23MADHU.H.

C
No 47/4A opp to Gorpade clinic
Maturanagar housing society,
Village karadi, Tal Havelli no 7 E-mail: hcmadhu@gmail.com
Pune-4110014 Mobile: 09923108498

CAREER OBJECTIVE: Intend to build a career with leading manufacturing

organization with dedicated people to deliver solutions and systems for efficient
manufacturing.

PROFILE
• 3 years of experience in manufacturing quality assurance.
• Experience in establishing infrastructure and systems for manufacturing
from scratch.
• Excellent skills in defect, root cause and data analysis, team work,
customer and vendor relationship management.

PROFESSIONAL EXPERIENCE
July 2006 - Present
Quality Assurance Engineer, LG Electronics India limited, Pune
• Leading a team of inspectors in assuring quality of Air-conditioners using
of six sigma approach.
• Field quality trend analysis and initiation of countermeasures.
• Analysis & implementation of countermeasure for early life test failures.
• Failure analysis and countermeasure of lot rejected at Outgoing QC.
• Designing new inspection methods to detect Field failures.
• Decreasing assembly line rejection.
• Assembly line 4M change management.
• Compliance of all process per ISO 9000 standard.
• Scheduling Of instruments for calibration.
• Implementing T5S on production line.
Team Activities:
• New model pilot production and FMEA with R&D and Prod.
• Closer of quality issues in new model before mass production.
• Chamber testing coordination with Noida factory for new models.
 • Export models stuffing lay out preparation and validation with R&D.
• Countermeasures for quality issues from export consignments.
• Vendor audit with incoming quality control for chronic line rejections.
• Handling field escalations of with service Dept.
Achievements:
• Reduced assembly line rejection from 8.7 % in Jan’07 to 1.5% in Apr 09.
• Completed of 6-sigma project on Gas leak Air conditioner – Nov 09.
• Eliminated compressor failure in field due to copper burrs in tubing
(0.19 % in Nov’08 to 0.02% in Apr’09).
• Received productivity award for 1st half of 2008.
• Established Vibration testing system for Window AC's – June 07.
• Part of team which successfully completed setting up manufacturing of
window AC’s in LG Pune – Jan’07.

M.TECH. PROJECT
November 2005 – June 2006
Process and tool design - support bracket, Automotive Axel Ltd, Mysore.
As a part of manufacturing planning for new model of tandem axel
developed by automotive axle, process flow, tools, fixtures & NC-programming
required for manufacturing of support bracket were designed and analyzed
during this project using Unigraphix and ANSYS.

EDUCATION & TRAINING:

• Masters in production engineering and system technology, National
institute of Engineering, Mysore, November 2006
• Bachelor’s degree in engineering (Mechanical), Bangalore Institute of
Technology, Bangalore, July 2004

COMPUTER PROFICIENCY
• Platforms : Windows
• Data Base : Oracle 11i
• Application: M S office, AutoCAD, Unigraphix,CATIA-V5

PERSONAL INFORMATION:
Date of Birth: May 2, 1982
Gender: Male
Languages: English, Hindi, and Kannada