Bolt Loading VDI M39 01.

xmcd
Page 1 of 10
Bolt Loading VDI M39 01.xmcd

MARYLAND METRICS -- THREAD DATA CHART: Metric Thread -- Coarse Pitch
Nominal
Size
ISO M
Thread
Form
Type
Major
Diameter
mm
d=D
Pitch
mm
p
Root
Radius
mm
r
Pitch
Diameter
mm
d2=D2
Minor
Diameter
Male Thd.
d3
Minor
Diameter
Female Thd.
D1
Thread
Height
Male Thd.
h3
Thread
Height
Female Thd.
H1
Tap
Drill
Diameter
mm
20.00 M 20.00 2.50 0.361 18.376 16.933 17.294 1.534 1.353 17.50
copyright maryland met rics-- all right s reserved filnam:isomlee.xls ver t3a
Fastner size M20
Diameter at stress cross-section A.s (Minor dia of male thread)
D
S
16.933 mm :=
Shank diameter of bolt neck
D
T
16.933 mm :=
Effective diameter for friction at the contact of the head of the driven fastner
D
km
26 mm :=
Outside diameter of the consact area under the head of the driven fastner
D
W
30 mm :=
Assembly preload, bolt tensile load at tightning
F
M
:=
Allowable bolt preload, bolt tensile loat at shich the equivelent stress
considering tension and torsion is vR
p0.2
F
M.v
:=
Effective tensile stress cross-section of the bolt thread
A
S
245 mm
2
:=
Pitch of the bolt thread
P 2.5 mm :=
R
y
450 MPa :=
Actual proof stress of the bolt
Minimum 2% Proof stess fo bolt material ISO 898
R
p.0.2
450 MPa :=
Outside diameter of bolt at the smallest cross section
d
0
16.933 mm :=
Pitch diameter of the bolt thread
d
2
18.376 mm :=
Minor Diameter of bolt thread
d
3
16.933 mm :=
Page 2 of 10
Bolt Loading VDI M39 01.xmcd
Minimum cross section area of the bolt A
0
d
0
2

4
225.194 mm
2
= :=
Inside diameter of the contact area under the head of driven fastner d
h
:=
Half flank angle of blt thread

th

6
0.524 = :=
Coefficien of friction between bolt and nut thread
G
0.14 :=
Mimimum coefficien of friction between the bolt and nut thread
G.min
0.1 :=
Maximum coefficien of friction between the bolt and nut thread
G.max
0.14 :=
Coefficien of friction at the contact of the driven head
K
0.14 :=
Mimimum coefficien of friction at the contact of the driven head
K.min
0.14 :=
Maximum coefficien of friction at the contact of the driven head
K.max
0.14 :=
Degree of explotiaiton of bolt yield stress desired at max assembly condition 90% :=
Page 3 of 10
Bolt Loading VDI M39 01.xmcd
l
K
520 mm :=
Bolt clamp Length
Shank length
l
1
l
K
:=
Hole diameter
Joint coefficient
w 1 :=
Clamped parts hole diameter
d
h
22 mm :=
d
w
30 mm :=
D
A
110 mm :=
atan 0.6 ( ) 30.964 deg = :=
R
p.0.2.min
450 MPa :=
E
steel
200 GPa :=
E
conc
30 GPa :=
E
p
E
conc
:=
Maximum assembly preload
expected from tightening to specified
torque
F
M.Tab
A
S
R
p.0.2

1 3
4
1
d
3
d
2
+
P
d
2

G.min
cos
th
( )
+
|

\
|
|

(
(
(
(

2
+
86.112 kN = :=
Note this is not with in the VDI spec and should normally be taken from tables
A Minimum clamping force required F
A.max
45 kN :=
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Bolt Loading VDI M39 01.xmcd
R1 tightening factor in acordance with table 8
A
1.7 :=

Page 5 of 10
Bolt Loading VDI M39 01.xmcd
bolt diameter to clamping length
l
K
d
0
30.709 =
For friction coefficient class B
F
KRmin
50 kN :=
R2 Required minimum clamp load.
The joint is symetrically clamped
F
Kerf
F
KRmin
:=
F
Kerf
5 10
4
N =
R3 Splitting the working load, elastic resilience and load introduction factor

S
l
K
A
S
E
steel

:=

S
1.061 10
5

mm
N
=

P
2
w d
h
tan
( )

ln
d
w
d
h
+
( )
D
A
d
h

( )

d
w
d
h

( )
D
A
d
h
+
( )

(
(

2
D
A
2
d
h
2

l
K
D
A
D
W

( )

w tan
( )

(
(

+
E
p

:=

P
3.697 10
6

mm
N
=
Load facto with the application under the bolt head

P

S
+
0.258 = :=

K
:=
f
Z
3.5 m := f
Z
3.5 10
6
m =
R4 Preload changes
See table 5.4/1 P64
F
Z
f
Z
2

P

S
+
489 N = := 2 no interfaces
R5 Determinine the minimum assembly preload
No temperature reqirements
F
Vth
0 N :=
F
M.min
F
Kerf
1
( )
F
A.max
+ F
Z
+ F
Vth
+ :=
F
M.min
84 kN =
Page 6 of 10
Bolt Loading VDI M39 01.xmcd
R6 Determine maximum assembly preload
F
M.max

A
F
M.min
:=
F
M.max
143 kN =
R7 Determine the assembly stress

red.Mzul
R
p.0.2.min
:=

red.Mzul
405 MPa =
F
Mzul
A
0
R
p.0.2.min

1 3
3
2
d
2
d
0

P
d
2

1.55
G.min
+
|

\
|
|

(
(

(
(

:=
F
Mzul
65 kN =
F
M.max
142.567 kN =
F
A.max
11.626 kN =
0.1 R
p.0.2.min
A
S
11.025 kN =
R8 Determine the working stress
F
A.max
11.626 kN =
F
S.max
F
Mzul
F
A.max
+ :=
F
S.max
76.632 kN =

Z.max
F
S.max
A
0
:=

Z.max
340.295 MPa =

max
M
g
W
p
:=
M
g
d ??????????
Page 7 of 10
Bolt Loading VDI M39 01.xmcd
F
S.max
76.632 kN =
F
M.max
142.567 kN =
F
M.min
83.863 kN =
F
A
G
S.max.x
F
S.max

S

0 mm
F
S.max

P

\
|
|
|
|

:=
G
M.max.x
F
M.max

S

0 mm
F
M.max

P

\
|
|
|
|

:=
G
M.min.x
F
M.min

S

0 mm
F
M.min

P

\
|
|
|
|

:=
G
S.max.y
0 kN
F
S.max
0 kN
|

\
|
|
|
|

:=
G
M.max.y
0 kN
F
M.max
0 kN
|

\
|
|
|
|

:=
G
M.min.y
0 kN
F
M.min
0 kN
|

\
|
|
|
|

:=
G
Z.x
F
M.min
F
Z
+
( )

S

0 mm
F
M.min
F
Z
+
( )

P

(
(
(
(

:=
G
Kerf.x
F
Kerf

( )

S

0 mm
F
Kerf
( )

P

(
(
(
(

:=
G
Z.y
0 kN
F
M.min
F
Z

( )
0 kN

(
(
(
(

:=
G
Kerf.y
0 kN
F
Kerf
( )
0 kN

(
(
(
(

:=
Page 8 of 10
Bolt Loading VDI M39 01.xmcd
2 1 0 1
50
100
150
G
S.max.y
kN
G
M.max.y
kN
G
M.min.y
kN
G
Z.y
kN
G
Kerf.y
kN
G
S.max.x
mm
G
M.max.x
mm
,
G
M.min.x
mm
,
G
Z.x
mm
,
G
Kerf.x
mm
,
Page 9 of 10
Bolt Loading VDI M39 01.xmcd
F
Kerf
Page 10 of 10