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Component Table Tap Table Fluid Power Symbols Electrical Symbols

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KENR7744 November 2010

390D Excavator Hydraulic System - Attachment

WAG1-UP BYP1-UP WAP1-UP WBT1-UP KCZ1-UP

One-Way Flow

2010 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator GP - Charged (Return Line) Accumulator GP - Hydraulic (Charged) Breather GP Cooler GP - Hydraulic Oil Cylinder GP - Boom Cylinder GP - Bucket Cylinder GP - Stick Filter GP - Oil (Hydraulic)(Return) 1 Filter GP - Oil (Hydraulic)(Return) 2 Filter GP - Oil (Hydraulic) Filter GP - Oil (Hydraulic)(Case Drain, Motors) Filter GP - Oil (Hydraulic)(Case Drain, Pumps) Manifold and Valve GP - Load Sensing Motor GP - Fan Motor GP - Hydraulic Fan Motor GP - Swing (Front) Motor GP - Swing (Rear) Motor GP - Travel (Left) Motor GP - Travel (Right) Pump GP - Fan Motor Pump GP - Hydraulic (Swing) Pump GP - Hydraulic (Main) Pump GP - Pilot Sensor AS - Pressure (Load Sensing) Sensor AS - Pressure (Overload Warning) Sensor AS - Pressure (Main Pump) Sensor AS - Pressure (Swing Pump) Swivel GP Tank AS - Hydraulic Oil Valve GP - Check 1 Valve GP - Check 2 Valve GP - Check 3 Valve GP - Control (Swing) Valve GP - Control (Main) Valve GP - Manifold and Reducing Valve GP - Solenoid (High Pressure Cutoff) Valve GP - Swing Cushion Valve GP - Travel Counterbalance (Left) Valve GP - Travel Counterbalance (Right)

Part Number
335-0538 335-0547 212-5467 210-8157 Note A Note A Note A 242-6878 234-4531 185-0336 6E-5534 6E-5534 310-0122 247-8978 225-4614 295-9447 295-9446 209-5895 209-5895 170-9918 295-9678 334-9990 155-9222 221-8859 221-8859 260-2180 260-2180 295-9595 227-0678 173-3429 201-9382 201-9381 241-8929 295-7745 140-0736 352-6819 116-3420 155-9200 155-9200

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Schematic Location
C-1 D-4 A-8 B-7 F-7 F-8 F-8 A-8 A-8 B-8 A-7 A-7 B-5 A-6 A-7 F-4 F-3 F-6 F-5 A-5 A-4 A-3 A-5 B-6 C-6 A-3 B-5 E-5 A-8 A-6 C-1 C-8 E-3 C-2 D-5 B-5 E-4 E-6 E-5

Attachment - One-Way Flow

Valve GP - Relief 165-9614 50 E-8 Note A: Check Parts Manual For Proper Cylinder Part Number

TAP LOCATION
Tap Number
A B LS2 M1 P P1 PG PS1

Description
Drive Pump Output Pressure Idler Pump Output Pressure Load Sense Pressure (Main Hydraulic Pump) Stroking Pressure (Swing Pump) Pilot Pump Output Pressure Pilot Pressure to Swing Pump Pilot Accumulator Pressure Power Shift Pressure (Main Hydraulic Pump)

Schematic Location
B-3 B-3 A-2 A-4 A-5 B-5 D-4 A-3

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED UNIDIRECTIONAL

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

FLOW ALLOWED IN EITHER DIRECTION

2010 Caterpillar, All Rights Reserved

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer (Fluid) Transducer (Gas / Air) Generator

M
Electric Motor

Pressure Switch

Pressure Switch (Adjustable)

Temperature Switch

Electrical Wire

Electrical Symbols (Electrical)

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes

Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire

Hydraulic Schematic Example

Current Standard

Circuit Number Identification

Wire Color

325-AG135 PK-14
Circuit Identification Number

325-PK
Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B
Circuit Number Identification Wire Gauge
(EXAMPLE VALVE)

8
(6) CYLINDER GP BUCKET

(7) CYLINDER GP STICK

(5) CYLINDER GP BOOM

6
(18) MOTOR GP TRAVEL (LEFT) 209-5895
TRAVEL MOTOR (LEFT)

5
TRAVEL MOTOR (RIGHT)

(19) MOTOR GP TRAVEL (RIGHT) 209-5895

(16) MOTOR GP SWING (FRONT) 295-9447

DB SWING MOTOR (REAR)

1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

F
AL2

BL2

F8
AR1

BR1

F7
AL1 BL1

F6 E6
A B

PP3 T1 B L BR T2

PP3 T1 T2 BR

F5
L B

PG

PA

F4
A1 (R) A

DB

SWING MOTOR (FRONT)

PG1

PG2 PR PD

PB M

PA M

F3
SP T P

(17) MOTOR GP SWING (REAR) 295-9446

PB

F2
(33) VALVE GP CONTROL (SWING) 241-8929

F1

PILOT PUMP OUTPUT DRIVE PUMP OUTPUT HIGH PRESSURE CUTOFF CIRCUIT DRIVE AND IDLER PUMPS COMBINED CIRCUIT FAN PUMP AND CIRCUIT SUPPLY LINE STICK CYLINDER & CONTROL CIRCUIT LEFT TRAVEL MOTOR & CONTROL CIRCUIT ATTACHMENT CONTROL CIRCUIT SWING MOTOR & CONTROL CIRCUIT DRAIN / RETURN LINE SWING BRAKES IDLER PUMP OUTPUT BUCKET CYLINDER & CONTROL CIRCUIT RIGHT TRAVEL MOTOR & CONTROL CIRCUIT BOOM CYLINDER & CONTROL CIRCUIT

BG

BG

AG

B1

B A1 A

B1

SINGLE

SINGLE

(50) VALVE GP RELIEF 165-9614

AG

(L)

(R)

E8
PS4 DR4

E7

(38) VALVE GP TRAVEL COUNTERBALANCE (LEFT) 155-9200

(BKWD) BR2

AR2

(FWD)

(BKWD)

(28) SWIVEL GP 295-9595

E5
BR3 (FWD) AR3 Pi6

PS3 Pi2 PS4

E4
PSA1 PG PAC
DR2 DR1

(L) B SDr1

(39) VALVE GP TRAVEL COUNTERBALANCE (RIGHT) 155-9200 PS2

MU

E3

SDr2

E2 D2
aR3

E1 D1 C1 B1
LINE PATTERNS
Pressure Line

PSA4

PSA3

PSA2

Pi5

Pi4

Pi3

Pi2

Pi1

(35) VALVE GP MANIFOLD AND REDUCING 140-0736

PG
(2) ACCUMULATOR GP HYDRAULIC (CHARGED) 335-0547

(37) VALVE GP SWING CISHION 116-3420

Pi1

DR5

D8 C8
MU

aL3 (RET)

D7 C7
BL3
ATCH

aL2 (OPEN)

D6
aL1 (DOWN)
BUCKET BOOM

D5
DR1

DR6

DR5

DR4

DR3

T-OUT

P-IN

DR4

D4
DR3 DR2

aR1 (OUT)

D3 C3 B3
BR2

(34) VALVE GP CONTROL (MAIN) 295-7745

aR2 (FWD)

(FWD)

R1

(EXT) bL3

(CLOSE) bL2

C6
(UP) bL1 AL1 BL1

C5
HPC-OFF PF PR

HPC-ON

C4 B4
BR1 AR1 G L1 DR6 Pi2 PS3

TRAVEL(R)

STICK

(IN) bR1

(BKWD) bR2

C2
(BKWD) bR3

TRAVEL(L)

R2

(31) VALVE GP CHECK 2 201-9382

(32) VALVE GP CHECK 3 201-9381

AL3

(25) SENSOR AS PRESSURE (OVER LOAD WARNING) 221-8859

AL2 BL2

(13) MANIFOLD AND VALVE GP LOAD SENSING 310-0122

G Dr L1 C2

(1) ACCUMULATOR GP CHARGED (RETURN LINE) 335-0538

C1

B8
(9) FILTER GP OIL (HYDRAULIC) (RETURN) 2 234-4531

(10) FILTER GP OIL (HYDRAULIC) 185-0336

B7
DR

B6
DR2 PS2 DR

T L2

B5
P1
A

Dr

(36) VALVE GP SOLENOID (HIGH PRESSURE CUTOFF) 352-6819

AR2

BR3

DR3

B2
AR3

(4) COOLER GP HYDRAULIC OIL 210-8157

(24) SENSOR AS PRESSURE (LOAD SENSING) 221-8859

(27) SENSOR AS PRESSURE (SWING PUMP) 260-2180

A
M2 A T1 T2 R

PF

PR

PS1
PS1 SA1 a1 P1 P2 a2 SA2 PS2

(26) SENSOR AS PRESSURE (MAIN PUMP) 260-2180

(8) FILTER GP OIL (HDRAULIC) (RETURN) 1 A 242-6878

A8
(3) BREATHER GP 212-5467

A7
A

A B

(29) TANK AS HYDRAULIC OIL 227-0678

(12) FILTER GP (30) VALVE GP OIL (HYDRAULIC) CHECK 1 (CASE DRAIN, PUMPS) 6E-5534 (15) MOTOR GP 173-3429 (14) MOTOR GP HYDRAULIC FAN (11) FILTER GP FAN 225-4614 OIL (HYDRAULIC) 247-8978 (CASE DRAIN, MOTORS) 6E-5534

A6
6

P.P.O

(23) PUMP GP PILOT 155-9222 P.P.I (20) PUMP GP FAN MOTOR 170-9918

A5
S DR1 DR S

Qmax Qmin

M1

A4
L2

LS1

M1

(21) PUMP GP HYDRAULIC SWING 295-9678

A3
D1 S1 D2

LS2

A2
LS2
2

(22) PUMP GP HYDRAULIC (MAIN) 334-9990

390D EXCAVATOR HYDRAULIC SYSTEM MEDIA NUMBER : KENR7744 ATTACHMENT : ONE WAY FLOW PART NUMBER: 297-0308, CHANGE: 00, VERSION: HE

A1
CALLOUTS
YY

Pilot / Load Sensing Pressure Drain / Return Lines Component Group

Taps (Pressure, Sampling, Sensor - by letter)

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

COMPONENT LOCATIONS
14 3 29 11 9 19 39 38 8 12 18 10 24 7 13 30 4 15 34
VIEW ALL CALLOUTS

LS2

PS1

6 22
A B

26

P P1

M1

23 37 16 28 33 17

20

27

21

MAIN CONTROL COMPONENT LOCATIONS

VIEW ALL CALLOUTS

36

25 31 32 1
REAR VIEW

FRONT VIEW

35

PG

ONE-WAY FLOW

50