SAVAIR ENERGY LTD.

Document No : DBHL/ES/BOG Booster Compressor PROJECT : PROCUREMENT & INSTALLATION OF ADDITIONAL BOG BOOSTER COMPRESSOR AT LNG TERMINAL, DABHOL CLIENT : M/s. RATNAGIRI GAS AND POWER PRIVATE LTD PLANT : RGPPL, Dabhol TECHNICAL COMPARISON SHEET - RECIPROCATING COMPRESSOR Sr. No. A 1 Parameters Site Data / Details Max. relative humidity 60% Zone 2, Gas Group IIA/IIB, Temperature Class - T3 Vendor to Confirm Tender Requirement DR offer no. BE-48474 / 1-32KXX REMARKS

Area of classification ( All electrical devices)

Confirmed by offer

3 B 1 2 3 4 5

Location Design criteria Upstream Design Pressure Upstream Design Temperature Downstream Design Pressure Downstream Design Temperature Standard base conditions

Under Roof

18.9 Bar G (-)29 / 120 Deg C 45 Bar G (-)29 / 65 Deg C Case 1: 8 Bar A & 110C Case 2: 8 Bar A & -12C Case 3: 8 Bar A & Ambient 8 Bar A 44 Bar A Case 1: 7000 Kg/hr Case 2: 10000 Kg/hr Case 3: Test run of compressor using nitrogen. Vendor to indicate the nitrogen flow requirement.

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm 7.76 Bar A & -12.22oC 7.76 Bar A 44.44 Bar A / 109.98oC

6 7

Operating Suction Pressure Operating Discharge Pressure / Temperature

Manufacturers Rated Capacity : Dry Capacity - 10309.3 Kg/hr Wet Capacity - 10309.3 Kg/hr

Flowrate

Booster Compressor needs to run on following cases of BOG load Case 1 - 7.0 Tons/hr, Case 2 - 10.0 Tons/hr The compressor may have to be run continuously on reduced / full load for long duration (several days) Ambient

Vendor to Confirm

10

Maximum Discharge Temperature at Aftercooler Exit

Vendor to Confirm

11

Design

API 618, 4th Edition

Confirmed by offer

12

Pulsation Suppression Devices

ASME SEC VIII DIV I Horizontal balanced opposed type Reciprocating Compressor having Two throws and Two Stages Foundation mounted (cylinder non lubricated) Electric Motor (Ex (d) / Ex (p) with purging panel) AS per API 618 As Per API 618, 4th Edition

Confirmed by offer

13

Construction Type

Confirmed by offer

14

Mounting Type

Non Lubricated Construction, foundation mounted Electric Motor, 1100 KW (Ex (n)) Confirmed by offer

15 16 17

Compressor Drive TORSIONAL Analysis of complete train Allowable discharge temp

Sr. No. 18

Parameters COMPRESSOR PULSATION

Tender Requirement As Per API 618 Max allowbale working pressure and temperature shall be less than the design pressure and temperature specified in the data sheet nor less than those specified in specifications, codes and standards There is no cooling available at site. Hence all the heat exchangers shall be air-cooled. For cylinder and packing cooling vendor shall use close circuit water cooled method Distance Pieces (type-D) shall be provided with gasketed, solid covers and shall be suitable for a minimum differential compartment pressure of 1.75 kg/cm2g Equipment noise level (for driver + driven equipment + auxiliary) shall not exceed 88 dBA measured at 1m distance. Shall not be used Equipment shall be directly driven through electric motor. Gear unit shall not be used. Belt drive arrangement is not accceptable. Shall as per manufacturer's standard

DR offer no. BE-48474 / 1-32KXX Confirmed by offer

REMARKS

19

Compressor cylinder

Vendor to Confirm

20

Cylinder & Packing Cooling

Air Cooled Heat Exchangers, Forced Draft, Horizontal Cooler with Horizontal Tubes Section

21

Distance Pieces

API Type D

22

Noise Level

85 dBA

23

Acoustic hoods

Vendor to Confirm

24

Gear Unit / Belt Drive

Confirmed by offer

25

Coupling (Motor - Compressor)

26

Service Factor

Vendor to Confirm

27

Shims

Stainless Steel Shims shall be used for equipment alignment Compressor package base plates shall have jacking provision for leveling and screws for alignment. The jacking bolts shall be of stainless steel Thermal relief valve shall be provided that may be blocked in by isolation valves Continuous service on daily basis along with running continuously on reduced / full load for long duration (several days) Horizontal balanced opposed machines having even no. of throws and with even no. of cylinder on each side Non Lubricated Shall not exceed 3.5 m/sec

Vendor to Confirm

28

Base Plate

Vendor to Confirm

29

Thermal relief valve

Vendor to Confirm

30

Duty

Vendor to Confirm

31 32 33

TYPE : Cylinder Average Linear Piston Speed

Horizontal balanced opposed compressor having 2 no of throws and 2 stages Non Lubricated 3.526 m/sec

Vendor to Confirm

Sr. No.

Parameters

Tender Requirement The actual rod loading due to inertial forces of reciprocating masses alone shall not exceed the maximum allowable continuous rod load, in addition to requirements of API. Rod drop monitors shall be provided for the compressor. Non contact type piston rod drop detectors shall be provided Piston linear shall be dry type, piston rider rings shall be non metallic Packing vent piping inside of the distance piece shall be designed for the maximum allowable working pressure of the cylinder As per API 618 4th Edition Shall be a pressure system, common for compressor and motor with a main oil pump driven directly by the compressor shaft

DR offer no. BE-48474 / 1-32KXX

REMARKS

34

Rod drop monitors

Vendor to Confirm

35

Piston Rod Drop Detectors

Vendor to Confirm

36

Piston Liners / Piston rod rings

Vendor to Confirm

37

Packing Cases and Pressure Packing

Vendor to Confirm

38

API 618 4th Edition Main oil pump shall be of cast iron and driven by compressor crankshaft

39

Compressor Frame Lubrication 40 41 42

Motor driven rotary pump instrumented for automatic start One oil cooler, twin filters with one transfer valve Oil coolers shall be air cooled type

Vendor to Confirm Duplex Oil Filters (10 Micron Filtration) with Transfer Valve Vendor to Confirm

43

Insulation

Welded Cleats on suction and discharge pulsation dampners shall be provided by the vendor Capacity Control of each cylinder shall be achieved through use and combination of manually controlled pneumatically actuated unloader, clearance pocket and automatic bypass Pneumatically opearted type unloader shall be designed for nominal 100 psig but aperable at pressure down to 50 psig.

Vendor to Confirm

44

Fixed Volume Clearance Pockets

45

Suction Valve unloader are pneumatically operated

46

Capacity Control

Unloader shall be reverse action type (Air to Load) Unloader Cylinders, pistons, and shafts shall be stainless steel Compressor shall get unloaded during Power Failure Range for reciprocating machine (steps/stepless) - Steps (0-50-75100%) Air Exchangers shall be provided for gas suction cooler, gas intercooler, gas after cooler, lube oil cooler and compressor jacket water cooling

Air to load actuators

47

Vendor to Confirm

48

Vendor to Confirm

49

Vendor to Confirm

50

Air Exchangers

Air Cooled Heat Exchangers, Forced Draft, Horizontal Cooler with Horizontal Tubes Section

Sr. No. 51

Parameters Acoustic and Mechanical Study

Tender Requirement API 618, 4th Edition Vents shall be protected against rain etc and shall be fitted with a screen or filter. Special corrosion protection shall be provided for motors in view of tropical, high humidity, corrosive atmosphere. Tropical insulation shall be provided The solenoid valves in the unloading scheme / capacity control scheme shall be of "Auto" reset type without requiring any sort of filed intervention All Trips shall be 2 out of 3 logic

DR offer no. BE-48474 / 1-32KXX Vendor to Confirm

REMARKS

52

Vendor to Confirm

53

Weather Protection

Vendor to Confirm

54

Vendor to Confirm

55 Instrumentation and Control System

Vendor to Confirm

56

Vendor to Confirm

57

Commissioning Spares

Vendor to Confirm

58

Special Tools and Tackles

Vendor to Confirm

59

Mandatory Spares (refer Doc. No. 6724-00-16-45-SL-9502)

Vendor to Confirm

60

Two Years Normal Operation Spares

Vendor to Confirm

61

Vendor to fill the Reciprocating Compressor Data Sheet (Doc. No. 6724-00-16-45-DS-0001 Rev.A) attached in Rotating Equipment Section Page 27 of 77 Vendor to also fill in the Experience Record Proforma (Reciprocating Compressor) (Doc. No. 6724-00-16-45-ER0001 Rev.A) attached in Rotating Equipment Section Page 44 of 77

Vendor to provide details as per the attached document

62

Vendor to provide details as per the attached document

C a

Component Inspection
All pressure containing casting (cylinder, liners cylinder headers, headers etc) i) Chemical analysis ii) Physical test for tensile strength, elongation and hardness. iii) Visual inspection iv) Hydro test Critical component (crank shaft, piston, crossheads, connecting rod, piston rod, big end bolts, main bearing stud etc) i) Chemical analysis ii) Physical test for tensile strength, elongation and hardness. TC review for third party inspection agency TC review for third party inspection agency Vendor to Confirm Vendor to Confirm TC review for third party inspection agency Vendor to Confirm Vendor to Confirm TC is required and test to be witnessed by third party inspection agency . TC is required and test to be witnessed by third party inspection agency . Vendor to Confirm Vendor to Confirm

Sr. No.

Parameters iii) Microstructure report (for nodular / speroidal cast iron shall be companied by photography) iv) visual inspection: to be witnessed. v) UT (crank shaft, piston, connecting rod, piston rod) vi) DP test: (crank shaft, piston, connecting rod, piston rod, big end bolts Post test inspection and test of pressure vessels and heat exchangers, Test for instruments controls and safety devices, Mechanical run test at OEM place, FAT, performance test at site, (TC and Witnessed.)

Tender Requirement TC review for third party inspection agency TC is required and test to be witnessed by third party TC is required and test to be witnessed by third party inspection agency .

DR offer no. BE-48474 / 1-32KXX Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

REMARKS

TC is required and test to be witnessed by third party inspection agency . shall be carried out at pressure 1.5 timesthe max. working pressure with minimum 30 minuets. using kerosene or equivalent for period of 24 hours. tests shall be conducted for a minimum period of 4 hours. Shop test readings shall be recorded at every interval of 30 minutes for a period of at least 4

Vendor to Confirm

Hydro test

Vendor to Confirm

Frame and distance piece shall be tested for leakge

Vendor to Confirm

Mechanical Running Test

Vendor to Confirm

Vendor to Confirm

The contract valves, rod packing, The following requirements shall be met before the piston rings / bands, and bearings mechanical running test is performed. shall be used in the machine All oil pressures, viscosities, and temperatures shall be within the operating range of values recommended by manufacturer All casing and oil system joints and connections shall be checked for tightness, and any leaks shall be corrected prior to test.

Vendor to Confirm

Vendor to Confirm

Vendor to Confirm

Control systems shall be demonstrated with to the extent practicable Replacement or modification of bearings, valves, or packing or dismantling of the machine to replace or modify The initial test will not be acceptable, and the final shop tests shall be run after these replacements The compressor shall be dismantled /checked for the following : Main bearing -drive end side connecting rod big-end bearings(at least one number). Piston assembly including piston,piston rings,piston rod & packings(at least one number). Cylinder bore effective surface-all cylinders.

Vendor to Confirm

Vendor to Confirm

After the mechanical running test,

Vendor to Confirm Vendor to Confirm Vendor to Confirm

Vendor to Confirm

Vendor to Confirm

All auxiliary equipment not integral with the unit,such as Shall be subjected to 4 hours auxiliary lube oil consoles, cooling fluid cosoles,lube oil running tests at their respective pumps etc. sub-vendor's works.

Vendor to Confirm

Sr. No.

Parameters

Tender Requirement

DR offer no. BE-48474 / 1-32KXX

REMARKS

Vendor shall demonstrate proper Machine mounted equipment shall be fitted and fitting and ensure that assembled in the vendor's shop. equipment is free from harmful strains. Performance Test Accordance with ISO 1217 or the applicable ASME power test code at site. max. 72 hours duration and process Vendor shall warrant the equipment furnished by him and the performance of the said equipment in accordance with this specification and with At least two coats of zinc rich red oxide primer. Assembled condition

Vendor to Confirm

Vendor to Confirm

The test would be conducted

Vendor to Confirm

WARRANTY

Vendor to Confirm

p q D

Un-machined surfaces shall be painted Compressor along with its auxiliaries / accessories shall be transported as far as possible.

Vendor to Confirm Vendor to Confirm

DOCUMENTATION:
a) All data sheets, drawings and documents listed in Vendor Data Requirement ( VDR ) form. b) List of recommended commissioning spares included in the offer. c) List of mandatory spares d) List of spare parts for one year as well as two years normal operation e) List of special tools included in the offer. f) Any start-up, shutdown or operating restrictions required to protect the integrity of the equipment. g) Any limitations of vendors test facilities to carryout the specified tests. DOCUMENTATION: After Order Placement MECHANICAL COMPLETION, PRE-COMMISSIONING AND COMMISSIONING Construction Suction Connection Discharge Connection Weight & overall dimensions Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

E 1 2 3

Material Wherever non-lubricated service is specified, all valve components including valve seats, valve holders, valve springs, valve plates, cushion plates, spacers etc, Frame crankcase Crankshafts Connecting rods Crosshead Crosshead pins

As per API 618 Latest edition

Vendor to Confirm

stainless steel construction

Vendor to Confirm

2 3 4 5 6 7

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

Sr. No. 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Parameters Cylinder: Cylinder liners Compressor cylinder heads Pistons : Compressor valves: Flywheel Fly wheel and coupling guard Piston, Piston Rods and Piston Rings Distance piece Valve seats and guards: Valve plates Valve springs Packing cases Suction Strainer Packing case flange lub oil Pump Cooler Filter Armatures SCOPE OF SUPPLY Horizontal Balanced Opposed Type Reciprocating Compressor with Direct Drive Inlet Gas Strainer with Piping Spool Piece at inlet to each stage Electric motor driver Flexible couping and flywheel with non sparking guards Sole plates for compressor and baseplate for motor etc for foundation block mounted compressor package Lubrication system for compressor and motor, console type as per API 618 Suction and discharge pulsation suppressors for each stage Drain pot at suction volume bottle Inter stage knouck out drums Cooling system for cylinders and pressure packing Air cooled heat exchangers for suction cooler, inter stage air coolers, after cooler and lube oil cooler Capacity control system Instrumentation and control system as specified on data sheet, P&IDs including local panel, console gauge boards, vibration monitoring system, etc All the relays for repeat signals to local panel and DCS All barriers, signal multipliers, relays, marshalling cabinets etc in main control room for compressor package Impulse and pneumatic piping / tubing including all valves, fittings and mounting accessories to install all vendor supplied instruments Separate junction boxes for different types of signals like intrinsically safe signals, alarm, shutdown, thermocouples, RTDs etc for interfacing to local panel and main control room, 3-way junction boxes for connecting the local panel mounted analog indicators in series with the control room receiver All cables between probes and local panel / MCR All electrical equipment and controls as specified and as required NRV, Compressor discharge valve type at final discharge Relief valves at discharge of each stage

Tender Requirement

DR offer no. BE-48474 / 1-32KXX Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

REMARKS

Confirmed Inlet suction strainer (140 micron) for 1st stage suction Confirmed Vendor to Confirm Vendor to Confirm Confirmed Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

16

Vendor to Confirm

17

Vendor to Confirm

18 19 20 21

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

Sr. No. 22 23 24 25 26 27 28 29 30 31 32 33 I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Parameters All utility interconnections All interconnecting piping fittings, valves, wirings and tubings as specified along with supports All inspections and testing as specified Mandatory spare parts as per list attached Quotation for spares for two year normal operation (as recommended by vendor) Commissioning spares (as recommended by manufacturer) Special tools and tackles required for erection, site assembly and maintenance Painting and preparation for shipment, packaging etc Supervision of erection and commissioning by equipment manufacturer Acoustic simulation analysis & mechanical analysis as per design approach-3 indicated in fig-4 of API-618 4th edition, for pulsation and vibration control Torsional analysis All drawings and data as required per the specified vendor data requirement Electrical Motor Type Make Duty Model/Frame Area of Classification Type of explosion protection Type of ingress protection Altitude not exceeding 1000 meters above mean sea level Method Of starting Rated Power HP/(KW) (should be with service factor of 1) BKW at full load Rated Speed Rpm Full load current ampere Voltage/Frequency / Phase Fault Level Fault Duration System Earthing Temperature Rise Cooling Pressurization Panel Type of bearing (DE & NDE) Number of pole Service Factor not less than 1 Ambient Temp

Tender Requirement

DR offer no. BE-48474 / 1-32KXX Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

REMARKS

FLP, Three phase High Voltage squirrel cage induction motors(6.6 KV) Continuous (S1) Zone 2, Gas Group IIA/IIB, Temperature Class - T3 EX (d) / Ex (p) IP 55

Induction motor 1100 KW (6.6 KV), Non sparking type Vendor to Confirm Vendor to Confirm Vendor to Confirm Zone 2, Gas Group IIA/IIB, Temperature Class - T3 EX n IP54/IP55 Vendor to Confirm

DOL

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm 6.6 KV / 50 Hz / Three Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm 12 Pole Vendor to Confirm Vendor to Confirm

6.6 KV / 50 Hz / Three 31.5 KA 0.25 Sec Resistance 80 Deg C TEFC/CACA/TETV Required

25 26 27 28 29 30 31 32

Applicable Code / Standards Type of Lubrication Full load Torque Starting Torque % of full load Torque Efficiency at 100% load Efficiency at 75%, 50%, 25% load Degree Of Protection Insulation Class

Min - 10 Deg C Max - 38.90 Deg C Design - 40 Deg C IS 325/IS -2148/IS12615/IS4029m& as per Standard Specification HV motor

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

Class F (with temp. rise to class B)

Class F (with temp. rise to class B)

Sr. No.

Parameters Space Heaters watts/Volts (anti-condensation heaters): The heater leads shall be brought out to a separate terminal box of the same specification and grade of protection as the main power terminal box excepting that the nickel plated brass glands provided shall be suitable for two core 4 Sq mm aluminium conductor, armoured cable Maximum No Of Start / Stop Permitted No. of Terminals Rotation : clockwise rotation is desired as observed from the driving (coupling) end when the terminals ABC Coupling/Pulley Locked Rotor Current % Amps Locked Rotor withstand time- Hot-Secs Locked Rotor withstand time- Cold-Secs Stator/Rotor Time constant minutes Power factor at 100% load Power factor at 75%, 50%, 25% load Breakdown or pull out Torque % GD2 of Motor GD2 of Loader Starting time (At 100%, 75% V) Sec. Canopy (Enclosure) to be provided Cable Size / Type Fan For Motor Cooling Driven By The terminal box shall be of fabricated sheet steel and shall be phase segregated type unless otherwise specified. Appropriate phase markings as per IS 325 shall be provided inside the terminal box. The markings shall be nonremovable and indelible. The terminal box shall be capable of withstanding the specified fault current for a period of 0.25 secs and shall be provided with pressure relief devices. Terminal Box shall be provided with phase segregation terminal arrangement. ROTOR The rotor shall be of squirrel cage type, dynamically balanced to provide a low vibration level and a long service life to the bearings. Motor leveled and with a half key or coupling fitted shall not exceed those given in IS 4729 The shaft ends shall be provided with a suitably threaded hole or holes to facilitate the assembly or removal of couplings and bearing races. SHAFT EXTENSION: Motors shall be provided with a single, bare shaft extension with key way and key. provided with lifting facility (hook) CRITICAL SPEEDS: The first actual critical speed of stiff rotors shall be not lower than 125% of the synchronous speed. For flexible rotors this shall be between 60 to 80% of the synchronous speed the second actual critical speed shall be above 125% of the synchronous speed.

Tender Requirement

DR offer no. BE-48474 / 1-32KXX

REMARKS

33

240 Volts AC

Vendor to Confirm

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

/ Al Cond. XLPE Insulated Yes/ NO Yes/ NO

52

Yes/ NO

Vendor to Confirm

53

Yes/ NO

Vendor to Confirm

54 i ii iii 55 56

Vendor to Confirm Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

57

Yes/ NO

Vendor to Confirm

58

Two earth terminals shall be provided on the frame of each motor at diametrically opposite points. Minimum size of the stud shall be 12 mm. Necessary nuts and spring washers shall be provided for earth connection. These earth terminals shall be in addition to the earth terminal provided in the terminal box for earthing of the armour MEASUREMENT OF WINDING TEMPERATURE

Yes/ NO

Vendor to Confirm

59

Vendor to Confirm

Sr. No.

Parameters Motors with outputs greater than 1000 KW or those provided with filters for cooling air irrespective of output shall be provided with platinum resistance temperature measuring devices of 100 ohms resistance at 0 C and a temperature co-efficient of 3.85 x 10 3 located in suitable positions to measure the winding temperature. A minimum of three (one per phase) detectors shall be provided between the coil sides to measure the winding temperature and three (one per phase) at the base of the slots to measure core temperature, each placed at 120 apart. A separate terminal box shall be provided for the temperature detectors for hook up with a remote located control/monitoring unit supplied along with the motor. The terminal box shall be located on the right hand side viewed from the coupling end. Unless otherwise specified, the terminal box shall be suitable for bottom cable entry. The size of the cable end boxes shall be large enough to provide a minimum height of 600 mm between cable gland plate and terminal lug. MEASUREMENT OF BEARING TEMPERATURE: a) For motors with output greater than 1000 KW, a resistance type of temperature measuring device shall be provided for bearings The cable gland shall be DGMS flame proof , double compression type brass nickel-plated type in case of flame proof motors(Ex-'d') NOISE LEVEL: The permissible noise level shall not exceed the stipulations laid down in IEC 34-9. The terminal box shall be suitable for type of enclosures selected for FLP Motors The motor shall be painted with corrosion resistant epoxy paint of light grey ;grade 631 as per IS:5 On- line Greasing arrangement shall be provided for motors offered. Space heater of sufficient capacity shall be provided for the motors Terminal box shall be rotatable through 360 at 90 interval Energy Efficient Motor Supplied(Efficiency guaranteed as per IS:12615) The flameproof motor shall be in accordance with IS:2148 and suitable for Zone1/Zone2 Gas group IIA/IIB and temperature. class T3 The following drawings/certificates shall be furnished for ONGC approval after LOI(prior to manufacturing clearance) a) Motor dimension drg. b) Hot/Cold withstand characteristic curves of the motor. c) A Copy of DGMS approval certificate for FLP(Ex-'d') Motor The following Third party Inspection/QA Deptt.of ONGC(whichever is applicable)release certificates along with the supply of the motors: a) Routine test Certificates. b) Type test certificate.
TESTS AND INSPECTION

Tender Requirement

DR offer no. BE-48474 / 1-32KXX

REMARKS

Yes/ NO

Vendor to Confirm

ii

Yes/ NO

Vendor to Confirm

60

Vendor to Confirm

61

Yes/ NO

Vendor to Confirm

62

Yes/ NO

Vendor to Confirm

63 64 65 66 67 68 69 70

Vendor to Confirm Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Yes/ NO Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

71

Yes/ NO

Vendor to Confirm

72

Yes/ NO

Vendor to Confirm

The motors shall be tested in accordance with national / international standards. Type tests shall be carried out on one motor of each rating and frame size, unless otherwise agreed. Routine tests shall be conducted on all motors. Test reports shall be submitted as per Vendor Data Requirements. TYPE TESTS

Vendor to Confirm

Sr. No.

Parameters a)
General check (overall and mounting dimension, terminal boxes, cable entries, lubrication, free rotation of shaft and cooling system). b) Resistance of stator winding. c) No load running measurement of voltages, currents, power input and speed.

Tender Requirement

DR offer no. BE-48474 / 1-32KXX Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

REMARKS

d) Locked rotor measurement of voltages, currents, power

input and torque (this may be made at reduced voltage).

e)
test.

Insulation resistance test before and after high voltage

f)

Full load measurement of voltages, currents, power input and slip. g) Efficiency at , and full load. h) Power factor at , and full load. i) Hydraulic test for coolers, if provided. j) Measurement of radial air gap. k) Measurement of radial and axial clearances between fan and stationary parts. l) Measurement of surface temperature of frame and space heater. m) Noise measurement. n) Vibration measurement (with half key). o) Temperature rise test. p) Over speed test. q) Tan delta test and Polarization index test. r) Shaft voltage measurement.

ROUTINE TESTS a) Insulation resistance test. b) High voltage test. c) No load running of the motor and measurement of
currents and voltages on all three phases. d) Locked rotor test at suitable voltage.

e) Testing of accessories/auxiliaries for correct functioning. f) Vibration test. Though the motors shall be accepted on the basis of the satisfactory results of the tests at the works, it shall not absolve the vendor from liability regarding the proper functioning of the motor coupled to the driven equipment at site. DOCUMENTS TO BE ENCLOSED WITH THE OFFER After placement of order, vendor shall furnish all data / drawings / documents including but not limited to the following : a) Completed motor data sheet. b) GA, Dimension and mounting details. and sectional
drawing c) Details of terminal box and auxiliaries. d) Performance characteristics viz speed Vs current and speed vs torque.

Vendor to Confirm

M 1

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm

e) Thermal withstand curves under hot and cold conditions. Subsequent to completion of satisfactory inspection and testing, duly signed test certificates, installation, operation and maintenance manual shall be furnished by the vendor to complete the contractual obligations. Layout/ G.A Drawing of compressor and Motor, Capacity calculation sheet based on site condition Utility Requirement details, If any Civil load details Foundation calculation details of equipment with accessories and filed instrument Submit Mechanical pulsation study as per approch of API618 5th edition. DEVIATION IF ANY

Vendor to Confirm

3 4 5 6 7 8 N

Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm Vendor to Confirm