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Drilling Bits
CASING
Introduction
Drilling bits selection is crucial to the performance of all drilling projects. Understanding the different types of bits and their respective applications is a pre-requisite to bit selection. Not only the right bit in the right application but also running it with the right operating parameters. Well engineers must stay abreast of the latest developments to ensure optimum bit selection.
Bit Types
Bit Types
Drill Bits
Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
Courtesy of
TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
BLADE
PDC CUTTER
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Natural Diamond
Drill Bits
Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
Soft formation=>
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Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
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Impregnated Diamond
Drill Bits
Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
Diamond Grit
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ROLLER CONE
Drill Bits
Alternative Names
Fixed Cutter Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
STANDARD TYPE
Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
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Insert Bits
Drill Bits
Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
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Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
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Fixed Cutter
Roller Cone
PDC
Diamond
Mill Tooth
Insert
Natural Diamond
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TSP
Impregnated
Diamond
Roller Bearing
Journal Bearing
Failure Mechanisms
Failure Mechanisms
Shear Failure
PDC BIT
CONTINUOUS SHEARING
Compressive Failure
ROLLER CONE BIT
CYCLIC COMPRESSION
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Drilling Mechanisms
Shear/Compressive Failure
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Scraping
Mill Tooth
Chipping and Crushing Insert Shearing Ploughing / Grinding PDC Natural/Impregnated Diamond
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Bearing/Gauge Description
Standard Roller Bearing Roller Bearing Air Cooled Roller Bearing Gauge Protected Sealed Roller Bearing Sealed Roller Brg Gauge Protected Sealed Friction Bearing Sealed Frction Brg Gauge Protected
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7
8-1/2 EHP 51
Cutter Size/Type For PDC cutter, 1 indicates >24 mm, 2 is between 14 and 24 mm, 3 is between 8 and 14 mm and 4 is smaller than 8. For diamond bits, 1 represents natural diamond, 2 is for TSP, 3 is a combination of natural diamond and TSP and 4 is for impregnated. Profile The final digit indicates the general body style and varies from 1 (flat profile) to 4 (long flanked turbine style).
Fixed cutter IADC codes are intended only to provide a means for characterizing the general physical appearance of fixed cutter drill bits. Unlike the IADC classification for roller bits, these codes do not represent an application guideline.
Ref: SPE 23940 Development of a New IADC Fixed Cutter Drill Bit Classification System
IADC Codes
Tooth Soft 1 1-1
2 3
1-3
2-1 Hard
IADC Codes
Tooth Soft 1 Insert 4 5 6 7 Hard 8
4-1
2 3
8-3
IADC Codes
Tooth Soft 1 Insert 2 3 4 5 6 7 Hard 8 PDC
IADC Codes
Tooth Soft 1 Insert 2 3 4 5 6 7 Hard 8 Diamond PDC
IADC Codes
Tooth Soft 1 Insert 2 3 4 5 6 7 Hard 8 Impregnated Diamond Diamond PDC
The cutting structure is graded from 0 to 8 depending on the proportion of cutting structure lost (0 = Intact, 8 = 100% worn). Fixed Cutter Bits
0
Inner Cutting Structure (All Inner Rows)
Cone 1
Cone 3
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
Cone 2
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
CYLINDER CUTTERS
NO WEAR (NO)
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BU - Balled Up
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
CT Chipped Cutter
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
LT Lost Cutter
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
BT Broken Teeth/Cutters
RO Ring Out
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
JD Junk Damage
WT Worn Cutters
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
SD - Shirttail Damage
TR - Tracking
ER Erosion
Roller Cone Bits N - Nose Row M - Middle Row G - Gauge Row A - All Rows
Cone 1, 2 or 3
Fixed Cutter Bits This box is for roller cone bits. Fixed cutter bits will always be designated by "X".
Roller Cone Bits Non Sealed Bearings A linear scale estimating bearing life used. (0 -No life used, 8 - All life used, i.e., no bearing life remaining.) Sealed Bearings E - Seals Effective F - Seals Failed N - Not Able to Grade
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
For all Bits The letter I is used to designate bits that are in gauge. If the bit is under gauge, the amount is recorded to the nearest 1/16 of an inch. For example, if the bit is 1/8 under gauge, this is reported as 2/16 or often only as 2.
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
This is for the Secondary dull char. and it uses the same codes as for the Primary dull char.
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
Photo courtesy of
BIT RECORD
To be filled up at wellsite
BIT RECORD
Run Data Bit life
O D
Grading
Dull L B E X X G O R
BHA Bit Size Bit type Serial IADC Nozzles Depth Depth Drilling ROP Bit krevs WOB No. No. (inch) & maker Number Code (1/32") IN (m) OUT (m) Time (m/hr)(drilling) (Klbs) 3 x 18, 1 1 1 16 T11C L15264 115 15 420 18.04 22.45 151.50 10-25 x 16 2 2RR 12 1/4 DSX113 204556 PDC 8 x 13 420 422 0.50 4.00 1.22 2-10 4 2RR2 12 1/4 DSX113 204556 PDC 8 x 13 1408 1714 16.54 18.50 119.09 25-35
Rot Flow Press Inc Mud Total Total Total (RPM) (GPM) (psi) (deg) SG mtr hrs krevs I 120 60 120 820 680 820 1450 0 1.07 405 2 308 18.04 0.50 17.04 152 1 120 0 0 1
1 WT A 1 WT S 3 WT A
I NO TD I CTBHA I PN TD
BHA nb does not always = bit nb Drilling time = bit time on bottom ( Mud loggers) Krevs = 1000 bit revolution ( Mud loggers)
Bit performance
Main function: ROP and longevity Drilling fluid is circulated through passageways in the bit to remove cuttings and apply hydraulic power to improve ROP ROP is a function of WOB, RPM, mud properties and hydraulic efficiency
Chip Formation
Tooth load overcomes rock compressive strength, generates crater Scraping helps to remove chips from craters.
Cutter
Borehole pressure causes chip hold down effect
Formation
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ROP vs Overbalance
Data based on 7-7/8 bit with 30 klbs at 60 RPM
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Chip Removal
Removal of chips is required to allow for new chip formation Hydraulics help to remove chips
Cutter
Formation
72
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CHIP CREATION
CHIP REMOVAL
ROP
0 0
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WEIGHT on BIT
RPM Response
CHIP CREATION
CHIP REMOVAL
ROP
0 0
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RPM
Reduced Offset
0 - 2 Reduced Gage Scraping More Durable Slower Drilling Abrasive / Hard Formations
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Increased Offset
3 - 5 Increased Gage Scraping Less Durable Faster Drilling Soft / Sticky Formations
Cone Profiles
Hard Formation
More Teeth Shorter Teeth Smaller Teeth Duller Teeth Rounded teeth Flat Profile Wear-Resistant Tooth Material Slower Drilling More Durable
Bit Selection
Penetration Rate
Which One ?
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Considerations
Impact Damage Abrasiveness Stability
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Considerations
Tooth Wear Rate Bearing Life
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Considerations
Slower ROP Bearing Life
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Considerations
Slower ROP RPM Sensitivity High Cost Applications
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1. Only use a calibrated 3-cone gauge ring measuring the nominal bit size. 2. Turn the bit on its pin and rotate all the cones to their maximum gauge point so that a gauge tooth or insert lines up at this point. 3. Place the gauge ring over the bit at the maximum gauge points. 4. Pull the ring gauge tight against the gauge elements on two cones. 5. Measure any gap at the free cone. This is not the the correct value for gauge wear. 6. To calculate the actual gauge wear you must multiply the gap distance by 2/3 (two thirds). For example: if measured gap is 3/16 then multiply by 2/3 giving 2/16 under-gauge. 7. Record the bit as being either in gauge or the amount under-gauge. Although IADC say to use an I for in gauge, we recommend using a 0 (zero) to avoid the confusion between an I and a 1.
Important points to note: A 3-Cone bit can be built larger than nominal size because of the plus tolerance allowed, but a new bit can never be undergauge (due to the required cutting structure clearances). To gauge a new bit you must use a 3-cone ring gauge that measures the nominal bit size plus API tolerance (see table). You CANNOT use a PDC ring gauge to gauge a 3-cone bit and vice versa. On those Smith 3-Cone bits that feature the OD diamond enhanced heel row inserts (e.g. MSDGHOD), these bits are designed and built so that these inserts actively cut gauge at the maximum gauge point. Therefore, if the gauge cutting elements are worn and undergauge, then regauge the bit on the heel row inserts. The manufacturing locations of Smith 3-Cone bits are all ISO Certified (ISO 9001).
Maximum gauge point API Sizes for New Bits Bit Size
26
23 17.5 16 12.25 8.5 6
Actual Size
Tolerance
+1/32, -0 +1/16, -0 +3/32, -0
Min.
26.000 23.000 17.500 16.000 12.250 8.500 6.000
Max.
26.094 23.094 17.562 16.062 12.281 8.531 6.031
PDC Bit
No-Go ring gauge
Important points to note: A PDC bit can be built slightly smaller than nominal size because of the negative tolerance allowed, but a new bit should never be overgauge. To gauge a bit you must use a PDC No-Go ring gauge that measures the nominal bit size minus API tolerance (see table). You CANNOT use a 3-cone ring gauge to gauge a PDC bit and vice versa. The manufacturing locations of Smith PDC bits are all ISO Certified (ISO 9001).
API PDC Bit Tolerances Bit Size
6 3/4 and smaller 6 25/32 and including 9 9 1/32 and including 13 3/4
Tolerance
-0.015 to + 0 -0.020 to + 0 -0.030 to + 0
Bi-center Bit
Casing / Drift Diameter Bit Center Hole Center Drill Diameter Bit Center
Pilot Diameter
Drilling Ahead
Drilling Ahead
When drilling ahead, drift & drill bits rotate around the drill axis The drill axis is defined as the center of the pilot section, and is also the center of the bit connection / shank
Quad-D Nomenclature
12 1/4 x 14 3/4 QDS41PX
Drift Diameter Drill Diameter Enhanced Gage Protection
(standard on all steel bits)
QDS: QUAD-D Steel Bit QDM: QUAD-D Matrix Bit QDG: QUAD-D Reamer
Number Range Cutter Size 02-07 6mm 08-27 9mm 28X 11mm 29-59 13mm 60-81 16mm 82-97 19mm 98X 22mm 99X 25mm
9 7/8
8 1/2
6 1/2