M I N I S T RY O F E N E R G Y

IRAN POWER DEVELOPMENT CO.

I PD C
PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT

SYSTEM DESCRIPTION FOR CREAN DRAIN SYSTEM

FOR CONSTRUCTION

C B A 0 REV

SPINDLE LEAK OFF FLOW WAS CHANGED FROM 0.28 KG/S TO 0.15 KG/S PER EACH LINE IN CORPORATED MOM DATED 27~31 AUG. AND 08~12 SEP. 04 FOR CONSTRUCTION

Nov.14.05 Y. S. KWON Nov.14.05 H. C. YOO Nov.14.05 C. H. LEE Nov.14.05 Nov.09,04 Y. S. KWON Nov.09,04 H. C. YOO Nov.09,04 W. Y. LEE Nov.09,04 July 7,04 Y. S. KWON July 7,04 H. C. YOO July 7,04 W. Y. LEE July 7,04 Apr. 06,04 Y. S. KWON Apr. 06,04 H. C. YOO Apr. 06,04 W. Y. LEE Apr. 06,04

First Issue
DESIGNATION

DATE

DESIGN

DATE

CHKD

DATE

APPROVED

DATE

MAPNA C o .
( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. ORIGINATOR

DOCUMENT NO. : CONTRACT NO. : ORIGINATOR NO. :

MP-YZC-GA-04-SG0-001 22-0701/BA/TL YZC-A-SP-441-SDE-006

SEQ. N. SH. N.

REV.

PAGE 1 OF 7

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,LTD.

ORIG ORIG. PROJ. DISC. DOC. AREA SYS. LOC. DEPT. NAME TYPE TYPE FA.N

REV.

M I N I S T RY O F E N E R G Y
IRAN POWER DEVELOPMENT CO.

I PD C
PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT
REVISION 0
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REMARKS
Cover (1 of 2) Cover (2 of 2) System Description (1 of 5) System Description (2 of 5) System Description (3 of 5) System Description (4 of 5) System Description (5 of 5)

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REVISION 0 A B C D E F G

REMARKS

MAPNA C o .
( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. ORIGINATOR

DOCUMENT NO. : CONTRACT NO. : ORIGINATOR NO. :

MP-YZC-GA-04-SG0-001 22-0701/BA/TL YZC-A-SP-441-SDE-006

SEQ. N. SH. N.

REV.

PAGE 2 OF 7

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,LTD.

ORIG ORIG. PROJ. DISC. DOC. AREA SYS. LOC. DEPT. NAME TYPE TYPE FA.N

REV.

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION CLEAN DRAIN SYSTEM

Doc. No. : MP-YZC-GA-04-SG0-001 Originator No. : YZC-A-SP-441-SDE-006 Revision : C Date : Nov. 14, 05

DOOSAN
Changwon, KOREA

Page: 3 / 7

CLEAN DRAIN SYSTEM

CONTENTS

CLAUSE NO.

DESCRIPTION

SHEET NO.

1.0.0

REFERENCE DRAWINGS

2.0.0

INTRODUCTION

3.0.0

CLEAN DRAIN SYSTEM CONFIGURATION

4.0.0

DESIGN BASIS

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION CLEAN DRAIN SYSTEM

Doc. No. : MP-YZC-GA-04-SG0-001 Originator No. : YZC-A-SP-441-SDE-006 Revision : C Date : Nov. 14, 05

DOOSAN
Changwon, KOREA

Page: 4 / 7

CLEAN DRAIN SYSTEM

1.0.0

REFERENCE DRAWINGS Clean drain system P & I diagrams (MP-YZC-GA-02-SG0-001) HP & LP steam system P & I diagrams (MP-YZC-GA-02-SM0-001) Auxiliary steam system P & I diagrams (MP-YZC-GA-02-SA0-001) Condensate system P & I diagrams (MP-YZC-GA-02-HN0-001)

2.0.0 2.1.0

INTRODUCTION The drain system comprise the following ; The HP drain header (ALCM10BR001) The LP drain header (ALCM20BR001) Condensate spray line (ALCE14BR001) Flash tank (ALCM30BB001) Flash tank vent (ALCM31BR001) and drain line (ALCM32BR001)

3.0.0 3.1.0

CLEAN DRAIN SYSTEM CONFIGURATION The purpose of the drain system ; Collect the HP steam/HP condensate drain in the flash tank such as high energy drains in the HP steam line and HP steam warm-up line. Collect the LP steam/LP condensate drain in the flash tank such as high energy drains in the LP steam line, ST gland steam warm-up line and auxiliary steam line. Reduce the pressure and temperature of the above drains in order to meet the condenser admission condition by spraying the drains with condensate water in the HP drain header and allowing the drains to flash in flash tank. Vent the flash steam and drain the water in the flash tank to the condenser.

3.2.0

HP drains flow paths The HP drains supply the steam/condensate drain to the HP drain header. The HP drains consist of 1 inch HP steam bypass valve before drain #1 (1LCM51BR001), 1 inch HP steam bypass valve before drain #2 (2LCM51BR001), 1 inch HP steam drain #1 (1LCM50BR001), 1 inch HP steam drain #2 (2LCM50BR001), 1 inch HP steam common line drain (ALCM70BR002), 2 inch HP steam warm-up line drain (ALCM71BR003) and two (2) 1 inch spindle leak off drain lines from HP valves (Siemens scope).

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION CLEAN DRAIN SYSTEM

Doc. No. : MP-YZC-GA-04-SG0-001 Originator No. : YZC-A-SP-441-SDE-006 Revision : C Date : Nov. 14, 05

DOOSAN
Changwon, KOREA

Page: 5 / 7

Each HP drains are connected to 10 inch HP drain header (ALCM10BR001). A branch from condensate water supply line is taken for supplying of condensate water to HP drain header. Collected HP drains are mixed with sprayed condensate water. Mixed media are mixed with LP drains in the flash tank. Flashed steam and condensed water transported to the condenser. Condensate water supply line connected to HP drain header is provided with a spray nozzle (ALCM10AZ001). Condensate water shall be provided to HP drain header during initial start-up and normal operation of the HRSG.

3.3.0

LP drains flow paths The LP drains supply the steam/condensate drain to the LP drain header. The LP drains consist of 1 inch LP steam bypass valve before drain #1 (1LCM61BR001), 1 inch LP steam bypass valve before drain #2 (2LCM61BR001), 1 inch LP steam drain #1 (1LCM60BR001), 1 inch LP steam drain #2 (2LCM60BR001), 1 inch LP steam common line drain (ALCM80BR002), 1 inch ST gland steam warm-up drain (ALCM91BR001), 1 inch auxiliary steam PCV downstream drain (ALCM92BR002) and 1 inch auxiliary steam header drain (ALCM90BR001). LP drains are connected to 6 inch LP drain header (ALCM20BR001). Collected LP drains are mixed with HP mixed media in the flash tank.

3.4.0

Flash tank vent flow path Flashed steam in flash tank will flow to condenser through vent line (ALCM31BR001) Self balanced expansion joint (ALCM31AZ001) shall be installed in vent line in order to absorb the vibration of condenser.

3.5.0

Flash tank drain flow path Condensate water will be collected in flash tank and will flow to condenser. Condensate water level in flash tank will be always equalized with condenser water level

3.6.0

Flash tank Each drain will be collected and mixed in this tank and then mixed media will be transferred to condenser by flashed steam and condensate water. Flash tank shall have the measurement gauge such as pressure indicator (ALCM30CP501), level indicator (ALCM30CL501) and temperature indicator (ALCMCT501) in order to check the flash tank condition.

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION CLEAN DRAIN SYSTEM

Doc. No. : MP-YZC-GA-04-SG0-001 Originator No. : YZC-A-SP-441-SDE-006 Revision : C Date : Nov. 14, 05

DOOSAN
Changwon, KOREA

Page: 6 / 7

4.0.0 4.1.0

DESIGN BASIS Drain condition Maximum drain flow to flash tank will occur during plant start-up because start-up condition related to flash tank design depends on the plant start-up sequence, especially drain and warm-up sequence. HP drains condition : 30 bara / 283.8 LP drains condition : 6 bara / 188.8 ST gland steam warm-up drain condition : 15 bara / 240 Auxiliary steam drains condition : 15 bara / 198.29 Condensate spray condition : 22.21 bara / 49

Flash tank inside - Flow - Pressure - Temperature Vent Drain kg/s kg/s bar.a 3.65 1.47 0.3 69.12

4.2.0

HP steam drains When the HP steam pressure is reached to the preselected pressure and the warmup is completed, the drain valves are closed. The pressure of 30 bara is selected in consideration of the pressure level for maximum flow of HP steam line drains according to warm-up condition shown in the plant start-up and shutdown procedure. Warm-up is completed when the steam temperature is higher than the saturation temperature corresponding to the steam pressure with some superheat tolerance of 50 deg.C.

4.3.0

LP steam drains When the LP steam pressure is reached to the preselected pressure and the warmup is completed, the drain valves are closed. The pressure of 6 bara is selected in consideration of the pressure level for maximum flow of LP steam line drains according to warm-up condition shown in the plant startup and shutdown procedure. Warm-up is completed when the steam temperature is higher than the saturation temperature corresponding to the steam pressure with some superheat tolerance of 30 deg.C.

4.4.0

HP steam warm-up line drain HP steam warm-up line drain will be transported to flash tank during the plant start-up according to the steam turbine manufacturers instruction. It will not be transported to

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION CLEAN DRAIN SYSTEM

Doc. No. : MP-YZC-GA-04-SG0-001 Originator No. : YZC-A-SP-441-SDE-006 Revision : C Date : Nov. 14, 05

DOOSAN
Changwon, KOREA

Page: 7 / 7

flash tank when HP steam pressure of steam turbine inlet is larger than floor pressure at HP steam turbine inlet because drain isolation valve will be transferred to auto mode and kept at closed position. 4.5.0 Condensate water spray Condensate water shall be supplied to HP drain header continuously to reduce the temperature of the drains. Condensate water spray design flow is 1.6 kg/s. 4.6.0 ST gland steam warm-up drain ST gland steam warm-up drain will be continuously transported to flash tank during the plant start-up and normal operating period according to the steam turbine manufacturers recommendation in order to meet the steam quality of seal steam. 4.7.0 Auxiliary steam header drain Auxiliary steam header drain will be transported to flash tank via steam trap during the plant start-up and normal operating period. 4.8.0 Auxiliary steam PCV downstream drain Auxiliary steam PCV downstream drain will be transported to flash tank via steam trap during the normal operating period when HP steam supplies to auxiliary steam system. 4.9.0 Spindle leak off line drains Spindle leak off line drains from HP valves of Siemens scope will be transported to flash tank during the plant start-up and shut down according to the steam turbine manufacturers instruction. It will not be transported to flash tank during normal operation. 4.10.0 HP steam bypass valve before drain HP steam bypass valve before drain will be transported to flash tank via steam trap in order to prevent HP bypass valve from the water corrosion. 4.11.0 LP steam bypass valve before drain LP steam bypass valve before drain will be transported to flash tank via steam trap in order to prevent LP bypass valve from the water corrosion.