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ETR2502-003a
GENERAL DESCRIPTION
The XC6801 series is a constant-current/constant-voltage linear charger IC for single cell lithium-ion batteries. The XC6801 includes a reference voltage source, battery voltage monitor, driver transistor, constant-current/constant-voltage charge circuit, overheat protection circuit and phase compensation circuit. The battery charge termination voltage is internally set to 4.2V As it is possible to select a highly 0.7% and the trickle charge voltage and accuracy is 2.9V 3%. In trickle charge mode, a safe battery charge is possible because approximately only 1/10 of the full charge current is supplied to the battery. accurate charge current of either 100mA (MAX.) for L level input to the LIM pin or 500mA (MAX.) for H level, the series is ideal for applications where the charge is from USB. The series charge status output pin, /CHG pin, is capable of checking the ICs charging state via connection to an external LED.
APPLICATIONS
USB charge applications Charging docks, charging cradles MP3 players, portable audio players Cellular phones, PDAs Bluetooth headsets
FEATURES
Operating Voltage Range Charge Current (externally set) Charge Termination Voltage Trickle Charge Voltage Supply Current (Stand-by) Packages with thermal shutdown Automatic recharge Charge status output pin Soft-start function (Inrush limit current) : 4.25V ~ 6.0V : 100mA (MAX.) @ LIM pin=L 500mA (MAX.) @ LIM pin=H : 4.2V 0.7% : 2.9V 3% : 12A (TYP.) : SOT-89-5, SOT-25, USP-6C
Constant-current/constant-voltage operation
1000 900 Charge CurrentIBAT (mA) 800 700 600 500 400 300 200 100 0 0 0.3 0.6 0.9 1.2 1.5 Time (hour)
Charge Current(Lim:H) Battery Voltage
1/18
XC6801 Series
PIN CONFIGURATION
* The dissipation pad for the USP-6C package should be solder-plated in recommended mount pattern and metal masking so as to enhance mounting strength and heat release. If the pad needs to be connected to other pins, it should be connected to the VSS (No. 2) pin.
PIN ASSIGNMENT
PIN NUMBER SOT-25 1 2 3 4 5 SOT-89-5 5 2 4 3 1 USP-6C 3 2 1 6 4 5 PIN NAME /CHG VSS BAT VIN LIM NC FUNCTION Charge Status Output Pin Ground Charge Current Pin Input Voltage Pin Changing Current Switch No Connection
PRODUCT CLASSIFICATION
Ordering Information XC6801A42-(*1)
DESIGNATOR DESCRIPTION Setting Charge Current Packages Taping Type (*2) SYMBOL 1 PR-G MR-G ER-G DESCRIPTION 1:LIML=95mA, LIMH=475mA SOT-89-5 (Halogen & Antimony free) SOT-25 (Halogen & Antimony free) USP-6C (Halogen & Antimony free)
(*1) (*2)
The -G suffix indicates that the products are Halogen and Antimony free as well as being fully RoHS compliant. The device orientation is fixed in its embossed tape pocket. For reverse orientation, please contact your local Torex sales office or representative. (Standard orientation: R-, Reverse orientation: L-)
2/18
XC6801
Series
BLOCK DIAGRAM
UNIT V V V V mA
mW
* The power dissipation figure shown is PCB mounted. Please refer to page 15 to 17 for details.
3/18
XC6801 Series
ELECTRICAL CHARACTERISTICS
XC6801A421 Ta=25 PARAMETER Input Voltage Supply Current Stand-by Current Shut-down Current Float Voltage 1 Float Voltage 2 (*1) Battery Current 1 Battery Current 2 Battery Current 3 Battery Current 4 Battery Current 5 Trickle Charge Current 1 Trickle Charge Current 2 Trickle Voltage Trickle Voltage Hysteresis Width UVLO Voltage UVLO Hysteresis Width VIN-VBAT Shut-down Voltage VIN-VBAT Shut-down Voltage Hysteresis Width C/10 Charge Termination Current Threshold /CHG Pin Weak Pull-Down Current /CHG Pin Strong Pull-Down Current /CHG Pin Output Low Voltage Recharge Battery Threshold Voltage ON Resistance Soft-Start Time Recharge Battery Time Battery Termination Detect Time LIM Pin "H" Level Voltage LIM Pin "L" Level Voltage LIM Pin "H" Level Current LIM Pin "L" Level Current Thermal Shut-Down Detect Temperature Thermal Shut-Down Release Temperature SYMBOL VIN ISS ISTBY ISHUT VFLOAT1 VFLOAT2 IBAT1 IBAT2 IBAT3 IBAT4 IBAT5 ITRIKL1 ITRIKL2 VTRIKL VTRIKL_HYS VUVLO VUVLO_HYS VASD VASD_HYS ITERM I/CHG1 I/CHG2 V/CHG VRECHRG RON tSS tRECHRG tTERM VLIM_H VLIM_L ILIM_H ILIM_L TTSD TTSR
O
CONDITIONS Charge mode VLIM=H or VLIM=L Stand-by mode Shut-down mode (VIN<VBAT or VIN<VUVLO Ta=25, IBAT=40mA 0Ta50, IBAT=40mA VBAT=3.8V, VLim=L, CC mode VBAT=3.8V, VLim=H, CC mode Stand-by mode, VBAT=4.2V Shut-down mode Stop mode, VIN=0V VBAT<VTRIKLVLIM=L VBAT<VTRIKLVLIM=H VLIM=L, VBAT Rising VLIM=L VIN : L H VIN : L H VLIM=L VLIM=H VBAT=4.3V, V/CHG=5V VBAT=4.0V, V/CHG=1V I/CHG=5mA VFLOAT1-VRECHRG IBAT= 0 IBAT2(VLIM=H) VBAT : H L IBAT falling (Less than ITERM)
MIN 4.25
TYP 12 12 8
MAX 6 30 30 18 1.007 1.01 100 500 2.5 2 2 12 60 2.987 116 3.914 280 140 90 0.13 0.13 35 18 0.6 200 800 180 3.2 2.4 0.4 0.1 0.1
CIRCUIT -
7.5 37.5 2.813 58 3.686 150 70 50 0.07 0.07 8 4 100 300 120 0.4 0.3 1 -0.1 -0.1
9.5 47.5 2.9 90 3.8 190 100 70 0.1 0.1 20 10 0.35 150 450 150 1.7 1.2
120 100
* Unless otherwise stated, VIN=5.0V. NOTE: *1: The figures under the condition of 0 CTA50 C are guaranteed by design calculation.
4/18
XC6801
Series
OPERATIONAL DESCRIPTION
Charge Cycle (Charge Main Routine)
Failure Detection
Trickle Charge
Shut-Down
Shut-Down
VLIM-H IBATIBAT1/10 VLIM-L IBATIBAT1/10 Maintaining the charge state during a charge termination detect time (1ms) Charge Termination (Stand-by mode)
Charge Cycle
Charge Cycle
<Charge Cycle> If the BAT pin voltage is less than 2.9V, the charger enters trickle charge mode. In this mode, a safe battery charge is possible because approximately only 1/10 of the charge current is supplied to the battery. When the BAT pin voltage rises above 2.9V, the charger enters constant-current mode (CC mode) and the battery is charged by the programmed charge current. When the BAT pin voltage reaches 4.2V, the charger enters constant-voltage mode (CV mode) automatically. After this, the charge current starts to drop and when it reaches a level which is 1/10 of the programmed charge current, the charge terminates. <Setting Charge Current> The charge current can be set from 475mATYP.or 95mATYP.by the LIM pin. LIM H level input475mATYP. LIM L level input95mATYP. <Charge Termination> The battery charge is terminated when the charge current decreases to 1/10 of the full charging level after the battery pin voltage reaches a float voltage. An internal comparator monitors the ISEN pin voltage to detect the charge termination. When the comparator sees that the ISEN pin voltage is less than 1.2ms (charge termination detect time), the IC enters stand-by mode. A driver transistor turns off during the stand-by mode. <Automatic Recharge> In stand-by mode battery voltage falls. When the voltage level at the battery pin drops to 4.05V or less, the charge cycle automatically re-start after a delay of 1.7ms. As such, no external activation control is needed.
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XC6801 Series
OPERATIONAL EXPLANATION (Continued)
<Charge Condition Status> The /CHG pin constantly monitors the charge states classified as below: Strong pull-down: I/CHG=10mA (TYP.) in a charge cycle, Weak pull-down: I/CHG=20A (TYP.) in a stand-by mode, High impedance: in shutdown mode.
<Connection of Shorted BAT Pin> Even if the BAT pin is shorted to VSS, a trickle charge mode operates in order to protect the IC from destruction caused by over current. <Under-voltage Lockout (UVLO)> The UVLO circuit keeps the charger in shut-down mode until the input voltage, VIN, rises above the UVLO voltage. Moreover, in order to protect the battery charger, the UVLO circuit keeps the charger in shut-down mode when the voltage between the input pin voltage and BAT pin voltage falls to less than 30mV. The charge will not restart until the voltage between the input pin voltage and BAT pin voltage rises more than 100mV. During shut-down mode, the driver transistor turns off but a failure detection circuit operates, and supply current is reduced to 8A. <Soft-Start Function> To protect against inrush current from the input to the battery, soft-start time is optimized and internally set (150s, TYP.). <Backflow Prevention Between the BAT Pin and the VIN Pin> A backflow prevention circuit protects against current flowing from the BAT pin to the VIN pin even if the BAT pin voltage is higher than the VIN pin voltage.
6/18
XC6801
Series
TEST CIRCUITS
1. ONLim ON Resistance, LIM Pin current 1. 2. Battery Termination Detect Time, Recharge Battery Time C/10 Charge Termination Current Threshold, Battery Termination Voltage
2. C/10
VIN
1.0uF
/CHG
1.0uF
VIN
/CHG
Lim VSS
BAT
A
22uF
Lim VSS
BAT
V
1.0uF
3. Lim Trickle Charge Voltage, UVLO, Recharge Battery Threshold Voltage VIN-BAT/CHG VIN-VBAT Shut-down Voltage, /CHG Pin Current
Supply Current, Stand-by Current, Shut-down Current
4. /CHG Low
A
1.0uF
VIN
/CHG
VIN
/CHG
V
Lim BAT VSS
22uF
A V
Lim VSS
BAT
5. 5. Soft-Start
TimeMeasure
VIN
1.0uF
/CHG
Lim VSS
BAT 5
1.0uF
TimeMeasure
VIN
/CHG
TimeMeasure
Lim VSS
BAT
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XC6801 Series
TYPICAL PERFORMANCE CHARACTERISITCS
(1) Charge Cycle 1
XC6801A421 VIN=VLim=5V, CIN=1.0F 420mAh Battery XC6801A421 VIN=VLim=5V, CIN=1.0F 850mAh Battery
1000 900
4.50
1000 900
4.50 4.20 3.90 3.60 3.30 V Battery Voltage: VBAT (V) BAT (V)
Battery Voltege
800 700 600 500 400 300 200 100 0 0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4
Battery Current
3.00
100 80 60 40 20 0 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 (V) V Battery Voltage: VBAT (V) BAT -40 25 85
500 400 300 200 100 0 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 -40 25 85
XC6801A421 VLim=VIN
120
100 80 60 40 20 0 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 (V) V Battery Voltage: V (V) BAT BAT VIN=4.5V VIN=5.0V VIN=5.5V VIN=6.0V
500 400 300 200 100 0 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 VIN=4.5V VIN=5.0V VIN=5.5V VIN=6.0V
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XC6801
Series
4.25
4.20 4.15 4.10 4.05 4.00 250 300 350 400 450 500 550 -40 25 85
XC6801A421 VLim=0V
4.25
4.20 4.15 4.10 4.05 4.00 50 60 70 80 90 100 110 VIN=4.5V VIN=5.0V VIN=5.5V VIN=6.0V
4.20 4.15 4.10 4.05 4.00 250 300 350 400 450 500 550 VIN=4.5V VIN=5.0V VIN=5.5V VIN=6.0V
VIN=5V, IBAT=40mA, VLim=0V 4.24 4.23 4.22 4.21 4.20 4.19 4.18 4.17 4.16 -50 -25 0 25 50 75 100
4.24 4.23 4.22 4.21 4.20 4.19 4.18 4.17 4.16 -50
VIN=VLim=5V, IBAT=200mA
AmbientTa Temperature: Ta ()
100
9/18
XC6801 Series
TYPICAL PERFORMANCE CHARACTORISITCS (Continued)
(5) Battery Current vs. Temperature 5 -Ambient
XC6801A421 VIN=5V, VBAT=3.8V, VLim=0V 2I mA Battery Current2: BAT2 IBAT2 (mA) XC6801A421 VIN=VLim=5V, VBAT=3.8V
460
90
480
100
500
110
520
6 7 8 9 10 11 12 13 14 -50 -25 0
30 35 40 45 50 55 60 65 70 -50 -25 0 25
25
50
75
100
50
75
100
Ta Ambient Temperature: Ta ()
Ta Ambient Temperature: Ta ()
3.95
2.95 2.90 2.85 2.80 2.75 2.70 2.65 -50 -25 0 25 50 75 100 Ta Ambient Temperature: Ta ()
Trickle Voltage (Release)
3.85 3.75 3.65 3.55 3.45 3.35 -50 -25 0 25 50 75 Ta Ambient Temperature: Ta () 100
UVLO Voltage (Detect) UVLO UVLO Voltage (Release) UVLO
10/18
XC6801
Series
XC6801A421
200
VIN-VBAT VIN-VBAT Shutdown Voltage (Detect)
VIN=5V 2.5 2.0 1.5 1.0 0.5 0.0 -50 -25 0 25 50 75 100 Ta Ambient Temperature: Ta ()
0 25 50 75 AmbientTa Temperature: Ta ()
100
3.0
2.5 2.0 1.5 1.0 0.5 0.0 -50 -25 0 25 50 75 100 Ta Ambient Temperature: Ta ()
1.0
ON Resistance: ON () ONRONR
200 180 160 140 120 100 80 -50 -25 0 25 50 75 100 Ta Ambient Temperature: Ta ()
0.8 0.6 0.4 0.2 0.0 -50 -25 0 25 50 75 100 Ta Ambient Temperature: Ta ()
11/18
XC6801 Series
TYPICAL PERFORMANCE CHARACTORISTCS (Continued)
(15) Shutdown Current vs. Ambient Temperature 15
XC6801A421
25
Shutdown Current: ISHUT (A) I ShutA
VIN=5V 35
VIN=5V, VBAT=4.3V
20 15 10 5 0
Ta Ambient Temperature: Ta ()
Ambient Temperature: Ta () Ta
17/CHG Weak Pull Down (17) /CHG Weak Pull Down Current vs. /CHG Pin Voltage
/CHG Pull Down Current: ICHG1 (A) /CHG Weak Weak_Pull_DownI chg1A)
XC6801A421
(18) /CHG Strong Pull Pull Down Current vs. /CHG Pin Voltage 18/CHG Strong Down
XC6801A421
/CHG Strong Pull Down Current: ICHG2 (mA) /CHG Strong_Pull_DownI chg2(mA)
VIN=5V, VBAT=4.3V
25 20 15 10 5 0 0 1 2 3 -40 25 85
VIN=5V, VBAT=4.0V
4.0
5.0
6.0
(19) /CHG Pin Output Low Voltage Ambient Temperature 19/CHGLOW - vs.
XC6801A421
/CHG Pin Output Low Voltage: V/ CHG (V) /CHG LOWV /CHGV
1.0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 -50 -25
25
50
75
100
Ta Ambient Temperature: Ta ()
12/18
XC6801
Series
PACKAGING INFORMATION
SOT-25 SOT-89-5
4.50.1 +0.15 1.6 -0.2 0.420.06 0.420.06 0.420.06 0.4 +0.03 -0.02
(0.4)
0.8 MIN
1
0.420.06
2
0.470.06
0.8 MIN
0.420.06
0.4
+0.03 -0.02
(unit : mm)
USP-6C
1.80.05
0.225
0.5
0.25
0.225 0.25 0.6 0.25
0.25 0.25
0.25 1.4 1.2
1pin INDENT
0.300.05 (0.10)
0.200.05
(unit : mm)
0.5
0.5
0.5
1.8
13/18
XC6801 Series
MARKING RULE
SOT25
5
Standard or Custom product, Represents product series MARK PRODUCT SERIES 4 XC6801******-G Standard product, Represent the 7th digits MARK A
4
SOT89-5
5
Standard product, Represents the 8th digits MARK 4 Custom product, the last 1 digits MARK A B C D E F H K L M
USP6C
1
6 5 4
2 3
SEQUENCE No. **0 **1 **2 **3 **4 **5 **6 **7 **8 **9
PRODUCT SERIES XC6801S**0**-G XC6801S**1**-G XC6801S**2**-G XC6801S**3**-G XC6801S**4**-G XC6801S**5**-G XC6801S**6**-G XC6801S**7**-G XC6801S**8**-G XC6801S**9**-G
Represents production lot number 01 to 09, 0A to 0Z, 11 to 9Z, A1 to A9, AA to Z9, ZA to ZZ in order. (G, I, J, O, Q, W excepted) *No character inversion used.
14/18
XC6801
Series
Power dissipation data for the SOT-89-5 is shown in this page. The value of power dissipation varies with the mount board conditions. Please use this data as one of reference data taken in the described condition.
1. Measurement Condition (Reference data) Condition: Ambient: Soldering: Board: Mount on a board Natural convection Lead (Pb) free Dimensions 40 x 40 mm (1600 mm in one side) Copper (Cu) traces occupy 50% of the board area In top and back faces Package heat-sink is tied to the copper traces Material: Thickness: Glass Epoxy (FR-4) 1.6 mm
2
2.
Power Dissipation vs. Operating temperature Board Mount (Tj max = 125)
Ambient Temperature 25 85
Pd-Ta Pd vs. Ta
Power Dissipation Pd (mW)
PdmW
15/18
XC6801 Series
PACKAGING INFORMATION (Continued)
SOT-25 Power Dissipation
Power dissipation data for the SOT-25 is shown in this page. The value of power dissipation varies with the mount board conditions. Please use this data as one of reference data taken in the described condition.
1.
Measurement Condition (Reference data) Condition: Ambient: Soldering: Board: Mount on a board Natural convection Lead (Pb) free Dimensions 40 x 40 mm (1600 mm in one side) Copper (Cu) traces occupy 50% of the board area In top and back faces Package heat-sink is tied to the copper traces (Board of SOT-26 is used.) Material: Thickness: Glass Epoxy (FR-4) 1.6 mm
2
2.
Power Dissipation vs. Operating temperature Board Mount (Tj max = 125)
Ambient Temperature 25 85
Pd-Ta Pd vs. Ta 700 600 500 400 300 200 100 0 25 45 65 85 Ambient Temperature Ta () Ta 105 125
Power Dissipation Pd (mW)
16/18
PdmW
XC6801
Series
1.
Measurement Condition (Reference data) Condition: Ambient: Soldering: Board: Mount on a board Natural convection Lead (Pb) free Dimensions 40 x 40 mm (1600 mm in one side) Copper (Cu) traces occupy 50% of the board area In top and back faces Package heat-sink is tied to the copper traces Material: Thickness: Glass Epoxy (FR-4) 1.6 mm
2
Through-hole: 4 x 0.8 Diameter Evaluation Board (Unit: mm) 2. Power Dissipation vs. Operating Temperature Board Mount (Tj max = 125)
Ambient Temperature 25 85
Pd vs. Ta
1200 1000 800 600 400 200 0 25 45 65 85 105 Ambient Temperature Ta 125
17/18
XC6801 Series
1. The products and product specifications contained herein are subject to change without notice to improve performance characteristics. Consult us, or our representatives before use, to confirm that the information in this datasheet is up to date. 2. We assume no responsibility for any infringement of patents, patent rights, or other rights arising from the use of any information and circuitry in this datasheet. 3. Please ensure suitable shipping controls (including fail-safe designs and aging protection) are in force for equipment employing products listed in this datasheet. 4. The products in this datasheet are not developed, designed, or approved for use with such equipment whose failure of malfunction can be reasonably expected to directly endanger the life of, or cause significant injury to, the user. (e.g. Atomic energy; aerospace; transport; combustion and associated safety equipment thereof.) 5. Please use the products listed in this datasheet within the specified ranges. Should you wish to use the products under conditions exceeding the specifications, please consult us or our representatives. 6. We assume no responsibility for damage or loss due to abnormal use. 7. All rights reserved. No part of this datasheet may be copied or reproduced without the prior permission of TOREX SEMICONDUCTOR LTD.
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