Professional Documents
Culture Documents
Strategy
Air Insulated Switchgear (AIS) is the most common type of medium voltage equipment with the largest installed base. Its life cycle is generally quite long, so the service strategy applied is extremely important to guarantee the required reliability over time.
ABB supports AIS users with optimized and cost-effective strategies implementing the right actions at the right time. Asset managers are fully assisted in moving from conventional approaches (Corrective maintenance and Preventive maintenance) to advanced strategies (Risk-based maintenance and Condition-based maintenance). This way, the service activity is no longer driven by predefined timeframes, observations and past experiences, but takes the actual condition of the equipment, the required reliability level and the life time extension expectation into account. This assessment is performed by trained technicians as part of risk-based maintenance programs or is carried out automatically by means of on-line monitoring systems for condition-based maintenance solutions. The ABB approach to AIS Life Cycle Services is divided into two steps: Asset condition and risk assessment Life cycle support package
Spare Parts
Failure
Repairs
Warranty Period
Trend throughout the switchgear life when conventional strategies are applied (Corrective maintenance and Preventive maintenance)
Time
Spare Parts
Failure
Refurbishment
Time
Trend throughout the switchgear life when conventional strategies are applied (Corrective maintenance and Preventive maintenance) plus refurbishment at the end-of-life period
Spare Parts
tena
nce
Warranty Period
Trend throughout the switchgear life when advanced strategies are applied (Risk-based maintenance and Condition-based maintenance)
Time
Risk assessment
Risk assessment defines the maintenance plan and is based on the following elements: asset condition assessment condition index (failure risk evaluation) importance index (targeting critical equipment) The output is a priority list of service activities taking the following into account: risk level of each piece of equipment resource optimization cost impact of each action associated benefits in terms of reliability and life extension
Typical conditions:
The environmental parameters are referred to the room where the switchgear is installed. Important information about the lubricant: it has an expiration date and therefore it is necessary to check what available on stock before its use use only the lubricant specified in the user manual. ABB asset condition assessment is based on two sections: inspection check instrumental analysis. Both parts are suggested to give a full assessment, but depending on equipment accessibility, the first one could be performed to get a preliminary overview. The Asset condition and risk assessment by ABB allows dealing with other conditions (load type, IP degree, DC components, vibration, altitude, equipment parameters, etc.) whose parameters are complex in detection and interpretation. Those conditions can actually accelerate the equipment aging and compromise the proper working. Time-table at page 9 shows a typical asset assessments schedule. If not yet applied, the preliminary survey at page 7 can support user decision asking for an ABB assessment.
Preliminary survey
The Preliminary survey is a simple tool for evaluating the need for a more in-depth assessment carried out by ABB. Its use is strongly recommended for those plants where conventional maintenance strategies are still applied and no other assessment has been performed. Check each environmental and operational condition, compare the plant situation with given range/status values and flag the relevant cell in the choice column. www.abb.com/mediumvoltage Connect to our website by selecting Service AIS Preliminary survey and complete the survey.
Id
Condition IEC
Range/Status Tmin < -5C and Tmax > 40C Tmin < -5C or Tmax> 40C Tmin > -5C and Tmax < 40C Tmin < -30C and Tmax > 40C
Choice
Ambient temperature
ANSI
Tmin < -30C or Tmax> 40C Tmin > -30C and Tmax < 40C Tmin < -25C and Tmax > 40C
GB
Tmin < -25C or Tmax> 40C Tmin > -25C and Tmax < 40C Up to 60%
Close to sea or industrial area position Marine or onshore or chemical plant position Air conditioned
Incorrect operation reported once False tripping or permanent incorrect function Up to 90%
90% to 100% 100% and above Up to 10 10 to 300 300 to 500 500 and above Less than 5 5 to 10 More than 10 Less than one One More than one Less than 5 5 to 10 More than 10 Number of years from the last ABB assessment
Load current operation of contactor (per day) 0 points if not installed in the plant
10
Racking in operations (per year) Multiply by 10 times the operations if motor operated
Note: Environmental conditions (Id numbers from 1 to 4) refer to the entire lifetime of the switchgear including the period in stock at site, whereas the operational conditions (Id from 5 to 10) relate to the most critical installed device.
Switching apparatus type in the switchgear Early life Vacuum circuit-breaker SF6 circuit-breaker Oil circuit-breaker Air-Magnetic circuit-breaker Contactor Up to 2.500 Up to 2.500 Up to 750 Up to 5.000 Up to 250.000
Number of operations Mid life 2.500 to 7.500 2.500 to 7.500 750 to 1.500 5.000 to 10.000 250.000 to 750.000 Late life 7500 and above 7500 and above 1500 and above 15.000 and above 750.000 and above
Note Asset condition assessment is recommended at the end of standard warranty period. It is mandatory for applying extended warranty.
R standard for replacement or retrofit standard for replacement or retrofit extended for replacement or retrofit extended for replacement or retrofit extended for replacement or retrofit R R (M)
End of mid-life period assessment Engineering and consultation for end-of-life handling In the case where a retrofit or replacement is applied In the case where a retrofit or replacement is applied In the case where a retrofit or replacement is applied In the case where a retrofit or replacement is applied Late-life period assessment In the case where a retrofit or replacement is applied
Services Switchgear integrity Reconditioning of insulators and surfaces Refinement and conductivity improvement of joints in current path Current path and insulation refurbishment Safety upgrade (for operators, devices, processes) Control and protection Enhancement and correction of the control and protection functionality Protection relay preventive maintenance Protection and control relay upgrade Protection and control relay replacement Training Product training and application training for operators and technicians Life extension training for technicians, refresher training for operators Switching apparatus Functional check and corrections of circuit-breakers, contactors, earthing switch mechanisms and accessories Mechanical activation for circuit-breakers with low number of operations (10 operations recommended per year) Oil replacement for oil breakers (recommended every 4 years) Predictive maintenance of circuit-breaker, contactor and earthing switch mechanisms and accessories Installation of Upgrade kits Circuit-breaker and contactor retrofit Spare parts Provision of operating spare parts Provision of critical spare parts (due to possible product phase-out)
Early life
Mid life
Late life
10
of protection and control equipment, switching apparatus and all switchgear components are also included. All services are provided by trained and certified ABB service expert technicians. The agreements are based on a modular selection of services, chosen by the user with the support of ABB personnel and matching the operational needs.
Level 3
Level 2
Level 1
Entry level
Emergency Maintenance Services Diagnosis, Condition Assessment and Safety Upgrades SelfMaintenance Service
11
Contact us