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Detailed Comparison for PRE-LOADING (HSFG) Fasteners (BS EN 14399 and BS 4395)

The Fastener specialists to the Construction Industry

Contents
Page 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Introduction Dimensional Differences for Hexagon Bolts Dimensional Differences for Hexagon Fullnuts Mechanical Property Differences for Hexagon Bolts Mechanical Property Differences for Hexagon Fullnuts Dimensional Differences for Washers Mechanical Property Differences for Washers Sizes Available Markings Fax Enquiry One Two Three Four Four Five Five Six Seven Eight

The Fastener specialists to the Construction Industry


TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A1

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1. Introduction
BS 4395 (Specification for high strength friction grip bolts and associated nuts and washers for structural engineering) has been replaced by BS EN 14399 (High strength structural bolting assemblies for preloading). BS 4395 has three parts and BS EN 14399 has six parts (with a further three parts to be released) Standard BS EN 14399 PT 1 BS EN 14399 PT 2 BS EN 14399 PT 3 BS EN 14399 PT 4 BS EN 14399 PT 5 BS EN 14399 PT 6 pr EN 14399 PT 7 pr EN 14399 PT 8 pr EN 14399 PT 9 Description General requirements Suitability test for preloading System HR. Hexagon bolt and nut assemblies System HV. Hexagon bolt and nut assemblies Plain washers Plain chamfered washers System HR. Countersunk head bolt and nut assemblies System HV. Hexagon fit bolt and nut assemblies System HR or HV Bolt and nut assemblies with direct tension indicators Markings BS EN 14399 8.8 HR Standard BS 4395 PT 1 BS 4395 PT 2 BS 4395 PT 3 General Grade Higher grade bolts and nuts and general grade washers Higher grade bolts (waisted shank), nuts and general grade washers Description Markings BS 4395 PT1

We at Andrews Fasteners believe that where previously products were ordered to BS 4395 Part One (Bolt, Nut and Hard Flat Washer) they should now be ordered to BS EN 14399 Part Three (HR 8.8) for the Bolts and Nuts and BS EN 14399 Part Six for the washer. The following pages outline the general differences between the two different series of standards in terms of dimensions and mechanical properties in relation to BS 4395 Part One and BS EN 14399 Parts 3 and 6. If further information is required then please contact our technical department at Andrews. The specification BS EN 14399 is shown on a BLUE background and for BS 4395 PT1 on a GREY background (as shown below). BS EN 14399 = NO REQUIREMENT BS 4395-1:1969 (SIZE IN BRACKETS) = NON PREFERRED SIZES ALL FIGURES ARE IN MILLIMETRES

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 1 of 7

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2. Table One Dimensional Differences for Hexagon Bolts
Additional Notes: Dimensions before plating d For lengths l nom 125 mm a Incomplete thread u 2P e For lengths 125 mm < l nom 200 mm i BS EN 14399 15 to 30 f For lengths l nom > 200 mm BS 4395 PT1 approx 30 h lg max = l nom b ls min = lg max 5P g dw max = s actual u Incomplete thread u 2P j When l s min as calculated by the formula in h is less than 0,5d then its value shall be 0,5d and l g max = l s min +3P. Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36 Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36 Thread Pitch (P) 1.75 1.75 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.50 3.50 4.00 4.00 Thread Length (b) Note d Note e Note f 30 30 36 49 34 40 38 38 44 44 57 42 48 46 46 52 52 65 65 50 50 56 56 69 69 54 54 60 60 73 73 60 60 66 66 79 79 66 66 72 72 85 85 78 78 84 84 97 97 Depth of washer face (c) max. min. 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.4 0.8 0.5 0.4 0.8 0.5 0.4 0.8 0.5 0.4 0.8 0.4 0.4 Transition dia (da) max. 15.2 14.70 17.2 19.2 18.70 21.7 24.4 23.24 26.4 25.24 28.4 27.24 32.4 30.84 35.4 33.84 42.4 40.00 Shank dia (ds) max. min. 12.70 12.70 11.30 11.30 14.70 13.30 16.70 16.70 15.30 15.30 18.70 17.30 20.84 20.84 19.16 19.16 22.84 22.84 21.16 21.16 24.84 24.84 23.16 23.16 27.84 27.84 26.16 26.16 30.84 30.84 29.16 29.16 37.00 37.00 35.00 35.00 Dia. of Washer face (dw) max. min. g 22 20.1 19.91 g 22.0 g 27 24.9 24.91 g 27.7 g 32 29.5 29.75 g 36 33.3 33.75 g 41 38.0 38.75 g 46 42.8 43.75 g 50 46.6 47.75 g 60 55.9 57.75

Across corners (e) max. min. 25.4 23.91 23.70 26.17 31.2 29.56 29.30 32.95 36.9 35.03 35.03 41.6 39.55 39.55 47.3 45.20 45.20 53.1 50.85 50.85 57.7 55.37 55.37 69.3 66.44 66.44

Head thickness (k) max. min. 7.95 8.45 7.05 7.55 9.25 8.35 10.75 10.45 9.25 9.55 12.40 10.60 13.40 13.90 11.60 12.10 14.90 14.90 13.10 13.10 15.90 15.90 14.10 14.10 17.90 17.90 16.10 16.10 19.75 20.05 17.65 17.95 23.55 24.05 21.45 21.95

Radius under head (r) max. min. 1.0 1.2 0.60 1.2 1.0 1.2 0.60 1.5 1.2 1.5 0.80 1.2 1.5 0.80 1.2 1.5 0.80 1.5 2.0 1.00 1.5 2.0 1.00 1.5 2.0 1.00

Across flats (s) max. min. 22 22 21.16 21.16 24 23.16 27 27 26.16 26.16 30 29.16 32 32 31.00 31.00 36 36 35.00 35.00 41 41 40.00 40.00 46 46 45.00 45.00 50 50 49.00 49.00 60 60 58.80 58.80

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 2 of 7

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3. Table Two Dimensional Differences for Hexagon Nuts

Additional Notes: The dimensions apply before plating. Washer face is optional with BS EN 14399 product but not with BS 4395 PT1 product. a b d
BS EN 14399 15 to 30. BS 4395 PT1 approx 30. BS EN 14399 100 to 130 .

dw max = s actual

Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36

Pitch P 1.75 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.50 4.00 1.75 2.00 2.50 2.50 3.00 3.00 3.50 4.00

Across flats (s) max 22 22 24 27 27 30 32 32 36 36 41 41 46 46 50 50 60 60 min 21.16 21.16 23.16 26.16 26.16 29.16 31.00 31.00 35.00 35.00 40.00 40.00 45.00 45.00 49.00 49.00 58.80 58.80

Across corners (e) max 25.4 31.2 36.9 41.6 47.3 53.1 57.7 69.3 min 23.91 23.82 27.12 29.56 29.30 32.95 35.03 35.03 39.55 39.55 45.20 45.20 50.85 50.85 55.37 55.37 66.44 66.44

Thickness (m) max 10.8 11.55 12.8 14.8 15.55 15.8 18.0 18.55 19.4 19.65 21.5 22.65 23.8 24.65 25.6 26.65 31.0 31.80 min 10.37 10.45 12.10 14.10 14.45 15.10 16.90 17.45 18.10 18.35 20.20 21.35 22.50 23.35 24.30 25.35 29.40 30.20

Depth of washer face (c) max min 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.4 0.8 0.5 0.4 0.8 0.5 0.4 0.8 0.5 0.4 0.8 0.5 0.4

Diameter of washer face (dw) max min d 22 20.10 19.91 d 21.86 d 27 24.90 24.91 d 27.70 d 32 29.50 29.75 d 36 33.30 33.75 d 41 38.00 38.75 d 46 42.80 43.75 d 50 46.60 47.75 d 60 55.90 57.75

Tolerance on squareness (t) max 0.38 0.37 0.42 0.47 0.46 0.52 0.58 0.54 0.63 0.61 0.72 0.70 0.80 0.78 0.87 0.85 1.05 1.03

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 3 of 7

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4. Table Three - Mechanical Property Differences for Hexagon Bolts
Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36 Proof Load (N) 50 700 68 800 94 500 115 000 147 000 182 000 212 000 275 000 337 000 490 000 49 400 92 100 144 000 177 000 207 000 234 000 286 000 418 000 0.2 Proof Stress N/mm 640 640 640 660 660 660 660 660 660 660 635 635 635 635 635 558 558 558 Wedge Strength (N) min. 70 000 95 500 130 000 159 000 203 000 252 000 293 000 381 000 466 000 678 000 69 600 130 000 203 000 250 000 292 000 333 000 406 000 591 000 Hardness (HRC) min max 22 25 32 34 22 32 22 25 32 34 23 34 23 25 34 34 23 25 34 34 23 25 34 34 23 19 34 30 23 19 34 30 23 19 34 30 Additional Notes: 1. For BS EN 14399 product an impact test at -20 degrees and a suitability test are required (BS EN 14399-2). 2 M12 products should only be used for the lighter type construction where practical conditions such as material thickness do not warrant the usage of a larger size bolt than M12.

5. Table Four - Mechanical Property Differences for Hexagon Nuts (Hardness values shall only be used if the Nut can not be Proof Load tested)
Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36 Hardness (FOR NON-HOT DIP GALVANISED) Proof Load (N) 84 300 115 000 157 000 192 000 245 000 303 000 353 000 459 000 561 000 817 000 84 300 157 000 245 000 303 000 353 000 459 000 561 000 817 000 min 200 175 200 200 175 233 233 175 233 175 233 175 233 175 233 175 233 175 HV max 302 310 302 302 310 353 353 310 353 310 353 310 353 310 353 310 353 310 HRB Min 88 88 88 88 88 88 88 88 HRC max 30 30 30 30 30 30 30 30 Hardness (FOR HOT DIP GALVANISED) HV min max 260 175 353 310 260 353 260 175 353 310 260 353 260 175 353 310 260 175 353 310 260 175 353 310 260 175 353 310 260 175 353 310 260 175 353 310 HRB/HRC Min max 88 HRB 36 30 36 88 HRB 36 30 36 88 HRB 36 30 88 HRB 36 30 88 HRB 36 30 88 HRB 36 30 88 HRB 36 30 88 HRB 36 30

24 24 24 24 24 24 24 24 24 24

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 4 of 7

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6. Table Five - Dimensional Differences for Washers
Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36
Additional Notes: 1. BS EN 14399-6 Washers do not have the three nibs which BS 4395 washers have. 2. BS EN 14399-6 Washers have a 45 degree chamfer on the outside and inside of the washer.

Inside diameter (d1) max. min. 13.27 13.8 13.0 13.4 15.27 15.0 17.27 17.8 17.0 17.4 19.33 19.0 21.33 21.5 21.0 21.1 23.33 23.4 23.0 23.0 25.33 26.4 25.0 26.0 28.52 29.4 28.0 29.0 31.62 32.8 31.0 32.4 37.62 38.8 37.0 38.4

Outside diameter (d2) max. min. 24 30 23.48 29.0 28 27.48 30 37 29.48 36.0 34 33.38 37 44 36.38 43.0 39 50 38.38 48.5 44 56 43.38 54.5 50 60 49.00 58.5 56 66 54.80 64.5 66 85 64.80 83.5

Thickness (h) max. min. 3.3 2.8 2.7 2.4 3.3 2.7 4.3 3.4 3.7 3.0 4.3 3.7 4.3 3.7 3.7 3.3 4.3 4.2 3.7 3.8 4.3 4.2 3.7 3.8 5.6 4.2 4.4 3.8 5.6 4.2 4.4 3.8 6.6 4.6 5.4 4.2

7. Table Six - Mechanical Property Difference for Washers


HARDNESS HV min 300 HRC min 38 max 45 370 max

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 5 of 7

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8. Table Seven - Sizes Available
BS EN 14399-3:2005 BS EN 14399 & BS 4395-1:1969 BS 4395-1:1969

Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36 Nom. Dia. M12 (M14) M16 (M18) M20 M22 M24 M27 M30 M36

30

35

40

45

50

55

60

65

LENGTH (MM) 70 75 80 85

90

95

100

110

120

130

140

150

160

170

180

190

200

220

240

260

LENGTH (MM) 280 300 320 340

360

380

400

420

440

460

480

500

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 6 of 7

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9. Table Eight Markings

Markings BS EN 14399 8.8 HR/H

Markings BS 4395 PT1

Hexagon Bolt

Hexagon Bolt

Hexagon Fullnut

Hexagon Fullnut

Plain Chamfered Washer

Hard Flat Washer

TERMS OF USE: All information contained within this document is for information and demonstration purposes only and is provided on an "as is" basis. All reasonable care has been taken to ensure that any and all information contained within this document is accurate and complete. Andrews Fasteners makes no warranties or representations of any kind in relation to this document. Andrews Fasteners and its directors, employees or other representatives exclude all liability for loss or damage arising out of or in connection with the use of this document (including without limitation any direct, indirect, special, punitive or consequential loss or damages, or any loss of income, profits, goodwill, data, contracts, use of money, or loss or damages arising from or connected in any way to business interruption, and whether in tort, contract or otherwise). Please also see http://www.andrewsfasteners.co.uk/terms.htm Issue: A2 Page 7 of 7

FAX ENQUIRY URGENT


To: From: Sales, Andrews Fasteners Ltd Fax: 0113 243 64 63 Company:

Tel: Email:

Fax: REF: BS EN 14399 REQUIREMENTS / COMMENTS

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