K149

USB PICmicro Programmer

DIY Electronics (HK) Ltd PO Box 88458, Sham Shui Po, Hong Kong http://www.kitsrus.com mailto: peter@kitsrus.com

Last Modified March 3 2003

Board Construction

The board is quite easy to construct and it is advisable to read through these notes before starting. The USB chip is quite tiny and should be mounted on the underside of the PCB ready for use.

WARNING

Be aware that the premounted USB chip is sensitive to static electricity discharge and could be damaged by mishandling of the PCB. Be careful with the board and avoid touching any of the tracks or pads while assembling it. Try to handle it only by the edges.

Other chips in this kit are also sensitive to static discharge. These are the PIC16F628 and ICL232 chips. Do not touch the pins and only handle them by their ends. It is advisable to use sockets for these two chips.

Starting
The first thing to do is inspect the PCB for shorted or open tracks or other damage. Be aware of the static warning when doing this check. When you are satisfied that all is well, then you can proceed. Start with the flattest parts first, which are the resistors. Hold each resistor body by the thumb and forefinger and use your other hand to loosely bend both of the leads over at right angles at the same time. Try not to make the bends too sharp, and you will find that they slide straight into the mounting holes on the board. Leave the pigtails on each of the components until after soldering as the extra lead length serves as a heat sink for the component. Try not to leave the soldering iron on the components too long or you risk damaging them. The usual method is to hold the iron tip so that it touches the component lead and the PCB pad at the same time, and then apply a small dab of solder. This operation should only take about a second or two. If you are unsure of your soldering ability, find some spare components and practice on these before building the programmer board. Check that each solder joint is bright and shiny and doesn't look like a big dull blob which could mean a dry solder joint. The solder should flow freely onto the component lead and solder pad if it is to be a good joint. After the resistors are soldered in, recheck your work and then mount the diodes.

There are 2 LEDs that can be mounted next. Make sure they are oriented correctly. The Anode is marked on the PCB and is the longer of the two leads on the component. The Cathode has a flat surface on the LED body and is also marked on the board.

Next, if supplied, mount the IC socket for the PIC16F628 chip. Now you can mount the box poly (MKT) capacitors. Most of these look the same, so check the values and make sure they are inserted into the correct positions. Then solder the 22p ceramic capacitors. Next, mount all the electrolytic capacitors. These are polarity sensitive components so make sure they are mounted properly. The positive lead is longer than the negative lead, and the negative lead is also marked on the side of the capacitor. On the PCB overlay, there are holes marked [+] as the positive lead for each of these components.

Mount all of the BC558 next as shown on the PCB overlay. The next part to mount is the 6MHz crystal. You can now mount the DPDT switch and the ZIF socket. Now solder the 9 pin RS232 socket, the USB socket and the power jack on to the board followed by the 7805 and 78L08 regulators, again carefully checking orientation. The last things to fit to the board are the rubber feet if supplied. These stick to the underside of the PCB, one in each corner. Now you should go over all of your work and inspect for dry or unsoldered joints and check all components for correct orientation and placement.

If you are satisfied that all is well, then you will need a 16VDC power supply to test the board. Positive should be on the inner connection of the power jack as shown on the PCB overlay. Connect the power and observe that the power LED lights. If not, turn off the power immediately and check the orientation of diode D2 and the power wiring. Re-check the PCB for any other mistakes. Turn the power back off if the LED did light up. Make sure you have a multimeter ready for use and set it to measure 5 volts DC. Turn the PCB back on and measure the voltage between a test pads marked on the PCB (5V) and (Gnd). The meter should read close to 5 volts. If not, turn off the power immediately and check that the regulators are inserted properly. Go over the PCB again and check thoroughly for incorrectly placed components, shorts or open circuit joints. If all is well, turn off the power again. Next, mount the 7406 hex open collector inverter and the ICL232 chip, taking care of chip orientation as it is very hard to remove these chips once soldered. Remember about chip handling and static.

Now insert the preprogrammed PIC16F628 into its socket. Pin 1 is towards the power jack.

Image of the finished PCB switched to serial port.

Connect a serial cable between the board and your PC. This cable is a straight through type, NOT a null modem cable. In other words, pin 1 at one end connects to pin 1 at the other end, pin 2 to pin 2 etc. Make sure the switch is operated towards the [SERIAL] side. Run the programmer software for the kit. MicroPro.exe Click [File] -> Port or double click the COM x label on screen to bring up the COM port window. Select the COM port that you will use for serial communications, then [OK]. Re-check the power and PC connections and turn on the programmer board. You should see Board connected appear on screen. If not, check your cable, the PC port setting and also that the switch is set properly. If all is well, then as a simple system test, select 16F84 from the chip select menu and click on Read. You should see some LEDs light and the programmer will read from a non existant chip. The screen will most likely fill with0000's. Now you can turn off the PCB and prepare it for the USB test. First off, disconnect the serial cable and move all of the switch to the [USB] side.

To enable USB capability for your PC and this project you will need to install a special driver. This is a piece of software that handles the communications between the PC and the special USB chip on the programmer PCB. Create a USB driver sub directory into the directory where your programmer software was installed. C:\diyk149 was the default. Therefore you would have a new directory called C:\diyk149\usb. The drivers come in 2 flavours, plug and play support and no plug and play support. As this programmer does not have plug and play support, that narrows it down to 1 choice.

You will need to visit this web page and download this driver. VCP drivers for Win 98/2000/ME/XP (without PNP support) http://www.ftdichip.com/FTDriver.htm Download and unzip the file into the newly created USB directory.

Now visit this other web page and download the PDF application note that describes how to install the driver for your particular system. http://www.ftdichip.com/FTApp.htm

For example you would download... AN232-03 for Win 98 AN232-05 for Win2000 Download the PDF file into the USB driver directory listed above. Open and follow the simple directions given in the PDF file. This should only take a few minutes to do. When the driver installation is completed, connect a USB cable from the PC to the programmer board. Make sure MicroPro.exe is not running on the PC.

Turn the board on. Nothing will appear to happen at this stage although you may get a message from Windows saying that it has found new hardware.. Now run MicroPro.exe. Click [File] -> Port or double click the COM x label on screen to bring up the COM port window. Select the COM port that you selected for use for USB communications while installing the driver, then OK. The PC may take a short while to establish communications with the USB port. When it has done so, the COM port number will appear on screen and the programmer is ready for use on the USB port. If all is well, then again as a simple system test, select 16F84 from the chip select menu and click on Read. You should see some LEDs light and the programmer will read from a non existant chip. The screen will most likely fill with 0000's. Your new programmer is now ready for use.

When using the USB interface, always turn the programmer on before starting MicroPro.exe. When finished with the programmer, close MicroPro.exe then turn off the board.

Failure to use this power up sequence may result in a stalled PC because of the non responding USB port.

IMPORTANT
Please do not insert any chip into the programming socket unless the board is connected to the PC either via the serial port or the USB port and the MicroPro software is running. The controller PIC on the board is held in a reset state until MicroPro gains control of it. In this reset condition, there will be stray voltages present in the programming socket.

In Circuit Serial Programming

This programmer is capable of doing In Circuit Serial Programming (ICSP). ICSP allows you to program a PICmicro that is already plugged into its target circuit. That is, the chip does not need to be in the programmer socket to program it. The circuits on the following page give some ICSP connection examples.

ICSP programming needs to have control of two PIC pins which are used for Clock and Data. These are usually PORTB pins RB6 and RB7. It also needs to control the MCLR pin and the VCC pin(s). A common ground connection must also be made. In some cases the ICSP programmer cannot reliably control the programming pins on the PIC because of any connections to these pins that form part of your circuit. Voltage rise times can be critical for programming and if your circuit draws too much current, or has a high capacitive load then ICSP may not work. If your target circuit draws more than around 60mA, or your circuit is not suitable for an external 5 volt supply. then your circuit will need to supply the 5 volt power. In this case leave the VccP wire disconnected. Some PIC chips need to have the 5 volt rail specifically controlled, and will not be able to be programmed with the VccP wire disconnected. The 16F675 is one example. Not all circuits will accept ICSP programming, so if you cannot get the chip to program properly using this mode, then the only options are to totally isolate the PIC on the target board, or just use the programming socket. Be aware that incorrect connections between your circuit and the ICSP connector may cause damage to both your circuit and the programmer.

Please note that LVP programming is not supported.

ICSP PROGRAMMING EXAMPLES

PARTS LIST
Used Part Type Designators Description

SEMICONDUCTORS
1 1 1 1 1 1 1 3 1 3 1 1 74LS06 ICL232 PIC16F628 FT232BM 7812 7805 6MHz BC558 IN4004 IN4148 PWR PRG U4 U3 U5 U6 U2 U1 X1 TR1 TR2 TR3 D1 D2, D3, D4 L2 L1 OC Hex Inverter RS232 transiever PIC Processor USB Regulator Regulator Crystal PNP Transistor Diode Diode 3mm LED 3mm LED

RESISTORS all 1/4W 5%

2 1 4 1 2 4 8 27R 470R 1K 1K5 2K2 4K7 10K R18, R19 R20 R14, R15, R16, R17 R21 R1, R4 R11, R12 R13, R14 R2, R5, R6, R7, R8 R9 R10, R22

CAPACITORS
2 1 3 4 1 1 22p 33N 100N 1uF 10uF 47uF C5, C6 C13 C1, C4, C14 C9 C10 C11 C12 C7 C8 Ceramic MKT MKT Electrolytic 16V Electrolytic 16V Electrolytic 16V

MISCELLANEOUS
1 1 1 1 4 1 1 1 1 BLANK PCB IC SOCKET SERIAL USB FEET JACK SWITCH HEATSINK SCREW & NUT PCB1 18 pin Female RA DB9 UT-5676 Rubber Feet 3 Pin Power Jack DPDT

CN1 CN2 JK1 SW1

D1 IN4004
1 2 3 D 1

U2 78L12
GND
Vin Vout 3

TR1 BC558

TR2 BC558
VCC

TR3 BC558
VccP VPP1

SKT1 PROGRAMMER
VPP2 GND GND GND VccP GND VccP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 DATA CLOCK GND GND VccP DATA CLOCK VccP GND GND DATA CLOCK VccP CLOCK DATA

R2 10K
VccP D

JK1 16VDC

U1 7805
1

R15 1K
GND
Vout 3 Vcc

R16 1K

R14 1K

Vin

D4 IN4148 C1 100N C14 100N

R11 4K7
4

R12 4K7
2

R17 1K
6

R9 10K

R6 10K

VPP1

VPP2

VON

C8 47uF

C7 10uF

U4B R7 10K
3 1 SVP1 SVP2

U4A R8 10K
5 VON

U4C

L1 PRG R1 2K2

VPP2 GND GND GND GND

R5 10K

GND

VCC C VCC C

R13 4K7
VPP1 VccP GND DATA CLOCK 1 2 3 4 5

CN3 ICSP

R4 2K2
9

74LS06 U4D

D2
USBRST

R10 10K

1N4148
11 8 RS2RST

U4E
10 MCLR

L2 PWR
GND VCC

D3 1N4148

VCC
13

U4F
12

R20 470R
VCC

VCC

C4 100N
30 3 13 26 AVCC VCC VCC VCC

U6 FT232BM CN1 SERIAL

25 24 23 22 21 20 19 18 UTX URX USBRST 1 6 2 7 3 8 4 9 5

C11 1uF
2 +10

C9 1uF
C1+ C11 3 4 5 6 7 8 9 10 11 12 13

16

14

1 2 3 4

USBP USBM USBP USBM

R18 27R

Gnd

MCLR OSC1 OSC2 RA0 RA1 RA2 RA3 RA4

4 16 15 17 18 1 2 3

MCLR XTAL DATA CLOCK VccP

X1 6MHz

C13 33N
7 8 6

C12
6 -10

C2+ C2-

C10 1uF
TXA TXA TX URX RXA RXA UTX RS2RST RX

RX TX VON SVP1 SVP2

USBDP USBDM 3V3OUT XTIN XTOUT TEST RESET# EECS EESK EEDATA RSTOUT#

CN2 USB

28 Gnd 31 4 32 1 2

13 8

R1in R2in

R1out

12 9

GND

R2out

TXDEN PWREN# PWRCTL TXLED# RXLED# SLEEP#

16 15 14 12 11 10

AGND

GND

29

A GND

17

GND

R22 10K

U3 ICL232

15

Vcc

S1 USB SERIAL

R23 4K7

R19 27R

R21 1K5

XTAL

27

TXD RXD RTS# CTS# DTR# DSR# DCD# RI#

1uF
14 7 T1out T2out

T2in

10

Gnd

T1in

11

RB0 RB1 RB2 RB3 RB4 RB5 RB6 RB7

VCC

C6 22p

C5 22p

U5 16F628

Manufacturer of hobby and educational electronic kits

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Latest News
September 8, 2004. Kit 182 USB ICSP Flash PIC Programmer is now available. Kit 182 is Kit 128 without the ZIF socket. It is thus a Flash ICSP Programmer operating from the USB port. I tested the production sample today and it went well. It is now in production. It will be sold fully assembled as most of the components are surface mount. The board is only 48 x 30mm. There are 4 nylon 10mm standoffs to protect the underside. USB 'B' female connector. The firmware IC used in kits 128 149 150 and 182 is now almost full. The additional PICs added to diypack23 to be released in about two weeks will fill it. We will have to go to the 26F648A chip (double the ROM) in about 2 months when we go to the next diypack24. Unfortunately, this will mean that everyone who wants to keep up-to-date will have to buy a 16F648A chip. There is nothing we can do aboput this. Blame Microchip for bringing out so many new ICs with different programming algorithms. September 4, 2004. Kit 82 is re-released after we found some ICs. August 10, 2004. Problems with all (?) PIC Programmers. Anyone who has used our PIC Programmers or those from any other supplier will be familiar with two problems: the need to upgrade the on-board firmware at regular intervals, and the need for an external 16VDC power supply. Well we are now working on solving these problems. The first will be to use a PIC16F88 chip for the firmware so that it can be upgraded automatically 'in situ' from the PC. The second will be to use an on-board MAX761 so that the 5V from the USB port can be upgraded to the required programming voltage. But this opens up a whole lot of other uses for the 16F88. See this outline. The module can also be used as a general purpose controller. It can be programmed with a simple Windows compiler or any other compiler such as "C", JAL, or MPLAB can be used to program it. This would allow fine controlling of relay driver kits, stepper driver kits etc since the timing is now done in the PIC and not Windows. One can create control buttons on a Windows program that would talk to the controller board from the PC and get it to execute preprogrammed functions that the user compiled into it. July 28, 2004. Bidirectional DC Motor Speed Controller now released.

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Manufacturer of hobby and educational electronic kits

July 16, 2004. Latest Software for Kits 128 149A 149B and 150.
Latest software interface from Tony Nixon for Kits 128 149 and 150. Download diypack22.zip Support for 16F88 added. The F88 chip requires the low voltage programming pin to be kept low during programming so a 10K resistor needs to be added between pins 9 & 10 of Programming socket. This will not affect programming other PICs. Software protocol so people can port it to other platforms. Here P016 as at July 16, 2004. Here is a list of the PICs the software & firmware of diypack22 supports for Kits 149 and 150. Kit 128 is a Flash programmer and supports only those PICs with the 'F' in the name: 12C508 12C508A 12C509 12C509A 12C671 12C672 12CE673 12CE674 12F629 12F675 16C505 16C554 16C558 16C61 16C62 16C62A 16C62B 16C63 16C63A 16C64 16C64A 16C65 16C65A 16C65B 16C66 16C66A 16C67 16C620 16C620A 16C621 16C621A 16C622 16C622A 16C71 16C71A 16C72 16C72A 16C73 16C73A 16C73B 16C74 16C74A 16C74B 16C76 16C77 16C710 16C711 16C712 16C716 16C745 16C765 16C773 16C774 16C83 16C84 16F627 16F627A 16F628 16F628A 16F630 16F648A 16F676 16F684 16F688 16F73 16F74 16F76 16F77 16F737 16F747 16F767 16F777 16F83 16F84 16F84A 16F87 16F88 16F818 16F819 16F870 16F871 16F872 16F873 16F873A 16F874 16F874A 16F876 16F876A 16F877 16F877A 18F242 18F248 18F252 18F258 18F442 18F448 18F452 18F458 18F1220 18F1320 18F2220 18F2320 18F4220 18F4320

July 7, 2004. August, 2004 ad in Silicon Chip here. July 3, 2004. Final testing of Kit 172V21 now underway. This is a Wide Band, crystal-locked, mono FM Transmitter. The circuit is an original design by Harry Lythall. June 30, 2004. Now in production. Kit 186. Power Amplifier DC Supply. Also a slightly revised version of Kit 100 documentation is up. k100 Stereo Preamplifier - Tone Control Unit. New documentation for Kit 90 has been put up. K90 Stereo 3W Amplifier Module. June 29, 2004. We are looking at some kits using a 433.9MHz RF Data Link. These have been published in Silicon Chip November, 2003 and May, 2004. June 14, 2004. The Components Page has been updated to sell bulk items and surplus which I have. Selling individual items like ICs and resistors has proved to be a pain.

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Manufacturer of hobby and educational electronic kits

May 3,2004. Revised software for Kit 93. Works with W9x/ME/2000/XP. Also for K112 and k118. April 25, 2004. I was travelling in North Korea last week. You can read about it here April 10, 2004. Kit 149 Version C now released. Uses 'B' USB connector, adds 3 protection diodes and uses a 6 pin header and harness for ICSP programming. We also moved under the IC the track connecting two adjacent pads which some people cut because they thought it was a soldering error. March 31, 2004. Frank has added a Mode 5 to three firmware chips of Kit 148: T0 T4 and T5. Get the new documentation from the Software download page. March 30, 2004. New docs for K17 now available. March 29, 2004. We are redesigning Kit 180 to take a PIC micro. The PCB will be smaller. Four pole DIP switch will select momentary or toggle mode. Also a non-timeout feature will be introduced where pushing the button for more than 25 seconds in momentary mode does not timeout as the current Tx modules do. Momentary will activate the relay so long as the button is kept depressed. March 6, 2004. Kit 75 is re-released. February 24, 2004. New documentation for Kit 105 , and Kit 106 is now available. August 1, 2003. Kit 108 has been a good seller so we have connected two together to give 6 Inputs and 16 Relay Outputs. All you have to do is change the firmware, change the front & back panels, and jumper out 2 ICs. Now available. Get new Windows software here.

Peter Crowcroft DIY Electronics (HK) Ltd PO Box 88458, Sham Shui Po Hong Kong Fax: 852-2729 1400 Voice: 852-2304 2250 Mobile: 852-6273 2049 email me using graphic. peter2004 (AT) kitsrus.com

Having lived here for 22 years I am now a Gweilo. For a definition click the

If you have a problem with a kit please email me. I want to know. Over 90% of emails are answered within 24 hours. We generally repair kits for free since we have so few complaints and we want to know any problems. The pages, photos, files and text on this web site may be freely copied & distributed.

Silicon Chip magazine has published a few of our kits. Download these zipped pdf files: Kits 149 81 & 160. 3 PIC Programmers. 4/2003. Kit 148. 4-Digit Crystal-Controlled Timing Module. 11/2002. Kit 142. 12 Channel Infra-Red Remote Control. 9/2002. Kit 180. A Rolling Code 4-Channel UHF Remote Control. 4/2002. Kit 141. Multimode Timer. 4/2002. Kit 164. Telephone Data Logger. 12/2001.Also published in NutsnVolts, 6/2002.
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Manufacturer of hobby and educational electronic kits

Kit 129 and k154. Microcontroller-Based 4-Digit Counter Modules. 4/2001. Kit 134. Introduction to LCDs. 12/2000.

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DIY ELECTRONICS (HK) LTD

KIT DESCRIPTION April 12, 2004

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April, 2004

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