Cairn Energy India PTY Ltd BSPL Project - Barmer to Salaya Pipeline CALCULATION

PROJECT NO.

StabilityCalculation 24" Oil Pipeline (Full)

52893.03
REF

03-P-2-004 1 of 4

No OF SHEETS

DOCUMENT No

OFFICE CODE

PROJECT No

AREA

DIS

TYPE

NUMBER

05

5893

03

004

01 REV

21.05.07 Issued For IDC DATE DESCRIPTION

PD BY

JC CHK

PD ENG

BS PM

CEIL Client

Cairn Energy India Limited PIPELINE STABILITY CALCULATION

JP Kenny CLIENT SUBJECT DOC NO. PRPD BY DATE Cairn Energy India Limited 24" Crude Oil Pipeline 05 - 2893 - 03 - P - 2 - 004 Paul Docherty 5-May-07 CHKD BY DATE Jateen Chohan 21-May-07 REV NO. APP'D BY DATE 0 Paul Docherty 21-May-07 . JOB NO. 52893.03 .

1.0 INTRODUCTION The aim of this calculation is to determine the stability of the pipeline through water course crossings.

2.0 METHOD The method used to determine the stability of the pipeline through water courses is to calculate the total weight of the pipeline and compare it with the weight of the external fluid (water) it would displace. In order for the pipeline to be considered stable, the pipeline weight must be 10% greater than the weight of the water displaced. The above method is overly conservative as it considers a pipeline free floating in water. In reality the pipeline lays in a trench covered by soil which will provide a hold down force to prevent floatation. This force is calculated by determining the submerged weight of soil above the pipeline. 3.0 REFERENCE DATA The reference data for this calculation has come from: Reference 1: ASME B 31.4 Design and OISD - STD - 141 2001 API 5L X65 Reference 2: Crude Pipeline Design Refer to Wall thickness Report 052893 - 03 - P - 3 - 020 and range of Calculations from 002 to 010

4.0 CALCULATIONS 4.1 Pipe Details Nom. Pipe Outside Diameter Specified Wall Thickness Concrete Coating Thickness 4.2 Coating and Insulation Details Thickness of the outer coating Density of the outer coating Thickness of the Insulation Density of the insulation 4.3 Density and Stability Factor Density External Fluid (Water) Density Pipe Contents Density Pipe Steel Density Concrete Density Soil Density of Liquified Soil Stability Requirement Depth of Cover tp Dp ti Di = = = = 0.008 9771 0.100 589 m N/m m
3

OD t tc

= = =

0.610 0.018 0.100

m m m

= = =

24 17.5 100

in mm mm

= = = =

8.0 996 100.0 60

mm kg/m mm kg/m
3

N/m

De Di Ds Dc Dg DL Sm H

= = = = = = = =

9810 9618 76420 29921 14862 12753 1.25 1.0

N/m

3 3

= = = = = =

1000 980.4 7790 3050 1515 1300

kg/m

3 3

N/m N/m3 3 N/m N/m

3 3

kg/m kg/m3 3 kg/m kg/m kg/m

3 3

N/m m

03-P-2-004 Rev 01 - 24 inch Stability Full Crude with Insulation.xls 21/05/2007 Page 2 of 4

Self Check........................... Date...........................

Cairn Energy India Limited PIPELINE STABILITY CALCULATION

JP Kenny 4.4 Weight of Pipeline Cross-sectional area Steel As = pi()*(OD^2-(OD-2*t)^2) 4 = Weight of steel Ws = = Cross-sectional area - internal Ai = = Weight of pipe contents Wi = = 4.5 Insulation and Protective Coating CSA Insulation Ain = = Weight of Insulation CSA Polyurathane Coating Win Ap = = = = Weight of Coating Wp = = pi()*(((2*ti)+OD)^2-(OD)^2) 4 0.223 Ain*Di 131 N/m pi()*(((2*(tp+ti))+OD)^2-((2*ti)+OD)^2) 4 0.021 Ap*Dp 201 N/m m
2

0.033 As*Ds 2488

N/m

pi()*(OD-2*t)^2 4 0.259 Ai*Di 2494 N/m m

2

4.6 Concrete Coating ( Note: no consideration has been made for reinforcement) OD + 2*(tp+ti+tc) ODT = Total Pipeline Outside Diam. = Cross-sectional area - coating Ac = = Weight of concrete coating Wc = = Total Weight of Pipeline Wt 1.0256 m

pi()*(ODT^2 -(2*tp+2*ti+OD)^2) 4 0.291 Ac*Dc 8700 N/m m

2

= Wp+Win+Ws+Wi+Wc = 14014 N/m

4.7 Pipeline Buoyancy in Water CSA Pipe+ Ins + coatings At = = Weight of displaced fluid We = = Required Buoyancy Br = = pi()*ODT^2 4 0.826 At*De 8104 Sm*We 10130 N/m N/m m
2

03-P-2-004 Rev 01 - 24 inch Stability Full Crude with Insulation.xls 21/05/2007 Page 3 of 4

Self Check........................... Date...........................

Cairn Energy India Limited PIPELINE STABILITY CALCULATION

JP Kenny Pipeline Buoyancy, open trench Bp = = Cross-sectional area of trench Ad = = Submerged weight of soil Wg Wt-Br 3884 N/m

(OD+2*ti+2tp)*H 0.826 m2

= Ad*(Dg-De) = 4171 N/m

Pipeline Buoyancy, buried

Bs

= (Wg+Wt)-Br = 8055 N/m

4.8 Pipeline Buoyancy in Liquified Soils Weight of displaced fluid Wm = = Required Buoyancy Bm = = Pipeline Buoyancy, liquified soil BL = = At*DL 10536 Sm*Wm 13169 Wt-Bm 845 N/m N/m N/m

5.0 Summary of Results The results of the stability calculations are detailed in the following table: Variable Pipeline Buoyancy, open (N/m) Pipeline Buoyancy, buried (N/m) Pipeline Buoyancy, liq soil (N/m) Value 3883.7 8054.8 844.6 Required 0.0 0.0 0.0 OK OK OK

The pipeline in an open trench will be stable through flooded water courses. The buried pipeline will be stable through flooded water courses. The pipeline will be stable through flooded water courses where soil liquification has occurred.

03-P-2-004 Rev 01 - 24 inch Stability Full Crude with Insulation.xls 21/05/2007 Page 4 of 4

Self Check........................... Date...........................