
0.03
0.03
0.03
0.03
Bal.
Bal.
Bal.
Bal.
V=0.2; Nb=0.05
V=0.2; Nb=0.05
V=0.2; Nb=0.06
V=0.2; Nb=0.06
Fe=<4.0; Nb=2.0
Fe=<2.0; Nb=2.5
Fe=<2.0; Nb=2.5
Fe=<2.0; Nb=2.6
Nb=3.6; Fe=<1.5
Nb=3.6; Fe=<1.5
Nb=3.6; Fe=<1.5
17
for the welding of cryogenic steels/cast steel grades

Thermanit
Process
Mat.
No.
1.4316
1.4316
1.4316
1.4316
Classification
Typical analysis in%
EN /
EN ISO
AWS A...
1600
12072
12072
12072
5.4
5.9
5.9
5.9
JEW 308L-17
JE-308L Si
JE-308L Si
JE-308L
SMAW
GTAW
GMAW
SAW
Nicro 82
Nicro 82
Nicro 82
SMAW 2.4648 14172 E Ni 6082 (NiCr20Mn3Nb)

GTAW 2.4806 18274 S Ni 6082 (NiCr20Mn3Nb)
GMAW 2.4806 18274 S Ni 6082 (NiCr20Mn3Nb)
Nicro 182
0.8
1.7
1.7
1.8
9.5
10.0
10.0
10.0
5.11 ENiCrFe-3
5.14 ERNiCr-3
5.14 ERNiCr-3
<0.05 <0.4
0.02 0.2
0.02 0.2
4.0 19.5 Bal.

2.8 19.5 Bal.
2.8 19.5 Bal.
Fe = <4.0; Nb = 2.0
5.11
<0.05 <0.5
6.5 16.0 Bal.
Fe = <6.0; Nb = 2.0
19/15 H
19/15 H
SMAW 1.4455
GTAW 1.4455
1600 E 20 16 3 Mn N L B 22
12072 W 20 16 3 Mn N L
5.9 ER316L
<0.04 <0.5
0.03 0.5
6.0 20.0 16.5 3.0

7.5 20.5 15.5 3.0
625
625
625
625
SMAW
GTAW
GMAW
SAW
14172
18274
18274
18274
5.11
5.14
5.14
5.14
<0.04 <0.7 <1.0 21.5 Bal. 9.5

0.03 0.2 0.2 22.0 Bal. 9.0
0.03 0.2 0.2 22.0 Bal. 9.0
0.03 0.2 0.2 22.0 Bal. 9.0
E308L-17
ER308L
ER308LSi
ER308L
Si Mn Cr Ni Mo Others
<0.04 <0.9
0.02 0.5
0.02 0.9
0.02 0.6
2.4621
2.4831
2.4831
2.4831
E 19 9 L R 32
W 19 9 L
G 19 9 L Si
S 19 9 L
ENiCrFe-3
ENiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
ERNiCrMo-3
19.5
20.0
20.0
20.0
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
N = 0.18
N = 0.18
Nb = 3.3; Fe = <2.0
Nb = 3.6; Fe = 1.5
Nb = 3.6; Fe = <1.5
Nb = 3.6; Fe = <1.5
for the welding of non-magnetic (AMAGNIT) steels/cast steel grades

Thermanit
Process
Mat.
No.
Classification
EN
AWS A...
Si
Mn
Cr
Ni
Mo Others
18 /17 E
18 /17 E
GTAW 1.4440
GMAW 1.4440
12072 W 18 16 5 N L
12072 G 18 16 5 N L
5.9
5.9
ER317L
ER317L
0.03
0.03
0.3
0.3
3.4
3.4
18.5
18.5
17.5
17.5
4.5
4.5
N = 0.15
19 /15 H
19 /15 H
SMAW 1.4455
GTAW 1.4455
1600 E 20 16 3 Mn N L B 22
12072 W 20 16 3 Mn L
5.9
ER316L
<0.04
0.03
<0.5
0.5
6.0
7.5
20.0
20.5
16.5
15.5
3.0
3.0
N = 0.18
18
N = 0.15
N = 0.18
for the welding of austenite-ferrite joints

Thermanit
Pro- Mat.
cess No.
Classification
EN /
EN ISO
AWS A...
Si
Mn
Cr
Ni
Mo Others
Nicro 82
Nicro 82
Nicro 82
SMAW 2.4648 14172 E Ni 6082 (NiCr20Mn3Nb)

GTAW 2.4806 18274 S Ni 6082 (NiCr20Mn3Nb)
GMAW 2.4806 18274 S Ni 6082 (NiCr20Mn3Nb)
5.11
5.14
5.14
ENiCrFe-3
ERNiCr-3
ERNiCr-3
<0.05
0.02
0.02
<0.4
0.2
0.2
4.0
2.8
2.8
19.5
19.5
19.5
Bal.
Bal.
Bal.
Fe = <4.0; Nb = 2.0
Nicro 182
5.11
ENiCrFe-3
<0.05
<0.5
6.5
16.0
Bal.
Fe = <6.0; Nb = 2.0
X
X
X
SMAW 1.4370
GTAW 1.4370
GMAW 1.4370
1600 E 18 8 Mn B 22
17072 W 18 8 Mn
17072 G 18 8 Mn
5.4
5.9
5.9
E307-15
ER307
ER307
0.10
0.08
0.08
0.6
0.8
0.8
7.0
7.0
7.0
18.5
19.0
19.0
8.0
9.0
9.0
N = 0.12
18/17 E
GTAW 1.4440
17072 W 18 16 5 N L
5.9
ER317L
0.03
0.3
3.4
18.5
17.5
4.5
25/14 EW309L-17 SMAW 1.4332

25/14 E309L Si
GTAW 1.4332
1600 E 23 12 L R 32
17072 W 23 12 L
5.4
5.9
0.04
0.03
<0.9
0.5
0.8
2.0
24.5
24.0
13.0
13.0
30/10 W
1600
5.4
0.10
1.1
0.8
29.0
9.0
SMAW 1.4337
E 29 9 R 12
E309L-17
ER309L
E312-16
Fe = <2.0; Nb = 2.5
Fe = <2.0; Nb = 2.5
N = 0.1
for the welding of intermediate / buffer layers

Thermanit
Process
Mat.
No.
Classification
EN
18/17 E
AWS A...
GTAW 1.4440 12072 W 18 16 5 N L
5.9
25/14 EW 309L-17 SMAW 1.4332 1600 E 23 12 L R 32

25/14 E-309L Si
GTAW 1.4332 12072 W 23 12 L
5.4
5.9
ER317L
E309L-17
ER309L
Si
Mn
Cr
Ni
Mo Others
0.03
0.3
3.4
18.5
17.5
4.5
<0.04
0.03
<0.9
0.5
0.8
2.0
24.5
24.0
13.0
13.0
N = 0.15
for the welding of exhaust systems / ferritic grades

Thermanit
Process
Mat.
No.
Classification
EN

AWS A...
Si
Mn
Cr
Ni
Mo Others
409 Cb
GMAW ~1.4009 12072 G Z 13 Nb L
5.9
ER409Cb
0.05
0.6
0.6
11.5
Nb = 10 x C
430L Cb
GMAW 1.4511 12072 G Z Cr 18 Nb L
5.9
ER430 (mod.)
0.02
0.5
0.5
18.0
Nb = >12 x C
1610 Si
GMAW 1.4502 12072 G Z 17 Ti
5.9 ~ER430
1.0
0.6
17.5
Ti = >8 x C
439 Ti
GMAW ~1.4009 12072 G Z 18 Ti L
0.8
0.8
18.0
Ti = 12 x C
0.065
0.03
19
Bare electrodes and welding rods
for the welding of aluminium and aluminium alloys

Brand name
Mat.
No.
Classification
EN ISO 18273
AWS
A 5.10
Al
Si
Mn
Cr
Mg
Zr
Ti
Others
Union AlMg 3
3.3536
S Al 5754 (AlMg3)
Balance
0.1-0.6
<0.3
2.6-3.6
<0.15
Union AlMg 5
3.3556
S Al 5356 (AlMg 5 Cr (A))
ER5356
Balance
0.1-0.5
<0.3
4.5-5.5
<0.15
Union AlMg 4.5 Mn
3.3548
S Al 5183 (AlMg4.5Mn0.7(A))
ER5183
Balance
0.6-1.0
0.05-0.25 4.3-5.2
<0.15
Union AlMg 4.5 MnZr
3.3546
S Al 5087 (AlMg4.5MnZr)
(ER5183) Balance
0.6-1.0
0.05-0.25 4.3-5.2
0.1-0.2
<0.15
Union AlSi 5
3.2245
S Al 4043A (AlSi 5 (A))
4.5-5.5
Brand name
Mat.
No.
ER4043
Balance

Classification
EN ISO 18273
AWS
A 5.10
Yield strength
0.2%
N/mm2
(min. values at RT)

Elongation
Tensile
(L0 = 5d0)
strength
2
%
N/mm
Electrical
conductivity
Sm/mm2
Union AlMg 3
3.3536
S Al 5754 (AlMg3)
80
180
18
16-22
Union AlMg 5
3.3556
S Al 5356 (AlMg 5 Cr (A))
ER5356
110
235
18
14-19
Union AlMg 4,5 Mn
3.3548
S Al 5183 (AlMg4,5Mn0,7(A))
ER5183
125
275
16
15-19
Union AlMg 4,5 MnZr
3.3546
S Al 5087 (AlMg4,5MnZr)
(ER5183)
125
275
16
15-19
Union AlSi 5
3.2245
S Al 4043A (AlSi 5 (A))
ER4043
70
130
16
15-19
20
Spools for GMAW-wires (acc. EN 759*)
B 300 *
Adapter for B 300
Material: steel wire

for wire weights of:
12.5 kg / 15 kg / 18 kg / 20 kg
Material: plastic
BS 300 *
S 200 *
Material: steel wire, coated

for wire weights of:
12.5 kg / 15 kg / 18 kg
Material: plastic
for wire weights of: 5 kg
S 760*
S 100 *
Material: wood/steel sheet

for wire weights of: 250 / 300 kg
Material: plastic
for wire weights of: 0,7 kg
40,5 mm
S 300 on request
21
Coil and spool dimensions for sub-arc wires
Wooden pallet 1200 x 800 mm

Pay-off pack 350 kg max.
Two drums on one pallet
Wooden pallet 740 x 740 mm

Steel-drum 850 kg max.
One drum on one pallet
Dimensions
(mm)
Coil designations
AA
1)
1)
770
570
100
100
320
220
50
10
on request
Spool
Spooltype
designations EN 759
Dimensions (mm)
approx.
I
A
B weight (kg)
K 435 - 70 1)
K 435 - 100 1)
K 300 - 20 2)
300
300
180
B 450
B 300
1) for wire diameter 2.0 - 4.0 mm

2) for wire diameter 1.2 - 2.0 mm
22
435
435
300
70
100
100
25
25
20
approx. weight
(kg)
Material
wire basket spools
wire basket spools
wire basket spools
Weights of weld seam of different weld forms

(Guide values)
The values allow a weld reinforcement of 1.5 mm

V-butt weld 70
V-butt weld 60
10
9
8
7
6
V-butt weld 50
DV-butt weld 70
DV-butt weld 60
DV-butt weld 50
5
4
3
Weld weight kg/m
1.5
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.15
0.10
0.09
0.08
0.07
0.06
Fillet weld 120
0.05
Fillet weld 90
0.04
Fillet weld 60
0.03
0.02
0.01
1
10
12
15
18 20 22
25
30
35
40
45 50
Wall thickness mm
23
WRC (Welding Research Council) Diagram 1992
24
Schaeffler diagram / DeLong diagram
30
28
26
Austenite
Nickel equivalent = %Ni + 30x%C + 0.5x%Mn
24
0%
22
ite
rr
Fe
5%
20
10
18
20
16
40
A+M
14
A+F
80 %
12
10
100 %
Martensite
A+M+F
6
4
F
+
M
2
0
M+F
10
12
14
Ferrite
16
18
20
22
24
26
28
30
32
34
36
38
40
Chromium equivalent = %Cr + %Mo + 1.5x%Si + 0.5x%Nb + 2x%Ti (A. L. Schaeffler, Metal Progress, Nov. 1949, Page 680, 680-B)
21
Nickel equivalent = %Ni + 30x%C + 30x%N + 0.5x%Mn
20
Ferrite number
(Delong-AWS)
19
Austenite
18
2
4
17
6
8
16
10
Ferrite
%
12
14
15
16
0%
2%
Sch
14
a
A + effler
Ml
ine
13
4%
12
18
6% %
7.6 %
9.2 7 %
.
10 .3 %
12 .8 %
13
Austenite
+ ferrite
11
10
16
17
18
19
20
21
22
23
24
25
26
27
Chromium equivalent = %Cr + %Mo + 1.5x%Si + 0.5x%Nb (W. T. DeLong,Welding Journal, July 1974, Pages 273-s to 286-s)
25
Welding positions according to ISO 6947 / EN 287

and ASME code, section IX
Butt welds
Butt welds
PA
PC
ASME: 2G
pipe: rotated
pipe axis: horizontal
ASME: 1G
PG
PA
ASME: 1G
PE
PF
ASME: 4G
pipe: fixed
pipe axis:
horizontal
ASME: 5Gd
pipe: fixed
pipe axis: horizontal
ASME: 5Gu
Variable axis
PG
PF
ASME: 3Gd
PC
ASME: 3 Gu
Fillet welds
pipe: fixed
pipe axis: e.g. 45
ASME: 6G
Fillet welds
PA
PG
ASME: 1F
PB
PD
PG
H-LO45
pipe: fixed
pipe axis: vertical
ASME: 2G
ASME: 2F
PB
pipe: rotated
pipe axis:
horizontal
ASME: 2F
PB
pipe: fixed
pipe axis: vertical
ASME: 2F
pipe: fixed
pipe axis:
horizontal
ASME: 5Fd
PF
pipe: fixed
pipe axis:
horizontal
ASME: 5Fu
ASME: 4F
PF
ASME: 3Fd
ASME: 3Fu
PD
pipe: fixed
pipe axis: vertical
ASME: 4F
Key to abbreviations
PA
Horizontal welding of butt welds

and fillet welds in flat position
PB
Horizontal welding of fillet welds

(downhand position)
Transverse position
PC
PD
Horizontal overhead position
PE
Overhead position
PF
Vertical up position
PG
Vertical down position
All statements as to the properties or utilization of the materials and products mentioned in this brochure are for the purpose of description
only. Guarantees in respect of the existence of certain properties or utilization of the material mentioned are only valid if agreed upon in writing.
26
Umschlag_Schweizus_Englisch:Cover
27.11.2007
16:11 Uhr
Seite 1
Bhler Schweisstechnik
Deutschland GmbH
Unionstr. 1
D-59067 Hamm
Tel.: +49(0)2381-271-02
Fax: +49(0)2381-271-402
www.t-put.com
Printed in Germany BTSGD 003 E 07.2001 3000
Forwarded by:

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Umschlag_Schweizus_Englisch:Cover

Welding filler metals

low and medium

low and medium

Gas welding GTAW /

GMAW solid wires

welding of unalloyed steels ............................................................................................................................

GMAW solid wires

SAW solid wires

Sub-arc wire and flux combinations

stainless steels/cast steel grades and Ni-base alloys ................................................ 1314

Bare electrodes and welding rods

Spools for GMAW-wires and coil dimensions

Weights of weld seam of different weld forms

WRC (Welding Research Council) Diagram 1992

Welding positions according to ISO 6947 / EN 287 and ASME code

for the welding of unalloyed steels

Mechanical properties of the

(min. values at RT)

for the welding of low-alloyed creep resistant steels

Mechanical properties of the

(for 9 % and 12 % Cr-steels see page 17; Thermanit MTS...)

(min. values at RT)

for the welding of low-alloyed steels and fine-grained structural steels

Mechanical properties of the weld

(min. values at RT)

for the vertical-down welding of pipelines

Mechanical properties of the weld

= Not sold under this product designation in North America.

(min. values at RT)

Temperature in F see below

Survey/comparison chart of values C / F

for the oxyacetylene welding of unalloyed and low-alloyed steels

Union I CrMo 910

WZ CrMo2VTi/Nb 5.28 ER90S-G

(for 9 % and 12 % Cr-steels see page 17; Thermanit MTS...)

GMAW solid wires

Shiel- Mechanical properties of the weld

Union I CrMo 910 * 12070

* Mechanical properties in tempered condition. M2I = Argon with 15-25 % CO2

Temperature in F see page 5

SAW solid wires

Typical bare electrode analysis %

0.02 Nb, 0.30 V

(for 9 % and 12 % Cr-steels see page 17;Thermanit MTS...)

Mechanical properties of the

Temperature in F see page 5

for the welding of stainless steels

Mechanical properties of the

* for the welding of Duplex stainless steels

Temperature in F see page 5

Sub-arc wire and flux combinations

Classification of the weld metal

UV 420 TTR / UV 420 TTR-W

Sub-arc wire and flux combinations

Classification of the weld metal

Welding flux for special applications

Sub-arc wire and flux combinations

Thermanit welding filler metals

SAW 1.4551 12072 S 19 9 Nb

SMAW 2.4620 14172 E Ni 6182 (NiCr15Fe6Mn)

SMAW 2.4609 14172 E Ni 6059 (NiCr23Mo16)

Thermanit welding filler metals

Cu = 0.7;W = 0.6; N = 0.2