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OUTDOOR BOOSTER SYSTEM

OS

MCPA OUTDOOR SYSTEM


INSTALLATION AND SERVICE MANUAL

OS-1991-H0-003

Installation and

044-05307 Rev A July 2008

2008 Powerwave Technologies Incorporated. All rights reserved. Powerwave Technologies, and the Powerwave logo are registered trademarks. This device complies with the technical standards governing mobile radio devices in accordance with FCC Rules. This device is intended to facilitate the reception and transmission of mobile radio devices in the cellular, PCS or other mobile services, and its operation by end users or others requires carrier consent under FCC rules. This Powerwave product is intended only for installation in a RESTRICTED ACCESS LOCATION and this Powerwave product is designed to operate within the normal operating (typical operating) ranges or conditions specified in this document. Operation of this equipment beyond the specified ranges in this document may cause: 1.Spurious emissions that violate regulatory requirements. 2.The equipment to be automatically removed from service when maximum thresholds are exceeded. 3.The equipment to not perform in accordance with its specifications. It is the operators responsibility of the operator to ensure this equipment is properly installed and operated within Powerwave operating specifications to obtain proper performance from the equipment and to comply with regulatory requirements. For PERMANENTLY CONNECTED EQUIPMENT, a readily accessible disconnect device shall be incorporated in the building permanent wiring.

OS-1991

Warnings, Cautions, and Notes

Warnings, Cautions, and Notes


Warnings, Cautions, and Notes are found throughout this manual where applicable. The associated icons are used to quickly identify a potential condition that could result in the consequences described below if precautions are not taken. Notes clarify and provide additional information to assist the user. WARNING: The warning symbol means danger. You are in a situation that could cause bodily injury or death. Before you work on any equipment, be aware of the hazards involved with electrical and RF circuitry and be familiar with standard practices for preventing accidents.

CAUTION: The caution symbol means the potential exists for equipment damage or loss of data.

NOTE: Notes contain helpful suggestions or references to material not covered in the document.

044-05307 Rev A

Revision Record

OS-1991

Revision Record
Revision Rev A Date of Change July 2008 Reason for Change Initial Release

ii

044-05307 Rev A

Table of Contents
Chapter 1 - Product Description
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 RF Conditioning Unit (RFCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Universal Control Module (UCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 External Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Chapter 2 - Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Site Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Electrical Service Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 RF Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 External Alarms (EA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8

Chapter 3 - Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Universal Control Module (UCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 Initial Start-Up and Power Setting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Navigation and Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Booster Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 Gain Mode - UCM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 External Alarm Inputs - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 TMA Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 TMA Current Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Ethernet Web Page Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Modem Activation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 TMA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Transmit Gain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Gain Adjust Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 RSSI Display Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22 Power Setting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Clear Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Brightness Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 044-05307 Rev A iii

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Chapter 4 - Maintenance
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Cleaning Air Inlets/Outlets/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Rectifier Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Fan Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 External Alarm (EA) Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Field Replaceable Parts and Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Rectifier Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Universal Control Module (UCM) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Modem Remov\al and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 RF Conditioning Unit (RFCU) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Power System Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Chapter 5 - Specifications and Drawings


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

List of Figures
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 iv Outdoor System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Outdoor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 Outdoor System Front View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5 qOutdoor System, Rear View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 RF Conditioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Universal Control Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Modem Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Remote Communication Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 AC Power Connections Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 Interface Bulkhead RF Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Modem Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Modem and Form-C Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 Modem Daisy-Chain Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 External Alarm Wiring For STI Deployments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power Switch . . . . . . . . . . . . . . . . . . . . . . .2-9 MCPA 21-Pin D-Sub Connector Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9 UCM Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 System status page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3 System Configuration page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3 UCM Display Navigation, 1 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 UCM Display Navigation, 2 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5 UCM Display Navigation, 3 of 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 MCPA Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7 Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8 Log in 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13 044-05307 Rev A

Table of Contents 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 5-1 5-2 5-3 5-4

OS-1991

Log in 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14 Cascade ID plus RS-485 address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Ports/UCM Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15 Ports/Modem Ports Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Ports/Protocol Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 System Info/Network Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Sys Info/SNMP Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Sys Info/Time Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19 RSSI Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Rectifier Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 UCM Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Modem Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 RF Conditioning Unit Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 Air Filter Removal, Cleaning, and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Outdoor System Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Installation Example One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Installation Example Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 Installation Example Three . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

List of Tables
1-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 External Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Unpacking and Inspection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Averaged AC and DC Current Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Materials Required for System Installation, Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 AC Power Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 OS System RF Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Form-C Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Form-C Alarm Terminal Block Relay Connections and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 External Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 MCPA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 UCM LED Indicator Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 UCM Menu Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 MCPA Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 Rectifier Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Navigation and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Gain Mode - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 External Alarm Inputs - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 TMA Configuration - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 TMA Current Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Modem Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 Ethernet Web Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 v

044-05307 Rev A

OS-1991 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 5-1 5-2

Table of Contents

Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19 External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19 TMA Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20 Normal Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20 Constant Gain Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20 Constant Gain Mode Configuration Process - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21 Gain Adjust Function - UCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21 Gain Adjust - Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 RSSI Display - Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 Power Setting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23 Clear Alarm History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 Rectifier Fault - DIsable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 Fan Fault - Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 EA Reporting - Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Alarm History - Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3 Field Replaceable System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4 MCPA Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Rectifier Module Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 UCM Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6 Modem Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7 Fan Assembly Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8 Fan Assembly Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10 Air Filter Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10 60-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11 15-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12 Outdoor System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 Weights and Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

vi

044-05307 Rev A

Chapter 1 Product Description

Introduction
This manual provides information and procedures for installation, operation, and maintenance of the OS-1991 Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System.

Scope of Manual
This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete manual revision or alternatively as additions. The manual is organized into the following chapters: Chapter 1 - Product Description Chapter 2 - Installation Chapter 3 - Operation Chapter 4 - Maintenance Chapter 5 - Specifications and Drawings

General Description
The outdoor system (OS), shown in Figures 1-1 through 1-4, is a three-way combined, single-sector system. The system operates in a maximum of 65 MHz transmit frequency band (1930 to 1995 MHz) and a maximum instantaneous bandwidth of 65 MHz. The system uses an uplink frequency range of 1850 to 1915 MHz. The OS has a sturdy aluminum IP55 rated cabinet with front and rear locking hinged doors equipped with intrusion alarms. The door latches are 1/4 turn and require a 10 mm hex socket wrench or nut driver to open and close. The doors can be secured with a padlock with a 1/2 inch maximum shank diameter. The front and rear doors both contain a removable, washable air filter. Bolt inserts located on the cabinet side, top, and bottom panels are for mounting the OS to a secure fixed location. RF connections are located on the interface bulkhead plate at the bottom rear of the cabinet. External power and alarm cables are routed through access holes located adjacent to the bulkhead. Cabinet ground is also located next to the interface bulkhead. The OS system provides three forms of alarm reporting; Form-C contact closure, ethernet (web page), and wireless modem. Intrusion is reported via Form-C only. Major features of the OS cabinet include the following: Up to three MCPAs. One RF Conditioning Unit (RFCU). One Universal Control Module (UCM). One optional modem kit that supports up to three cabinets. One power system containing up to four rectifier modules. One variable-speed fan assembly per door. Alarms

MCPA
The MCPA module, shown in Figure 1-5, is a 1900 MHz RF amplifier. The MCPAs operational features include a front panel RF OFF/ON/RESET switch and a multicolored LED indicator to display system status. The MCPA RF outputs are combined by an external 3:1 combiner. MCPA faults are reported via the UCM. 044-05307 Rev A 1-1

OS-1991

General Description

RF Conditioning Unit (RFCU)


The RF Conditioning Unit (RFCU) combines up to six separate BTS feeds; two duplexed and four simplexed. The RFCU combines, attenuates, and conditions the RF signals. If a critical system failure occurs, the RFCU places the system into bypass mode.

Universal Control Module (UCM)


The Universal Control Module (UCM), shown in Figure 1-7, provides control and monitoring of the OS operation. Front panel membrane key switches provide the capability to navigate through a menu-driven display program. Refer to Chapter 3 for a complete description of the UCMs features.

Modem
The wireless modem, shown in Figure 1-8, receives fault data from the UCM after it has been converted from RS485 serial data into Point to Point Protocol (PPP) data packets to support a type 2 SNMP (System Network Management Protocol) format. The modem transmits the SNMP data (inform messages) to a remote location where it is read by the SNMP manager application. In a multi-sector site, only one OS cabinet (sector one) requires a modem. The OS cabinets for the other sectors are connected to the sector one OS cabinet by a RS485 interface. Refer to Figure 1-9 for a block diagram of the OS to remote location communication. When multiple OS boosters are daisy-chained together, each booster must be programmed via the UCM to a unique address. Up to a total of four boosters can be supported by one modem. The modem module also includes an Etnernet interface. Use this interface to view status and configure the MODEM and system parameters from a web page.

Power System
The power system shown in Figure 1-10, contains up to four +27 VDC plug-in 1300 watt rectifier modules.The rectifier modules converts the system AC input power to supply +27 VDC to each MCPA and the UCM. Performance of the power system is monitored and reported via the UCM. Power system faults are mapped to Form-C and wireless modem alarms. The two Rx channels provide DC power via Bias-Ts to external TMA modules. Each channel is programmable via the UCM. The UCM monitors and reports DC current. Loss of current or excessive current generates a fault and disables the channel. All fault modes are continuously monitored for fault auto recovery. TMA power is provided independent of the bypass status.

Fans
The system is cooled by two variable speed DC fans that provide air flow through the booster cabinet. One fan is located on the front door and one on the rear door. The fans draw filtered ambient air through the front panel vents and sends heated air out the rear of the cabinet. The variable speed fans are dependant on the MCPA, rectifier, UCM temperature sensors, and door intrusion status. Fan operation is disabled for the fans of any open door. Pulling out the door intrusion switch plunger emulates a door closure and activates the fan operation. The variable speed fans maintain adequate cooling by operating at the slowest possible speed. All temperature sensors are monitored by the UCM and the hottest device controls the fan speed. Fan speed increments or decrements by one step per one minute minimum.

Form-C Alarms
The Form-C method includes four alarm levels detailing alarm severity as follows: Minor - System requires maintenance. Major - System operating but not at optimum performance. Critical - System disabled and bypass active due to a loss of Tx or Rx. Intrusion - Status of the front and rear door closure. System operation not affected.

Form-C alarm reporting is disabled while the modem I/O is active. 1-2 044-05307 Rev A

General Description

OS-1991

External Alarms
The OS booster is capable of monitoring and reporting external Form-C alarms as listed in Table 1-1. Four channels are provided and each channel is programmed via the UCM for NO or NC faults. The four channels are mapped to Form-C alarm outputs and the wireless modem for specific applications. The mapping is hard coded. Table 1-1 External Alarms
UCM Display Fan XX Fault RFCU Fault Bypassx DC Fault Combiner DC Fault Rect Comm Fault Rect VAC High Rect VAC Low Rect VDC High Rect VDC Low Rect Current Limit Rect Fault (not all) Rect Fault (all) No MCPA MCPAX VSWR MCPAX Loop MCPAX Ovr Pwr MCPAX Hi Temp MCPAXInt DC MCPAX Ext DC Modem No Comm Ext Alarm0 Ext Alarm1 Ext Alarm2 Ext Alarm3 Rx0 Hi Current Rx0 Lo Current Rx1 Hi Current Rx1 Lo Current 0/1/2 0/1/2 0/1/2 0/1/2 0/1/2 0/1/2 0/1/2 X= FT(front)/ RT(frear) Form-C Minor Critical Critical Critical Minor Major Major Major Major Major Major Critical Critical Major (1) Major (1) Major (1) Major (1) Major (1) Major (1) Major Major Major (2) Major Major (2) Major (3) Major (3) Major (3) Major (3) Modem (Remote) Over Temp RF Power RF Power RF Power Under Current Under Current Under Current Under Current Under Current Under Current Under Current Under Current RF Power RF Power RF Power RF Power RF Power RF Power RF Power Not Applicable RSSI RSSI RSSI RSSI RSSI RSSI RSSI RSSI RF Power (2) RF Power (3) RF Power (3) RF Power (3) RF Power (3) RF Power (2)

(1) Could be critical and bypass if all MCPAs exhibit a fault. If critical, a BYPASS MODEM command is also required. (2) Could be critical and bypass if both external alarm 1 and external alarm 3 exhibit faults. If critical, a BYPASS MODEM command is also required. (3) Could be critical and bypass if both Rx channels are faulted. If critical, a BYPASS MODEM command is also required.

044-05307 Rev A

1-3

OS-1991

General Description

ernet

Ext. Alarm Info.

Display Comm

Fan Control

Form-C Data Out

MP/ ernet pter


via PPP

Cabinet 3
RS485 RS485 Daisy Chain RS485 Input

Controller Ethernet Interface


Ethernet

External Alarm Inputs


PA Control Ext.Signal Alarm Info.

Rectifier User Interface Shelf Fan Assy. (x2) (x4) Display


Display Comm DC Power Fan Control

Power and Control Lines

OS-1991-H0-003

Form-C Interface
Form-C Data Out Power and Control Lines

AC Input

eless dem

Cabinet 2

RFCU Control

SNMP/ Ethernet Adapter


SNMP via PPP

RS485

Controller Combiner PA0


RFCU Control PA Control Signal

Rectifier Shelf (x4)


DC Power

To SNMP Manager Application

ut ng on

Wireless Modem Attenuator BTS TX6 Section BTS TX5 BTS TX4 BTS TX3 Splitter Section Input Filtering Section

Combiner PA1 PA0

L/A, B/T Section Bypass Section

ut BTS TX1/RXm ng on BTS TX2/RXd ANT. RXd ANT. TX/RXm

Attenuator Section

Splitter PA2 Section

PA1

Output Filtering Section

PA2

Figure 1-1 Outdoor System Block Diagram


A locations my be used as lifting points. Use minimum of two eyebolts.

Front

Rear

Figure 1-2 Outdoor System

1-4

044-05307 Rev A

General Description

OS-1991

Modem

Intrusion Alarm Switch UCM Power Converter Modules MCPAs

Fan

RF Conditioning Unit (behind blank panel)

Figure 1-3 Outdoor System Front View, Door Open

044-05307 Rev A

1-5

OS-1991

General Description

External Alarm and Modem I/O Intrusion Alarm Switch

Form-C Alarms AC Input Terminal

Fan

RF Input and Output Interface Panel

Power/Alarm Cable Access Ground

Figure 1-4 Outdoor System, Rear View, Door Open

STATUS RESET ON OFF

PC I/O

Front

Rear

Figure 1-5 MCPA

1-6

044-05307 Rev A

General Description

OS-1991

Figure 1-6 RF Conditioning Unit

Figure 1-7 Universal Control Module Front Panel

ANTENNA

ETHERNET

Figure 1-8 Modem Front Panel

044-05307 Rev A

1-7

OS-1991

General Description

Sector 1 SNMP via Wireless PPP Modem SNMP Manager Application

RS485 Address 1 UCM

SNMP Converter

BT Sector 2 Address 2 UCM RS485

Sector 3 Address 3 UCM RS485

Figure 1-9 Remote Communication Functional Block Diagram

Rectifier 0
RECT 0
GREEN = DC AMBER/G ON REEN = WAR AMBER = NING DC OFF GREEN = DC AMBER/G ON REEN = WAR AMBER = NING DC OFF

LATCH

RECT 1

GREEN = DC AMBER/G ON REEN = WAR AMBER = NING DC OFF

LATCH

RECT 2

Rectifier 1

LATCH

GREEN = DC AMBER/G ON REEN = WAR AMBER = NING DC OFF

LATCH

RECT 3

Rectifier 2

Rectifier 3

Figure 1-10 Power System

1-8

044-05307 Rev A

Chapter 2 Installation

Introduction
This chapter provides unpacking, inspection, installation instructions, and recommendations for installing the OS-1991 Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System. Review this chapter prior to equipment installation. Review any government and local codes applicable to this installation. Read the instructions in Chapter 3 before operating the equipment.

Site Survey
Powerwave recommends that a site survey be performed prior to equipment ordering or installation to reduce or eliminate installation and turn-on delays. Note power plant capacity, cooling, RF/AC cabling/breaker requirements, clearances for proper cooling airflow and maintenance access. System dimensions and weights are listed in Chapter 5, Table 5-2.

Unpacking and Inspection


Perform the steps in Table 2-1 to unpack and inspect the Outdoor System (OS). Table 2-1. Unpacking and Inspection Instructions
Step 1 2 Action Open the containers and carefully remove the cabinet, MCPAs and modem Visually inspect the outdoor system for shipping damage. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in connectors. Inspect the equipment in the presence of the delivery person if possible Retain all packing material that can be reused to return components to the factory

If the equipment is damaged, a claim should be filed with the carrier when the extent of any damage is assessed. Contact the factory for a return material authorization (RMA). Refer to Chapter 4. NOTE: This system must be populated only with G3L-1929-160-001 or G3L-1929-120-001 amplifiers. Installing other amplifiers will void the warranty.

Electrical Service Recommendations


The base station AC supply to each OS should have a single phase UL listed AC circuit breaker rated at least 30 amps. The AC supply also requires UL listed external surge protection rated 2500 Vpk or less for 150 to 300 VAC mains installed in accordance with Article 285 of ANSI/NFPA or applicable local codes. Table 2-2 lists the OS AC and DC current loads.

044-05307 Rev A

2-1

OS-1991 . Table 2-2 Averaged AC and DC Current Loads


Number of MCPAs 1 2 3 AC Current Max at 180 VAC 8.2 amps 15 amps 22 amps DC Current (max) 47 amps 85 amps 123 amps

Installation Instructions

Installation Instructions
CAUTION: After commissioning, ensure that all power cable and control cables are properly sealed to prevent moisture and contaminants from entering the cabinet. The outdoor system is designed for installation in an exterior location. The outdoor system must be installed in a designated location that permits access to the lower rear of the cabinet for connection of AC power, RF, and alarm cables. In hot climate environments, shading of the outdoor system is recommended to reduce external heating of the cabinet. Verify sufficient space is available in front of the cabinet to remove and replace the MCPA and rectifier modules and allow free movement of ambient air through the front panel air intake and rear panel exhaust vents. The front door must swing open at a 135 degree angle to allow removal of the MCPAs. Cabinets must have at least 11 inches clearance from the mounting surface if mounted on the left side (facing unit) to allow for door swing. Recommended minimum clearances for the front of the cabinet is 36 inches and 20 inches for the rear of the cabinet. Refer to Tables 2-3 and 2-4 respectively for the materials and tools required for a typical outdoor system installation. Refer to Chapter 5 for system dimensions and typical mounting examples. Table 2-3 Materials Required for System Installation, Not Supplied
Item 1 2 3 4 Materials Needed 10 AWG AC power cable rated for 22A minimum Tie wraps (152 mm or 203 mm) Unistrut, 1 5/8 (41 mm) Terminal Lugs, 2-Hole, 3/4 (19 mm) Centers. M8 bolt, 60 mm Length, Must be UL listed (ZMVV). M12x1.75 hex bolt 12 mm flat washer 12 mm lock washer 0.5 inch foam semi-rigid coax (N male to N male, 7/16 DIN)* Weatherproofing materials Where Used From AC breaker panel to cabinet Cable dressing System mounting Cabinet ground studs Approx. Length (Each) As needed Quantity Per Cabinet 1 As needed As needed 1

5 6 7 8

System mounting System mounting System mounting RF input to system and RF output from system to antenna jumper RF, power, and alarm connectors 1.5 M -12 M

6 min / 12 max 6 min / 12 max 6 min / 12 max 2

As needed

* Specific requirements depending on application.

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OS-1991

Table 2-4 Tools Needed for Installation


Tools Needed Crimp tool Electricians knife Cable cutters Roto hammer Drill bit Where Used Ground cables Earth ground Ground cables Mounting unistrut or cabinet Mounting unistrut or cabinet Tools Needed Screwdriver, slotted, 5 mm (0.2 in) maximum width Wire cutters Digital volt-ohm meter 10 mm hex socket wrench or nut driver Screwdriver, slotted, 5 mm (0.2 in) maximum width Where Used Securing alarm cables Cut tie wraps Verify power Open door latches AC terminal block

AC Power
Connect AC wiring as instructed in Table 2-5. WARNING: Turn off external primary AC power before connecting AC power cables to the OS cabinet. CAUTION: All system enclosures must be connected to a common earth ground to prevent potentional equipment damage. To avoid terminal block damage, do not use a screwdriver with a blade larger than 0.100 inches and do not insert screwdriver at an incorrect angle. Table 2-5 AC Power Connection Procedure
Step 1 2 3 4 5 6 Action Route AC cable through a conduit connected to INPUT POWER access hole located next to RF connector bulkhead as shown in Figure 2-1. Before inserting wires into the AC terminal, strip each wire approximately 12mm (0.5 in). Insert 5 mm (.2 in) maximum flat blade screwdriver into spring slot and twist to open wire access hole. Insert AC wire (24-6 AWG) into lower slot until wire bottoms out in housing. Twist screwdriver back to release tension and clamp the wire into terminal. Remove screwdriver. Repeat steps 2 through 5 for remaining wires.

NOTE: Connect the ground wire to termingal G, and the hot and neutral wires to terminal L or N.

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Installation Instructions

Spring Cage Terminal Block

AC Power Connections

Common Earth Ground Terminal

Figure 2-1 AC Power Connections Example

RF Cable
All cable connections are made at the system cabinet lower-rear RF interface bulkhead panel as listed in Table 2-6. Figure 2-2 shows the interface bulkhead ports. CAUTION: Prior to connecting BTS cables, verify booster system power is off.

NOTE: Do not install weatherproofing materials to cables until the booster commissioning is completed. Table 2-6 OS System RF Cable Connections
Bulkhead Port Connector BTS TX2/RX ANT RX ANT TX/RX BTS TX1/RX TX3 TX4 TX5 TX6 Connects between... BTS OS System OS System BTS BTS BTS BTS BTS OS System Antenna Antenna OS System OS System OS System OS System OS System

2-4

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Installation Instructions

OS-1991

M8 Studs 3/4 (19 mm) Ground Studs

Figure 2-2 Interface Bulkhead RF Connections

Modem
Install the modem in the bay to the left of the UCM as shown in Figure 2-3. Tighten the thumbscrews to secure the modem. If the system consists of more than one cabinet, additional cabinets may be daisy-chained to the first sector by connecting the respective RS485 cable from the other cabinet(s) to the modem connection shown in Figure 2-4. Wiring examples are shown in Figure 2-5. The modem connector accommodates 28-16 AWG wire. Via the UCM, each booster wired on the modem bus must have a unique address. The modem can be installed in any booster system. The only criteria is that any booster on the modem bus needs a unique bus address. The address does not have to be associated with a sector.
Modem Thumbscrews UCM

Figure 2-3 Modem Installation

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OS-1991

Installation Instructions

Modem Daisy-Chain Connector

Form-C Connector

Figure 2-4 Modem and Form-C Connectors

Sector 1 with Modem

B A

+ + +

B
Sector 2

+ + +

A
Sector 2

B + A+
+

Sector 1 with Modem

A B

B
Sector 3

B
Sector 3

+ +

Figure 2-5 Modem Daisy-Chain Wiring Example

Form-C Alarms
The Form-C alarm connections are made at the terminal block located at the rear of the UCM. The contacts accept a 28 - 16 AWG wire. The alarm cable connection is shown in Figure 2-4 and the alarm wiring and relay conditions are listed in Table 2-8. The Form-C alarm interface should be utilized in conjunction with the modem alarm reporting in the event of a modem failure. Under normal modem applications, the Form-C interface is forced to a no alarm state unconditionally. If the UCM cannot maintain communication with the modem, a major alarm is asserted and the Form-C alarms are activated to report alarm states. The minor, major, critical/bypass, and intrusion alarms are defined as follows: Minor (Alarm0) Major (Alarm1) Any cabinet fan fault. MCPAs are faulted but one is still active, RX0 or RX1 is faulted but not both, any rectifier fault, an external alarm other than External Alarm1 AND External Alarm3, or no communication with the modem.

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044-05307 Rev A

Installation Instructions Critical/Bypass (Alarm2) All vacant MCPA channels and/or inserted MCPAs are disabled, all active RX channels are faulted, External Alarm1 AND External Alarm3 faults, the +5V external supply for the RFCU has faulted, or the displayed gain is less than zero resulting in a bypass. A fault causing a critical alarm shuts down the system and requires troubleshooting before the system can be brought on-line. Bypass - any time there is a critical fault reported on the Form-C terminal, the booster is in bypass mode. Front and/or rear cabinet door is open.

OS-1991

Intrusion (Alarm3)

Connect the Form-C alarms as instructed in Table 2-7. Table 2-7 Form-C Alarms Connection Procedure
Step 1 2 3 4 Action To install the appropriate wiring and ease the wiring installation, disconnect the terminal block from the booster. Strip wiring insulation approximately 7 mm (0.3 in). Use a slotted screwdriver with a maximum width of 0.100 inches to back out terminal screws enough to allow wire insertion. Insert stripped wire into terminal and tighten set screw a maximum of 2-inch pounds.

Table 2-8 Form-C Alarm Terminal Block Relay Connections and Conditions
Relay Continuity Measurement - No AC Applied Minor NO - C NC - C Closed Open Major NO - C NC - C Closed Open Critical NO - C NC - C Closed Open Intrusion NO - C NC - C Closed Open

Relay Continuity Measurement - System On, No Alarms Minor NO - C NC - C Open Closed Major NO - C NC - C Open Closed Critical NO - C NC - C Open Closed Intrusion NO - C NC - C Open Closed

Relay Continuity Measurement - System On, All Alarms On Minor NO - C NC - C Closed Open Major NO - C NC - C Closed Open Critical NO - C NC - C Closed Open Intrusion NO - C NC - C Closed Open

NO = Normally Open, NC = Normally Closed, C = Common

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Installation Instructions

External Alarms (EA)


The external alarm inputs are used when the booster system is deployed at a site with STI conditioning units. The external alarm inputs should be wired as shown in Figure 2-6. The external alarm connectors accommodate 28 - 16 AWG wire. The external alarm inputs require activation and configuration via the UCM. The EA channel should be cond for NC operation. Connect the external alarms as instructed in Table 2-10. Table 2-9 External Alarms Connection Procedure
Step 1 2 3 4 Action To install appropriate wiring, disconnect terminal block from booster. Strip wiring insulation approximately 7 mm (0.3 in). Use slotted screwdriver with maximum width of 2.5 mm (0.1 in) to back out terminal screws enough to allow wire insertion. Insert stripped wire into terminal and tighten set screw 2 inch pounds maximum.

MAIN Minor NC C NO NC C NO NC/NO C


X

EA0

Major

NC/NO C
X

EA1

DIV Minor NC C NO NC C NO NC/NO C


X

EA2

Major

NC/NO C
X

EA3

Figure 2-6 External Alarm Wiring For STI Deployments

MCPA
Install the MCPA as instructed in Table 2-11. The MCPA RF switch, indicator and quarter-turn fasteners are shown in Figure 2-7 and the 21-pin D-Sub connector is shown in Figure 2-8. CAUTION: Do not slam the MCPA into the subrack. Forcing the MCPA into the subrack may cause the pins on the 21-pin D-Sub connector to become recessed or broken. NOTE: This system must be populated only with G3L-1929-160-001 or G3L-1929-120-001 amplifiers. Installing other amplifiers will void the warranty.

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Table 2-10 MCPA Installation


Step 1 2 3 4 Action Inspect MCPA rear-mounted 21-pin D-Sub connector. Verify all pins are straight, not broken or recessed, and alignment shield is not bent. Verify MCPA RF OFF/ON/RESET switch in OFF (down) position. Verify MCPA top and bottom quarter-turn fasteners are in unlocked position as shown in Figure 2-7. Gently slide MCPA into subrack until seated. Turn top and bottom quarter-turn fasteners clockwise to secure MCPA into subrack.

Unlocked

Locked

LED Status Indicator RF Power Switch RESET (Up) ON (Center) OFF (Down)

STATUS RESET ON OFF

STATUS RESET ON OFF

Quarter-Turn Fasteners

PC I/O

PC I/O

Figure 2-7 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power

1 2 3 4 5 6 7 8 9 A1 A2 10 11 12 13 14 15 16 17 A3 A4

Figure 2-8 MCPA 21-Pin D-Sub Connector Location

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Chapter 3 Operation

Introduction
This chapter provides a description of the OS-1991 Outdoor System (OS) Multi-Carrier Power Amplifier (MCPA) System controls and indicators, initial start-up and operating procedures, and power setting procedures.

Controls and Indicators


The following paragraphs describes the OS controls and indicators.

Universal Control Module (UCM)


The UCM, shown in Figure 3-1, is a menu driven pushbutton control module with an 8-character scrolling display used to monitor the operating status and change the parameters of the OS. To learn the navigation features of the UCM, refer to Figures 3-2 through 3-4. The UCM display blanks 30 minutes after the last key press. Pressing any of the UCM keys illuminates the display without executing the key function. The UCM menu definitions are listed in Table 3-2.
Status indicator LED PC I/O Connector

Up/down and Left/right keys(4)

Menu key

Edit key

8-Character display

Figure 3-1 UCM Front Panel The bi-color status LED indicates current system status as listed in Table 3-1. Table 3-1 UCM LED Indicator Functions
Rate Solid 1 Hz Solid Solid Color Green Green Red Green + Red Purpose Normal FW Download Critical Fault/Bypass Minor/Major Fault

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Controls and Indicators

The PC I/O (DB9) connector on the face of the UCM is an RS232 port. This I/O is for factory use or upgrading UCM firmware. The items in Table 3-2 are also viewable on the Ethernet web page. See Figure 3-3. Table 3-2 UCM Menu Definitions
Menu item Tx Pwr Tx XXXW XX.XdBm Rx PDU R0 xxxmA RX0 OFF R1 xxxmA RX1 OFF RECT Vac NORM Vac LOW Vac HIGH DC XX.XV DC XXXA TEMP SYS XXC AMP0 XXC AMP1 XXC AMP2 XXC CONFIG GAIN XX.XdB Tx XXXW XX.XdB GainNORMAL GainCONSTANT EA0 OFF EA0 NO EA0 NC EA1 OFF EA1 NO EA1 NC EA2 OFF EA2 NO EA2 NC EA3 OFF EA3 NO EA3 NC RX0 ON RX0 OFF RX1 ON RX1 OFF ADDR X MODEMoff BRGHT X DetXX.X FW VER SYS FW MODEM PC COMM Definition TX Power Main Menu TX Power in Watts TX Power in dBm RX Power Distribution Main Menu RX0 Channel Current Draw (TMA) RX0 Channel Source Disabled (TMA) RX1 Channel Current Draw (TMA) RX1 Channel Source Disabled (TMA) Rectifier Information Main Menu AC Input Voltage is within Range AC Input Voltage is less than specification AC Input Voltage is greater than specification The Rectifier Power System DC Voltage The Rectifier Power System DC Current Temperature Main Menu The system temperature value from the UCMs sensor MCPA0 internal temperature sensor MCPA1 internal temperature sensor MCPA2 internal temperature sensor Configuration Main Menu - all sub-menus are editable TX Gain value in dB, editable 0.1, 1 or 10 dB steps TX Output Power in Watts, editable 0.1dB steps TX Output Power in dBm, editable 0.1dB steps Gain Mode is Normal & will is dependant on # of MCPAs Gain Mode is Constant & independent to # of MCPAs External Alarm Input 0 disabled External Alarm Input 0 NC fault External Alarm Input 0 NO fault External Alarm Input 1 disabled External Alarm Input 1 NC fault External Alarm Input 1 NO fault External Alarm Input 2 disabled External Alarm Input 2 NC fault External Alarm Input 2 NO fault External Alarm Input 3 disabled External Alarm Input 3 NC fault External Alarm Input 3 NO fault RX0 Channel Source Enabled (TMA) RX0 Channel Source Disabled (TMA) RX1 Channel Source Enabled (TMA) RX1 Channel Source Disabled (TMA) MODEM address is X MODEM is disabled Display brightness 0-6 Forward coupling detector value Firmware Version Main Menu The system (UCM) firmware version Modem communication active, PC comm. Disabled PC communication active MODEM disabled

3-2

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Controls and Indicators Table 3-2 UCM Menu Definitions (Continued)


Menu item SYS OK MINOR MAJOR CRITICAL BYPASS SLEEP MODE AlmHst Definition System OK, no alarms System faulted with a minor alarm System faulted with a major alarm System faulted with a critical alarm and in bypass MCPA disabled due to sleep mode Alarm History sub-menu

OS-1991

These fans are not installed in this system and will read as 0 Figure 3-2 System status page

Figure 3-3 System Configuration page 044-05307 Rev A 3-3

AMP1_XXC

XX.XdBm

DC_XXXA
RX0_ON_ AMP2_XXC RX0_OFF GainNORMAL GainCONSTANT

"C"
AlmHist

220VAC Power System

"F"
MENU RX1_ON_

"D"
RECT___
EA0__NO EA0__NC EA0_OFF RX1_OFF

"F" "E"
ADDR_XX MODMoff

Vdc_NORM Vdc_LOW_ Vdc_HIGH


EA1__NC EA1__NO EA1_OFF

X = 1, 2, 3 & 4

"G" "E"
BRGHT_X

X=0-6

DC_XX.XV
EA2_OFF EA2__NO

"H"
DetXX.X
EA2__NC

Tx_Pwr_ DC_XXXA

Figure 3-4 UCM Display Navigation, 1 of 3

Main Menu

X = 37.0 to 43.0 & MENU to edit

DC_XX.XV

Sub Menu

"E"
Vcg_XXX 48VDC Power System
MENU EA3_OFF EA3__NO EA3__NC

MENU

Each key press will display next main menu or return to the parent menu

X = 000 to 999 & MENU to edit

Navigate up or down the sub-menus

Vtx_XXX

X = 000 to 999 & MENU to edit

R0_OFF_ 27VDC Power System

Controls and Indicators

Holding down the edit key for 2 sec will allow parameters to change via arrow keys, editable parameters are detailed by an underlined character.
RECT___

"E"

IF FAULTED A SUB-MENU FOR EVERY FAULT

3-4
MENU MENU MENU MENU MENU MENU MENU MENU

OS-1991

Tx_Pwr_ MODEM__ MINOR__ MAJOR__ PC_COMM

RX_PDU_ RECT___ TEMP___ CONFIG_ FW_VER_

SYS_OK_

CRITICAL_BYPASS

SLEEP_MODE

Tx_XXXW_ R0_XXXmA
SYS__XXC

Vac_NORM SYS_FW_ Vac_LOW_ Vac_HIGH


AMP0_XXC Tx_XXXW

GAIN_XX.XdB

XX.XX.XX

RX0_OFF_

"B"
ALARM 1

_XX.XdBm R1_XXXmA RX1_OFF_ DC_XX.XV

"C"
ALARM X

044-05307 Rev A

044-05307 Rev A
RECT_VAC_LOW RECT_VDC_LOW
5 SEC

ALARM X

Controls and Indicators

FAN_X_FAULT

XX = F / R

RFCU_FAULT

BYPASSX_DC_FAULT

X=0/1/2

COMBINER_DC_FAULT

RECT_COMM_FAULT

RECT_VAC_HIGH RECTX_FAULT DISABLE_REPORTING

RECT_VDC_HIGH

RECT_CURRENT_LIMIT DISABLED SYS_OK_

RECTX_FAULT

X=0/1/2/3

NO_MCPA EXT_ALARMX DISABLE_REPORTING


5 SEC

MCPAX_VSWR

X=0/1/2 DISABLED SYS_OK_

MCPAX_LOOP

X=0/1/2

MCPAX_OVR_PWR

X=0/1/2

MCPAX_HI_TEMP ALARM_HISTORY

X=0/1/2

FAULT0

FAULT1 - 9 (if required)

CLEAR_HISTORY
5 SEC

MCPAX_INT_DC

X=0/1/2

The items in Table 3-2 are also viewable from the Ethernet web page. See Figure 3-3.

Figure 3-5 UCM Display Navigation, 2 of 3


NO_ALRMS RX0_LO_CURRENT RX1_LO_CURRENT

MCPAX_EXT_DC

X=0/1/2

NO_ALRMS

MCPAX_APC_ON

X=0/1/2

EXT_ALARMX

X=0/1/2/3

RX0_HI_CURRENT

RX1_HI_CURRENT

MODEM_NO_COMM

OS-1991

3-5

3-6
5 SEC 5 SEC

OS-1991

5 SEC

X = Underlined Characters To Accept the Changes


RXX_ON_ MENU 5 SEC

RXX_ON_ To Abort the Changes

To Accept the Changes

GAIN_XX.XdB MENU RXX_OFF

_XX.XdB To Abort the Changes RXX_OFF To Toggle Between ON/OFF


5 SEC 5 SEC

X = Underlined Character

To Choose a Different Character Position

To Increment / Decrement the Inverted Value X = Underlined Characters MODMoff


MENU

MAX_GAIN To Accept the Changes To Abort the Changes To Abort the Changes
5 SEC

MIN_GAIN To Toggle Between ON/OFF


MENU

APC_ON
5 SEC 5 SEC 5 SEC ADDR_XX To Toggle Between 00/01/10/11

Will Display the MAX /MIN or APC Messages for 3 seconds if Applicable MODMOFF MODM_ON

BYPASS_TX_<0dB
0 = Underlined Character ADDR_XX

_00.0dB

5 SEC 5 SEC GainNORMAL

5 SEC

5 SEC

If a negative gain value is encountered because of MCPA configurations the system will default to bypass. An option to re-adjust gain is provided. The gain value will start at 0.0dB. Once in the gain edit mode the navigation functions as normal. NORMAL
MENU

Accept the Changes To Accept the Changes To Abort the Changes


Tx_XXXW Tx_XXXW MENU

5 SEC GainCONSTANT

X = Underlined Characters

XX.XdBm CNSTANT To Toggle Between NORMAL/ CNSTANT X = Underlined Characters


5 SEC 5 SEC BRGHT_X Display Intensity (X = 0 - 6) MENU

XX.XdBm X = Underlined Character

Abort the Changes

EAX_OFF 5 SEC

EAX_OFF To Accept the Changes


MENU

To Increment / Decrement the Inverted Value by 0.1dB MAX_GAIN

EAX__NO

EAX__NO To Abort the Changes

To Accept the Changes MIN_GAIN BRGHT_X To Abort the Changes APC_ON

EAX__NC

EAX__NC

Will Display the MAX /MIN or APC Messages for 3 seconds if Applicable

To Toggle Between OFF/NO/NC


X = Underlined Character

5 SEC MENU MENU

5 SEC

5 SEC

Accept the Changes DetXX.X To Force Fan Speed


DetXX.XW MENU

Figure 3-6 UCM Display Navigation, 3 of 3


To Abort the Changes To Accept the Changes
5 SEC MENU

MODEM__

MODEM__

Abort the Changes X = Underlined Character

5 SEC

To Abort the Changes To Accept the Changes

To Choose a Different Character Position To Increment / Decrement the Inverted Value by 1 unit

PC_COMM
5 SEC

PC_COMM

Controls and Indicators

044-05307 Rev A

X = Underlined Character To Toggle Between MODEM/PC COMM

Duplicate the DetXX.X sub-menu for CG XXX and TX XXX sub-menus

Controls and Indicators

OS-1991

MCPA
MCPA controls and indicators listed in Table 3-3, are located on the MCPA front panel. MCPA operation is controlled by the OFF/ON/RESET RF toggle switch. MCPA status is displayed by a tri-colored LED.
Status Indicator RF Switch: RESET ON OFF
THE POWER IN WIRELESS
PC I/O
TM

STATUS
RESET ON OFF

PC I/O RJ-11 Connector

Figure 3-7 MCPA Front Panel Table 3-3 MCPA Controls and Indicators
Controls/Indicator Controls (RF) Toggle Switch - RESET (Up Momentary) Toggle Switch - ON (Center) Toggle Switch - OFF (Down) Indicator Tri-Color LED GREEN (solid) MCPA enabled, no alarm GREEN (blinking) MCPA in standby, no output power Yellow (solid) Automatic Power Control (APC) Yellow (blinking) VSWR alarm Red (solid) MCPA disabled PC I/O Factory use only Resets the MCPA Enables RF Disables RF Description

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OS-1991

Initial Start-Up and Power Setting Procedures

Rectifier
The rectifier module, shown in Figure 3-8, powers up automatically when AC power is applied to the OS. The dual color LED indicator located at the upper-right side of the front panel displays rectifier status as listed in Table 3-4.
LED Indicator

Figure 3-8 Rectifier Front Panel Table 3-4 Rectifier Status Indicator
LED Conditions GREEN AMBER/GREEN AMBER Function DC on Warning DC off

Initial Start-Up and Power Setting Procedures


Perform the initial startup as instructed in Table 3-5. CAUTION: Before applying power, refer to Chapter 5 for input power requirements and verify that MCPA input and outputs are properly terminated at 50 ohms. Do not operate the MCPA without a load attached. Excessive input power may trigger the overpower alarm disabling or damaging the MCPA. When MCPAs are enabled, at least one cabinet door must be closed and secured to provide adequate cooling. All three MCPA slots must be populated with an MCPA or a blank panel to provide adequate cooling air circulation. NOTE: The OS must be warmed up for a minimum of two minutes prior to setting power levels. Failure to properly warm the MCPAs may result in lower output power when the MCPAs reach operating temperature.

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044-05307 Rev A

Initial Start-Up and Power Setting Procedures

OS-1991

Table 3-5 Initial Startup


Step 1 2 3 4 5 Action Verify all input and output cables are connected and secure. Apply OS AC power. Open OS back door. Measure primary AC input voltage (AC input voltage should be between 180 to 265 VAC). If AC input voltage is above or below limits, consult an electrician before turning on MCPAs. Measure rectifier primary DC output voltage for +27 VdVDCc 1.0 VDC. If DC output voltage is above or below the limits, MCPA output power could be degraded. Open OS front door. Set MPCA front panel RF OFF/ON/RESET switch to ON (center) position. Status LED should light GREEN. Repeat for each MCPA. Refer to troubleshooting table in Chapter 4 if MCPA status LED stays lit RED.

Navigation and Configuration - UCM


The booster is conditioned per unique site requirements via the UCM. The following steps must take place for configuration menu access (see Figure 3-4): Table 3-6 Navigation and configuration
Step 1 2 3 4 Action Press MENU key repeatedly until CONFIG menu is displayed. Press and hold EDIT key (), then MENU key. After approximately two seconds, display changes to CONFIG and unlocks configuration menu. Using up/down keys, display parameters to edit. Editing parameters requires holding down EDIT key for approximately two seconds until parameter is displayed with underlines. After modifications are made, two courses of action are provided: Press and hold EDIT key for approximately two seconds to accept and store changes, or Press and hold MENU key for approximately two seconds to abort change and lock that parameter. Exiting unlocked CONFIG menu automatically locks it.

Editing and navigation definitions: MENU key navigates to next main menu if a main menu is displayed. Main menus are detailed in Figure 3-4, shaded in grey. MENU key returns to parent main menu if that display is on a sub-menu. MENU key is the only method to navigate through the main menus. All parameters can be viewed, including the CONFIG menu by navigating to desired main menu, then scrolling down using up/down keys. Displays use special characters for eighth digit to detail unique options: Details more like options available with down key. Details more like options available with right key.

Details editing parameter. Must hold down edit key for approximately two seconds to
enter unlock mode. A displayed parameter without underlines is locked and will not alter with up/down key presses. A displayed parameter with underlines is unlocked and can be altered by up/down presses.

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OS-1991

Initial Start-Up and Power Setting Procedures

Booster Configuration
The paragraphs that follow provide information for configuring the OS system. Gain Mode - UCM See Figure 3-4 Table 3-7 Gain Mode - UCM
Step 1 2 3 4 Navigate to CONFIG menu and unlock. Scroll down to gain mode display. Either Gain Normal or Gain Constant is displayed. If parameter is incorrect, press and hold EDIT key for two seconds until NORMAL or CONSTANT is underlined (unlocked). Using up or down key toggles between NORMAL or CONSTANT. When correct parameter is displayed, press and hold EDIT key for two seconds to save and lock parameter. Action

External Alarm Inputs - UCM See Figure 3-4 Table 3-8 External Alarm Inputs - UCM
Step 1 2 3 4 5 Navigate to CONFIG menu and unlock. Scroll down to specific external alarm (EA0, EA1, EA2, or EA3) to con. If parameter is incorrect, press and hold EDIT key for approximately two seconds until OFF, NO or NC is underlined (unlocked). Using UP or Down, toggle through options. Choose OFF if this is a non-STI site. Choose NC if this is an STI site. When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock the parameter. Action

NOTE: STI alarms must be hard wired to external alarm input connector or alarms will be generated. Non STI sites have all EA0-3 off. STI sites have EA0-3 NC. Any other combinations are beyond the design of this application and will result in erroneous alarms.

3-10

044-05307 Rev A

Initial Start-Up and Power Setting Procedures TMA Configuration - UCM See Figure 3-4 Table 3-9 TMA Configuration - UCM
Step 1 2 Navigate to CONFIG menu and unlock. Scroll down to specific Rx channel (RX0 or RX1) to con for TMA use: a. If TMA is utilized, select RX0 and RX1 to ON. b. If no TMAs are installed, select RX0 and RX1 to OFF. Action

OS-1991

NOTE: These configurations enable DC voltage at antenna ports and enable RX fault monitoring. Each Rx channel sources +12 V at 500 mA maximum. Any current less than 40mA will generate a LO CURRENT fault. Any current greater than 150mA will generate a HI Current fault. Any current greater than 500 mA will disable the DC source for that channel and generate a HI CURRENT fault. A HI CURRENT condition attempts to auto-recover every five minutes by enabling the DC to Rx channel. If fault condition is cured, alarm clears and source remains on. If fault is present, there is no change in status. CAUTION: This parameter sources +12 V at 500 mA maximum to antenna ports. Caution should be used if antenna ports are connected to test equipment with 0 VDC tolerance. To prevent a short circuit and alarm situation, all antenna port connections must be complete prior to enabling TMA DC supplies. Table 3-9 TMA Configuration - UCM (continued)
Step 3 4 5 Action (continued) To change configuration, press and hold EDIT key for approximately two seconds until ON or OFF is underlined (unlocked). Use UP/DOWN key to toggle between ON and OFF. When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

TMA Current Validation See Figure 3-4 Table 3-10 TMA Current Validation
Step 1 2 3 Navigate to RX PDU main menu. Using Down/Up keys, scroll to RX0+RX1 to display Current Draw. Validate that current value is approximately 92 mA. This value varies depending on vendor and may be between 40mA to 150 mA. Action

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OS-1991 Modem Configuration See Figure 3-4 and Figure 3-6

Initial Start-Up and Power Setting Procedures

NOTE: Modem should be enabled after entire installation is complete. This prevents generating routine alarms. Form-C alarm reporting is disabled when modem interface is enabled. Perform steps that follow on each booster. Table 3-11 Modem Configuration
Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Action Navigate to PC COMM/MODEM menu. Modem should be displayed. If PC COMM is displayed, press and hold EDIT key for approximately two seconds until PC COMM is underlined (unlocked). Using UP/DOWN key, toggle to modem display. With MODEM displayed, press and hold EDIT key for approximately two seconds to save and lock parameter. Navigate to CONFIG menu and unlock. Scroll down to modem display. Either MODEM OFF or ADDR 1-4 are displayed. If parameter is incorrect, press and hold EDIT key for approximately two seconds until parameter is underlined (unlocked). Using UP/DOWN key, toggle between ON and OFF. When correct parameter is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter. If modem was enabled (ON), address sub-menu will be displayed. If address is incorrect, press and hold EDIT key for approximately two seconds until address parameter is underlined (unlocked). Using UP/DOWN keys, scroll through addresses 1-4. Choose unique address because each booster on modem buss must have a different address. When correct address is displayed, press and hold EDIT key for approximately two seconds to save and lock parameter.

NOTE: The modem must be activated to wireless network for proper alarm reporting.

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Initial Start-Up and Power Setting Procedures Ethernet Web Page Procedure Table 3-12 Ethernet Web Procedure
Step 1 2 3 4 5 6 7 8 9 10 Action Connect Ethernet crossover cable from PC to modem front panel ETHERNET connector. Boot up PC.

OS-1991

On PC, go to Start-Settings-Control Panel Network Connections. Right click on Local Area Connection, then select Properties. After Local Area Connection Properties window opens, deselect all functions except Internet Protocol (TCP/IP). Double click on Internet Protocol (TCP/IP) to open Internet Protocol (TCP/IP) Properties window. Select Use the following IP address. At IP address type in 192.168.0.2, then press Tab key. Subnet mask fills in 255.255.255.0. Select OK to close window. Select OK to close Local Area Connection Properties window. Open Internet Explorer. Using Internet Explorer Address bar, type http://192.168.0.1, then press Enter key. The Powerwave Twoport application is enabled and Log In screen is displayed.

Log In NOTE: User can only modify Install and Summary System Configuration screen information. All subsequent screens are for information only. Enter User Name. Leave Password blank Select OK

Figure 3-9 Log in 1 of 2

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OS-1991 After next screen appears, select OK.

Initial Start-Up and Power Setting Procedures

Figure 3-10 Log in 2 of 2 Modem Activation Procedure Status Press Install to navigate to the next screen.

Help is available by pressing Help on any screen.

Figure 3-11 Status

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Initial Start-Up and Power Setting Procedures Cascade ID plus RS-485 Address

OS-1991

Enter cascade ID information in all capital lettters and click on Apply to save current settings.

Enter in all caps

Figure 3-12 Cascade ID plus RS-485 address Ports/UCM Port Setting Items on the screen cannot be changed and are for information purposes only.

The Notification String, Cascade Code, sent with each alarm is composed of the following:
Notification String = <Cascade ID + <Suffex> + <Sector ID> + <WhereOnSite> (RS485) Notification String = <Cascade ID + <Suffex> + <WhereOnSite> (RS232)

Example: KC03XC001M22
Cascade ID: Suffex: Sector ID: WhereOnSite: KC03XC001 M "2" - Range 1-9 (Text string from 1-9 UCM Slaves) (RS485 only) "2" - (0=Rx0, 1=Rx1, 2=other) (Text string from each alarm)

Figure 3-13 Ports/UCM Setting

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OS-1991 Ports/Modem Port Settings:

Initial Start-Up and Power Setting Procedures

Items on the screen cannot be changed and are for information purposes only.

Figure 3-14 Ports/Modem Ports Settings Ports/Protocol Settings: Items on the screen cannot be changed and are for information purposes only.

Figure 3-15 Ports/Protocol Settings

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Initial Start-Up and Power Setting Procedures Alarms Items on the screen cannot be changed and are for information purposes only.

OS-1991

Figure 3-16 Alarms Security Items on the screen cannot be changed and are for information purposes only.

Figure 3-17 Security

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OS-1991 Sys Info/Network Connectivity

Initial Start-Up and Power Setting Procedures

Items on this screen cannot be changed and are for information purposes only.

Figure 3-18 System Info/Network Connectivity Sys Info/SNMP Information


Items on this screen cannot be changed and are for information purposes only.

Figure 3-19 Sys Info/SNMP Information

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Initial Start-Up and Power Setting Procedures Sys Info/Time Server


Items on this screen cannot be changed and are for information purposes only.

OS-1991

Figure 3-20 Sys Info/Time Server Gain Mode Table 3-13 Gain Mode
Step 1 2 3 4 Action

Choose the SUMMARY menu (top).


Choose the SYSTEM CONFIGURATION sub-menu (side bar). Select the correct gain mode via the GAIN MODE pull-down (figure 3-3). Select the APPLY button.

External Alarm Inputs Table 3-14 External Alarm Inputs


Step 1 2 3 4 Action

Choose the SUMMARY menu (top). Choose the SYSTEM CONFIGURATION sub-menu (side bar).
Select the correct external alarm mode via the EXTERNAL ALARM 0-3 pull-down (figure 3-3). Select the APPLY button.

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OS-1991 TMA Configuration

Initial Start-Up and Power Setting Procedures

Table 3-15 TMA Configuration


Step 1 2 3 4 Action

Choose the SUMMARY menu (top). Choose the SYSTEM CONFIGURATION sub-menu (side bar).
Select the correct TMA mode via the PDU RX 0/1 pull-down (figure 3-3). Select the APPLY button.

Transmit Gain Adjustment The OS system operating gain modes consist of a normal gain mode and a constant gain mode. NOTE: MCPA must be warmed up for a minimum of two minutes prior to setting power levels. Failure to properly warm the MCPA may result in lower output power when MCPA reaches operating temperature. Normal Gain Mode: Normal gain is the default gain mode and functions as follows: Table 3-16 Normal Gain Mode
Gain (dB) Gain Mode Normal Normal Normal Number of MCPAs 1 2 3 Minimum 0.0 0.0 0.0 Maximum TX1 & TX2 11.4 14.4 16.2 TX3 - TX6 12.2 15.2 17.0

NOTE: Gain is factory preset to a default value of 5dB with three MCPA modules inserted and enabled. Constant Gain Mode: Constant gain mode must be cond through the UID. In constant gain mode, gain remains the same regardless of MCPA configuration. For example: Table 3-17 Constant Gain Mode
Gain (dB) Gain Mode Constant Constant Constant Number of MCPAs 1 2 3 Minimum 0.0 0.0 0.0 Maximum TX1 & TX2 11.4 11.4 11.4 TX3 - TX6 12.2 12.2 12.2

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Initial Start-Up and Power Setting Procedures Constant Gain Mode Configuration Process - UCM:

OS-1991

Use navigation charts in Figures 3-4 through 3-6 for reference when configuring booster cabinet for operation. Table 3-18 Constant Gain Mode Configuration Process - UCM
Step 1 2 3 4 5 6 Scroll Menu key to Config display. Simultaneously press and hold Edit and Menu keys ( + MENU) for two seconds until Config is underlined. Using and keys, scroll to menu that displays Gain NORMAL. Action

Press and hold Edit key until Normal is underlined. Using key, switch display to read Gain CONSTANT.

After modifications are made, two courses of action are provided: a. Press and hold EDIT key for approximately two seconds to accept and store changes, or b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter. Press Menu key to exit Config edit.

Gain Adjust Function - UCM: Regardless of operating gain mode, use following procedure to adjust gain level. See Figure 3-4 and Figure 3-6. Table 3-19 Gain Adjust Function - UCM
Step 1 2 3 Scroll Menu key to Config display. Simutaneously press and hold Edit and Menu keys ( + MENU) for two seconds until Config is underlined. Using and keys, scroll to menu that displays Gain XX.XdB. If there is less than three MCPA modules enabled and gain is too low, this window will read Bypass_TX<0dB, and fault LED will be illuminated red. Press and hold Edit key until Gain value is underlined. Example: 0 4.0 dB. Using keys, adjust gain to desired level. Action

4 5 6

After modifications are made, two courses of action are provided: a. Press and hold EDIT key for approximately two seconds to accept and store changes, or b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter. Press Menu key to exit Config edit.

NOTE: Gain display accuracy can be > 1.0 dB over temperature and frequency. For accuracy, it is recommended to use power setting procedure during site commisioning.

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OS-1991 Gain Adjust Web Page See Figure 3-3

Initial Start-Up and Power Setting Procedures

Table 3-20 Gain Adjust - Web Page


Step 1 2 3 4 5 Action Reference the previous section Ethernet Web Page Procedure to access the web pages. Choose the SUMMARY menu (top). Choose the SYSTEM CONFIGURATION sub-menu (side bar). Type in the desired gain via the TX GAIN entry boxes (3-3). Select the APPLY button.

RSSI Display Web Page See Figure 3-3. Table 3-21 RSSI Display - Web Page
Step 1 2 3 4 5 6 Action Reference the previous section Ethernet Web Page Procedure to access the web pages. Choose the SUMMARY menu (top). Choose the RSSI Reading sub-menu (side bar). The MODEM RSSI measurement is displayed (3-21). Choose the UPDATE button to refresh the measurement. Select the APPLY button.

Figure 3-21 RSSI Display

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Initial Start-Up and Power Setting Procedures Power Setting Procedure See Figure 3-4 and 3-6.

OS-1991

Before adjusting either enclosure gain or power, predetermine carrier power levels and desired power at booster enclosure antenna port and pilot to carrier power ratio. Example: 10% pilot for a 45 dBm (32 watt) carrier is 35 dBm (3.2 watts). Table 3-22 Power Setting Procedure
Step 1 2 3 4 5 6 7 Turn on one TRX cond for Pilot only. Scroll Menu key to Config display. Simutaneously press and hold Edit and Menu keys ( + MENU) for two seconds until Config is underlined. Using and keys, scroll to menu that displays TX power in either W or dBm. Action

Press and hold Edit key until TX power value is underlined. Example: TX 100 W. Using and keys, adjust power to adjust Pilot power level. Note that power is incremented/ decremented in 0.1 dB steps. After modifications are made, two courses of action are provided: a. Press and hold EDIT key for approximately two seconds to accept and store changes, or b. Press and hold MENU key for approximately two seconds to abort change and lock that parameter. Enable all channels P, P, S, and TCH. Validate power displayed is desired carrier power level. Press Menu key to exit Config edit.

8 9 10

Clear Alarm History The alarm history should be monitored and cleared at the conclusion of every site visit. Table 3-23 Clear Alarm History
Step 1 2 3 4 5 6 Bring site online with all carriers.. Press Menu key until SYS_OK " window appears. Using Using key, scroll to ALM_HIST window. key, scroll to clear alarm option. Action

Press and hold Edit key () until NO ALARMS is displayed. Press Menu key twice to exit alarm history window and return to SYS_OK".

Brightness Configuration Refer to Figure 3-6.

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Initial Start-Up and Power Setting Procedures

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Chapter 4 Maintenance

Introduction
This chapter provides periodic maintenance and removal and replacement procedures for the OS-1991 Outdoor MCPA System.

Periodic Maintenance
Suggested periodic maintenance requirements are listed in Table 4-1. WARNING: Wear proper eye protection to avoid eye injury when using compressed air.

CAUTION: Use only dry compressed air when cleaning the OS. Do not use pressure washers. To ensure proper cooling and prevent MCPA over temperature shutdown, one of the two booster doors must be closed and secure at all times. NOTE: Do not break the seals on equipment under warranty or the warranty will be null and void. Do not return equipment for warranty or repair service until proper shipping instructions are received from the factory. Table 4-1 Periodic Maintenance Task
Cleaning: Filter Air Vents 12 months During periodic site maintenance Inspect and clean air filter. Inspect and clean inlet and outlet air vents. If equipment is operated in a dusty or industrial environment, inlets and outlets should be inspected more often.

Interval

Action

Inspection: Cables and Connectors During periodic site maintenance Inspect signal and power cables for frayed insulation. Check RF connectors to ensure tightness.

Cleaning Air Inlets/Outlets/Filter


The air inlets and outlets should be cleaned during periodic site maintenance. If the equipment is operated in a heavy industrial or severe dust environment, the inlets and outlets should be cleaned as necessary. Cooling efficiency can be reduced if dust and dirt are allowed to accumulate. Remove the panel and, using either compressed air or a brush with soft bristles, loosen and remove accumulated dust and dirt from the air inlet and outlet panels. Replace the panel when cleaned. The air filter, located in the front panel, also must be removed and cleaned using compressed air. Refer to Paragraph Air Filter Cleaning for filter cleaning and replacement instructions.

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OS-1991

Troubleshooting

Troubleshooting
Note the status of the alarms on the front panels of the rectifier assembly, the MCPA and the UCM. Check fault displays on the UCM using the check sequences in Figures 3-2 through 3-4, or by using the web page with the Ethernet connection. Contact your field representative or factory if troubleshooting does not resolve the problem. The UCM main status menu details the status of the booster. The main menu displays one of the following: SYSTEM OK - No faults or alarms MINOR MAJOR CRITICAL/BYPASS SLEEP MODE - Only applicable to constant gain mode.

The SYSTEM OK display is normal. If alarms are present, the main menu displays the most severe status. Using the Down and UP keys display the list of faults starting from the most recent. The last display is the alarm history. Using the Right key displays past faults in the order of occurrence, storing up to 10 events. The last event is an option to clear the alarm history buffer. Refer to Chapter 3. Prior to troubleshooting, verify the following: Outdoor system receiving specified power from base station. All RF connections are connected properly and are not loose or damaged. All appropriate subassemblies are present inside cabinet.

Rectifier Fault
If a rectifier module is faulted, but no replacement is available, the fault can be masked via the UCM to clear the related alarm. If rectifier fault reporting is disabled, installing a new rectifier module automatically enables reporting after two minutes of installation. Disable the rectifier fault reporting as follows: Refer to Figure 3-5 . Table 4-2 Rectifier Fault - DIsable
Step 1 2 3 Action From rectifier fault UCM display, press Right key to display disable reporting. Press and hold EDIT key until DISABLED is displayed. Press Left or Right key to navigate UCM display back to fault list.

Fan Fault
If a fan is faulted and no replacement is available, the fault can be masked via the UCM. Masking the fault stops the UCM from reporting a minor alarm. If fan fault reporting is disabled, installing a new fan automatically enables reporting after two minutes of operation. The UCM display informs which fan is faulted as follows:

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Troubleshooting Disable fan fault reporting as follows: Refer to Figure 3-5. Table 4-3 Fan Fault - Disable
Step 1 2 3 Action

OS-1991

From fan fault UCM display, press Right key two times until Disable Reporting option is displayed. Press and hold EDIT key until disabled is displayed.Using Down/Up keys, scroll to RX0+RX1 to display Current Draw. Use Right and Left keys to navigate UCM back to fault list.

The UCM indicates which fan is faulted as follows: Display


Front Rear

Door
Front Door Rear Door

External Alarm (EA) Fault


For any EA fault, refer to the STI equipment manual. Verify the hardware connection between the booster and the STI modules are not compromised. The external alarm fault can be masked if the fault condition cannot be remedied, but clearing the alarm is desired. A masked EA fault must be unmasked by reconfiguring the booster to enable that EA. Disable EA reporting as follows: Refer to Figure 3-5. Table 4-4 EA Reporting - Disable
Step 1 2 3 Action From EA fault display, press Right key to display Disable Reporting option. Press and hold EDIT key until Disabled is displayed. Use Right or Left key to navigate UCM display back to fault list.

Alarm History
The alarm history appears in the last sub-menu of the Status menu. Using the Right key displays past faults; up to 10 events in order of occurrence. The last event is an option to clear the alarm history buffer. Clear alarm history as follows: Refer to Figure 3-5. Table 4-5 Alarm History - Clear
Step 1 2 3 4 5 Action Navigate to Status menu (System OK/ Minor/Major/Critical Bypass). Press Down key until alarm history is displayed. Press Right key until Clear History is displayed. Press and hold EDIT key until No Alarms is displayed. Press Right key to return to Alarm History Sub Menu.

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OS-1991

Field Replaceable Parts and Modules

Field Replaceable Parts and Modules


The MCPAs, rectifier modules, UCM, Modem, RF conditioning unit, door fan assemblies, and power system fuses can be replaced in the field on site by a qualified technician with experience maintaining RF power amplifiers and similar equipment. Opening the front or rear doors, or both as appropriate, is required to perform the following maintenance operations. Door latches are 1/4 turn and require a 10 mm hex socket wrench or nut driver to open. Table 4-6 lists the model numbers and descriptions for ordering individual field replaceable system components. Table 4-6 Field Replaceable System Components
Model Number G3L-1929-160 G3L-1929-120 Manual Number 044-05305 044-05138 031-08413 1001308 800-20160-002 800-20160-001 INST-MOD-001 800-10686-003 800-20010-001 100-10544-001 0498060 02118015.MXP N/A N/A N/A N/A N/A N/A N/A N/A N/A Description Multi-Carrier Power Amplifier User Interface Display Quick Reference Guide Rectifier Module Fan Assembly, 300 cfm, Rear Door Fan Assembly, 300 cfm, Front Door Modem Module Universal Control Module Integrated RF Conditioning Unit Air Filter Fuse, MIDI Time Lag, Automotive Bolt-down, 60A, 32 V, (Littelfuse) Fuse, Fast Acting, Cartridge, 15A, 250V (Littelfuse) Quantity per System 1 to 3 1 1 to 4 1 1 1 1 1 2 As required As required

MCPA Removal and Replacement


Perform the instructions in Table 4-7 to remove and replace the MCPA shown in Figure 4-1 MCPA Removal and Replacement CAUTION: When removing the MCPA from the subrack, support the rear of the MCPA to prevent a sudden drop when the guide rail disengages from the track. This could damage the rear multi-pin connector. The MCPA weights approximately 20 lbs. (9.1 kg). NOTE: If an MCPA module is removed, another MCPA or blank panel must be installed in its place to provide adequate cooling. . .

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OS-1991

Table 4-7 MCPA Removal and Replacement Procedures Step


1 2 3 4

Action
Set OFF/ON/RESET switch on front panel of MCPA down to OFF. Rotate latches securing MCPA to subrack counterclockwise. With steady even pressure, use handle on front of MCPA to slide MCPA out of subrack. Replace MCPA by carefully sliding MCPA into empty subrack slot. Secure MCPA by turning two latches clockwise.

MCPA

Quarter-Turn Fasteners

Figure 4-1 MCPA Removal and Replacement

Rectifier Module Removal and Replacement


Perform the instructions in Table 4-8 to remove and replace the rectifier module shown in Figure 4-2. CAUTION: The rectifier module weights approximately 5 lbs. (2.3 kg). When removing the rectifier module from the subrack, avoid dropping the module by supporting it at the rear when the guide rail disengages from the track. Dropping the rectifier module could damage the rear multi-pin connector. Table 4-8 Rectifier Module Removal and Replacement Procedures Step
1 2 3 Slide and hold latch to left Use handle to carefully pull rectifier module out of cabinet Replace rectifier by carefully sliding rectifier into empty slot until rectifier is secured

Action

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OS-1991

Field Replaceable Parts and Modules

Rectifier

Latch

Figure 4-2 Rectifier Removal and Replacement

Universal Control Module (UCM) Removal and Replacement


Perform the instructions in Table 4-9 to remove and replace the UCM shown in Figure 4-3. Table 4-9 UCM Removal and Replacement Procedures Step
1 2 3 4

Action
Remove external AC power from OS enclosure With enclosure front access door open, rotate two thumbscrews counterclockwise to release UCM Using two thumbscrews, pull UCM out of enclosure Install new UCM in reverse order
Thumbscrews

Figure 4-3 UCM Removal and Replacement

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Field Replaceable Parts and Modules

OS-1991

Modem Remov\al and Replacement


Perform the instructions in Table 4-10 to remove and replace the modem shown in Figure 4-4. Table 4-10 Modem Removal and Replacement Procedures Step
1 2 3 4 5

Action
Remove external AC power from OS enclosure. With enclosure front access door open, rotate two thumbscrews counterclockwise to release modem. Using two thumbscrews, pull modem out of enclosure. Install new modem in reverse order. Set up new modem as described in Chapter 3.

Thumbscrews

Figure 4-4 Modem Removal and Replacement

RF Conditioning Unit (RFCU) Removal and Replacement


Perform the steps listed in Table 4-11 to remove and replace the RF conditioning unit shown in Figure 4-5. The replacement RCFU includes an identification label with calibration parameters for the power detector and gain control. The stated values need to be entered into the booster via the UCM. The correct detector value ensures the Tx power is reported within specification. The gain accuracy is dependant on the two gain calibration values VCG and VTX. A new value is not required when replacing the removed RFCU with the same unit. CAUTION: The RFCU weighs approximately 40 lbs. When removing the RFCU from the subrack, avoid dropping it by supporting it at the rear when the guide rail disengages from the track.

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OS-1991

Field Replaceable Parts and Modules

Table 4-11 Fan Assembly Removal and Replacement Procedures Step


1 2 3 Remove external AC power from OS. Disconnect all external cables to RFCU interface. Internally disconnect following: Forward detector cable (RFCU bulkhead). Three MCPA input cables. RF connector from MCPA combiner. Three RJ45 interface cables (RFCU bulkhead). Remove screws securing RF bulkhead to cabinet (M4 (0.7 x 10)). Slide out and remove RFCU. Internal latches must be released. Replace RFCU in reverse order Refer to Figures 3-4 through 3-6 to program duplexer offset. a. b. c. d. e. f. g. h. i. j. k. Scroll Menu key to Config menu. Simultaneously press and hold Edit and Menu (n + Menu) keys until Config display is underlined (Config). Using p and q arrows, scroll to VTX xxx window. Simultaneously press and hold Edit and Menu keys until VTX value is underlined. Using ptuqarrows to highlight appropriate numbers and enter VTX value listed on RFCU connection interface label. Example: VTX 184. Press and hold EDIT button until VTX value is no longer underlined. Using pand qarrows, scroll to VCG window that displays VCG xxx. Simultaneously press and hold Edit and Menu keys until VCG display is underlined. Using ptuqarrows, set VCG value to VCG number listed on RFCU connection interface label. Example: VCG 354. Press and hold EDIT button until VCG is no longer underlined. Press Menu key to exit Config.

Action

4 5 6 7

FWD MCPA 2 MCPA 1 MCPA 0 RFL SAMPLE SAMPLE VCG354 VTX184 39.75 SW-3 BYPASS BIAS-T GAIN

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Field Replaceable Parts and Modules Table 4-11 Fan Assembly Removal and Replacement Procedures (Continued) Step
8 Setting Forward Power Detector Offset.

OS-1991

Action a. Scroll Menu key to Config menu. b. Simultaneously press and hold Edit and Menu ( + Menu) keys until Config display is underlined (Config). c. Using and arrows, scroll to window that displays Det. d. Simultaneously press and hold Edit and Menu keys until Det value is underlined. e. Using arrows to highlight appropriate numbers and enter forward sample offset value listed on RFCU connection interface label. Example: Det 39.75 dB. f. Press Edit button until Det value is no longer underlined. g. Press Menu key to exit Config. Always clear alarm history as described in Chapter 3 after changing components or parameters.

Figure 4-5 RF Conditioning Unit Removal and Replacement

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OS-1991

Field Replaceable Parts and Modules

Fan Assembly Removal and Replacement


Perform the instructions in Table 4-12 to remove and replace the fan assembly shown in Figure 4-6. Table 4-12 Fan Assembly Removal and Replacement Procedures Step
1 2 3 4 Open appropriate cabinet door. Disconnect fan connector. Pull out on four fasteners that secure fan assembly, then remove fan assembly. Align fan assembly and push in fasteners to reattach fan assembly, then reconnect fan connector.

Action

CAUTION: Ensure the fan assembly is replaced by the correct type. Front fans and rear fans are assembled different per air flow.
Fan Assembly Connector Fasteners (4)

Fan

Figure 4-6 Fan Assembly Removal and Replacement

Air Filter Cleaning


Perform the instructions in Table 4-13 to clean the air filters shown in Figure 4-7. Table 4-13 Air Filter Cleaning Procedures Step
1 2 3 4

Action
Open front door of OS. Fans power off automatically when door is opened Pull up to remove air filter from OS Clean air filter using water spray or compressed air. Allow filter to dry if using water spray Slide filter back into empty slot and secure front door

4-10

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Field Replaceable Parts and Modules

OS-1991

Air Filters

Front Rear Figure 4-7 Air Filter Removal, Cleaning, and Replacement

Power System Fuse Removal and Replacement


The fuses for the power system are located on the back panel as shown in Figure 4-8. Perform the instructions in Table 4-14 to remove and replace the power system 60 amp DC fuses. Perform the instructions in Table 4-15 to remove and replace the power system 15 amp fuse. Table 4-14 60-Amp Fuse Removal and Replacement Procedures Step
1 2 3 4 5 6

Action
Remove AC to booster via external AC circuit breaker. Open rear door of OS. Verify AC is removed. Pull up to snap open fuse protective cover. Remove screws securing top of appropriate fuse. Remove hex nut and disconnect cable at bottom of fuse. Verify replacement fuse has correct rating. Replace screws to secure fuse. Push up to close protective cover. Close rear door of OS

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OS-1991

Field Replaceable Parts and Modules

Table 4-15 15-Amp Fuse Removal and Replacement Procedures Step


1 2 3 4 Open rear door of OS. Remove screw-in fuse cap and remove fuse. Verify replacement fuse has correct rating. Replace fuse and replace fuse cap. Close rear door of OS.

Action

32 VDC 60 A Fuse (3) (under cover) 250 VDC 15 A Fuse

Figure 4-8 Fuse Removal and Replacement

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Chapter 5 Specifications and Drawings

Introduction
The performance and physical specifications for the OS-1991 Outdoor Multi-Carrier Power Amplifier (MCPA) System are listed in Table 5-1. Outdoor System (OS) dimensions and installation examples are shown in Figures 5-1 through 5-4.

Table 5-1 Outdoor System Specifications


Electrical Tx Frequency Ranges Rx Frequency Range G3L-1929-120 Output Power (typical) GSM/EDGE/UMTS G3L-1929-120 Output Power (typical) CDMA G3L-1929-160 Output Power (typical) GSM/EDGE/UMTS G3L-1929-160 Output Power (typical) CDMA Instantaneous Bandwidth Air Interface Input Power from BTS Specifications/Features 1930 MHz to 1995 MHz 1850 MHz to 1915 MHz 80 watts (49.03 dBm) with one active MCPA 160 watts (52.04 dBm) with two active MCPAs 240 watts (53.8 dBM) with three active MCPAS 70 watts (48.45 dBm) with one active MCPA 140 watts (51.46 dBm) with two active MCPAs 210 watts (53.22 dBM) with three active MCPAs 110 ( dBm) watts with one active MCPA 220 ( dBm) watts with two active MCPAs 335 ( dBm) watts with three active MCPAs 95 ( dBm) watts with one active MCPA 190 ( dBm) watts with two active MCPAs 285 ( dBm) watts with three active MCPAs Maximum 40 MHz, G3L-1929-120 Maximum 65 MHz, G3L-1929-160 IS-95B, CDMA2000, 1xEV-DO, GSM, UMTS, EDGE +47 dBm maximum per port (one or two operational ports) +45.2 dBm per port (three operational ports) +44 dBm per port (four operational ports) +43.0 dBm per port (five) +42.2 dBm per port (six) -45 dBc / 30 KHz (FC - Offset +/- 8.85 KHz) -55 dBc / 30 KHz (FC - Offset +/- 1.98 MHz) -13 dBm / 1 MHz (FC - Offset +/- 2.25 MHz) -13 dBm / 1 MHz (FC - Offset +/-4.00 MHz) 1 dB maximum 3 dB nominal 100 dB minimum 50 ohms Form-C, wireless modem (optional) Included

Intermodulation

Bypass Insertion Loss Receive Band Insertion Loss TX Rejection in RX Band Impedance, All Ports Alarms RF Bypass (Alarm and Power Outage)

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OS-1991 Table 5-1 Outdoor System Specifications (Continued)


TX Gain Range (typical)

Introduction

+16.2 to 0.0 dB variable, three MCPAs (duplex) +14.4 dB to 0.0 dB variable, two MCPAs (duplex) +11.4 dB to 0.0 dB variable, one MCPAs (duplex) +17.0 to 0.0 dB variable, three MCPAs (simplex) +15.2 dB to 0.0 dB variable, two MCPAs (simplex) +12.2 dB to 0.0 dB variable, one MCPAs (simplex) 0 to +11.4 dB (duplex), 12.2 dB (simplex) -14 dB maximum 1.5 dB maximum 20 kA EIC 61000-4-5 8/20 US waveform 180 - 264 VAC, 22 A maximum Specifications/Features 7/16 DIN 7/16 DIN Screw terminal barrier block (0 AWG maximum) IP55 IP rating Refer to Figure 5-1 Outdoor System Dimensions 255 lbs (116 kg) Specifications/Features Outdoor -20 C to +50 C -40 C to +85 C 5 to 100% RH DC fans <65 dBA (GR-487-CORE, Section 3.29, Issue 2) -60 to 4000 meters Zone 4 (GR-487-CORE, Section 3.29, Issue 2) Three 15 g, 11 ms, half-sine pulses (IEG 60068-2-55 Test Ea. shock 1.1 to 1.2 g, 6 sides (IEC 60068-2-55 Test Ee Method A:Bounce GR-63 CORE, Section 4-4-4 GR-63 CORE, Section 5.3.1 GR-63 CORE, Section 5.3.2 5 mm/s^2; 5-62-200 Hz (IEC 60068-2-6 Test Fc: Sinusoidal Vibration 50 m/s

TX Gain Range (constant) Return Loss (Input/Output) Gain Flatness Lightning Protection Operating Voltage Mechanical Input RF Connector Output RF Connector DC Power Connection Housing Dimensions Weight populated Environmental Environmental Application Operating Temperature Range Storage Temperature Range Humidity Cooling Acoustic Noise Altitude Seismic Transporation Shock Transportation Bounce Transportation Vibration Handling Drop (Packaged) Unpackged Drop Operational Vibration Wind Speed

5-2

044-05307 Rev A

Introduction

OS-1991

Table 5-2 Weights and Measurements


Enclosure Dimensions Clearance dimensions Weights and Dimensions Width: 406 mm (16 in.), Height: 774mm (30.5 in.), Depth: 863 mm (34.0 in.) Width: 16 in. (406 mm) Height: 40.0 in. (1,016 mm), 6.0 in. (152 mm) from the bottom. Depth: 86.0 in. (2,184 mm), 36.0 in. (914 mm) front, 20.0 in. (508 mm) rear 185 lbs. (84 kg) without MCPAs or modem 255 lbs (116 kg) maximum

Cabinet weight (shipping) Cabinet weight (populated)

044-05307 Rev A

5-3

OS-1991

Introduction

Figure 5-1 Outdoor System Dimensions

5-4

044-05307 Rev A

Introduction

044-05307 Rev A
SECURE P2072ASQ POST BASE TO CHANNEL USING UNISTRUT HARDWARE: NUT P3010, BOLT HEX 1/2 x 1 1/2 2 REQD PER BASE SECURE P2484 ANGLE TO CHANNEL USING UNISTRUT HARDWARE: NUT P3010, BOLT HEX 1/2 x 1 -1/2 2 REQD PER ANGLE. SECTION B-B SCALE 1 : 10 UNISTRUT ANGLE FITTING P2484W

B
8.500
22.000 20.813 4.250 4.250 .750 4.250 16.000

DETAIL 1 (CHANNEL) CUT TO LENGTH UNISTRUT P1000T 8.188 .720 UNISTRUT POST BASE P2072ASQ

Figure 5-2 Installation Example One

DETAIL 1 (CHANNEL) UNISTRUT P1000T 19.063

LIST OF MATERIAL
P1000T 8.18 LG CHANNEL QTY 4 P2072ASQ POST BASE QTY 4 P2484W ANGLE QTY 4 P3010 NUT QTY 16 BOLT 1/2 x 1 1/2 QTY 16 M12-24 BOLT QTY 4 M12 FLAT AND LK WASHER QTY 4

4.250

SECURE P2484 TO BOTTOM OF OS WITH M12-24 BOLT WITH LOCK AND FLAT WASHER.

OS-1991

5-5

5-6
SECURE CHANNEL TO OS SIDE USING M12-70 HEX BOLT, FLAT AND LOCK WASHER. 3 REQD PER CHANNEL. DETAIL 2 UNISTRUT CUT TO LENGTH # P1000T UNISTRUT POST BASE #P2072ASQ 7.62 38.38 .91 22.000 4.25 4.25 4.25 DETAIL 2 UNISTRUT P1000T 19.72 .750 16.00 SECURE P2072ASQ POST BASE TO CHANNEL USING UNISTRUT HARDWARE: NUT P3010, NUT HEX 1/2 x 1 1/2. 2 REQD PER BASE

OS-1991

Figure 5-3 Installation Example Two

LIST OF MATERIAL

P1000T 38.38 LG CHANNEL QTY 4 P2072ASQ POST BASE QTY 2 P3010 NUT QTY 4 BOLT 1/2 x 1 1/2 QTY 4 M12-70 BOLT QTY 6 M12 FLAT AND LK WASHER QTY 6

Introduction

044-05307 Rev A

Introduction

044-05307 Rev A
SECURE CHANNEL TO OS SIDE USING M12-70 HEX BOLT, FLAT AND LOCK WASHER. 3 REQD PER CHANNEL. DETAIL 2 UNISTRUT CUT TO LENGTH # P1000T UNISTRUT POST BASE #P2072ASQ 7.62 38.38 .91 22.00 4.25 16.00 4.25 4.25 DETAIL 2 UNISTRUT P1000T 19.72 .750 SECURE P2072ASQ POST BASE TO CHANNEL USING UNISTRUT HARDWARE: NUT P3010, NUT HEX 1/2 x 1 1/2. 2 REQD PER BASE

Figure 5-4 Installation Example Three

LIST OF MATERIAL

P1000T 38.38 LG CHANNEL QTY 4 P2072ASQ POST BASE QTY 4 P3010 NUT QTY 8 BOLT 1/2 x 1 1/2 QTY 8 M12-70 BOLT QTY 12 M12 FLAT AND LK WASHER QTY 12

OS-1991

5-7

Powerwave Installation and Service Manual

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