HAT600 Series ATS Controller

(HAT600/HAT600I/HAT600B/HAT600BI)

USER MANUAL

Smartgen Technology

Chinese trademark

English trademark

Smartgen make your generator smart

Smartgen Technology Co., Ltd No. 28 Jinsuo Road Zhengzhou Henan Province P. R. China Tel: +86-371-67988888/67981888 +86-371-67991553/67992951/67992952 +86-371-67981000(overseas) National Free Tel: 4000-318-139 Fax: 0086-371-67992952/67981000 Web: http://www.smartgen.com.cn http://www.smartgen.cn Email: sales@smartgen.com.cn All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice. Software Version Version Date 1.0 2009-11-30 1.1 2010-04-07 1.2 2010-06-20 1.3 2010-06-30 1.4 2010-07-05 1.5 2011-04-08 1.6 2011-09-02 1.7 2012-03-02

Note Original release. Revise front mask Modify instruction format and panel cutout size. Add the clock and schedule start function. Add type instruction of HAT600 series. Modify cycle start functions. Add description of current function Change company name into Smartgen Technology; Add trademark description

HAT600 Series ATS CONTROL MODULE

Table of Contents
1 2 3 4 SUMMARY ................................................................................................................ 4 PERFORMANCE AND CHARACTERISTICS........................................................... 4 SPECIFICATION ....................................................................................................... 5 OPERATION ............................................................................................................. 6
4.1 4.2 OPERATION PANEL .........................................................................................................................................6 KEYS DESCRIPTION .......................................................................................................................................7

LCD DISPLAY ........................................................................................................... 7

5.1 5.2 MAIN SCREEN................................................................................................................................................7 MAIN MENU INTERFACE ................................................................................................................................9

6 7

COMMISSIONING .................................................................................................... 9 PARAMETERS CONFIGURATION ........................................................................ 10

7.1 7.2 PARAMETER CONFIGURATION TABLE ....................................................................................................10 INPUT/OUTPUT FUNCTION ...........................................................................................................................13

8 9 10 11

TIMING START ....................................................................................................... 14 DATE AND TIME SETTING .................................................................................... 15 CONTROLLER INFORMATION .......................................................................... 15 ATS OPERATION ................................................................................................ 15
MANUAL OPERATION ...................................................................................................................................15 AUTOMATIC OPERATION ..............................................................................................................................15 ATS POWER SUPPLY ....................................................................................................................................16

11.1 11.2 11.3

12 13 14 15 16

COMMUNICATION CONFIGURATION ............................................................... 16 CONNECTIONS ................................................................................................... 17 TYPICAL APPLICATION ..................................................................................... 19 INSTALLATION .................................................................................................... 22 FAULT FINDING .................................................................................................. 22

HAT600 Series ATS Controller

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HAT600 Series ATS CONTROL MODULE

1 SUMMARY
HAT600 series ATS controller is intelligent dual-supply module with programmable function, automatic measurement, LCD display and digital communication. It combines digital, intelligent and networking. Automatic measurement and control can reduce incorrect operation. It is the ideal option in ATS. HAT600 series ATS controller based on microprocessor can accurately detect 2-way 3-phase Voltage and also make accurate judgment on abnormal Voltage (over/under Voltage, lack of phase, over/under Frequency). The controller has full consideration in various ATS application and can be directly used in Intelligent ATS, Contactor ATS, and Circuit Break ATS etc. It has compact structure, advanced circuits, simple wiring and high reliability, can be widely used in Electric power, Telecommunications, Petroleum, Coal, Metallurgy, Railways, Municipal, Intelligent building, Electrical devices, Automatic control and Testing system etc.

2 PERFORMANCE AND CHARACTERISTICS

System type can set for: Mains (1#) & Mains (2#), Mains (1#) & Gens (2#), Gens
(1#) & Mains (2#), Gens (1#) & Gens (2#);

Backlit 128x64 LCD, optional Chinese and English display, push-button operation; Measure and display 2-way 3 phase Voltage and Frequency:
1# Line-Line Voltage (Uab, Ubc, Uca) Phase-Neutral Voltage (Ua, Ub, Uc) Frequency (F1) 2# Line-Line Voltage (Uab, Ubc, Uca) Phase- Neutral Voltage (Ua, Ub, Uc) Frequency (F2)

With over/under Voltage, lack of phase, reverse phase sequence, over/under

Frequency;

Automatic/Manual mode. In manual mode, can force switch to close or open; All parameters can be set on the spot. Two-stage password ensures authorized
staff operation only;

On-load/off-load mode for commissioning; Can make switch to re-close when switch is opened accidentally or make switch to
power off then re-close;

Closing output can be set as pulse or continuous output; Applicable for ATS of one OFF position, two OFF position and none OFF position; 2-way Neutral isolated design; Real-time clock (RTC); Timing start/stop monthly or weekly and test can be set as with load or without.
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HAT600 Series ATS Controller

HAT600 Series ATS CONTROL MODULE

Can control two generators to work in cycle, even the genset running time and
crank rest time can be set;

Widely range of DC power supply. Max.80V DC input can be endured in an instant,

or be supplied via HWS560 module (input AC 85V~560V, output DC 12V);

Wide space between connecting terminals of AC input. Max.625V input Voltage; With standard isolated RS485 communication interface. With "remote controlling,
remote measuring, remote communication" function by the ModBus communication protocol;

Can check the status of controller (including switch digital input, over Voltage, and
under Voltage etc.).

Suitable for various AC systems (3 phase 4wire, 3 phase 3-wire, single phase
2-wire, and 2 phase 3-wire).

Modular design, flame-resisting ABS plastic shell, plug-in terminals and embedded
installation. Compact structure with easy installation. HAT600 series controller and its main functions are shown as following,
Function DC power supply Type AC power supply AC current sample

HAT600 HAT600I HAT600B HAT600BI

(LN220V) (LN220V)

3 SPECIFICATION
1. DC 8.0V~35.0V, continuous power supply. Working Voltage 2. HTS220/HWS560HWS560 power supply (without DC input). 3. AC160V~280V (HAT600B/HAT600BI) during AC power L1N1/L2N2 supply. Power Consumption <3W (Standby mode: 2W) AC system 3P4W (L-L) Ac Voltage Input 3P3W (L-L) 1P2W (L-N) 2P3W (A-B)
HAT600 Series ATS Controller

HAT600/HAT600I (80~625)V (80~625)V (50~360)V (80~625)V

HAT600B/HAT600BI (80~480)V Not used (50~280)V (80~480)V

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HAT600 Series ATS CONTROL MODULE

Rated Frequency Close/ Open Relay Output Programmable Relay Output Digital Input Communication Dimensions Panel Cutout Working Condition Storage Condition

50/60Hz 16A 250VAC Free Voltage relay output

16A/7A 250VAC

Free Voltage relay output

Connecting to GND RS485 isolated interface, MODBUS Protocol 209mmx153mmx55mm 186mm x 141mm Temperature: (-25~+70) C; Temperature: (-30~+80) C IP55: when waterproof gasket added between controller and its Humidity: (20~90)%

Protection Level

panel. IP42: when waterproof gasket NOT added between controller its panel Object: Among the input/output/ power supply.

Insulation Intensity

Quoted standard: IEC688-1992. Test way: AC1.5kV/1min leak current 5mA.

Weight

0.8kg(HAT600,HAT600I)/1.0kg(HAT600B/HAT600BI)

4 OPERATION
4.1 OPERATION PANEL

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HAT600 Series ATS CONTROL MODULE

4.2 KEYS DESCRIPTION

1# Closing Open 2# Closing Manual Automatic Test In Manual mode, press this key to transfer 1# power to load. In Manual mode, press this key to transfer 1# or 2# power to off-load. In Manual mode, press this key to transfer 2# power to load. Used to initiate Manual Mode. Used to initiate Automatic Mode. Pressing the key can directly enter commissioning interface.

Press the key to enter menu interface; long pressing can return to the main menu. Menu/Confirm When an alarm occurs, long pressing the key can remove alarm. Scroll Screen /Increase Scroll the screen. In parameter editing, pressing this key can increase values.

5 LCD DISPLAY
5.1 MAIN SCREEN
U1(L-L) 380 380 380V U2(L-L) 380 380 380V F1 50.0Hz F2 50.0Hz Present Status: MANUAL

This screen shows: line-line Voltage (L1-L2, L2-L3, and L3-L1), Frequency and controller present status is in manual (auto) mode.

U1(L-N) 219 219 219V U2(L-N) 219 219 219V 2010-06-10 (4) 20:25:36 Present Status: MANUAL

This screen shows: 1# and 2# 3 phase Voltage (L-N), real-time clock and controller working state.

AMP 500 500 500A PWR 329kW PF 1.00 PS 329kVA Present Status: MANUAL HAT600 Series ATS Controller

This screen show: 3 phase load current, active power, apparent power, power factor and controller working state.

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HAT600 Series ATS CONTROL MODULE 1# Volt normal 2# Volt normal Gens start signal output Gens starting

First line: 1# operating state of power supply. Second line: 2# operating state of power supply. Third line: other operating states, alarm type and information.

Display priority of the 1# status (upper to lower) No 1 2 3 4 5 6 7 8 9 Items 1# Fail To Close 1# Fail To Open 1# Over Voltage 1# Lack Of Phase 1# Over Frequency 1# Under Frequency 1# Under Voltage 1# Phase Sequence Fault 1# Voltage Normal Type Fault Fault Indication Indication Indication Indication Indication Warning Indication Description 1# power supply cannot connect load. 1# power supply cannot disconnect load. 1# voltage is over the upper limit. Lack of any phase of A, B and C. 1# frequency is over the upper limit. 1# frequency is under the lower limit. 1# voltage is under the lower limit. Phase sequence is not A-B-C. 1# source voltage is within the setting rang.

Display priority of the 2# status (upper to lower) No 1 2 3 4 5 6 7 8 9 Items 2# Fail To Close 2# Fail To Open 2# Over Voltage 2# Lack Of Phase 2# Over Frequency 2# Under Frequency 2# Under Voltage 2# Phase Sequence Fault 2# Voltage Normal Type Fault Fault Indication Indication Indication Indication Indication Warning Indication Description 2# power supply cannot connect load. 2# power supply cannot disconnect load. 2# voltage is over the upper limit. Lack of any phase of A, B and C. 2# frequency is over the upper limit. 2# frequency is under the lower limit. 2# voltage is under the lower limit. Phase sequence is not A-B-C. 2# source voltage is within the setting rang.

Display priority of the other status (upper to lower) No 1 2 3 Items Engine Starting Forced Open Load Over Current Type Indication Warning Warning Description Display that engine has been started. Forced open input is active. Load current is over the upper limit and exceed the setting delay.

NOTES: Fault: when alarm occurs, indicators will flash and this alarm signal will continue until long pressing key to reset.
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HAT600 Series ATS Controller

HAT600 Series ATS CONTROL MODULE

Warning: when warning occurs, alarm lamp will flash and will not latch. When a warning is inactive, alarm lamp will latch.

5.2 MAIN MENU INTERFACE

In the screen, press key, can enter the main menu interface. Press key to choose parameters (the

1. Parameters set 2. Time start 3. Date & Time Set 4. Language 5. Information

current line turns black) and then press key to confirm, enter the

corresponding display screen.

6 COMMISSIONING
On main screen, pressing Press confirm. STOP TO TEST: This will stop a start generator signal immediately. TEST OFF-LOAD: This will send out a start generator signal immediately. When gens voltage is normal, mains voltage is normal, the ATS will not act. The ATS will transfer the load to gens when mains voltage is abnormal. After mains return normal, the ATS will transfer the load to mains. Here the start generator signal output will keep. TEST ON-LOAD: This will send out a start generator signal immediately. After gens voltage is normal, the ATS will transfer the load to gens immediately no matter whether mains normal or not. CYCLE START: When choosing this mode, generator start-signal will cyclic output according to mains status, user can set the cyclic time. If generator fault of input-signal, no longer send start-signal. If in manual mode, will keep the current status and cancel cycle start. Conditions under this mode: In automatic mode. Output setting: 1# engine start output (N/O Output) and 2 # engine start output (N/O Output). Input setting: 1# generator fault input, 2# generator fault input and remote start input. Must set the <Cycle run times> and the <Cycle shutdown times>. Set the system type as 1# Gens & 2# Gens.
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key can enter the operation interface, see the fig below; key to 1 Exit 2 Stop to Test 3 Test Off-Load 4 Test On-Loads 5 Cycle start

key to select corresponding item, press

HAT600 Series ATS CONTROL MODULE

Set the right <generator start delay>. Note: In manual mode, after choose commissioning, generator will output start-signal immediately, but the ATS will not transfer to load automatically except for operation manually by pressing key on front panel.

7 PARAMETERS CONFIGURATION
In the main interface, press key, choose 1.Parameters setting and then press key,

to enter interface of confirming password. Input password value 0-9 by key, and to shift Right by key. Press the key in the

fourth of password to confirm. If password correct and enter into the parameter mains interface. While error, directly exit to return to main interface. Factory Default Password is 1234. Press key to turn over and set parameters. While setting the current key. Then enter current parameter model, key

configuration parameters according to press

and the current value of the first line screen display against the first black. Press to change number, press key to shit position, and press

key again to confirm in the

last number position. If the setting value within limits, the value is stored into the internal controller FLASH. Beyond the limits, parameters will can t be saved. In the parameters setting interface, long time press key will back to the main display screen.

7.1 PARAMETER CONFIGURATION TABLE

Parameters item table No Items 01 02 03 04 05 06 07 08 1# Normal Delay 1# Delay Abnormal Range (0-9999)s (0-9999)s (0-9999)s (0-9999)s (0-20)s (1-20)s (0-9999)s Default 10 5 10 5 5 5 1 0.0 Description Delay of 1# power from voltage abnormal to voltage normal. Delay of 1# power from voltage normal to voltage abnormal. Delay of 2# power from voltage abnormal to voltage normal. Delay of 2# power from voltage normal to voltage abnormal. Closing relay output pulse. If set as zero, it is continuous output. Opening relay output pulse. It is the delay from 1# power open to 2# power close or from 2# power open to 1# power close. When module receives a closing
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2# Normal Delay 2# Delay Abnormal

Open Breaker Close Breaker Transfer Rest Time

Exceed Transfer (0-20.0)s

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No Time

Items

Range

Default

09

Re-Closing Time

(0-20.0)s

1.0

10

Re-Opening Time (0-20.0)s

1.0

Description signal, closing relay output. When the breaker fail to close for the first time, the module will open breaker, and then attempt to close for the second time, if still failed to close the second time, the module will send out closing breaker failure signal. When the breaker fail to open for the first time, the module will close breaker, and then attempt to open for the second time, if still failed to close the second time, the module will send out opening breaker failure signal. When voltage is abnormal, start delay begins and starting signal is initiated. In cycle start, starting signal is initiated, delay begins. After delay ends, if voltage abnormal, send fault alarm and start another genset. Start delay should be higher than total starting time, minimum 30 seconds. Delay from 1# power normal to send out stop generator signal. Gens cycle start run time. Gens cycle stop time. AC system rated voltage. The settings are used to configure the power over voltage point in the event of the voltage rising above the setting value. Normal return value of over voltage. The settings are used to configure the power under voltage point in the event of the voltage falling below the setting value. Normal return value of under voltage. When the frequency is over the point, over frequency is active. Normal return value of over
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11

Start Delay

(0-9999)s

12 13 14 15 16

Stop Delay Cycle Run Time Cycle Stop Time Rated Voltage Over Voltage Over Voltage Return Under Voltage Under Voltage Return Over Frequency Over Frequency

(0-9999)s (1-1440)min (1-1440)min (100-600)V (100-150)%

5 720 720 230 120

17

(100-150)%

115

18

(50-100)%

80

19 20 21

(50-100)% (0.0-75.0)Hz (0.0-75.0)Hz

85 55.0 52.0

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No 22 23 24 25 26 27 28 29 30

Items Return Under Frequency Under Frequency Return Ct Rate Rated Load Current Max. Current Over Current Delay Module Address Password System Types

Range (0.0-75.0)Hz (0.0-75.0)Hz (5-6000)/5 (5-5000)A (50-150)% (0-9999)s (1-254)

Default 45.0 48.0 500 500 120 1296 1 1234 1

Description frequency. When the frequency is under the point, low frequency is active. Normal return value of over frequency. Current Transformer rate. Load rated current. Load over current value. Over current alarm delay. RS485 communication address It applies to modify parameters. 1) 1# Mains 2# Gens; 2) 1# Gens 2# Mains 3) 1# Mains 2# Mains; 4) 1# Gens 2# Gens 1) two OFF position; 2) one OFF position; 3) no OFF position 1) 3-phase 4 wire; 2) 3-phase 3 wire 3) Single phase 2 wire; 4) 2-phase 3 wire 1) 1# Priority; 2) 2# Priority; 3) NO Priority 01.Not used 02.Critical failure 03.Fail to transfer 04. Warning output 05. Alarm output (delay) 06.1# normal voltage 07.1# abnormal voltage 08.2# normal voltage 09.2# abnormal voltage 10.Over current output 11. Auto state output 12. Manual state output 13. Gens start (N/O) 14. Gens start (N/C) 15.1# open breaker output 16. 1# Close/Open output 17.2# closing breaker output

(1-4)

31

Off Position

(1-3)

32

Ac System

(1-4)

33

Priority Select

(1-3)

34

Configurable Output 1

(1-28)

25

35

Configurable Output 2

(1-28)

28

36

Configurable Output 3

(1-28)

13

37

Configurable Output 4

(1-28)

16

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HAT600 Series ATS CONTROL MODULE

No

Items

Range

Default

38

Configurable Output 5

(1-28)

18

39 40 41 42

Configurable Input 1 Configurable Input 2 Configurable Input 3 Configurable Input 4

(1-9) (1-9) (1-9) (1-9)

02 01 01 01

Description 18. 2# open breaker output 19. Common alarm output 20. Timing start 21.1# closing state 22.2# closing state 23.1# Gens start (N/O) 24.2# Gens start (N/O) 25.ATS power L1 26.ATS power L2 27.ATS power L3 28.ATS power N 01.Not used 02.Forced open 03.Test off-load 04.Test on-load 05. Test Lamp 06. 1# Gens Alarm 07. 2# Gens Alarm 08. Remote start 09. Reserved

7.2 INPUT/OUTPUT FUNCTION

The input port function as below, Items Description 1. Not Used When active, this will force the breaker to transfer the ATS 2. Forced Open to OFF position. It isnt suit for none OFF position ATS. 3. Test Off-Load When active, this will send out a start generator signal immediately. When mains normal, gens will not close breaker. When active, this will send out a start generator signal immediately. When mains normal, gens will close breaker. When active, all Led lamps on the front panel will illuminate, LCD will fill black block. In Cycle start, if the input is active, 1 # Gens will not start In Cycle start, if the input is active, 2 # Gens will not start This input is necessary for cycle start generator.

4. Test On-Load 5. Test Lamp 6. 1# Gens Fault Input 7. 2# Gens Fault Input 8. Remote Start Input

9. Reserved The output function as below, Items Description 1. Not Used 2. Critical Failure Critical fault alarm including switch transfer failure.

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HAT600 Series ATS CONTROL MODULE

3. Fail To Transfer

Switch failed including 1# closed failure,1# open failure, 2# closed failure, 2# open failure. General warning includes 1# reverse phase sequence; 2# reverse phase sequence, and load over current and compulsory breaks. Serious fault alarm output, continuous output 60 seconds. It will output when 1# voltage is normal. It will output when 1# voltage is abnormal. It will output when 2# voltages is normal. It will output when 2# voltages is abnormal. Set limits on more load current and exceeds delay. In auto state output. In manual state output. When generator starts output (Relay closed). When generator starts output (Relay released). 1# Switch shut output. 1# Switch break off output, for one breaking position breaks off output. 2# Switch shut output. 2# Switch break off output. It is include serious fault alarm and common alarm. Scheduling start generator. 1# Switch auxiliary shutdown output. 2# Switch auxiliary shutdown output. 1# Gens start output. 2# Gens start output.

4. Warning Output 5. Alarm Output (Delay) 6. 1# Normal Voltage 7. 1# Abnormal Voltage 8. 2# Normal Voltage 9. 2# Abnormal Voltage 10. Over Current Output 11. Auto State Output 12. Manual State Output 13. Gens Start (N/O) 14. Gens Start (N/C) 15. 1# Close Output 16. 1# Open Output 17. 2# Close Output 18. 2# Open Output 19. Common Alarm Output 20. Timing Start 21. 1# Open State 22. 2# Open State 23. 1# Gens Start (N/O) 24. 2# Gens Start (N/O) 25. ATS Power L1 26. ATS Power L2 27. ATS Power L3 28. ATS Power N

ATS power supply.

8 TIMING START
On the main screen press key and select 2 Time start, and then pressing key,

the screen will show the time start interface as below: Time start cycle: Include inhibit start; single time, weekly or monthly. Load set: Starting generator with load or without load. Start time: Generator start date and time.
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1 Exit 2 Time start cycle 3 Load set 4 Start time 5 Continue time
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HAT600 Series ATS CONTROL MODULE

Continue time: Generator continuously run time can be set on the duration of maximum time for 99 hours 59 minutes.

9 DATE AND TIME SETTING

On the main screen press key and select 3 Date & Time set, and then pressing key, the screen will show the Date & Time Set interface as below: Press key according to the corresponding bit input values key to carry through the right of bit shift, key, according to the key The Date Time Set

0-9, pressing

10-06-25 (2) 10:00 on the date and time can

right shift to the end of pressing be updated controller.

Date and time set: year-month-date (week) hour: minute.

10 CONTROLLER INFORMATION
On the main screen press pressing key and select 5 Controller information, and then key, the screen will show the controller information interface as follow: Controller information One Breaking 1# Transfer Priority Ver1.0 2009-10-11

Display content includes off positions setting and switching priority choice and controller version, date. Pressing key will exit and return to main screen.

11 ATS OPERATION
11.1 MANUAL OPERATION
Press key and manual operation indicator light, the controller in manual mode. key, 1# close relay outputs immediately, if 1# closing input is active, its

Press Press Press

indicator lights, and the 1# source connect to load. key, 2# close relay outputs immediately, if 2# closing input is active, its

indicator lights, and the 2# source connect to load. key, 1# or 2# open relay outputs immediately, if 1# or 2# closing input is

inactive, the indicators eliminate, the 1# or 2# source disconnect with load. *1 Note *1: For the ATS without OFF position, pressing key is invalid.

11.2 AUTOMATIC OPERATION

Press key and the automatic LED illuminates, enter AUTO mode and controller can

automatically switch load to 1# or 2#.

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HAT600 Series ATS CONTROL MODULE

11.3 ATS POWER SUPPLY

The power of ATS is supplied by controller, so long as one power is normal, this can guarantee ATS voltage power supply normally and can be transferred normally. Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If choose phase voltage, connect the phase voltage (A1) to normally close (Pin5) and normally open (Pin7) contact of auxiliary output 1; connect N phase (A1) to normally close (Pin8) and normally open (Pin10) contact of auxiliary output 2. And then connect the common output of auxiliary output1&2 to ATS power supplies. After controller power on, enter parameters setting menu, set the configurable output1 as "ATS power L1". If the ATS power supplied by Line Voltage, set as same as above, and only need to change phase N to phase B. Wiring diagrams are shown as following:

ATS L-N Voltage power supply

ATS L-L Voltage power supply

Note: Normally Close input voltage must come from 1# voltage.

12 COMMUNICATION CONFIGURATION
HAT600 series controller has RS485 serial port, can connect the local area network openly. It uses of Modbus protocol. Via PC or system software, it can provide a simple and practical dual power switching management to factories, telecom, industrial and civil buildings, which achieves remote control, remote measuring, remote communication functions. More information of Communication Protocol, see the HAT600 Communication Protocol. Communication parameters, Module address Baud rate Data bit Parity bit 1 (range: 1-254, User can set it) 9600 bps 8-bit None
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HAT600 Series ATS Controller

HAT600 Series ATS CONTROL MODULE

Stop bit

1-bit or 2-bit (configured via PC)

13 CONNECTIONS

Function description, Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 A1 B1 C1 N1 A2 B2 C2 N2

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Items 1# close output 2# close output Aux. output 1

Description Volt-free relay contact output Passive relay contact output NC Common NO NC Default: ATS power of L1 output. Default: ATS power of L1 output.

Notes 250V16A 250V16A

250V16A

Aux. output 2

Common NO

250V16A

1# AC 3-phase 4 wire voltage input

For single phase, only connect A1, N1 For single phase, only connect A2, N2
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2# AC 3-phase 4 wire voltage input

HAT600 Series ATS Controller

HAT600 Series ATS CONTROL MODULE

Pin 19 20

Items GND DC input power

Description Connect battery negative To start engine, connect the terminal to battery positive Detection of 1 # switch

Notes DC negative input DC positive input 8-35V controller power supply connect GND

21

1# close input

closing state, voltage free contact input Detection of 2 # switch

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 LCD Contrast LINK

2# close input Aux. input 1 Aux. input 2 Aux. input 3 Aux. input 4 Aux. output 3 Aux. output 4 Aux. output 5 RS485 A+ RS485 BRS485 GND IA Input IA Output IB Input IB Output IC Input IC Output LCD Display Program port

closing state, voltage free contact input

connect GND

connect GND

Voltage free relay contact output Voltage free relay contact output Voltage free relay contact output

250V7A 250V7A 250V7A

RS485 communication port

Sensing

from

Secondary

phase A current Sensing from Secondary Only suitable for

phase B current Sensing from Secondary

HAT600I/HAT600BI

phase C current join Adjust the LCD contrast Factory update

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HAT600 Series ATS CONTROL MODULE

14 TYPICAL APPLICATION
ATYS3 Diagram

SGQ-N/T Diagram

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HAT600 Series ATS CONTROL MODULE

SGQ-M Diagram

VITZRO Diagram

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HAT600 Series ATS CONTROL MODULE

Contactor Diagram

ATYSM3S Diagram

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HAT600 Series ATS CONTROL MODULE

Note: All above are application diagrams of HAT 600 series controller. However, HAT600 and HAT 600b have no sample current input, please skip over the current part in the diagram.

15 INSTALLATION

16 FAULT FINDING
Symptom Controller inoperative Possible Remedy Check battery voltage Check DC fuse. Check if RS485 is correctly connected. Check if RS485 adaptor is normal. Check the module address. If the above methods do not work, you can try to connect the GND of controller with RS485 GND (or PC GND). Recommend adding a 120 resistor between A and B of the 485 network. Check the connection, pay attention to the NO and NC Programmable output contacts. incorrect Check the output configuration in parameters settings. Ensure that the programmable input connect to GND reliably. When the input is inactive, it should be not input connected. (Note: The input will be possibly destroyed when connected voltage) Check ATS. Check the connections between controller and ATS. Ensure that the ATS OFF position is same as the setting OFF position.

RS485 failure

Programmable abnormal

generator runs but ATS not transfer

HAT600 Series ATS Controller

ISSUE 2012-03-02

Version 1.7

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