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Making A Thermocouple
by trebuchet03 on November 21, 2006
Table of Contents
step 1: Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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step 3: Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
step 4: Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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http://www.instructables.com/id/Making-A-Thermocouple/
intro: Making A Thermocouple
A thermocouple is a device used to measure temperature by utilizing the Seebeck effect. This instructable will show a very simple method of making a thermocouple so
you can precisely measure the internal temperature of your thanksgiving turkey.
I'm sorry that the one picture I have came out terrible. The picture with the flash off was even worse (low battery syndrome). I was debating weather or not to post - but
considering I couldn't find instructions anywhere on the web on how to do this, I decided to go forth and conquer. At least the video in step 2 is somewhat amusing.
If I can - I'll build my own bridge and make my own meat thermometer probe. Why? you ask. Why not? What's cooler than measuring the temperature of your turkey with
your trusty multimeter. And in my case, my trusty cheapo multimeter and calculator :P
step 1: Materials
1. Thermocouple wire : we got ours from http://www.omega.com/prodinfo/ThermocoupleWire.html
You can probably do it with your own wires - but the must be dissimilar materials and your results may vary. If the materials are not suitable, you will know as soon as you
try to calibrate.
Now you can use your thermocouple (a whole other set of instructions). We used Labview 7 a DAQ board and a conditioner board (which provided a 1/4 Wheatstone
bridge).
Video
**If you have more than one contact point, you're measurement will be the average temperature over all of the contact points rather than the temperature at the contact.
http://www.instructables.com/id/Making-A-Thermocouple/
step 3: Welding
We had a fancy little device that provided a ground (pliers) and a hot "plate." We would grasp wire in contact with the pliers and touch the hot plate (closing the circuit). A
high amperage discharge would occur and the wire would spot weld.
I suspect it was a capacitor bank. All you'd need is a sufficiently large bank of charged caps. Take a pair of insulated pliers and attach the ground wire to an exposed bit
of metal. Then grasp your thermocouple wire in the pliers and touch the positive end of the charged cap bank.
step 4: Calibration
Okay, so lets say you have the tools to use your Thermocouple (I don't, but the measurements lab did). As with any other measuring device, you must form a calibration
curve to show your measurements are accurate/precise and credible.
Given the tools/supplies available. We made an ice water bath and a boiling water bath. Ideally, we would have added salt to the water to help it get colder. We used a
normal thermometer to measure an analog temperature. Then, we started recording the thermocouple data in Labview and went from the room to the ice water bath. We
saved this data and repeated for the hot water bath.
As thermocouples have a linear relationship to temperature, linear interpolation can be used to determine any temperature within the thermocouples range. You can also
determine the response time of the thermocouple based on the data collected.
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http://www.instructables.com/id/Making-A-Thermocouple/
Comments
15 comments Add Comment
Just twisting T/C wire is generally good enough for many applications although not very durable. If this is not accurate enough for your application then a T/C
is probably a bad choice anyway.
ok, the best way to explain this is to highlight the process by which a friend and I have made these before. sorry if i'm a bit stylistic grammatically, i'm not on
my first beer of the evening.
then, take something conductive and flat and connect it with a big-ass wire to the - side of your current source.
get a pair of needle nose pliers, clamp them on to the thermocouple wire about an inch away from the free end. wrap a rubber band/string/hairtie/whatever
around the handles of the pliers so they stay clamped on the wire.
put on welding guantlets and sunglasses and charge your current source
once charged, pick up the needle nose pliers and get ready to spot weld the thermocouple
to spot weld, just touch the thermocouple wires to the metal plate, creating short circuit and welding the metals together. pull it away after about 1/10 of a
second, ie: get a good pop and move it away and you're done. if you stick it togeter for longer, you're likely to melt something and start a fire.
These thermocouples were used for an exercise in calculating time constants and comparing to soldered connections. When a thermocouple has more
than one contact point (such as wrapping onto itself) your measurement will change - instead of measuring at a point - you'll be measuring the average of
the connection points. For the purpose of our lab, wrapping would give inaccurate results (higher time constants). Don't get me wrong, your method
works too (just not so well for our application :P).
http://www.instructables.com/id/Making-A-Thermocouple/
ewilhelm says: Nov 21, 2006. 6:14 PM REPLY
You are now required to post a time/temperature plot of your turkey!
I've already come across some interesting little tidbits about turkey geometry and how they play a role in cooking time :P I think I've brought myself to a
new dork low (or high?) :P
Stick in about 10 probes, and make a small AJAX site to display info, and allow us to yell at you when you should do something :-)
However, this instructable shows using it directly without an inert carrier, so using it as shown here will posion the meat.
I also found out today that the wire insulation is not food service safe. Not sure why though -- maybe lead or something? So, for said time/temp
plot - I got a cheap meat probe ($15) and I'll keep record :) I'll even calibrate it :P
http://www.instructables.com/id/Making-A-Thermocouple/