'DC' TYPE MF Electro-Mechanical ActuatorsIP68

ON-OFF DUTY:
-Description -Technical data -Performance Tables

WIRING DIAGRAMS:

ANTRIEB ACTUATORS

ANTRIEB

Description
Specification and Application
The various problems associated with open and closed loop control technology have produced special solutions for particular discipline groups. Among these the Actuators, which are switched off at a fixed torque value greater than the operating torque, form a large sector. They are fitted to regulating devices which must be stopped by torque relating switching when they have reached the end of travel or if over loads occur- e.g. valves of all types, gates and locks. They are installed primarily in power stations, steel plants, the chemical and petro chemical industries as well as in the water supply. This device has been known worldwide for many years as the EMG DREHMO Actuators and in India as ANTRIEB ACTUATORS. These were being supplied as Weather proof with IP65 enclosure. The ANTRIEB ACTUATORS of the DC type have been improved upon to provide a Water Tight enclosure of IP68 and Maintenance Free operation. This has been achieved by providing ORing sealed enclosure for the switch / terminal compartment, sealed motors without fan, compact design for integral starter assembly with online checking facility etc. In addition to torque-related switch-off, ANTRIEB Actuators can fulfill the following specifications: Position-related switch off, signaling and interlocking, mechanical and electrical position indication, as well as manual operation. Bearing in mind the different closing and opening torque necessary for the conditions specified, positive positioning at both ends of travel- open and closed must be guaranteed. The torque- or position- related switch-off points must lie within narrow limits of tolerance. Position indication locally and at the control center is as important, as the ability to operate the device by hand when necessary . ANTRIEB TECHNIK PRIVATE LIMITED

Mechanical Design
The ANTRIEB Actuators described in this leaflet consist primarily of the worm gear (3/4) in the housing ( 15) with fitted motor (1) which is flange mounted to the worm gear and the electrical switch elements (8 /9 /10). The worm is a displacement type which is held centrally in position by two compressed springs. The displacement path of this worm, which causes operation of the torque switches(8/9) is proportional in either direction to the force of the appropriate spring (5/7). A torque scale displays the value of torque set. A limit switch unit (10) is fitted to give switch-off related to either position or number of revolutions. The output drives (19/20/22) can, in accordance with DIN 3210 or ISO 5210 be supplied in the following versions: Stem nut, large bore, claw coupling, shaft extension, small bore. The ANTRIEB Actuators also have a handwheel, which remains stationary during motor operation. It is engaged by means of a lever (13). Disengaging is automatic when motor operation recommences.

Method of Operation by Motor

The motor torque, in types DC0 and DC1,is transmitted directly via the worm gear (3/4), clutch sleeve (17) and hollow shaft (18) to the output drive (19/20). In types DC2 and DC3 a spur gear (21) is fitted. If a torque greater than that fixed by the compression of the spring is affecting the output drive (19/20/22) then due to the force on the worm wheel the worm (3) is axially displaced against spring (5), if rotation is to the left or against spring (7), if rotation is to the right. The axial displacement causes operation of the torque switch (8) or (9) by the spring disc (6). This de-energies the motor via a contactor. If necessary for example with actuator having a worm that is not self-locking the torque switches (8/9) return after operating to their original position. Where the continuous signal exists, a relay must be provided in the actuator control circuit to prevent repeated switch-on and switch-off (pumping).

Method Of operation by Hand

By engaging the lever (13) in the Hand position the clutch sleeve (17) is moved axially by means of the declutching mechanism (12) so that it is disengaged from the worm wheel (4) and engaged with the hand wheel (14). When the motor is re-started, the hand operation mechanism disengages automatically so that the requirement motor operation takes precedence over hand operation is fulfilled. If required, return to motor operation can be carried out manually. For this, lever (13) is pulled out and motor and actuator connections are re-engaged.

ANTRIEB TECHNIK PRIVATE LIMITED

ON-OFF DUTY : TECHNICAL DATA Key to Types ANTRIEB Maintenance Free Actuators are composed of different sub-assemblies. The characteristic features of ANTRIEB`DCType `MF Actuators are expressed by their type designation (Example: DC0 A 703 b .MF)

Designation of type Design DC Size 0,1,2,3

Example :

DC

03

MF

This designation contains key information regarding size, mechanical and electrical design features, output rotational speed and torque range.

The performance tables will serve to provide the data required for selecting the requisite ANTRIEB DC Type.`MF Actuator.

Output connection A = stem nut ) B = Large bore ) C = claw coupling ) D = Shaft extension ) E = Small bore ) DO = Shaft extension above DOU = Shaft extension above and below DSTU = Pedestal with shaft extension below DSTO = Pedestal with shaft extension above ED = Bore below, shaft extension above Motor 1 = 3 Ph AC motor 2 = 3 Ph AC break motor 3 = DC motor 4 = 3 Ph AC motor Ex d 5 = 3 Ph AC motor Ex e 6 = 1 Ph AC motor 7 = 3 Ph AC Canned motor Code number for output rotational speed ) Code letter for torque range ) ) to DIN 3210 or to ISO 5210 on special order ) Refer to summary of types MF: Maintenance free (IP 68)

Basic Equipment Motor BIS standard motor 3 Ph AC, for S2-15min, operation. Torque switches Torque switch for C.W. Rotation (close). Torque switch for C.C.W. Rotation (open). The torque switches r eturn to their original position after operation if the actuator is not self- locking. To prevent self-initiated start-up in the same direction, a relay must be provided when a continuous travel command exists. Limit Switches Limit switch for position-related switch-off c.w. rotation (close) Limit switch for position-related switch-off c.c.w. rotation (open) Common terminal block / Plug connection Output connection type to DIN 3210 or ISO 5210
E.g A= Stem Nut

Enclosure Type IP 68 Ambient Temperature Range -20C to + 70C Paint Dark Grey Epoxy paints. Other colors and paints on request. Ambient Temperature Range Low temperature down to 55C on request. High temperature upto + 160C on request. Output connection types to DIN 3210 or ISO 5210 A = Stem nut B = Large bore C = Claw coupling D = Shaft extension E = Small bore Further out put connection Types (on request) DO DOU DSTU DSTO ED Shaft extension above Shaft extension above and below Pedestal with shaft extension below Pedestal with shaft extension above = Bore below, shaft extension above = = = =

Auxiliary Equipment Limit switches 2 or 4 switches position-related switch-off at any intermediate position. Options: resistance transducer, dual resistance transducer, and electronic position transducer. Mechanical position indicator. Heater Local control unit with control switch OpenStop-Close and selector switch Local- OffRemote (lockable). Reversing contactor for control. Flasher contact for travel indication. Plug connector or Terminal Block Compact plug Built-on plug connector or terminal block for control. Built-on plug connector or terminal block for power. Motors 3 Ph.AC canned motor 3 Ph.AC break motor 3 Ph.AC motor Ex d DC Motor 1 Ph.AC motor 3 Ph.AC motor Ex e 3 Ph AC motor

Hand wheel Engaged by a de-clutch lever. Motor operation takes precedence over hand operation .

ANTRIEB TECHNIK PRIVATE LIMITED

ON - OFF DUTY: PERFORMANCE TABLES

Summary of Types Self locking

Type Code letter Starting Torque without torque Switch Nm (App.) Torque range C.C.W. rotation (open) Nm Torque range C.W. rotation (close) Nm Output rotational speed (RPM) with code number

02

03

04

05

06

DC 0 DC 0 DC 0 DC 0 DC 1 DC 1 DC 2 DC 2 DC 3 DC 3

a b c d b d b c a b

50 90 180 200 180 200 300 450 600 950

10-35 20-60 40-120 40-150 40-120 40-150 80-240 120-360 150-450 250-750

10-35 20-60 40-120 40-150 40-120 40-150 80-240 120-360 150-450 250-750

15 15 15 15 8 5 4 2

23 23 23 23 12 8 6 4

36 36 36 ON REQUEST 36 ON REQUEST 18 12 9 6

46 46 46 46 23 15 12 7

75 75 75 75 38 25 19 12

Non-Self- locking
Type Code letter Starting Torque without torque Switch Nm (App.) 50 90 180 200 180 200 300 450 600 950 Torque range C.C.W. rotation (open) Nm 10-35 20-60 40-120 40-150 40-120 40-150 80-240 120-360 150-450 250-750 Torque range C.W. rotation (close) Nm 10-35 20-60 40-120 40-150 40-120 40-150 80-240 120-360 150-450 250-750 Output rotational speed (RPM) with code number

DC 0 DC 0 DC 0 DC 0 DC 1 DC 1 DC 2 DC 2 DC 3 DC 3

a b c d b d b c a b

07 62 62 62 62 31 20 16 10

08 95 95 95 ON REQUEST 95 ON REQUEST 48 32 24 15

09 190 190 190 190 95 65 48 30

Technical Data for Versions with Rising Stem

Design Standard size to DIN 3210 0 1 2 3 Max.Perm.Thrust for out put A kN 40 60 75 160 Max.Thread dia for output A mm 32 50 44 50 H ) mm 220 250 350 440 H ) I 350 370 480 560 When using stem protection tube II 450 470 580 660 III 550 570 680 760 IV 650 670 780 860

DC0 DC1 DC2 DC3

) H= Overall distance from mounting surface to extended end of stem Handwheel Transmission Ratios and Weights Type DC0 DC1 DC2 DC2 DC3 DC3 Code letter a,b,c,d b,d b c a b Handwheel transmission Ratio i = 1:1 1:1 2:1 3:1 4:1 6.5:1 Weights approx. Kg. 42 45 65 65 80 80 Weights approx. With cc Unit. Kg. 62 65 85 85 100 100

ANTRIEB TECHNIK PRIVATE LIMITED

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ANTRIEB TECHNIK PRIVATE LIMITED

ANTRIEB TECHNIK PRIVATE LIMITED

WIRING DIAGRAMS

WIRING DIAGRAM FOR ANY INTERMEDIATE OF THE`ANTRIEB ACTUATORS

M S1 S2 S3 S4 S5/S6* 3PH. AC MOTOR WITH THERMOSTAT TORQUE SWITCH FOR CLOSE TORQUE SWITCH FOR OPEN LIMIT SWITCH FOR CLOSE LIMIT SWITCH FOR OPEN LIMIT SWITCHES MAY BE RELATED TO CLOSE OR OPEN OPTIONALLY BL* PT1* PT1+PT2* E1* BLINKER/FLASHER SINGLE RESISTANCE TRANSDUCER DUAL RESISTANCE TRANSDUCER HEATER IF POSITION RELATED CUT-OFF IS ENVISAGED THE TORQUE SWITCHES ARE TO BE WIRED INTO THE CONTROL CIRCUIT IN ORDER TO MAINTAIN THE OVER LOAD PROTECTION. MOTOR TO BE CONNECTED UP SEPARATELY SAFETY MEASURES TO BE TAKEN IN ACCORDANCE WITH THE RELEVANT NATIONAL STANDARD. * ONLY ON SPECIAL ORDER.

ENQUIRY DETAILS
1. ACTUATOR : 1. STANDARDMF 2. COMPACT CONTROL

3. FLAME PROOF STANDARD 4. FLAME PROOF COMPACT 2. OPERATIONAL DUTY 3. TORQUE RANGE : 1. ON-OFF 2. REGULATING : 10-35Nm, 20-60Nm, 40-120Nm, 40-150Nm, 80-240Nm, 120-360Nm, 150-450Nm, 250-750Nm : REFER PERFORMANCE TABLES : AS PER DIN 3210 OR ISO 5210 (REFER TECHNICAL DATA)

4. OUT SPEED (RPM) 5. OUTPUT VERSION

CONTACT :

ANTRIEB TECHNIK PRIVATE LIMITED 59 (Old no. 349) SIDCO Industrial Estate, Ambattur, Chennai 600 098. Telephone Fax Cable E-Mail : 26258303, 26253241, 26248983. : 044-28193718 : ANTRIEB: CHENNAI : antrieb @ vsnl.com,
antrieb @ sanchar net.in ANTRIEB TECHNIK PRIVATE LIMITED

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