Epcos PF

www.epcos.
com
Product Profi|e 2011
Power Factor Correction
Power Qua|ity So|utions
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2 EPOOS AG 2011
EPOOS |s a |ead|ng manufacturer of e|ectron|c components, modu|es and systems.
Our broad portfo||o |nc|udes capac|tors, |nductors and ferr|tes, EMO f||ters, sensors
and sensor systems, non||near res|stors, and arresters, as we|| as SAW and BAW
components and RF modu|es. As an |nnovat|ve techno|ogy-dr|ven company, EPOOS
focuses techno|og|ca||y demand|ng growth markets |n the areas of |nformat|on and
commun|cat|ons techno|ogy, automot|ve, |ndustr|a|, and consumer e|ectron|cs. We
offer our customers both standard components as we|| as app||cat|on-spec|f|c
so|ut|ons.
EPOOS has des|gn, manufactur|ng and market|ng fac|||t|es |n Europe, As|a
and the Amer|cas. We are cont|nuous|y strengthen|ng our g|oba| research and
deve|opment network by expand|ng R&D act|v|t|es at our product|on |ocat|ons,
pr|mar||y |n Eastern Europe, Oh|na and lnd|a. W|th our g|oba| presence we are ab|e
to prov|de our customers w|th |oca| deve|opment and manufactur|ng know-how
and support |n the ear|y phases of the|r projects.
EPOOS |s cont|nua||y |mprov|ng |ts processes and thus the qua||ty of |ts products
and serv|ces. The Group |s lSO/TS 16949 cert|f|ed and rema|ns comm|tted to
constant|y rev|ew|ng and systemat|ca||y |mprov|ng |ts qua||ty management system.
We|come to the Wor|d of
E|ectron|c Oomponents and Modu|es
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EPOOS AG 2011 3
Power Qua||ty So|ut|ons
Contents
Prev|ew 4
PFC capac|tor ser|es overv|ew 8
PQS key components overv|ew 10
Important notes 12
PFC capac|tors
PhaseOap Prem|um 230 . 800 v, 5.0 . 33 kvar} 13
PhaseOap Oompact 230 . 1000 v, 5.0 . 33 kvar} 20
PhaseOap HD 400 . 525 v, 40 . 60 kvar} 26
Ph|Oap 230 . 525 v, 0.5 . 30 kvar} 29
MKv capac|tors 400 . 800 v, 4.2 . 30 kvar} 36
PF contro||ers and measur|ng dev|ces
BR604, BR6000, BR7000 ser|es and BR7000-SOFT 40
Mu|t| Measur|ng lnterfaces 50
Gr|d ana|ys|s too| MO7000-3 52
Sw|tch|ng dev|ces
Oapac|tor contactors 54
Thryr|stor modu|es for dynam|c PFO TSM-ser|es} 57
Reactors
Reactors - Ant|resonance harmon|c f||ter 61
D|scharge reactor 64
Fundamenta|s of Power Factor Correct|on 65
Oomponents for Power Factor Oorrect|on 66
Standard va|ues: Se|ect|on tab|es for cab|es, cab|e cross sect|ons and fuses 69
Oa|cu|at|on tab|e for react|ve power demand Qc} 71
lnd|v|dua| PFO for motors 72
lnd|v|dua| PFO for transformers 73
Detuned PFO |n genera| 74
Detuned PFO: lmportant facts and |nstruct|ons 75
Oomponent se|ect|on tab|es for detuned PFO 76
Dynam|c PFO: lmportant facts and |nstruct|ons 80
Oomponent se|ect|on tab|es for dynam|c PFO 81
PFO bas|c formu|as 84
Caut|ons 87
Addresses 92
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4 EPOOS AG 2011
Prev|ew
Genera|
The |ncreas|ng demand of e|ectr|ca|
power and the awareness of the
necess|ty of energy sav|ng |s very up
to date these days. A|so the aware-
ness of power qua||ty |s |ncreas|ng,
and power factor correct|on PFO} and
harmon|c f||ter|ng w||| be |mp|emented
on a grow|ng sca|e. Enhanc|ng power
qua||ty - |mprovement of power factor
- saves costs and ensures a fast
return on |nvestment. ln power d|str|b-
ut|on, |n |ow- and med|um-vo|tage
networks, PFO focuses on the power
f|ow cos } and the opt|m|zat|on of
vo|tage stab|||ty by generat|ng react|ve
power - to |m prove vo|tage qua||ty and
re||ab|||ty at d|str|but|on |eve|.
How react|ve power |s generated
Every e|ectr|c |oad that works w|th
magnet|c f|e|ds motors, chokes,
transformers, |nduct|ve heat|ng, arc
we|d|ng, generators} produces a vary-
|ng degree of e|ectr|ca| |ag, wh|ch |s
ca||ed |nductance. Th|s |ag of |nduct|ve
|oads ma|nta|ns the current sense e.g.
pos|t|ve} for a t|me even though the
negat|ve-go|ng vo|tage tr|es to reverse
|t. Th|s phase sh|ft between current
and vo|tage |s ma|nta|ned, current and
vo|tage hav|ng oppos|te s|gns. Dur|ng
th|s t|me, negat|ve power or energy
|s produced and fed back |nto the
network. When current and vo|tage
have the same s|gn aga|n, the same
amount of energy |s aga|n needed to
bu||d up the magnet|c f|e|ds |n |nduc-
t|ve |oads. Th|s magnet|c reversa|
energy |s ca||ed react|ve power.
ln AO networks 50/ 60 Hz} such a
process |s repeated 50 or 60 t|mes a
second. So an obv|ous so|ut|on |s to
br|ef|y store the magnet|c reversa|
energy |n capac|tors and re||eve the
network supp|y ||ne} of th|s react|ve
energy. For th|s reason, automat|c
react|ve power compensat|on systems
detuned/ convent|ona|} are |nsta||ed
for |arger |oads ||ke |ndustr|a| mach|n-
ery. Such systems cons|st of a group
of capac|tor un|ts that can be cut |n
and cut out and wh|ch are dr|ven and
sw|tched by a power factor contro||er.
Reactive Power [kvar}
Q
2
Q
C
Q
1
S
2
S
1
1
P
2
Apparent Power [kVA}
Active Power [kW}
Apparent power S = P + Q
Act|ve power P = S
*
cos
React|ve power Q = S
*
s|n
W|th power factor correct|on the apparent power
S can be decreased by reduc|ng the react|ve
power Q.
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EPOOS AG 2011 5
Prev|ew
Power factor
Low power factor (cos |
|ow cos resu|ts |n
h|gher energy consumpt|on and
costs,
|ess power d|str|buted v|a the
network,
power |oss |n the network,
h|gher transformer |osses,
|ncreased vo|tage drop |n power
d|str|but|on networks.
Power factor |mprovement
Power factor |mprovement can be
ach|eved by
compensat|on of react|ve power
w|th capac|tors,
act|ve compensat|on - us|ng
sem|conductors,
overexc|ted synchronous mach|ne
motor / generator}.
Types of PFC
(detuned or convent|ona||
|nd|v|dua| or f|xed compensat|on
each react|ve power producer |s
|nd|v|dua||y compensated},
group compensat|on react|ve power
producers connected as a group
and compensated as a who|e},
centra| or automat|c compen sat|on
by a PFO system at a centra| po|nt},
m|xed compensat|on.
M
3~
Un|nterrupt|b|e Power upp|y
(optionalj
EMC fi|ter
C
250/350/
550 Hz
Overvoltage
protection
Tuned
harmon|c
f||ter
L|near |oad
w|th f|xed
PFC
M
3~
Overvoltage
protection
Dynam|c
PFC
ytem
Overvoltage
protection
Pa|ve
harmon|c
f||ter
(detuned
PFC
ytemj
Overvoltage
protection
Overvoltage
protection
Act|ve
harmon|c
f||ter
Power Factor Correct|on (PFC|
and Harmon|c F||ter|ng
DC ||n
(Aluminum electrolytic
or film capacitorj
EMC fi|ter
Frequency converter
C
Charging
reitor
0utput fi|ter
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6 EPOOS AG 2011
Prev|ew
PQS strategy
A|ong w|th the emerg|ng demand for
power qua||ty and a grow|ng aware-
ness of the need for env|ronmenta|
protect|on, the comp|ex|ty |n the ener-
gy market |s |ncreas|ng: users and
dec|s|on-makers are consequent|y
f|nd|ng |t |ncreas|ng|y d|ff|cu|t to |ocate
the best product on the market and to
make object|ve dec|s|ons. lt |s |n most
cases not fru|tfu| to compare cata|ogs
and data sheets, as many of the|r
parameters are |dent|ca| |n ||ne w|th
the re|evant standards. Thus operat|ng
t|mes are spec|f|ed on the bas|s of
tests under |aboratory cond|t|ons that
may d|ffer s|gn|f|cant|y from the rea||ty
|n the f|e|d. ln add|t|on, |oad structures
have changed from be|ng ma|n|y ||near
|n the past to non-||near today. A|| th|s
produces a c|ear trend: the market
|s ca|||ng |ncreas|ng|y for custom|zed
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EPOOS AG 2011 7
Prev|ew
so|ut|ons rather than off-the-she|f
products. Th|s |s where Power Qua||ty
So|ut|ons come |nto the p|cture. lt of-
fers a|| key components for an effec-
t|ve PFO system from a s|ng|e source,
together w|th:
App||cat|on know-how
Techn|ca| sk|||s
Extens|ve exper|ence |n the f|e|d of
power qua||ty |mprovement
A wor|dw|de network of partners
Oont|nuous deve|opment
Shar|ng of |nformat|on
These are the cornerstones on wh|ch
Power Qua||ty So|ut|ons are bu||t. On
the bas|s of th|s strategy, EPOOS |s
not on|y the |ead|ng manufacturer of
power capac|tors for PFO app||cat|ons
but a|so a PQS supp||er w|th a century
of f|e|d exper|ence, reputat|on and
re||ab|||ty.
U
I
U
I
Linear loads:
voltage was followed
by current.
Non linear load produce
non sinusoidal currents when
connected to sinusoidal voltage.
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8 EPOOS AG 2011 P|ease read |moo||an| no|es on page 12 and Ca0||ons on page 87-91.
PFO Oapac|tor Ser|es Overv|ew
PFC capac|tor ser|es for power factor correct|on and detuned f||ter
Parameter PhaseCap Prem|um PhaseCap Compact
Power QR 5.0 . 33.0 kvar 5.0 . 33.0 kvar
Rated vo|tage vR 230 . 800 v AC 230 . 1000 v AC
Inrush current lS up to 300 lR up to 400 lR
Temperature -40/D. -40/60.
c|ass max. temp. 55 C max. temp. 60 C
max. mean 24 h = 45 C max. mean 24 h = 45 C
max. mean 1 year = 35 C max. mean 1 year = 35 C
lowest temperature = -40 C lowest temperature = -40 C
-40/C.
max. temp. 50 C
max. mean 24 h = 40 C
max. mean 1 year = 30 C
lowest temperature = -40 C
Losses:
- D|e|ectr|c QL < 0.2 W/kvar < 0.2 W/kvar
- Tota|
1}
QL < 0.45 W/kvar < 0.45 W/kvar
Ma. hum|d|ty Hrel 95% 95%
Safety triple (self-healing, overpressure dual (self-healing, 3-phase
disconnector, dry technologyj overpressure disconnectorj
Impregnat|on inert gas semi-dry biodegradable resin
Mean ||fe tLD (coj upto180 000 h (temp. class -40/Cj up to 200 000 h (temp. class -40/Cj
epectancy upto130 000 h (temp. class -40/Dj up to 150 000 h (temp. class -40/60j
Connect|on optimized capacitor safety optimized capacitor safety
terminal terminal (lP20j, (vDE 0106
part 100j, for current and
connection cable details and
terminal type / capacitor type
association see terminal drawings
and capacitor type list
Coo||ng natural or forced natural or forced
Case / shape aluminum/ cylindrical aluminum/ cylindrical
Enc|osure lP20, indoor mounting, optionally lP20, indoor mounting, optionally
with terminal cap for lP54 with terminal cap for lP54 (for
diameter 116 and 136 mmj
Standard lEC 60831-1+2, UL 810 5
th
edition, lEC 60831-1+2, EN 60831-1+2
cUL file # E238746 (up to 690 vj,
GOST
Order|ng code B25667C* B25673A*
B25673S*
Page 13 20
1}
W|thout d|scharge res|stor
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EPOOS AG 2011 9 P|ease read |moo||an| no|es on page 12 and Ca0||ons on page 87-91.
PFO Oapac|tor Ser|es Overv|ew
PhaseCap HD Ph|Cap MKV
40.0 ... 60.0 kvar 0.5 ... 30.0 kvar 4.2 . 30.0 kvar
400 ... 525 v AC 230 ... 525 v AC 400 . 800 v AC
up to 300 lR up to 200 lR up to 500 lR
-40/D. -40/D. -40/70.
max. temp. 55 C max. temp. 55 C max. temp. 70 C
max. mean 24 h = 45 C max. mean 24 h = 45 C max. mean 24 h = 55 C
max. mean 1 year = 35 C max. mean 1 year = 35 C max. mean 1 year = 45 C
lowest temperature = -40 C lowest temperature = -40 C lowest temperature = -40 C
< 0.2 W/kvar < 0.2 W/kvar < 0.2 W/kvar
< 0.45 W/kvar < 0.45 W/kvar < 0.35 W/kvar
95% 95% 95%
triple (self-healing, overpressure dual (self-healing, overpressure dual (self-healing, overpressure
disconnector, dry technologyj disconnectorj disconnectorj
inert gas biodegradable soft resin, semi-dry oil
upto180 000 h (temp. class -40/Cj upto135 000 h (temp. class -40/Cj up to 300 000 h
upto130 000 h (temp. class -40/Dj upto 100 000 h (temp. class -40/Dj at temperature class -40/D
SlGUT, block-type safety terminal B32340 / B32343 series. SlGUT, block-type
fast-on terminals safety terminal
B32344 series.
optimized capacitor safety terminal,
block-type
natural or forced natural or forced natural or forced
aluminum/ cylindrical aluminum/ cylindrical aluminum/ cylindrical
lP20 lP00 for B32340/B32343 series; lP20, optionally lP54 with terminal cap
optionally lP54 for B32344 series
with terminal cap
lEC 60831-1+2, lEC 60831-1+2, UL 810 5
th
edition lEC 60831-1+2
UL 810 5
th
edition cUL file # E106388 EN 60831-1+2
GOST CSA file # C22.2 N
o
190 MC # 236094, GOST
(up to 85 mmj, GOST
B25669* B32340C* B25836B*
B32343C*
B32344E*
26 29 36
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PF contro||er
Parameter Power factor contro||er
BR604, BR6000 V5.0 and BR7000
BR604 BR6000/BR7000
Supp|y vo|tage 230 v AC 110 . 230 v AC 15%
Measurement 230 v AC 30 . 525 v AC (L-Nj or (L-Lj
vo|tage range
Measurement X/5 or X1/A selectable
current
Frequency 50 and 60 Hz
Sens|v|ty 50 mA/10 mA
Output stages Re|ay outputs Trans|stor outputs Interface
BR604 4 - -
BR6000-R6 6 - -
BR6000-R12 12 - -
BR6000-T6 - 6 -
BR6000-T12 - 12 -
BR6000-R12/S485 12 - RS485
BR6000-T6R6 6 6 -
BR6000-T6R6/S485 6 6 RS485
BR6000-T12/S485 - 12 RS485
BR7000 15 - 2x RS485
Order|ng code B44066R6004E230 B44066R.E230 B44066R7415E230
Page 40 40 (BR6000j; 46 (BR7000j
Mu|t| measur|ng |nterface
MMI6000 MMI7000
Operat|ng vo|tage 230 v AC 110 . 230 v AC
Measurement 230 v AC, single phase 30 . 440 v AC (L-Nj
vo|tage 50 . 690 v AC (L-Lj, three phase
Measurement X/5 or X/1 selectable Three phase X:1A / X:5A
current
Frequency 50/60 Hz 50/60 Hz
Power consumpt|on < 4 vA < 5 vA
Order|ng code B44066M6 . E230 B44066M7. E230
Page 50 50
Gr|d ana|ys|s too| MC7000-3
Parameter MC7000-3
Operat|ng vo|tage 110 . 230 v AC 15%
Ma. measur|ng 3 30 . 440 v AC (L-Nj, 50/60 Hz
vo|tage
1|
3 50 . 760 v AC (L-Lj, 50/60 Hz
(3-phase|
Ma. measur|ng 30, 300, 3000 A
current
(3-phase|
Frequency 50/60 Hz
Order|ng code B44066M7777E230
Page 52
PQS Key Oomponents Overv|ew
1}
|nc|. a|| to|erances and vo|tages
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PQS Key Oomponents Overv|ew
Sw|tch|ng dev|ces
Parameter Capac|tor contactors Thyr|stor modu|es Reactors - Ant|resonance
harmon|c f||ter
Thyristor switch for dynamic
PFC systems
Vo|tage 230 . 690 v TSM-LC: 3 400 v 400 and 440 v
TSM-Hv: 3 690 v
Output range 12.5 . 100 kvar TSM-LC: 10 . 200 kvar 10 . 100 kvar
TSM-Hv: 50 and 200 kvar
Frequency 50 /60 Hz 50/60 Hz 50 or 60 Hz
De-tun|ng suitable for detuned factor: 5.67%, 7%, 14%
and conventional systems
Order|ng code B44066S.J230/J110 TSM-LC: B44066T.E402 B44066D*
for all PFC systems TSM-Hv: B44066T.E690
B44066S.N230/N110
for detuned PFC systems only
Page 54 57 61
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lmportant Notes
The fo||ow|ng app||es to a|| products named |n th|s
pub||cat|on:
1. Some parts of th|s pub||cat|on conta|n statements about
the suitabi|ity of our products for certain areas of ap-
p|ication. These statements are based on our know|edge
of typ|ca| requ|rements that are often p|aced on our prod-
ucts |n the areas of app||cat|on concerned. We neverthe-
|ess express|y po|nt out that such statements cannot be
regarded as binding statements about the suitabi|ity
of our products for a particu|ar customer app|ication.
As a ru|e, EPOOS |s e|ther unfam|||ar w|th |nd|v|dua| cus-
tomer app||cat|ons or |ess fam|||ar w|th them than the
customers themse|ves. For these reasons, |t |s a|ways u|-
t|mate|y |ncumbent on the customer to check and dec|de
whether an EPOOS product w|th the propert|es descr|bed
|n the product spec|f|cat|on |s su|tab|e for use |n a part|c-
u|ar customer app||cat|on.
2. We a|so po|nt out that in individua| cases, a ma|func-
tion of e|ectronic components or fai|ure before the
end of their usua| service |ife cannot be comp|ete|y
ru|ed out in the current state of the art, even if they are
operated as speci fied. ln customer app||cat|ons requ|r-
|ng a very h|gh |eve| of operat|ona| safety and espec|a||y |n
customer app||cat|ons |n wh|ch the ma|funct|on or fa||ure
of an e|ectron|c component cou|d endanger human ||fe or
hea|th e.g. |n acc|dent prevent|on or ||fe-sav|ng systems},
|t must therefore be ensured by means of su|tab|e des|gn
of the customer app||cat|on or other act|on taken by the
customer e.g. |nsta||at|on of protect|ve c|rcu|try or
redundancy} that no |njury or damage |s susta|ned by th|rd
part|es |n the event of ma|funct|on or fa||ure of an e|ectron-
|c component.
3. The warnings, cautions and product-specific notes
must be observed.
4. ln order to sat|sfy certa|n techn|ca| requ|rements, some of
the products described in this pub|ica tion may contain
substances sub[ect to restrictions in cer tain [urisdic-
tions (e.g. because they are c|assed as hazardous}.
sefu| |nformat|on on th|s w||| be found |n our Mater|a|
Data Sheets on the lnternet www.epcos.com/mater|a|}.
Shou|d you have any more deta||ed quest|ons, p|ease con-
tact our sa|es off|ces.
5. We constant|y str|ve to |mprove our products. Oonse -
quent|y, the products described in this pub|ication
may change from time to time. The same |s true of the
correspond|ng product spec|f|cat|ons. P|ease check
therefore to what extent product descr|pt|ons and spec|-
f|cat|ons conta|ned |n th|s pub||cat|on are st||| app||cab|e
before or when you p|ace an order.
We a|so reserve the right to discontinue production
and de|ivery of products. Oonsequent|y, we cannot
guarantee that a|| products named |n th|s pub||cat|on w|||
a|ways be ava||ab|e.
The aforement|oned does not app|y |n the case of
|nd|v|dua| agreements dev|at|ng from the forego|ng for
customer-spec|f|c products.
6. n|ess otherw|se agreed |n |nd|v|dua| contracts, a||
orders are sub[ect to the current version of the "Gen-
era| Terms of De|ivery for Products and Services in
the E|ectrica| Industry" pub|ished by the German
E|ectrica| and E|ectronics Industry Association (ZVEI}.
7. The trade names EPOOS, BAOKE, A|u-, OeraD|ode,
OSMP, OSSP, OTvS, De|taOap, D|g|S|M|c, DSSP,
FormF|t, M|n|B|ue, M|n|Oe||, MKD, MKK, M|SO,
MotorOap, POO, PhaseOap, PhaseOube, PhaseMod,
Ph|Oap, SlFERRlT, SlFl, SlKORE|, S||verOap, SlMDAD,
S|M|c, SlMlD, S|neFormer, SlOv, SlP5D, SlP5K,
ThermoFuse, W|ndOap are trademarks regis tered
or pending |n Europe and |n other countr|es. Further
|nformat|on w||| be found on the lnternet at
www.epcos.com/trademarks.
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PhaseOap Prem|um PFO Oapac|tors
Gas-|mpregnated Dry type Ooncentr|c w|nd|ng Wavy cut Tr|p|e safety system
App||cat|ons
Automat|c PFO equ|pment,
capac|tor banks
lnd|v|dua| f|xed PFO e.g. motors,
transformers, ||ght|ng}
Group f|xed PFO
Tuned and detuned capac|tor banks
F||ter app||cat|ons
Dynam|c PFO
Features
Oompact des|gn |n cy||ndr|ca|
a|um|num can w|th stud
Ooncentr|c w|nd|ng
MKK-techno|ogy w|th wavy cut and
heavy edge
vo|tage range 230 v . 800 v
Output range 5.0 kvar . 33 kvar
Electrical
|ong ||fe expectancy
H|gh pu|se current w|thstand
capab|||ty
Mechanical and maintenance
Reduced mount|ng costs
Ma|ntenance-free
H|ghest pack|ng dens|ty thanks to
compact d|mens|ons
Safety
Se|f-hea||ng
Overpressure d|sconnector
Shock hazard protected term|na|s
|ongterm approved
c| approva| up to 690 v
Oeram|c d|scharge res|stor
pre-mounted
Environmental
Dry des|gn, |nert gas
No o|| |eakage
Genera|
PhaseOap capac|tors |n cy||ndr|ca|
a|um|num cases have been de-
s|gned for power factor correct|on
|n |ow-vo|tage app||cat|ons.
|oads ||ke motors and transform-
ers consume act|ve power as we||
as react|ve power.
Generators, supp|y cab|es and
other e|ectr|ca| d|str|but|on equ|p-
ment, |n turn, shou|d be re||eved of
react|ve power.
The MKK meta||zed p|ast|c com-
pact} AO ser|es |s |ntended to
|ncrease pack|ng dens|ty per bank
and cut component costs.
lmproved therma| response and
s|mp||f|ed |nsta||at|on are advan-
tages of the cy||ndr|ca| a|um|num
case.
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Techn|ca| data and ||m|t va|ues
Standards IEC 60831-1+2, EN 60831-1+2, UL 810 5
th
ed|t|on
Overvo|tage vmax vR + 10% (up to 8 h dailyj / vR + 15% (up to 30 min dailyj /
vR + 20% (up to 5 min dailyj / vR + 30% (up to 1 min dailyj
Overcurrent lmax Up to 1.6 lR including combined effects of harmonics,
overvoltages and capacitance tolerance
Inrush current lS up to 300 lR
Losses:
- D|e|ectr|c < 0.2 W/kvar
- Tota| * < 0.45 W/kvar
Rated frequency f 50/60 Hz
Capac|tance to|erance - 5% / +10%
Test vo|tage, term|na| / term|na| vTT 2.15 vR1, AC, 10 s
Test vo|tage, term|na| / case vTC up to vR 660 v: 3 000 v AC, 10 s; above vR = 660 v: 6 000 v AC, 10 s
Mean ||fe epectancy t LD(Coj up to 180 000 h (temp. class -40/Cj; up to 130 000 h (temp. class -40/Dj
Amb|ent temperature -40/D; max. temp. 55 C; max. mean 24 h = 45 C;
max. mean 1 year = 35 C; lowest temperature = -40 C
Coo||ng natural or forced
Hum|d|ty Hrel max. 95%
A|t|tude max. 4 000 m above sea level
Mount|ng pos|t|on upright / horizontal
Mount|ng and ground|ng threaded M12 stud on bottom of case
Safety dry technology, overpressure disconnector, self-healing, maximum
allowed fault current 10 000 A in accordance with UL 810 standard
D|scharge dev|ce ceramic discharge resistor pre-mounted up to 690 v;
external discharge module for > 690 v
Case extruded aluminum can
Enc|osure lP20, indoor mounting (optionally with terminal cap for lP54j
D|e|ectr|c polypropylene film
Impregnat|on inert gas, Nitrogen (N2j
Term|na|s optimized capacitor safety terminal with electric shock protection (lP20j,
(vDE 0106 part 100j, max. 25 mm
2
cable cross-section, max. current 80 A
Cert|f|cat|on cUL file # E238746 up to 690 v, GOST
Number of sw|tch|ng operat|ons max. 7 500 switchings per year
* W|thout d|scharge res|stor
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Three-phase capac|tors
Types for vo|tages 220 v, 240 v, 600 v, 660 v and other kvar-outputs are ava||ab|e upon request.
1}
Temperature c|ass dev|at|on -40/O max. 50 O
2}
Temperature c|ass dev|at|on -40/B max. 45 O
3}
D|scharge t|me 75 v |n 90 s
* Pack|ng un|ts for capac|tors equa| m|n|mum order quant|ty.
Orders w||| be rounded up to pack|ng un|t or mu|t|p|e thereof.
Type 50 Hz 60 Hz CR d h We|ght Order|ng code Pack|ng un|t*
Output IR Output IR
kvar A kvar A F mm kg
Rated vo|tage 230 V AC, 50 / 60 Hz, de|ta connect|on
MKK230-D-5.0-01 5.0 13 6.0 16 3 100 116 x 164 1.3 B25667C3297A375 6
MKK230-D-7.5-01 7.5 19 9.0 23 3 150 116 x 164 1.3 B25667C2457A375 6
MKK230-D-10.4-01 10.4 26 12.5 31 3 209 116 x 164 1.5 B25667C2627A375 6
MKK230-D-12.5-01
3j
12.5 31 15.0 37 3 251 116 x 200 1.7 B25667C2757A375 4
MKK400-D-5.0-01 5.0 7 6.0 9 3 32 116 x 164 1.1 B25667C5966A375 6
MKK400-D-7.5-01 7.5 11 9.0 13 3 50 116 x 164 1.2 B25667C3147A375 6
MKK400-D-10.0-01 10.0 14 12.0 17 3 64 116 x 164 1.2 B25667C4197A375 6
MKK400-D-12.5-01 12.5 18 15.0 22 3 83 116 x 164 1.1 B25667C3247A375 6
MKK400-D-15.0-01 15.0 22 18.0 26 3 100 116 x 164 1.3 B25667C3297A375 6
MKK400-D-20.0-01 20.0 30 24.0 36 3 133 116 x 164 1.5 B25667C3397A375 6
MKK400-D-25.0-01 25.0 36 - - 3 165 116 x 200 1.8 B25667C3497A375 4
MKK415-D-5.0-01 5.0 7 6.0 8 3 32 116 x 164 1.1 B25667C5966A375 6
MKK415-D-6.2-01 6.2 8 7.5 10 3 39 116 x 164 1.2 B25667C5127A375 6
MKK415-D-10.4-01 10.4 15 12.5 17 3 64 116 x 164 1.2 B25667C4197A375 6
MKK415-D-12.5-01 12.5 17 15.0 21 3 77 116 x 164 1.3 B25667C4237A375 6
MKK415-D-15.0-01 15.0 21 18.0 25 3 93 116 x 164 1.4 B25667C4287A375 6
MKK415-D-16.7-01 16.7 23 20.0 28 3 103 116 x 164 1.5 B25667C4307A375 6
MKK415-D-20.0-01 20.8 29 25.0
2j
35
2j
3 128 116 x 200 1.7 B25667C4387A375 4
MKK415-D-25.0-01 25.0 35 - - 3 154 136 x 200 2.1 B25667C4467A375 4
MKK440-D-5.0-01 5.0 7 6.0 8 3 27 116 x 164 1.2 B25667C4826A375 6
MKK440-D-7.5-01 7.5 10 9.0 12 3 41 116 x 164 1.2 B25667C4127A375 6
MKK440-D-10.4-01 10.4 14 12.5 16 3 57 116 x 164 1.3 B25667C4177A375 6
MKK440-D-12.5-01 12.5 16 15.0 20 3 69 116 x 164 1.4 B25667C4207A375 6
MKK440-D-14.2-01 14.2 19 17.0 22 3 77 116 x 164 1.3 B25667C4237A375 6
MKK440-D-15.0-01 15.0 20 18.0 24 3 83 116 x 164 1.4 B25667C4247A375 6
MKK440-D-16.7-01 16.7 22 20.0 26 3 92 116 x 200 1.8 B25667C4277A375 4
MKK440-D-18.8-01 18.8 25 22.6 30 3 103 116 x 164 1.5 B25667C4307A375 6
MKK440-D-20.0-01 20.0 26 24.0 31 3 111 116 x 200 1.7 B25667C4337A375 4
MKK440-D-25.0-01 25.0 33 30.0 39 3 137 136 x 200 2.0 B25667C4417A375 4
MKK440-D-28.1-01
3j
28.1 37 - - 3 154 136 x 200 2.1 B25667C4467A375 4
MKK440-D-30.0-01
3j
30.0
1j
39
1j
- - 3 164 136 x 200 2.4 B25667C4497A375 4
MKK440-D-33.0-01
3j
33.0
1j
43
1j
- - 3 181 136 x 200 2.5 B25667C4547A375 4
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Output IR Output IR
MKK480-D-6.25-01 6.25 8 7.5 9 3 29 116 x 164 1.2 B25667C4866A375 6
MKK480-D-8.3-01 8.3 10 10.0 12 3 39 116 x 164 1.2 B25667C5127A375 6
MKK480-D-10.4-01 10.4 12 12.5 14 3 48 116 x 164 1.3 B25667C5147A375 6
MKK480-D-12.5-01 12.5 15 15.0 18 3 58 116 x 164 1.5 B25667C5177A375 6
MKK480-D-15.0-01 15.0 18 18.0 22 3 69 116 x 164 1.4 B25667C4207A375 6
MKK480-D-16.7-01 16.7 20 20.0 24 3 77 116 x 200 1.8 B25667C5237A375 4
MKK480-D-20.0-01 20.0 22 24.0 26 3 92 116 x 200 1.8 B25667C4277A375 4
MKK480-D-25.0-01 25.0 30 30.0 36 3 115 136 x 200 2.2 B25667C4347A375 4
MKK480-D-30.0-01
2j
30.0
1j
36
1j
- - 3 138 136 x 200 2.4 B25667C4417A365 4
MKK525-D-8.3-01 8.3 9 10.0 11 3 32 116 x 164 1.1 B25667C5966A375 6
MKK525-D-10.0-01 10.0 11 12.0 13 3 39 116 x 164 1.2 B25667C5127A375 6
MKK525-D-12.5-01 12.5 14 15.0 17 3 48 116 x 164 1.3 B25667C5147A375 6
MKK525-D-15.0-01 15.0 17 18.0 20 3 58 116 x 164 1.5 B25667C5177A375 6
MKK525-D-16.7-01 16.7 18 20.0 21 3 64 116 x 164 1.6 B25667C5197A375 6
MKK525-D-20.0-01 20.0 22 24.0 26 3 77 116 x 200 1.8 B25667C5237A375 4
MKK525-D-25.0-01 25.0 28 30.0 33 3 96 136 x 200 2.3 B25667C5287A375 4
MKK525-D-30.0-01
2j
30.0
1j
33
1j
- - 3 115 136 x 200 2.4 B25667C5347A375 4
MKK570-D-27.5-01 27.5 27 33 32.4 3 90 136 x 200 2.5 B25667C5277A375 4
MKK690-D-5.0-01 5.0 4.2 6 5.0 3 11 116 x 164 1.3 B25667C6336A375 6
MKK690-D-10.0-01 10.0 8.4 12 10.1 3 23 116 x 164 1.4 B25667C6676A375 6
MKK690-D-12.5-01 12.5 10.5 15 12.6 3 28 116 x 164 1.5 B25667C6836A375 6
MKK690-D-15.0-01 15.0 12.6 18 15.1 3 34 116 x 164 1.5 B25667C6107A375 6
MKK690-D-20.8-01 20.8 17.5 25 21.0 3 47 136 x 200 2.0 B25667C6137A375 4
MKK690-D-25.0-01 25.0 21.0 30 25.1 3 56 136 x 200 2.2 B25667C6167A375 4
MKK765-D-30.0-01 30 23 36 28 3 55 136 x 200 2.4 B25667C7167A375 4
MKK800-D-5.0-01 5.0 3.6 6 4.3 3 8 116 x 164 1.2 B25667C7246A375 6
MKK800-D-7.5-01 7.5 5.4 9.0 6.5 3 12.4 121 x 164 1.2 B25667C7376A375 6
MKK800-D-10.0-01 10.0 7.2 12 8.7 3 17 116 x 164 1.3 B25667C7496A375 6
MKK800-D-12.5-01 12.5 9.0 15 11.0 3 21 116 x 164 1.4 B25667C7626A375 6
MKK800-D-15.0-01 15.0 11.0 18 13.0 3 25 116 x 164 1.5 B25667C7746A375 6
MKK800-D-20.0-01 20.0 14.5 24 17.3 3 33 136 x 200 2.0 B25667C7996A375 4
MKK800-D-25.0-01 25.0 18.0 30 22.0 3 41 136 x 200 2.3 B25667C7127A375 4
MKK800-D-28.0-01 28.0 20.0 33 24.0 3 46 136 x 200 2.4 B25667C7137A375 4
1}
Temperature c|ass dev|at|on -40/O max. 50 O
2}
3}
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S|ng|e-phase capac|tors
Output IR Output IR
Rated vo|tage 230 V AC, 50 / 60 Hz
MKK230-l-5.0-01 5.2 23 6.2 28 313 116 x 164 1.1 B25667C2317A175 6
MKK230-l-6.6-01 6.6 29 7.9 34 397 116 x 164 1.4 B25667C2397A175 6
MKK230-l-7.5-01 7.5 33 9.0 40 457 116 x 164 1.3 B25667C2457A175 6
MKK230-l-8.3-01 8.3 36 10.0 43 502 116 x 164 1.3 B25667C2507A175 6
MKK230-l-9.1-01
1j
9.1 38 - - 548 116 x 164 1.4 B25667C2557A175 6
MKK400-l-10.4-01 10.4 26 12.5 31 207 116 x 164 1.2 B25667C3207A175 6
MKK400-l-12.5-01 12.5 31 15.0 37 249 116 x 164 1.3 B25667C3247A175 6
MKK440-l-6.9-01 6.9 16 8.3 19 116 116 x 164 1.3 B25667C5117A175 6
MKK440-l-8.3-01 8.3 19 10.0 23 144 116 x 164 1.5 B25667C5147A175 6
MKK525-l-10.0-01 10.0 19 12.0 23 116 116 x 164 1.3 B25667C5117A175 6
MKK525-l-12.5-01 12.5 24 15.0 29 144 116 x 164 1.5 B25667C5147A175 6
MKK525-l-15.0-01
1j
15.0 29 18.0 35 173 116 x 200 1.7 B25667C5177A175 4
MKK525-l-18.6-01
1j
18.6 36 22.3 43 215 136 x 200 2.0 B25667C5217A175 4
P|ast|c protect|ve case for capac|tor
2|
Capac|tor d h Protect|on c|ass Cab|e d|ameter outs|de D|mens|ons Order|ng code
|1 |2 |3 h
mm mm mm mm mm mm
116 x 164 lP54 9-13 134 110 177 243 B44066X9122
116 x 200 / 136 x 200 lP54 10-18 154.5 130.5 186 280 B44066X9142
P|ast|c protect|ve term|na| cover
3|
Capac|tor d h For cab|e g|and Cab|e d|ameter outs|de D|mens|ons Order|ng code
d1 d2
mm mm mm mm
116 x 164 PG 13.5 9-13 116 125 B44066K0135A000
116 x 200 PG 16 10-14 116 125 B44066K0160A000
136 x 200 PG 21 14-18 137 145 B44066K0210A000
1}
2}
App||cab|e up to 16 mm
2
cab|e cross sect|on
3}
Note: The new term|na| covers can be used for B25667B ser|es,
the former|y ava||ab|e term|na| covers do not f|t for the B25667O ser|es
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D|mens|ona| draw|ngs
Capac|tor up to 690 V AC Capac|tor > 690 V AC
Protect|ve term|na|
cover IP54
Protect|ve case
for capac|tor
Ceram|c d|scharge res|stors
Pre-mounted for series B25667, B25673, B32344 and B25836;
available as spare parts upon reuest
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KLK1394-V
Hex nut BM12 DIN 439
or
nut C61010-A415-C15
Toothed washer J 12.5 DIN 6797
SW 17
o22
KLK1392-E
o8
o24
o27
3
Protect|ve case for capac|tor Mount|ng / Protect|ve cover for term|na|
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PhaseOap Oompact PFO Oapac|tors
Sem|-dry b|odegradab|e res|n Ooncentr|c w|nd|ng Wavy cut Dua| safety system
App||cat|ons
capac|tor banks
lnd|v|dua| f|xed PFO e.g. motors,
transformers, ||ght|ng}
Group f|xed PFO
F||ter app||cat|ons
Dynam|c PFO
Features
Ooncentr|c w|nd|ng
heavy edge
vo|tage range: 230 . 1000 v
Output range: 5.0 . 33.0 kvar
Electrical features
very h|gh ||fe expectancy
H|gh |nrush current capab|||ty
up to 400 lR}
H|gh overcurrent capab|||ty
up to 2.0 lR}
Ma|ntenance-free
Oompact d|mens|ons
Mount|ng pos|t|on upr|ght/
hor|zonta|
Safety
Se|f hea||ng
Pre-mounted ceram|c d|scharge
res|stor
Genera|
The new PhaseOap Oompact PFO
capac|tor |s based on the EPOOS
MKK techno|ogy known for many
years from the successfu| Phase-
Oap ser|es w|th |ts un|que concen-
tr|c w|nd|ngs. Based on years of
exper|ence |n PFO and m||||ons of
so|d capac|tors, EPOOS presents
the next step |n PFO capac|tor
evo|ut|on.
s|ng po|ypropy|ene as d|e|ectr|c
and sem|-dry b|odegradab|e res|n
as |mpregnat|on agent, the Phase-
Oap Oompact offers h|gher |nrush
current capab|||ty up to 400 lR}
and over current capab|||ty up
to 2.0 lR} even compared to
PhaseOap. W|th an output of up
to 33 kvar at very sma|| he|ght |t
meets the d|mens|ona| requ|rements
of pane| bu||ders. lts new enhanced
term|na|s perm|t the connect|on
of a broader var|ety of cab|es and
cab|e s|zes. Depend|ng on the
operat|ng cond|t|ons PhaseOap
Oompact prov|des a ||fe expectan-
cy of up to 200000 hours, more
than any other capac|tor |n the
EPOOS PFO capac|tor portfo||o
bes|des MKv.
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Standards IEC 60831-1+2, EN 60831-1+2
Overcurrent lmax up to 1.6 . 2.0 lR (including combined effects of harmonics, overvoltages and
capacitance tolerancej depending on the individual type
Losses:
- Tota| * < 0.45 W/kvar
Test vo|tage, term|na| / case vTC up to vR 660 v: 3 000 v AC, 10 s; above vR = 660 v: 6 000 v AC, 10 s
Mean ||fe epectancy t LD(Coj up to 200 000 h (temperature class -40/Cj
up to 150 000 h (temperature class -40/60j
Amb|ent temperature Temperature c|ass -40/60. Max. short time 60 C, max. mean 24 h = 45 C;
Temperature c|ass -40/C. Max. short time 50 C, max. mean 24 h = 40 C;
Mount|ng pos|t|on upright / horizontal
Mount|ng and ground|ng threaded bolt M12
Safety self-healing, overpressure disconnector
D|scharge dev|ce ceramic discharge resistor pre-mounted up to 690 v; external discharge module for
> 690 v; discharge time 75 v or less in 60 s; types marked with
1j
75 v or less in 90 s
Case extruded aluminum can with stud
Impregnat|on semi-dry biodegradable resin
Term|na|s optimized capacitor safety terminal with electric shock protection (lP20j, (vDE 0106
part 100j, for current and connection cable details and the terminal type - capacitor type
association please refer to terminal drawings and capacitor type list
Number of sw|tch|ng operat|ons max. 10 000 switchings operations per year
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Type 50 Hz 60 Hz CR Term|na| d h We|ght Order|ng code Pack|ng
type un|t*
Output IR Output IR
Rated vo|tage 230 V AC, 50/60 Hz, de|ta connect|on
MKK230-D-5.0-02 5.0 13.0 6.0 15.0 3 100 A 85 x 200 1.2 B25673A2052A040 9
MKK230-D-7.5-02 7.5 19.0 9.0 23.0 3 150 B 100 x 200 1.7 B25673A2072A540 6
MKK230-D-10.0-02 10.0 25.0 12.0 30.0 3 201 B 116 x 200 2.2 B25673A2102A040 4
MKK230-D-12.5-02
1j
12.5 31.0 15.0 38.0 3 251 B 116 x 200 2.2 B25673A2122A540 4
MKK400-D-5.0-02 5.0 7.0 6.0 9.0 3 33 A 85 x 125 0.7 B25673A4052A000 9
MKK400-D-7.5-02 7.5 11.0 9.0 13.0 3 50 A 85 x 162 1.0 B25673A4072A500 9
MKK400-D-10.0-02 10.0 14.0 12.0 17.0 3 66 A 85 x 162 1.0 B25673A4102A000 9
MKK400-D-12.5-02 12.5 18.0 15.0 22.0 3 83 B 100 x 162 1.4 B25673A4122A500 6
MKK400-D-15.0-02 15.0 22.0 18.0 26.0 3 99 B 100 x 162 1.4 B25673A4152A000 6
MKK400-D-20.0-02 20.0 29.0 24.0 35.0 3 133 B 100 x 200 1.7 B25673A4201A000 6
MKK400-D-25.0-02 25.0 36.0 30.0 43.0 3 166 B 116 x 200 2.2 B25673A4252A000 4
MKK415-D-5.0-02 5.0 7.0 6.0 8.0 3 31 A 85 x 125 0.7 B25673A4052A010 9
MKK415-D-6.2-02 6.2 9.0 7.4 10.0 3 38 A 85 x 162 1.0 B25673A4062A010 9
MKK415-D-10.4-02 10.4 15.0 12.5 17.0 3 64 B 100 x 162 1.4 B25673A4102A010 6
MKK415-D-12.5-02 12.5 18.0 15.0 21.0 3 77 B 100 x 200 1.7 B25673A4122A510 6
MKK415-D-15.0-02 15.0 21.0 18.0 25.0 3 93 B 100 x 200 1.7 B25673A4152A010 6
MKK415-D-20.0-02 20.8 29.0 25.0 35.0 3 128 B 116 x 200 2.2 B25673A4202A810 4
MKK415-D-25.0-02 25.0 35.0 - - 3 154 B 136 x 200 3.2 B25673A4282A140 2
MKK415-D-25.0-02A
2j
25.0 35.0 - - 3 154 B 116 x 224 2.7 B25673S4282A140 1
MKK440-D-5.0-02 5.0 7.0 6.0 8.0 3 27 A 85 x 125 0.7 B25673A4052A040 9
MKK440-D-7.5-02 7.5 10.0 9.0 12.0 3 41 A 85 x 162 1.0 B25673A4072A540 9
MKK440-D-10.4-02 10.4 14.0 12.5 16.0 3 57 B 100 x 162 1.4 B25673A4102A040 6
MKK440-D-12.5-02 12.5 16.0 15.0 20.0 3 69 B 100 x 162 1.4 B25673A4122A540 6
MKK440-D-15.0-02 15.0 20.0 18.0 24.0 3 82 B 100 x 200 1.7 B25673A4152A040 6
MKK440-D-20.0-02 20.0 26.0 24.0 31.0 3 110 B 116 x 200 2.2 B25673A4202A040 4
MKK440-D-25.0-02 25.0 33.0 30.0 39.0 3 137 B 116 x 200 2.2 B25673A4252A040 4
MKK440-D-28.1-02
1j
28.1 37.0 - - 3 154 B 136 x 200 3.2 B25673A4282A140 2
MKK440-D-28.1-02A
1j 2j
28.1 37.0 - - 3 154 B 116 x 224 2.7 B25673S4282A140 1
MKK440-D-30.0-02
1j
30.0 39.0 - - 3 164 B 136 x 200 3.2 B25673A4302A040 2
MKK440-D-30.0-02A
1j 2j
30.0 39.0 - - 3 164 B 116 x 224 2.7 B25673S4302A040 1
MKK440-D-33.0-02
1j
33.0 43.0 - - 3 181 B 136 x 200 3.2 B25673A4332A040 2
MKK440-D-33.0-02A
1j 2j
33.0 43.0 - - 3 181 B 116 x 248 3.0 B25673S4332A040 1
* Pack|ng un|ts for capac|tors equa| m|n|mum order quant|ty. Orders w||| be rounded up to pack|ng un|t or mu|t|p|e thereof.
1}
2}
Stacked w|nd|ng
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type un|t*
Output IR Output IR
1}
2}
MKK480-D-6.3-02 6.3 8.0 7.6 9.0 3 29 A 85 x 162 1.0 B25673A4062A380 9
MKK480-D-8.3-02 8.3 11.0 10.0 12.0 3 38 B 100 x 162 1.4 B25673A5102A020 6
MKK480-D-10.0-02 10.4 14.0 12.0 15.0 3 48 B 100 x 200 1.7 B25673A5122A520 6
MKK480-D-12.5-02 12.5 15.0 15.0 18.0 3 58 B 100 x 200 1.7 B25673A4122A580 6
MKK480-D-15.0-02 15.0 18.0 18.0 22.0 3 69 B 100 x 200 1.7 B25673A4152A080 6
MKK480-D-20.0-02 20.0 24.0 24.0 29.0 3 92 B 116 x 200 2.2 B25673A4202A080 4
MKK480-D-25.0-02 25.0 30.0 30.0 36.0 3 115 B 136 x 200 3.2 B25673A4252A080 2
MKK480-D-25.0-02A 25.0 30.0 30.0 36.0 3 115 B 116 x 224 2.7 B25673S4252A080 1
MKK480-D-28.0-02
1j
28.0 34.0 - - 3 129 B 136 x 200 3.2 B25673A4282A080 2
MKK480-D-28.0-02A
1j
28.0 34.0 - - 3 129 B 116 x 248 3.0 B25673S4282A080 1
MKK480-D-30.0-02
1j
30.0 36.0 - - 3 138 B 136 x 200 3.2 B25673A4302A080 2
MKK480-D-30.0-02A
1j
30.0 36.0 - - 3 138 B 116 x 248 3.0 B25673S4302A080 1
MKK525-D-8.3-02 8.3 9.0 10.0 11.0 3 32 B 100 x 162 1.4 B25673A5082A320 6
MKK525-D-10.0-02 10.0 11.0 12.0 13.0 3 38 B 100 x 162 1.4 B25673A5102A020 6
MKK525-D-12.5-02 12.5 14.0 15.0 16.0 3 48 B 100 x 200 1.7 B25673A5122A520 6
MKK525-D-15.0-02 15.0 16.0 18.0 20.0 3 58 B 100 x 200 1.7 B25673A5152A020 6
MKK525-D-16.7-02 16.7 18.0 20.0 22.0 3 64 B 116 x 200 2.2 B25673A5162A720 4
MKK525-D-20.0-02 20.0 22.0 24.0 26.0 3 77 B 116 x 200 2.2 B25673A5202A020 4
MKK525-D-25.0-02
1j
25.0 28.0 30.0
2j
- 3 96 B 136 x 200 3.2 B25673A5252A020 2
MKK525-D-25.0-02A
1j
25.0 28.0 30.0 33.0 3 96 B 116 x 224 2.7 B25673S5252A020 1
MKK525-D-30.0-02
1j
30.0 33.0 - - 3 115 B 136 x 200 3.2 B25673A5302A020 2
MKK525-D-30.0-02A
1j
30.0 33.0 - - 3 115 B 116 x 248 3.0 B25673S5302A020 1
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Three-phase capac|tors - New types
type un|t*
Output IR Output IR
MKK690-D-5-02 5.0 4.2 6.0 5.0 3 11.2 C 116 x 164 2.1 B25673A6052A090 4
MKK690-D-7.5-02 7.5 6.3 9.0 7.5 3 16.7 C 116 x 164 2.1 B25673A6072A590 4
MKK690-D-10-02 10.0 8.4 12.0 10.1 3 22.5 C 116 x 164 2.1 B25673A6102A090 4
MKK690-D-12.5-02 12.5 10.5 15.0 12.6 3 27.9 C 116 x 164 2.1 B25673A6122A590 4
MKK690-D-15-02 15.0 12.6 18.0 15.1 3 33.5 C 116 x 164 2.2 B25673A6152A090 4
MKK690-D-20.8-02 20.8 17.4 25.0 20.9 3 46.5 C 136 x 200 3.2 B25673A6202A890 2
MKK690-D-25-02 25.0 20.9 30.0 25.1 3 55.7 C 136 x 200 3.2 B25673A6252A090 2
MKK800-D-5-02 5.0 3.6 6.0 4.3 3 8.3 C 116 x 164 2.1 B25673A8052A000 4
MKK800-D-7.5-02 7.5 5.4 9.0 6.5 3 12.4 C 116 x 164 2.1 B25673A8072A500 4
MKK800-D-10-02 10.0 7.2 12.0 8.7 3 16.6 C 116 x 164 2.1 B25673A8102A000 4
MKK800-D-12.5-02 12.5 9.0 15.0 10.8 3 20.7 C 116 x 164 2.1 B25673A8122A500 4
MKK800-D-15-02 15.0 10.8 18.0 13.0 3 24.9 C 116 x 164 2.1 B25673A8152A000 4
MKK800-D-20-02 20.0 15.0 25.0 18.0 3 33.2 C 136 x 200 3.2 B25673A8202A000 2
MKK800-D-25-02 25.0 18.0 30.0 21.7 3 41.4 C 136 x 200 3.2 B25673A8252A000 2
MKK800-D-28-02 28.0 20.2 33.6 24.2 3 46.4 C 136 x 200 3.2 B25673A8282A000 2
MKK900-D-10.4-02 10.4 6.7 12.5 8.0 3 13.6 C 116 x 164 2.0 B25673A9102A400 4
MKK900-D-12.5-02 12.5 8.0 15.0 9.6 3 16.4 C 116 x 164 2.0 B25673A9122A500 4
MKK900-D-15-02 15.0 9.6 18.0 11.5 3 19.7 C 116 x 200 2.4 B25673A9152A000 4
MKK900-D-20-02 20.0 12.8 24.0 15.4 3 26.2 C 136 x 200 3.1 B25673A9202A000 2
MKK900-D-25-02 25.0 16.0 30.0 19.4 3 32.7 C 136 x 200 3.1 B25673A9252A000 2
MKK1000-D-10.4-02 10.4 6.0 12.5 7.2 3 11.0 C 116 x 164 2.0 B25673A0102A400 4
MKK1000-D-12.5-02 12.5 7.2 15.0 8.7 3 13.3 C 116 x 164 2.0 B25673A0122A500 4
MKK1000-D-15-02 15.0 8.7 18.0 10.4 3 15.9 C 116 x 200 2.4 B25673A0152A000 4
MKK1000-D-20-02 20.0 11.6 24.0 13.9 3 21.2 C 136 x 200 3.1 B25673A0202A000 2
MKK1000-D-25-02 25.0 14.4 30.0 17.3 3 26.5 C 136 x 200 3.1 B25673A0252A000 2
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Term|na| type A, current up to 50 A Term|na| type B, current up to 80 A
Term|na| cross sect|on 16 mm
2
(w|thout cab|e end |ug| Term|na| cross sect|on 25 mm
2
(w|thout cab|e end |ug|
Term|na| type C, up to 80 A (d|scharge modu|e|
Term|na| cross sect|on 25 mm
2
(w|thout cab|e end |ug|
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PhaseOap HD PFO Oapac|tors
H|gh dens|ty type p to 60 kvar Gas-|mpregnated Wavy cut Tr|p|e safety system
Genera|
The PhaseOap HD ser|es |s a
fo||ow-on deve|opment of the MKK
AO ser|es, cover|ng the power
range above 40 through 60 kvar
w|th just one capac|tor |n a cy||ndr|-
ca| a|um|num case.
The PhaseOap HD |s espec|a||y
|ntended for |ndustr|a| app||cat|ons
w|th demands for |ong ||fe, con-
stant capac|tance and h|gh |nrush
current w|thstand capab|||ty up to
300 lR.
Such app||cat|ons requ|re typ|ca|
power steps of 25 or 50 kvar
sw|tched by a PFO contro||er v|a
each capac|tor contactor.
Th|s MKK AO ser|es was deve|-
oped to |ncrease pack|ng dens|ty
per bank and cut component
costs.
App||cat|ons
capac|tor banks
lnd|v|dua| f|xed PFO e.g.
motors, transformers, ||ght|ng}
Group f|xed PFO
F||ter app||cat|ons
Dynam|c PFO
PFO systems w|th space
constra|nts
Features
Stacked w|nd|ng
heavy edge
vo|tage range 400 v . 525 v
Output range 40 kvar 50 Hz} .
60 kvar 60 Hz}
Electrical
|ow |osses
capab|||ty up to 300 lR}
Ma|ntenance-free
Safety
Se|f-hea||ng
|ong-term approved
Pre-mounted d|scharge res|stor
modu|e
Environmental
Dry des|gn, |nert gas
No o|| |eakage
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Standards IEC 60831-1+2, EN 60831-1+2, UL 810 5
th
ed|t|on
Overcurrent lmax up to 1.5 lR including combined effects of harmonics,
overvoltages and capacitance tolerance
Losses:
- Tota|* < 0.45 W/kvar
Test vo|tage, term|na| / case vTC up to vR 660 v: 3 000 v AC, 10 s
up to 130 000 h (temperature class -40/Dj
Mount|ng pos|t|on upright
Safety dry technology, overpressure disconnector, self-healing, maximum
D|scharge dev|ce pre-mounted discharge module
Enc|osure lP20, indoor mounting
Impregnat|on inert gas, Nitrogen (N2j
Term|na|s optimized capacitor safety terminal with electric shock protection (lP20j,
2
cable cross section, max. current 130 A
Number of sw|tch|ng operat|ons max. 5 000 switchings per year according to lEC 60831-1+/2
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Oustom|zed products ava||ab|e upon request.
1}
2}
Pack|ng un|ts for capac|tors equa| m|n|mum order quant|ty. Orders w||| be rounded up to pack|ng un|t or mu|t|p|e thereof.
Type 50 Hz 60 Hz CR d h We|ght Order|ng code Pack|ng
un|t
2|
Output IR Output IR
MKK400-D-40.0-21 40.0 58 48.0 69 3 265 136 x 317 4.4 B25669A3796J375 2
MKK400-D-50.0-21 50.0 72 60.0
1j
87
1j
3 332 136 x 355 4.7 B25669A3996J375 2
Su|tab|e a|so for 415 v w|th 7.6% h|gher output}
MKK440-D-40.0-21 40.0 52 48.0 63 3 219 136 x 317 4.4 B25669A4657J375 2
MKK440-D-50.0-21 50.0 66 60.0
1j
79
1j
3 274 136 x 355 4.7 B25669A4827J375 2
MKK440-D-56.0-21 56.0 74 - - 3 307 136 x 355 4.7 B25669B4927J375 2
MKK525-D-40.0-21 40.0 44 48.0 53 3 154 136 x 355 4.7 B25669A5467J375 2
Capac|tor Mount|ng
D|scharge res|stor
KLK1394-V
Hex nut BM12 DIN 439
or
nut C61010-A415-C15
Toothed washer J 12.5 DIN 6797
SW 17
o22
4
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Ph|Oap PFO Oapac|tors
B|odegradab|e soft res|n |mpregnated Stacked w|nd|ng Dua| safety system
App||cat|ons
Power Factor Oorrect|on PFO}
Automat|c capac|tor banks
F|xed PFO app||cat|ons, e.g. motor
compensat|on
Detuned PFO systems
Dynam|c PFO systems
Features
Stacked w|nd|ng
MKP techno|ogy
vo|tage range 230 . 525 v
Output range 0.5 . 30 kvar
Electrical
p to 30 kvar per case for three-
phase app||cat|ons
p to 6 kvar per case for s|ng|e-
phase app||cat|ons
|ong ||fe expectancy of up to
135 000 hours
capab|||ty up to 200 lR}
Reduced mount|ng costs, easy
|nsta||at|on and connect|on
|ow we|ght and compact vo|ume
Ma|ntenance-free
Safety
Se|f-hea||ng
Shock hazard protected opt|m|zed
capac|tor safety term|na| for B32344
ser|es
Genera|
Ph|Oap capac|tors are a tr|ed and
tested ser|es of MKP meta||zed
po|ypropy|ene} capac|tors from
EPOOS wh|ch have been used
for PFO app||cat|ons for more than
15 years.
The power range var|es from 0.5 to
30.0 kvar and 0.7 to 6.0 kvar per
s|ng|e capac|tor can, depend|ng
on a three-phase or s|ng|e-phase
capac|tor des|gn.
The Ph|Oap capac|tor |s espec|a||y
|ntended for power factor correc-
t|on |n |ndustr|a| app||cat|ons.
The capac|tors are manufactured
us|ng meta||zed po|ypropy|ene f||m
as the d|e|ectr|c and housed |n a
cy||ndr|ca| a|um|num case.
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Standards IEC 60831-1+2, IS: 13340/41, GOST
Overcurrent lmax up to 1.5 lR including combined effects of harmonics,
overvoltages and capacitance
Losses:
Capac|tance to|erance - 5% / 10%
Test vo|tage, term|na| / term|na| vTT 2.15 vR, AC, 2 s
Test vo|tage, term|na| / case vTC 3 000 v AC, 10 s
up to 100 000 h (temperature class -40/Dj
Mount|ng pos|t|on upright
Mount|ng and ground|ng threaded M12 (10 Nmj for case size diam. > 53 mm
M8 (4 Nmj for case size diam. 53 mm
Safety self-healing technology, overpressure disconnector, maximum
D|scharge dev|ce discharge resistor included; pre-mounted for B32344 series
Enc|osure lP00 for B32340/B32343, indoor mounting (lP54 for B32344 with plastic terminal cap;
for other series please refer to page 35j
Impregnat|on biodegradable soft resin, semi-dry
Term|na|s optimized capacitor safety terminals for B32344 series, max. current 50 A,
max. 16 mm
2
cable cross section, fast-on terminals for B32340 and B32343 series
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Types for vo|tages 220, 240, 480, 600, 660 v and other kvar-va|ues ava||ab|e upon request.
Output IR Output IR
MKP230-D-0.5 0.5 1.3 0.6 1.6 3 10 53 x 114 0.3 B32343C2002A530 12
MKP230-D-0.7 0.7 1.9 0.9 2.3 3 15 53 x 114 0.3 B32343C2002A730 12
MKP230-D-1.0 1.0 2.5 1.2 3.0 3 20 63.5 x 129 0.3 B32343C2012A030 12
MKP230-D-1.5 1.5 3.8 1.8 4.6 3 30 63.5 x 129 0.4 B32343C2012A530 12
MKP230-D-2.0 2.0 5.0 2.4 6.0 3 42 75 x 138 0.4 B32344E2022A030 6
MKP230-D-2.5 2.5 6.3 3.0 7.5 3 50 75 x 138 0.4 B32344E2022A530 6
MKP230-D-5.0 5.0 12.6 6.0 15.1 3 100 75 x 198 0.6 B32344E2052A030 6
MKP230-D-7.5 7.5 18.8 9.0 22.6 3 150 85 x 198 0.8 B32344E2072A530 4
MKP230-D-10.0 10.0 25.1 12.0 30.2 3 200 85 x 273 1.2 B32344E2102A030 4
MKP230-D-12.5 12.5 31.4 15.0 37.7 3 250 85 x 348 1.5 B32344E2122A530 4
MKP230-D-15.0 15.0 37.7 - - 3 300 85 x 348 1.5 B32344E2152A030 4
MKP400-D-1.0 1.0 1.4 1.2 1.7 3 7 53 x 114 0.3 B32343C4012A000 12
MKP400-D-1.5 1.5 2.2 1.8 2.6 3 10 53 x 114 0.3 B32343C4012A500 12
MKP400-D-2.0 2.0 2.9 2.4 3.5 3 13 63.5 x 129 0.4 B32343C4022A000 12
MKP400-D-2.5 2.5 3.6 3.0 4.3 3 17 63.5 x 129 0.4 B32343C4022A500 12
MKP400-D-5.0 5.0 7.2 6.0 8.6 3 33 63.5 x 129 0.4 B32343C4052A000 12
MKP400-D-6.3 6.3 9.1 7.5 11.0 3 42 75 x 160 0.5 B32344E4071A500 6
MKP400-D-7.5 7.5 10.8 9.0 13.0 3 50 75 x 160 0.5 B32344E4072A500 6
MKP400-D-8.3 8.3 12.0 10.0 14.5 3 55 75 x 160 0.5 B32344E4101A000 6
MKP400-D-10.0 10.0 14.5 12.0 17.3 3 67 75 x 198 0.6 B32344E4102A000 6
MKP400-D-12.5 12.5 18.1 15.0 21.7 3 83 85 x 198 0.8 B32344E4122A500 4
MKP400-D-15.0 15.0 21.7 18.0 26.0 3 100 85 x 198 0.8 B32344E4152A000 4
MKP400-D-16.7 16.7 24.1 20.0 28.9 3 111 85 x 198 0.8 B32344E4201A000 4
MKP400-D-20.0 20.0 28.9 24.0 34.7 3 133 85 x 273 1.1 B32344E4202A000 4
MKP400-D-25.0 25.0 36.1 - - 3 166 85 x 273 1.5 B32344E4252A000 4
MKP415-D-1.0 1.0 1.4 1.2 1.6 3 6 53 x 114 0.3 B32343C4012A010 12
MKP415-D-1.5 1.5 2.1 1.8 2.4 3 9 53 x 114 0.3 B32343C4012A510 12
MKP415-D-2.0 2.0 2.8 2.4 3.4 3 12 53 x 114 0.4 B32343C4022A010 12
MKP415-D-2.5 2.5 3.5 3.0 4.2 3 15 63.5 x 129 0.4 B32343C4022A510 12
MKP415-D-5.0 5.0 7.0 6.0 8.4 3 31 63.5 x 154 0.4 B32343C4052A010 12
MKP415-D-6.3 6.3 8.8 7.5 10.6 3 39 75 x 160 0.5 B32344E4071A510 6
MKP415-D-7.5 7.5 10.4 9.0 12.5 3 46 75 x 198 0.6 B32344E4072A510 6
MKP415-D-10.0 10.0 13.9 12.0 16.7 3 62 75 x 198 0.6 B32344E4102A010 6
MKP415-D-12.5 12.5 17.4 15.0 20.9 3 77 85 x 198 0.8 B32344E4122A510 4
MKP415-D-15.0 15.0 20.9 18.0 25.1 3 92 85 x 273 1.2 B32344E4152A010 4
MKP415-D-20.0 20.0 27.9 24.0 33.4 3 123 85 x 273 1.2 B32344E4202A010 4
MKP415-D-25.0 25.0 34.8 - - 3 154 85 x 348 1.5 B32344E4252A010 4
MKP440-D-0.9 0.9 1.2 1.0 1.3 3 5 53 x 114 0.3 B32343C4011A040 12
MKP440-D-1.0 1.0 1.3 1.2 1.6 3 6 53 x 114 0.3 B32343C4012A040 12
MKP440-D-1.2 1.2 1.6 1.5 2.0 3 7 53 x 114 0.3 B32343C4011A540 12
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Types for vo|tages 220, 240, 480, 600, 660 v and other kvar-va|ues ava||ab|e upon request.
Output IR Output IR
MKP440-D-1.5 1.5 2.0 1.8 2.3 3 8 53 x 114 0.3 B32343C4012A540 12
MKP440-D-2.1 2.1 2.7 2.5 3.3 3 11 53 x 114 0.4 B32343C4021A540 12
MKP440-D-2.5 2.5 3.3 3.0 3.9 3 14 63.5 x 129 0.3 B32343C4022A540 12
MKP440-D-4.2 4.2 5.5 5.0 6.6 3 23 63.5 x 129 0.4 B32343C4051A040 12
MKP440-D-5.0 5.0 6.5 6.0 7.8 3 27 63.5 x 154 0.5 B32343C4052A040 12
MKP440-D-6.3 6.3 8.3 7.5 9.9 3 34 75 x 160 0.5 B32344E4071A540 6
MKP440-D-7.5 7.5 9.9 9.0 11.8 3 41 75 x 160 0.5 B32344E4072A540 6
MKP440-D-8.3 8.3 10.9 10.0 13.1 3 46 75 x 198 0.6 B32344E4101A040 6
MKP440-D-10.0 10.0 13.1 12.0 15.8 3 55 75 x 198 0.6 B32344E4102A040 6
MKP440-D-10.4 10.4 13.7 12.5 16.4 3 57 75 x 198 0.6 B32344E4121A540 6
MKP440-D-12.5 12.5 16.4 15.0 19.7 3 69 85 x 198 0.8 B32344E4151A040 4
MKP440-D-15.0 15.0 19.7 18.0 23.6 3 82 85 x 273 1.2 B32344E4152A040 4
MKP440-D-16.7 16.7 21.9 20.0 26.3 3 92 85 x 273 1.2 B32344E4201A040 4
MKP440-D-20.8 20.8 27.3 25.0 32.8 3 114 85 x 273 1.2 B32344E4251A040 4
MKP440-D-25.0 25.0 32.8 30.0 40.0 3 138 85 x 348 1.5 B32344E4252A040 4
MKP440-D-28.0 28.0 36.8 - - 3 154 85 x 348 1.5 B32344E4282A040 4
MKP440-D-30.0 30.0 39.0 - - 3 165 85 x 348 1.6 B32344E4302A040 4
MKP480-D-1.5 1.5 1.8 1.8 2.2 3 7 63.5 x 129 0.4 B32343C4012A580 12
MKP480-D-2.0 2.0 2.4 2.4 2.9 3 9 63.5 x 129 0.4 B32343C4022A080 12
MKP480-D-2.5 2.5 3.0 3.0 3.6 3 11 63.5 x 129 0.4 B32343C4022A580 12
MKP480-D-4.2 4.2 5.1 5.0 6.1 3 19 63.5 x 154 0.5 B32343C4051A080 12
MKP480-D-5.0 5.0 6.0 6.0 7.2 3 23 75 x 160 0.5 B32344E4052A080 6
MKP480-D-6.3 6.3 7.6 7.6 9.1 3 29 75 x 160 0.5 B32344E4071A580 6
MKP480-D-7.5 7.5 9.0 9.0 10.8 3 35 75 x 198 0.6 B32344E4072A580 6
MKP480-D-8.3 8.3 10.0 10.0 12.0 3 38 75 x 198 0.6 B32344E4101A080 6
MKP480-D-10.4 10.4 12.5 12.5 15.0 3 48 85 x 198 0.8 B32344E4121A580 4
MKP480-D-12.5 12.5 15.1 15.0 18.1 3 58 85 x 198 0.8 B32344E4151A080 4
MKP480-D-15.0 15.0 18.1 18.0 21.7 3 69 85 x 273 1.2 B32344E4152A080 4
MKP480-D-16.7 16.7 20.1 20.0 24.1 3 77 85 x 273 1.2 B32344E4162A780 4
MKP480-D-20.8 20.8 25.0 25.0 30.1 3 96 85 x 273 1.2 B32344E4202A080 4
MKP480-D-25.0 25.0 30.1 30.0 36.1 3 115 85 x 348 1.5 B32344E4252A080 4
MKP480-D-30.0 30.0 36.1 - - 3 138 90 x 348 1.5 B32344E4302A080 4
MKP525-D-1.0 1.0 1.1 1.2 1.3 3 4 53 x 114 0.3 B32343C5012A020 12
MKP525-D-1.5 1.5 1.6 1.8 2.0 3 6 53 x 114 0.3 B32343C5012A520 12
MKP525-D-2.0 2.0 2.2 2.4 2.6 3 8 63.5 x 129 0.4 B32343C5022A020 12
MKP525-D-2.5 2.5 2.7 2.7 3.0 3 9 63.5 x 129 0.4 B32343C5022A520 12
MKP525-D-5.0 5.0 5.5 6.0 6.6 3 19 75 x 160 0.3 B32344E5061A020 6
MKP525-D-6.3 6.3 6.9 7.6 8.3 3 24 75 x 160 0.5 B32344E5071A520 6
MKP525-D-8.3 8.3 9.1 10.0 11.0 3 32 75 x 198 0.6 B32344E5101A020 6
MKP525-D-10.4 10.4 11.5 12.5 13.7 3 40 85 x 198 0.8 B32344E5121A520 4
MKP525-D-12.5 12.5 13.8 15.0 16.5 3 48 85 x 273 1.2 B32344E5151A020 4
MKP525-D-16.7 16.7 18.3 20.0 21.9 3 64 85 x 273 1.2 B32344E5201A020 4
MKP525-D-20.8 20.8 22.9 25.0 27.5 3 80 85 x 348 1.5 B32344E5202A020 4
MKP525-D-25.0 25.0 27.5 30.0 33.0 3 96 85 x 348 1.5 B32344E5252A020 4
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D|mens|ona| draw|ngs: three-phase capac|tors
Capac|tor B32343 ser|es
KLK1670-2
M12
Marking
FAST-0N
Termina| 6.35 x 0.8
Creepage distance 10.5 mm ( 53j
10.0 mm ( 63.5j
Clearance 13.0 mm ( 53j
16.5 mm ( 63.5j
Diameter (j 53.0 mm
63.5 mm
Expansion max. 12 mm
Mount|ng
M12 M8
( 63.5 mmj ( 53.0 mmj
Torue T = 10 Nm T = 4 Nm
Toothed J12.5 J8.0
washer DlN 6797 DlN 6797
Hex nut BM12 BM 8
DlN 439 DlN 439
Creepage distance 9.6 mm
Clearance 12.7 mm
Diameter d (j 75.0 mm / 85.0 mm
Mount|ng
M12
Torue T = 10 Nm
Toothed
washer J12.5 DlN 6797
Hex nut BM12 DlN 439
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S|ng|e-phase capac|tors
Types for vo|tages 220, 240, 600, 660 v and other kvar-va|ues ava||ab|e upon request.
Output IR Output IR
MKP230-l-0.8 0.8 3.6 1.0 4.3 50 63.5 x 105 0.30 B32340C2002A830 12
MKP230-l-1.7 1.7 7.2 2.0 8.7 100 63.5 x 142 0.40 B32340C2012A730 12
MKP230-l-2.5 2.5 10.9 3.0 13.1 150 63.5 x 142 0.50 B32340C2022A530 12
MKP400-l-0.8 0.8 2.0 1.0 2.3 15 63.5 x 68 0.30 B32340C3001A880 12
MKP400-l-1.7 1.7 4.2 2.0 5.0 33 63.5 x 68 0.30 B32340C4012A700 12
MKP400-l-2.5 2.5 6.3 3.0 7.5 50 63.5 x 105 0.40 B32340C4022A500 12
MKP400-l-3.3 3.3 8.4 4.0 10.0 66 63.5 x 105 0.40 B32340C4032A300 12
MKP400-l-4.2 4.2 10.4 5.0 12.5 84 63.5 x 142 0.40 B32340C4051A000 12
MKP400-l-5.0 5.0 12.4 6.0 15.0 99 63.5 x 142 0.50 B32340C4052A000 12
MKP415-l-0.8 0.8 2.0 1.0 2.4 15 63.5 x 68 0.35 B32340C4082A810 12
MKP415-l-1.7 1.7 4.0 2.0 4.8 31 63.5 x 105 0.45 B32340C4012A710 12
MKP415-l-2.5 2.5 6.0 3.0 7.2 46 63.5 x 105 0.50 B32340C4022A510 12
MKP415-l-3.3 3.3 8.0 4.0 9.7 62 63.5 x 142 0.50 B32340C4032A310 12
MKP415-l-5.0 5.0 12.0 6.0 14.5 91 63.5 x 142 0.60 B32340C4052A010 12
MKP440-l-0.7 0.7 1.6 0.8 1.9 11 63.5 x 68 0.30 B32340C4001A840 12
MKP440-l-1.4 1.4 3.2 1.7 3.8 23 63.5 x 68 0.30 B32340C4011A740 12
MKP440-l-2.1 2.1 4.7 2.5 5.7 34 63.5 x 105 0.40 B32340C4021A540 12
MKP440-l-2.8 2.8 6.4 3.3 7.6 46 63.5 x 105 0.40 B32340C4031A340 12
MKP440-l-3.3 3.3 7.6 4.0 9.1 55 63.5 x 142 0.50 B32340C4032A340 12
MKP440-l-4.2 4.2 9.5 5.0 11.4 68 63.5 x 142 0.50 B32340C4051A040 12
MKP440-l-5.0 5.0 11.4 6.0 13.6 82 63.5 x 142 0.60 B32340C4052A040 12
MKP480-l-0.7 0.7 1.5 0.8 1.7 10 63.5 x 105 0.30 B32340C4001A880 12
MKP480-l-1.4 1.4 2.9 1.7 3.5 19 63.5 x 105 0.30 B32340C4011A780 12
MKP480-l-2.1 2.1 4.3 2.5 5.2 29 63.5 x 105 0.50 B32340C4021A580 12
MKP480-l-2.8 2.8 5.8 3.3 6.9 38 63.5 x 142 0.50 B32340C4031A380 12
MKP525-l-1.4 1.4 2.6 1.7 3.1 16 63.5 x 105 0.30 B32340C5011A720 12
MKP525-l-2.8 2.8 5.2 3.3 6.2 31 63.5 x 142 0.50 B32340C5031A330 12
MKP525-l-3.3 3.3 6.3 4.0 7.6 38 63.5 x 142 0.60 B32340C5032A320 12
MKP525-l-4.2 4.2 8.0 5.0 9.5 48 63.5 x 142 0.70 B32340C5051A020 12
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D|mens|ona| draw|ngs: s|ng|e-phase capac|tors
D|scharge res|stors for B32340 and B32343 ser|es Protect|ve cover for term|na|, protect|on c|ass / IP54
KLK1669-Y
Termina| 6.35 x 0.8
Marking
FAST-0N
Toothed washer DIN6797
Hex nut DIN439
Creepage distance 10.0 mm
Clearance 16.5 mm
Diameter (j 63.5 mm
Mount|ng
M12
Torue T = 10 Nm
Toothed washer J12.5 DlN 6797
Hex nut BM12 DlN 439
KLK1645-L-E
od1
od
2
Cab|e g|and
|n mm Order|ng code
53.0 B44066K0530A000*
63.5 B44066K0635A000*
75 B44066K0795A000
85 B44066K0895A000
1}
Perforation
for second
cab|e g|and
* For B32340 and
B32343 ser|es
d|a meter 53.0 and
63.5 mm}, term|na|
covers w|th cab|e
entry on top
For IP54 additiona|
cab|e g|and at
cab|e entry required.
D|scharge res|stor for B32344 ser|es refer to page 18.
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MKv PFO Oapac|tors
O|| |mpregnated Stacked w|nd|ng Meta|||zed paper techno|ogy Dua| safety system
Genera|
The w|nd|ng e|ement of the MKv
capac|tor cons|sts of a d|e|ectr|c of
po|ypropy|ene f||m and an e|ectrode
of doub|e-s|ded meta||zed paper.
Th|s w|nd|ng construct|on ach|eves
|ow |osses and a h|gh pu|se-current
w|thstand capab|||ty. O|| |s used for
|mpregnat|on of the capac|tor.
The o|| |mpregnat|on due to the
paper f||m} enab|es good heat d|s-
s|pat|on from the w|nd|ng e|ement
to the a|um|num can's surface,
thus prevent|ng hot spots |n the
w|nd|ng e|ement.
The capac|tor |s des|gned to cover
amb|ent temperatures of up to
70 O max.
App||cat|ons
Power Factor Oorrect|on to |mprove
the power qua||ty
- App||cat|ons w|th h|gh
therma| |oad|ng
- PFO systems dea||ng
w|th h|gh harmon|c |oads
AO app||cat|ons |n |ndustr|a|
e|ectron|cs, e.g. h|gh dv/dt
Tuned harmon|c f||ter
Features
Electrical
|ong ||fe expectancy
up to 300000 h}
Max|mum pu|se current
w|thstand capab|||ty
up to 500 lR}
Output range: 4.2 . 30.0 kvar
Easy |nsta||at|on and connect|on
Ma|ntenance-free
Safety
Se|f-hea||ng
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MKv PFO Oapac|tors
Standards IEC 60831-1+2
Overcurrent lmax 55 A (1.5 . >10 lRj
Losses:
Rated frequency f 50 / 60 Hz
Capac|tance to|erance - 5%/ +10%
Test vo|tage, term|na| / case vTC up to vR 500 v: 3 000 v AC, 10 s, above vR = 500 v: 4 000 v AC, 10 s
Mean ||fe epectancy t LD(Coj up to 300 000 h @ temperature class -40/D
Amb|ent temperature up to 70 C environmental temperature permanently**
Temperature c|ass -40/D.
max. mean 24 h = 45 C; max. mean 1 year = 35 C; lowest temperature = -40 C
Mount|ng pos|t|on upright or horizontal
Safety overpressure disconnector, self-healing
D|scharge dev|ce discharge resistor pre-mounted
D|e|ectr|c polypropylene film with paper as electrode carrier
Impregnat|on oil
Term|na|s SlGUT terminal strip with electric shock protection (lP20j,
2
cable cross-section, max. current 50 A
max. 50 000 switchings per year according to lEC 60831-1+/2 in case standard
PFC reactors are additionally applied
* W|thout d|scharge res|stor ** lnf||ct|ng a respect|ve shorter ||fe t|me
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MKv PFO Oapac|tors
KLK1393-M-E
M12
16.80.5
Maring
Torque
T = 10 Nm
Impregnating ho|e
Torque
T = 1.2 Nm
Creepage distance 12.7 mm min.
C|earance 9.6 mm min.
d
= 2 ... 6 mm (depending on the capacitor type,
for detai|s p|ease refer to the data sheet}
d
1
Type 50 Hz 60 Hz Ima RMS CR d h We|ght Order|ng code Pack|ng
un|t*
Output IR Output IR
kvar A kvar A A F mm kg
MKv400-D-5.0-02 5.0 7.2 6.0 8.7 55 3 33.2 95.2 x 248 2.3 B25836B4996A305 3
MKv400-D-10.0-02 10.0 14.4 12.0 17.3 55 3 66.3 116.2 x 248 3.1 B25836B4197A305 2
MKv400-D-12.5-02 12.5 18.0 15.0 21.7 55 3 82.9 116.2 x 248 3.1 B25836B4247A305 2
MKv400-D-15.0-02 15.0 21.7 18.0 26.0 55 3 99.5 116.2 x 248 3.1 B25836B3297A305 2
MKv400-D-20.0-02 20.0 28.9 24.1 34.7 55 3 133.0 116.2 x 325 4.5 B25836B3397A305 2
MKv400-D-25.0-02 25.0 36.1 30.0 43.4 55 3 166.0 116.2 x 325 4.5 B25836B3497A305 2
MKv440-D-6.1-02 6.1 7.9 7.3 9.5 55 3 33.2 95.2 x 248 2.3 B25836B4996A305 3
MKv440-D-12.1-02 12.1 15.9 14.5 19.0 55 3 66.3 116.2 x 248 3.1 B25836B4197A305 2
MKv440-D-15.1-02 15.1 19.8 18.2 23.8 55 3 82.9 116.2 x 248 3.1 B25836B4247A305 2
MKv440-D-20.2-02 20.2 26.5 24.2 31.7 55 3 110.5 116.2 x 325 4.5 B25836B4337A305 2
MKv440-D-25.0-02 25.0 32.8 30.0 39.4 55 3 137.0 116.2 x 325 4.5 B25836B4417A305 2
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MKv PFO Oapac|tors
Type 50 Hz 60 Hz Ima RMS CR d h We|ght Order|ng code Pack|ng
un|t*
Output IR Output IR
kvar A kvar A A F mm kg
MKv480-D-4.2-02 4.2 5.0 5.0 6.0 55 3 19.3 95.2 x 248 2.3 B25836B5576A305 3
MKv480-D-10.4-02 10.4 12.6 12.5 15.1 55 3 48.1 116.2 x 248 3.1 B25836B5147A305 2
MKv480-D-12.5-02 12.6 15.1 15.1 18.2 55 3 58.0 116.2 x 248 3.1 B25836B5177A305 2
MKv480-D-15.0-02 15.0 18.0 18.0 21.6 55 3 69.0 116.2 x 248 3.1 B25836B4207A305 2
MKv480-D-20.0-02 20.0 24.1 24.0 28.9 55 3 92.2 116.2 x 325 4.5 B25836B4277A305 2
MKv480-D-25.0-02 25.0 30.0 30.0 36.0 55 3 115.0 116.2 x 325 4.5 B25836B4347A305 2
MKv525-D-5.0-02 5.0 5.5 6.0 6.6 55 3 19.3 95.2 x 248 2.3 B25836B5576A305 3
MKv525-D-10.0-02 10.0 11.0 12.0 13.2 55 3 38.5 95.2 x 248 2.3 B25836B5117A305 3
MKv525-D-12.5-02 12.5 13.7 15.0 16.5 55 3 48.1 116.2 x 248 3.1 B25836B5147A305 2
MKv525-D-15.1-02 15.1 16.6 18.1 19.9 55 3 58.0 116.2 x 248 3.1 B25836B5177A305 2
MKv525-D-20.0-02 20.0 22.0 24.0 26,4 55 3 77.0 116.2 x 325 4.5 B25836B5237A305 2
MKv525-D-25.0-02 25.0 27.5 30.0 33.0 55 3 96.2 116.2 x 325 4.5 B25836B5287A305 2
MKv600-D-10.4-02 10.4 10.0 12.5 12.0 55 3 30.7 116.2 x 248 3.1 B25836B6926A305 2
MKv690-D-5.0-02 5.0 4.2 6.0 5.0 55 3 11.2 95.2 x 248 2.3 B25836B6336A305 3
MKv690-D-10.1-02 10.1 8.4 12.1 10.1 55 3 22.5 95.2 x 248 2.3 B25836B6666A305 3
MKv690-D-12.5-02 12.5 10.5 15.0 12.6 55 3 27.9 116.2 x 248 3.1 B25836B6836A305 2
MKv690-D-15.0-02 15.0 12.6 18.0 15.1 55 3 33.5 116.2 x 248 3.1 B25836B6107A305 2
MKv690-D-20.0-02 20.0 16.7 24.0 20.0 55 3 44.5 116.2 x 325 4.5 B25836B6137A305 2
MKv690-D-25.0-02 25.0 21.0 30.0 25.1 55 3 55.8 116.2 x 325 4.5 B25836B6167A305 2
MKv800-D-5.0-02 5.0 3.6 6.0 4.3 55 3 8.3 95.2 x 248 2.3 B25836B8246A305 3
MKv800-D-10.0-02 10.0 7.2 12.0 8.7 55 3 16.6 116.2 x 248 3.1 B25836B8496A305 2
MKv800-D-12.5-02 12.5 9.1 15.2 11.0 55 3 21.0 116.2 x 248 3.1 B25836B8636A305 2
MKv800-D-15.0-02 15.0 10.8 18.0 13.0 55 3 24.8 116.2 x 248 3.1 B25836B8746A305 2
MKv800-D-17.0-02 17.0 12.2 20.3 14.6 55 3 28.0 116.2 x 325 4.5 B25836B8846A305 2
MKv800-D-20.0-02 20.0 14.5 24.0 17.3 55 3 33.2 116.2 x 325 4.5 B25836B8996A305 2
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PF Oontro||ers BR604 and BR6000 Ser|es
lnte|||gent ser-fr|end|y Oost-effect|ve vers|on 5.0
Genera|
Oontro||ers for PFO are of major
|mportance |n the PFO system.
They measure the actua| power
factor and connect or d|sconnect
capac|tor stages to ach|eve a
spec|f|c des|red va|ue cos }.
The PF contro||er ser|es BR604 four
stages} and BR6000 s|x and twe|ve
stages} offer h|gh|y |nte|||gent contro|
behav|or and are very user-fr|end|y
thanks to menu-dr|ven hand||ng
p|a|n |anguage}. The|r mu|t|funct|on-
a| d|sp|ay great|y s|mp||f|es |nsta||a-
t|on, hand||ng and ma|ntenance.
D|fferent vers|ons of the BR6000
ser|es prov|de so|ut|ons to var|ous
app||cat|ons:
BR6000-R6 and BR6000-R12
for convent|ona| app||cat|ons w|th
s|ow|y chang|ng |oads opt|ona||y
w|th RS485 |nterface}
BR6000-T6 and BR6000-T12
for dynam|c PFO |n app||cat|ons
w|th fast-chang|ng |oads
BR6000-T6R6 for m|xed PFO
systems w|th both s|ow|y and
fast-chang|ng |oads opt|ona||y
w|th RS485 |nterface}
PF contro||ers BR6000-R12/S and
BR6000-T even a||ow coup||ng for
|nstance |n cascad|ng two systems
w|th two |nputs and a s|ng|e
coup||ng sw|tch.
BR604
BR6000
Features
D|sp|ay
- |arge and mu|t|funct|ona| |OD
2 x 16 characters}
- Graph|c and a|phanumer|c
- |OD |||um|nat|on*
lnte|||gent contro|
Menu-dr|ven hand||ng
p|a|n |anguage}
Se|f-opt|m|z|ng contro| capab|||ty
Reca|| funct|on of recorded va|ues
Four-quadrant operat|on
e.g. stand-by generator}
|arge measur|ng vo|tage range*
Powerfu| a|arm output*
D|sp|ay of numerous of system
parameters
- System vo|tage v AO}
- React|ve power kvar}
- Act|ve power kW}
- Frequency*
- THD-v, THD-l*
- lnd|v|dua| harmon|cs up to 19
th
*
- Mon|tor|ng of |nd|v|dua| capa c| tor
currents*
- Apparent power kvA}
- Apparent current A}
- Temperature O}*
- Rea|-t|me cos
- Target cos
- kvar va|ue to target cos
A|arm output*
- lnsuff|c|ent compensat|on
- Overcompensat|on
- ndercurrent
- Overcurrent
- Overtemperature
- Harmon|cs exceeded
- Thresho|d va|ue programmab|e
- lnterna| error storage
- Programm|ng of 2nd s|gna| re|ay
random
Reca|| recorded va|ues
- Number of contactor
sw|tch|ng operat|ons*
- Max|mum vo|tage v vmax}
- Max|mum react|ve power, Q kvar}
- Max|mum va|ue of harmon|c*
- Max|mum act|ve power,
P kW}
- Max|mum apparent power, S kvA}
- Max|mum temperature O}*
- Operat|on t|me of a|| capac|tors*
Oomp|ete 2nd parameter set
ava||ab|e*
Automat|c |n|t|a||zat|on*
Dynam|c PFO trans|stor output}*
- Thyr|stor sw|tch|ng
Cautions:
1. Discharge time: Make sure that
the discharge time set in con-
troller matches the capacitor
discharge time. See page 89.
2. Number of switchings: Lv PFC
capacitors according to stan-
dard lEC 60831 are designed for
up to 5000 switching op er -
ations. Make sure that 5 000
switching operations per year
are not exceeded.
3. Controller hunting must be
avoided at any case (see
page 91j!
*}
On|y for BR6000 ser|es
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PF contro||er BR604
PF contro||er BR6000
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Se|ect|on tab|e
BR604 BR6000-R6
1|
BR6000-R12
1|
BR6000-T6
Ordering code B44066R6004E230 B44066R6006E230 B44066R6012E230 B44066R6106E230
Supply voltage 230 v AC 110 . 230 v AC
Measurement voltage range = supply voltage: 30 . 525 v AC (L-Nj or (L-Lj
230 v AC (L-Nj
LCD illumination no yes yes yes
Plain language Euglish / 0ermau / 0zech / Dutch / Euglish / Freuch / 0ermau / Polish / Portuguese / Russiau / 8pauish/ Turkish
Portuguese / 8pauish
Number of relay outputs 4 6 12 -
Number of transistor outputs - - - 6
Alarm output no yes yes yes
lnsufficient compensation n/a yes yes yes
Overcompensation n/a yes yes yes
Under-/overvoltage n/a yes yes yes
Overcurrent n/a yes yes yes
Automatic initialization n/a yes yes no
Complete 2nd parameter set or 2nd cos
programmable / switchable n/a no no no
Test-run of complete PFC-system n/a yes yes no
lnterface no no no no
Parameters d|sp|ayed
System voltage yes yes yes yes
Reactive power yes yes yes yes
Active power yes yes yes yes
Freuency no yes yes yes
THD-v, THD-l no yes yes no
lndividual harmonics up to 19th no yes yes no
Monitoring of individual capacitor currents no yes yes no
Apparent power yes yes yes yes
Apparent current yes yes yes yes
Temperature C/ Fj no yes yes yes
Real time cos yes yes yes yes
Target cos yes yes yes yes
kvar value to target cos yes yes yes yes
Number of contactor switching
operations no yes yes no
Maximum voltage yes yes yes yes
Maximum active power yes yes yes yes
Maximum reactive power yes yes yes yes
Maximum value of harmonic no yes yes no
Maximum apparent power yes yes yes yes
Maximum temperature (Cj no yes yes yes
Operation time of all capacitors no yes yes no
Switching and discharge time range 1 . 255 seconds 1 . 1200 seconds 20 . 1000 ms
Number of control series 23 series preset 20 series preset and control series editor for free programming
Weight 0.5 kg 1 kg
Dimensions 100 x 100 x 40 mm 144 x 144 x 55 mm
Suitable for dynamic PFC no no no yes
1}
For types w|th O|ED-d|sp|ay, p|ease contact our |oca| sa|es off|ce.
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BR6000-T12 BR6000-R12/S485
1|
BR6000-T6R6 BR6000-T6R6/S485 BR6000-T12/S485
B44066R6112E230 B44066R6412E230 B44066R6066E230 B44066R6466E230 B44066R6412E231
110 . 230 v AC
30 . 525 v AC (L-Nj or (L-Lj
yes yes yes yes yes
0zech/ Dutch / Euglish / Freuch/ 0ermau / Polish / Portuguese / Russiau / 8pauish / Turkish
- 12 6 6 -
12 - 6 6 12
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
no yes no no no
yes yes no yes yes
no yes no no no
no RS485 no RS485 RS485
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
no yes no no no
no yes no no no
no yes no no no
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
no yes no no no
yes yes yes yes yes
yes yes yes yes yes
yes yes yes yes yes
no yes no no no
yes yes yes yes yes
yes yes yes yes yes
no yes no no no
20 . 1000 ms 1 . 1200 seconds 20 . 1000 ms 20 . 1000 ms, 20 . 1000 ms
1 . 1200 seconds 1 . 1200 seconds
20 series preset and control series editor for free programming
1 kg
144 x 144 x 55 mm
yes no yes yes yes
1}
For types w|th O|ED-d|sp|ay, p|ease contact our |oca| sa|es off|ce.
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Accessor|es: USB to RS485 converter
SB to RS485 converter to connect the PF contro||ers BR6000/BR7000 or other
dev|ces w|th lnterface RS485 to a PO w|th SB |nterface. Oonnect|on of severa|
dev|ces at RS485 poss|b|e.
Character|st|cs
Des|gn compact form in plastic casing
D|mens|ons (h w d| 28 x 66 x 66 mm
We|ght approx. 0.1 kg
Connect|on RS485 four pole terminal with mating plug for 1:1-conncection with BR6000
S|gna|s A, B, GND
USB USB-B standard bushing, one USB cable 1 m length included
Power supp|y via USB connection of the PC
Power consumpt|on auxiliary power approx. 40 mA, depending on number of connected devices and cable length
Compat|b|||ty USB 2.0, downward compatible
Conf|gurat|on plug and play
Amb|ent temperature -10 . 60 C
Storage temperature -20 ... 75 C
Order|ng code B44066R3333E230
PF contro||ers BR6000 / BR7000
Accessor|es: DataLogSD BR6000-R12/S485 (V5.0 onwards|/BR7000
Data |ogger for record|ng, v|sua||sat|on and eva|uat|on for gr|d parameters.
Oomfortab|e eva|uat|on of accqu|red data recorded on 1-GB-SD-card} v|a
W|ndows-based software.
Character|st|cs
Des|gn compact plastic casing
Power supp|y self supporting via interface BR6000/BR7000
Recorded gr|d parameters v, l, reactive, effective and apparent power, fr, harmonics up to 31st of v and l, cos- ,
THD-v, THD-l, energy
Recorded parameters system temperature, step output, control history of the system (switching operations,
of the PFC-system switching behavior, power-on-timej
Content of de||very DataLogSD, 1-GB-SD-card, evaluation software CD, patch cable 0.5 m
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Accessor|es: RJ45 adapter connectors
RJ45 adapter connectors for PF contro||er ser|es BR6000 and BR7000 as we|| as for the
MMl6000 mu|t|-measur|ng |nterface. Three d|fferent vers|ons of the adapter connectors
enab|e the fo||ow|ng conf|gurat|ons:
Term|na| to RJ45 converter
To connect the |nterface term|na| of BR6000/BR7000 or MMl6000 v|a a
RJ45-standard cab|e 1:1}
Oonnect|on of severa| dev|ces at the RS485 bus w|th s|mp|e connect|on one c||ck}
Examp|e:
- Oonnect|on of severa| BR6000 or BR7000 to a PO w|th BR7000-SOFT
- Ooup||ng of severa| BR6000 w|th each other
- Ooup||ng of BR6000 w|th MMl6000
Character|st|cs
Des|gn compact form in plastic casing
D|mens|ons (w h || 35 x 15 x 30 mm
Var|ants 1xRJ45-BR6000: 4-pole interface-terminal BR6000/BR7000 to 1xRJ45 jack
2xRJ45-BR6000: 4-pole interface-terminal BR6000/BR7000 to 2xRJ45 jack (in parallelj
2xRJ45-MMl6000: 4-pole interface-terminal MMl6000 to 2xRJ45 jack
Protect|on c|ass
(IEC 60529| lP00
Amb|ent and storage temp. -20 . +60 C
Order|ng codes 1 x RJ45 for BR6000/BR7000: B44066R1611E230
2 x RJ45 for BR6000/BR7000: B44066R1711E230
2 x RJ45 for MMl6000: B44066R1811E230
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PF Oontro||er BR7000
15 re|ay outputs Three-phase measur|ng and contro|||ng
Genera|
The PF contro||er BR7000 |s a fo|-
|ow-up deve|opment of the PF con-
tro||er BR6000-ser|es, featur|ng two
dev|ces |n one: |t can be used as a
contro||er as we|| as a gr|d measur|ng
too|.
The BR7000 offers 15 re|ay outputs
for the steps and three message/
a|arm re|ays. Due to the poss|b|||ty of
programm|ng, the 15 outputs can be
used for a broad range of app||ca-
t|ons, for examp|e:
15 convent|ona| steps, each for
one three-phase capac|tor
15 steps for s|ng|e-phase capac|-
tors, where each output w||| sw|tch
a s|ng|e-phase capac|tor to N
usua||y 5 per phase, ba|anc|ng of
gr|d |s poss|b|e}
M|xed operat|on: 6 s|ng|e-phase
capac|tors 2 per phase} for
ba|anc|ng p|us 9 steps for
convent|ona| compensat|on
three-phase capac|tors}
The contro||er can be connected
to a PO v|a an RS485 |nterface.
The W|ndows-based software
BR7000-SOFT a||ows the readout
of acqu|red data. The poss|b|||ty
of graph|ca| d|sp|ay of a|| va|ues
offers a comfortab|e v|sua||zat|on.
BR7000
Features
|OD fu|| graph|c d|sp|ay
128 x 64 dots, 8 ||nes
Se|f exp|anatory menu nav|gat|on |n
f|ve |anguages
Three-phase measur|ng and
contro|||ng, d|sp|ay of fo||ow|ng gr|d
parameters:
- vo|tage
- Ourrent
- Frequency
- Rea| power
- React|ve power
- Apparent power
- Power factor
- M|ss|ng react|ve power
- Harmon|c of vo|tage and current
up to 31
st
}
- THD-v
- THD-l
- Temperature
HE|P-button for |nteract|ve
he|p text
15 sw|tch|ng outputs
3 add|t|ona| a|arm/message
re|ays
2 |so|ated |nterfaces
Deta||ed error messages w|th t|me
stamp
Automat|c |n|t|a||zat|on/test run
Automat|c and manua| operat|on,
serv|ce operat|on, expert mode
Three-phase and s|ng|e-phase
contro|||ng, m|xed mode poss|b|e
D|sp|ay and storage of max|mum
va|ues, sw|tch|ng operat|ons and
operat|ng t|me
D|sp|ay of date and t|me
T|me-contro||ed funct|ons poss|b|e
by |nterna| t|mer
Osc|||oscope mode for graph|ca|
d|sp|ay
Qu|ck programm|ng
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Techn|ca| data
BR7000
Supp|y vo|tage 110 . 230 v AC 50/60 Hz
Measurement vo|tage range 3 30 . 440 v AC (L-Nj; 50 . 760 v AC (L-Lj
Power consumpt|on < 3 vA
Operat|ng amb|ent temperature -20 . 60 C
D|sp|ay illuminated graphic display, 128 x 64 dots, 8 lines
Large d|sp|ay of 3 gr|d parameters selection in display editor
P|a|n |anguage E / ES / GER / RU / TR
In- and outputs
Number of re|ay outputs 15 switching outputs, freely programmable for switching of 1- or 3-phase capacitors
Number of trans|stor outputs -
A|arm/message re|ay 1/1
Add|t|ona| separate fan re|ay yes
Interface 2 independent isolated RS485-interfaces
Input 2nd parameter-set sw|tchover
target PF yes
Spec|a| funct|ons
Measur|ng three-phase
Contro|||ng single-phase, three-phase, mixed mode
Automat|c |n|t|a||zat|on yes
Test-run of comp|ete PFC-system yes
Qu|ck-program yes
Interna| t|mers yes
Osc|||oscope (graph|ca| d|sp|ay| mode yes
D|sp|ay ed|tor yes
Backwards nav|gat|on ESCAPE button yes
HELP button for |nteract|ve he|p tet yes
Number of contro| ser|es 20 series pre-set
Contro| ser|es ed|tor for free programm|ng yes
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Techn|ca| data
Parameters d|sp|ayed (three-phase d|sp|ay|
Apparent current (A| real value / large display / in %
React|ve power (kvar| real value / large display / in %
Act|ve power (kW| real value / large display / in %
Apparent power (kVA| real value / large display / in %
kvar va|ue to target cos real value / large display / in %
Energy real value / large display
Frequency real value / large display
Temperature real value / large display
Rea|-t|me cos real value / large display
Target cos real value / large display
Ind|v|dua| harmon|cs up to up to 31st, real value / in % / bar graph
THD-V, THD-I real value / in % / bar graph
T|me/date yes
M|n. and ma|mum vo|tage yes, with time stamp
Ma|mum current yes, with time stamp
Ma|mum act|ve power yes, with time stamp
Ma|mum react|ve power yes, with time stamp
Ma|mum apparent power yes, with time stamp
Ma|mum va|ue THD-V, THD-I yes, with time stamp
Ma|mum temperature (C| yes, with time stamp
Operat|on t|me of a|| capac|tors yes
Number of contactor sw|tch|ng operat|ons yes
Others
We|ght 1 kg
PC-software |nc|uded yes
Su|tab|e for dynam|c PFC no
Order|ng code B44066R7415E230
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BR7000-SOFT W|ndows-based
software
Th|s program offers the poss|b|||ty for
a comfortab|e parameter|zat|on,
record|ng, ana|ys|s and v|sua||zat|on
of gr|d parameters |n on||ne operat|on
v|a a PO. lt |s compat|b|e w|th PF
contro||ers BR6000-R12/S485 v5.0
onwards} and ser|es BR7000.
The software a||ows the record|ng and
a graph|ca| eva|uat|on of a|| va|ues
|nc|ud|ng export- and pr|nt funct|on.
The spectrum of harmon|cs can be
d|sp|ayed as bar chart.
The conf|gurat|on manager |s used for
a comp|ete read out, ed|t|ng, stor|ng
and wr|t|ng of a|| parameters of the
PF contro||er v|a PO. A|| data can be
stored |n a conf|gurat|on f||e.
Features
Oonnect|on to RS485-bus
Adm|n|strat|on of severa|
PF contro||ers poss|b|e
Oonven|ent ana|ys|s of recorded
va|ues
D|rect connect|on to SB port of a
PO v|a SB adapter
OD-ROM |nc|uded |n the de||very of
PF contro||er BR6000-R12/S485
and BR7000
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Mu|t| Measur|ng lnterfaces
Stand-a|one dev|ce as tr|gger Accessory for PF contro||er BR-ser|es
Genera|
The MMl6000 and MMl7000,
un|versa| measur|ng dev|ces, d|s-
p|ay and record a |arge number
of key gr|d parameters. Harmfu|
cond|t|ons |n the gr|d e.g. a h|gh
harmon|c content} w|th a negat|ve
|mpact on the system are thus
revea|ed |mmed|ate|y.
MMI6000
Measur|ng dev|ce for s|ng|e phase
measur|ng. lt |s an externa| meter
comb|n|ng many dev|ces |n one. Oom-
b|ned w|th a PF contro||er BR6000
and BR6000-T from v4.0 onwards},
the MMl6000 mon|tors the |nput |ead
of the PFO system.
Standard vers|on w|th a standard
re|ay MMl6000-R
Dynam|c vers|on w|th optocoup|er
MMl6000-T features an |nterface
RS485, a||ow|ng the process|ng of
measured parameters v|a PO.
App||cat|ons
Coupling MMl6000 / BR6000-R
via RS485 interface
Genu|ne mon|tor|ng of the part|cu|ar
capac|tor currents offers add|t|ona|
protect|on for the who|e PFO-system.
Ooup||ng MMl6000 / BR6000-T v|a
RS485 |nterface
A|| stages sw|tched by TSM thyr|stor
sw|tches mon|tored |n rea| t|me for
add|t|ona| protect|on of sw|tches and
PFO-system.
MMl6000 / Modbus RTU
sage as separate measur|ng
dev|ce a||ows d|sp|ay of a|| network
parameters and de||very v|a Modbus-
RT-protoco|.
MMl6000 / ASCll OUT
Measured va|ues are prov|ded |n
ASOll code v|a |nterface, usage a|so
as a tr|gger re|ay.
MMl6000-T Dyna-l-trigger
Tr|gger|ng of TSM-thyr|stor sw|tches
|n rea| t|me, prov|d|ng the sw|tch|ng
w|th|n 1 ms.
MMI7000
Genu|ne measur|ng dev|ce for three
phase measur|ng. Supported by the
BR7000-SOFT" and MMl7000-
SOFT" w|ndows-based eva|uat|on
software} |f connected to a RS485
bus, the measured va|ues from a||
connected dev|ces can be d|sp|ayed
v|a a PO.
Three vers|ons ava||ab|e:
- MMl7000-B bas|c vers|on}
- MMl7000-S 2 |ndependent RS485
|nterfaces Modbus RT}
- MMl7000-E add|t|ona| |nterface,
memory card, add|t|ona| outputs etc.}
App||cat|ons
Three-phase measuring device in
PFC panels:
Gr|d measurements
Power measurements
Measurement of harmon|cs
Energy counter sub-counter}
D|sp|ay dev|ce |n the ma|n |ncom|ng
supp|y
D|sp|ay dev|ce |n a|| outgo|ng ||nes
Mon|tor|ng of spec|f|c gr|d
parameters
Tr|gger|ng of messages or sw|tch|ng
operat|ons |f pre-set va|ues are not
reached or exceeded
Four re|ay outputs to be used for
d|sp|ay or mon|tor|ng purposes
lnterna| c|ock for t|me-dependent
use of a|| funct|ons
Storage of a|| gr|d parameters -
a|so for |ong-term gr|d mon|tor|ng/
eva|uat|on v|a an SD card
Transm|tter for externa| systems
transfer of measured va|ues v|a
|nterface to factory master contro|
system for mon|tor|ng etc.}
Add|t|ona| three-phase measur|ng
dev|ce as an accessory to the
PF contro||er BR6000
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Mu|t| Measur|ng lnterfaces
Stand-a|one dev|ce as tr|gger Accessory for PF contro||er BR-ser|es
Techn|ca| data
MMI6000 MMI7000
We|ght 0.5 kg 1.0 kg
D|mens|ons (h w d| panel mounting instrument panel mounting instrument
100 x 100 x 45 mm 144 x 144 x 35 mm (MMl7000-Bj
144 x 144 x 60 mm (MMl7000-S/-E
Interface 1x RS485 (4-pole terminalj MMl7000-E: 1x RS485 (RJ45j
MMl7000-S: 2x RS485 (RJ45j
Protocol: MODBUS RTU Protocol: MODBUS RTU
W|ndows-software BR7000-soft - lncluded in the delivery
Output capac|ty MMl6000-R:250 v AC, 1000 W MMl7000-E: 250vAC, 1000 W
MMl6000-T: 60 v DC, 150 mA
D|sp|ay Graphical, 2 x 16 characters, illuminated Graphical, 128 x 64 dots, illuminated
Menu |anguages English/German English/German/Russian/Spanish/Turkish
Measur|ng and d|sp|ay Single phase Three phase
v, l, F, Q, P, S, cos- , W, temperature v, l, F, Q, P, S, cos- , THD-v, THD-l, W,
harmonic of voltage up to 51st, harmonic
of current up to 51st , temperature
Operat|ng vo|tage 230 v AC 110 . 230 v AC +/- 15 %
Measur|ng vo|tage 230 v AC Three phase
30 . 440 v AC (L-Nj
50 . 690 v AC (L-Lj
Frequency 50/60 Hz 50/60 Hz
Power consumpt|on < 4 vA < 5 vA
Measurement current X/5 A and X/1 A three phase X:1A /X:5A
Measur|ng temperature range 0 . 100 C -20 . 100C
Amb|ent temperature range -10 . 55 C -10 . 50 C
Storage temperature range -20 . 75 C -20 . 60 C
Overvo|tage c|ass ll ll
Po||ut|on degree 2 2
Hum|d|ty c|ass 15 . 95% without dew 15 . 95% without dew
Mount|ng pos|t|on any any
Protect|on c|ass to IEC 60529 Front lP54, rear lP20 Front lP54, rear lP20
Safety gu|de||nes lEC 61010-1:2001, EN 61010-1:2001 lEC 61010-1:2001, EN 61010-1:2001
Sens|t|v|ty to |nterferences lEC 61000-4-2:8 kv, lEC 61000-4-2:8 kv,
(|ndustr|a| areas| lEC 61000-4-4:4 kv lEC 61000-4-4:4 kv
Order|ng code MMl6000-R: B44066M6000E230 MMl7000-B: B44066M7100E230
MMl6000-T: B44066M6100E230 MMl7000-S: B44066M7200E230
MMl7000-E: B44066M7300E230
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Gr|d Ana|ys|s Too| MO7000-3
Three-phase measur|ng Easy eva|uat|on of data 1 GB memory card |nc|uded
Genera|
The measur|ng dev|ce MO7000-3
has been deve|oped for three-
phase measur|ng, d|sp|ay and
storage of e|ectr|c parameters |n
|ow-vo|tage gr|ds. The W|ndows-
based software |nc|uded |n the
de||very} a||ows a fast and comfort-
ab|e eva|uat|on of the measured
data. Based on the f|nd|ngs of th|s
eva|uat|on the opt|mum des|gn for
a ta||ormade PFO so|ut|on or the
|nspect|on of an ex|st|ng one |s
eas||y performed. The co||ected
data |s ava||ab|e |n Exce|-format
g|v|ng the user further process|ng
opt|ons. As an add|t|ona| feature
the MO7000-3 |s equ|pped w|th an
SD memory card s|ot. A memory
card 1 GB} for data storage and
easy pass|ng on to a PO |s a|ready
|nc|uded |n the de||very.
Featur|ng an |||um|nated 128 x 64
graph|c d|sp|ay and a |arge number
of conf|gurat|on opt|ons for data
co||ect|on, d|sp|ay and storage the
new standard measur|ng too| |s
f|ex|b|e and easy to use |n the f|e|d.
Add|t|ona||y |ts compact des|gn
and the ||ght we|ght su|tcase make
|t easy to transport. A further bene-
f|t for very user |s the ava||ab|||ty of
not on|y Eng||sh, but a|so German,
Span|sh, Russ|an and Turk|sh as
menu |anguages.
Features
Measur|ng, d|sp|ay and storage of
numerous parameters
- vo|tage 3-phase}
- Ourrent 3-phase}
- Frequency 3-phase}
- Act|ve power 3-phase}
- React|ve power 3-phase}
- Apparent power 3-phase}
- Power factor 3-phase}
- Act|ve, react|ve and apparent
energy
- vo|tage harmon|cs up to 51
st
}
- Harmon|cs of current up to 51
st
}
- TDH-v 3-phase}
- THD-l 3-phase}
- Temperature
Oomfortab|e programm|ng of
record|ng |nterva| and durat|on v|a
t|mers
D|sp|ay and |nterna| storage of
max|mum va|ues w|th t|me stamp
D|sp|ay of date and t|me
D|sp|ay of harmon|cs, bar d|agram
ava||ab|e
|arge number of d|sp|ay opt|ons e.g.
rotat|ng d|sp|ay and adjustment of
font s|ze
PC software |nc|uded
Software for eva|uat|on of gr|d
parameters for W|ndows operat|ng
system
Adm|n|strat|on of severa| projects
poss|b|e
Graph|ca| d|sp|ay
- Severa| pre-conf|gured graph|ca|
d|sp|ay of standard va|ues
- Graph|ca| d|sp|ay of se|ected gr|d
va|ues, |arge number of conf|gura-
t|on opt|ons
- Oomfortab|e ed|t|ng of para meters
and t|me |nterva|
- D|sp|ay as ||ne graph or bar
d|agram
- Oopy |nto c||pboard and pr|nt
funct|on ava||ab|e
Mathemat|ca| eva|uat|on of
measured va|ues
- Automat|c ca|cu|at|on of requ|red
kvar target-cos- to be set by
user}
- Eva|uat|on of measured harmon|cs
and recommendat|on of detun|ng
factor of a PFO system of ca|cu|at-
ed s|ze
- lnf|uence of detun|ng on the har-
mon|cs for the ca|cu|ated detun|ng
factor and system s|ze |s prov|ded
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Gr|d Ana|ys|s Too| MO7000-3
Three-phase measur|ng Easy eva|uat|on of data 1 GB memory card |nc|uded
Techn|ca| data
We|ght approx. 4 kg
D|mens|ons (h w d| compact light weight plastic suitcase 390 x 310 x 147 mm (outside dimensionsj
Operat|ng vo|tage 110 . 230 v AC 15%
(au|||ary vo|tage|
Power consumpt|on < 5 vA
Frequency 50/60 Hz
Ma. measur|ng vo|tage
1|
3 30 . 440 v AC (L-Nj, 50/60 Hz
(3-phase| 3 50 . 760 v AC (L-Lj, 50/60 Hz
Measur|ng current (3-phase| 30, 300, 3000 A (MiniFlex flexible current clamps, to be ordered separatelyj
D|sp|ay illuminated, full graphic, 128 x 64 dots
Menu D / E / ES / RU / TR
Amb|ent temperature range -10 ... 50 C
(operat|on|
Storage temperature range -20 ... 60 C
Po||ut|on degree 2
Overvo|tage c|ass CAT lll
Protect|on degree accord. lP40
IEC 60529
Connect|on N connection mandatory, PE in case N not available
Secur|ty lEC 61010-1 : 2001, EN 61010-1 : 2001
Accessor|es |nc|uded 3 safety voltage measuring cables 2 m (black, red, violetj, 1000 v, CAT lv, incl. high power fuse
1 safety voltage measuring line 2 m, blue, 1000 v, CAT lll
4 safety dolphin clips 1000 v, CAT lll, black, red, violet, blue
Windows-based software CD-ROM
low power device connection
ordering code: B44066M7777E230
Accessory mandatory, 3 flexible MiniFlex current clamps, cable 2.8 m, 600 vrms (CAT lvj, 1000 vrms (CAT lllj
but not |nc|uded max. 3000 A, sensor 400 mm
ordering code 1 piece: B44066M1301E230
ordering code 3 pieces: B44066M1303E230
1}
lnc|. a|| to|erances and overvo|tages
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Sw|tch|ng Dev|ces - Oapac|tor Oontactors
Spec|a||y des|gned for damp|ng of |nrush current |n |v PFO systems
Genera|
When a capac|tor |s sw|tched to an
AO vo|tage, the resu|t |s a resonant
c|rcu|t damped to a greater or
|esser degree. The sw|tch|ng of
capac|tors can cause h|gh |nrush
currents, part|cu|ar|y when they
are sw|tched |n para||e| to others
a|ready act|vated |n the power ||ne,
and |f h|gh short-c|rcu|t powers are
present on the ||ne.
Oapac|tor contactors w|th damp-
|ng res|stors make use of pre-
sw|tch|ng aux|||ary contacts. They
c|ose before the ma|n contacts
and pre-|oad the capac|tor thus
avo|d|ng current peak va|ues.
Th|s |nf|uences pos|t|ve|y the ||fe
expectancy of the capac|tor s|gn|f|-
cant|y |n add|t|on to the pos|t|ve
|mpact on the power qua||ty avo|d-
|ng trans|ents and vo|tage sags
that otherw|se may be caused by
sw|tch|ng |n capac|tors}.
App||cat|ons
Damp|ng of |nrush current |n |ow-
vo|tage PFO systems
For PFO systems w|th and w|thout
reactors
Features
Exce||ent damp|ng of |nrush current
lmproved power qua||ty e.g. avo|d-
ance of vo|tage sags}
|onger usefu| serv|ce ||fe of ma|n
contacts of capac|tor contactor
Soft sw|tch|ng of capac|tor and thus
|onger usefu| serv|ce ||fe
Enhanced mean ||fe expectancy of
PFO system
Reduced ohm|c |osses
|ead|ng contacts w|th w|per funct|on
Tamper-proof and protected res|stors
Easy access for cab|e connect|on
Output range: 12.5 . 100 kvar
Ser|es J110/J230 for
PFO systems w|thout reactors
Ser|es N110/N230 for
PFO systems w|th reactors on|y
AO6b ut|||zat|on category
B44066S****J***}
Approva|s
c| f||e 224924
OOO
Oert|f|cate for Oh|na Oompu|sory
Product Oert|f|cat|on, up to 75 kvar for
J230/J110 ser|es}
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Techn|ca| data
Type B44066*****J230/J110/N230/N110
Ma|n contacts S1810 S2410 S3210 S5010 S6210 S7410 S9010 S9910
Rated |nsu|at|on vo|tage VI vlS [v AC| 690
1j
690
1j
690
1j
690
1j
690
1j
690
1j
1,000
1j
1,000
1j
Adm|ss|b|e frequency of operat|on 1/h 120 120 120 120 120 80 80 80
Contact ||fe million 0.25 0.15 0.15 0.15 0.15 0.12 0.12 0.12
operations
Cab|e cross sect|on
solid or standard [mm
2
| 1.5-6 2.5-25 2.5-25 4-50 4-50 4-50 0.5-95/10-120 0.5-95/10-120
flexible [mm
2
| 1.5-4 2.5-16 2.5-16 10-35 10-35 10-35 0.5-70/10-95 0.5-70/10-95
flexible with multicore cable end [mm
2
| 1.5-4 2.5-16 2.5-16 6-35 6-35 6-35 0.5-70/10-95 0.5-70/10-95
Cables per clamp 2 1 1 1 1 1 2 2
Operat|ng range of magnet co||s
in multiples of control voltage vS 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1 0.85-1.1
Au|||ary contacts
1|
Rated |nsu|at|on vo|tage VI vlS [v AC| 690
1j
690
1j
690
1j
690
1j
690
1j
690
1j
690
1j
690
1j
Rated current Ith
at ambient temperature
max. 40 C lcoth [A| 16 10 10 10 10 10 10 10
max. 60 C lcoth [A| 12 6 6 6 6 6 6 6
Ut|||zat|on category AC15
220 to 240 v lcoth [A| 12 3 3 3 3 3 3 3
380 to 440 v lcoth [A| 4 2 2 2 2 2 2 2
Short c|rcu|t protect|on
Highest fuse rating lcoth [A| 25 20 20 20 20 20 20 20
slow, gL (gGj
Auxiliary contacts NO/ NC 1 / 0 1/ 0 1 / 0 1 / 0 1/ 0 1 / 0 1/ 0 1 / 0
lEO 947-4-1, lEO 947-5-1, EN 60947-4-1, EN 60947-5-1, vDE 0660. D|mens|ona| draw|ng: see datasheet
1}
App||es to networks w|th grounded star po|nt, overvo|tage category l to lv, po||ut|on sever|ty 3 |ndustr|a| standard}, v|mp = 8 kv. va|ues for other cond|t|ons on request.
Ma|n techn|ca| parameters
Capac|tor power at amb|ent temperature, vo|tage, 50 / 60 Hz Rated current We|ght Order|ng code
380 - 400 V 415 - 440 V 660 - 690 V
50 C 60 C 50 C 60 C 50 C 60 C 50 C 60 C
kvar kvar kvar kvar kvar kvar A A kg
110 V co||
0-12.5 0-12.5 0-13 0-13 0-20 0-20 18 18 0.34 B44066S1810J110
10-20 10-20 10.5-22 10.5-22 17-33 17-33 28 28 0.60 B44066S2410J110
10-25 10-25 10.5-27 10.5-27 17-41 17-41 36 36 0.60 B44066S3210J110
20-50 20-50 23-53 23-53 36-82 36-82 72 72 1.10 B44066S6210J110
20-75 20-60 23-75 23-64 36-120 36-100 108 87 1.10 B44066S7410J110
33-80 33-75 36-82 36-77 57-120 57-120 115 108 2.30 B44066S9010J110*
33-100 33-90 36-103 36-93 57-148 57-148 144 130 2.30 B44066S9910J110*
230 V co||
0-12.5 0-12.5 0-13 0-13 0-20 0-20 18 18 0.34 B44066S1810J230
10-20 10-20 10.5-22 10.5-22 17-33 17-33 28 28 0.60 B44066S2410J230
10-25 10-25 10.5-27 10.5-27 17-41 17-41 36 36 0.60 B44066S3210J230
20-33.3 20-33.3 23-36 23-36 36-55 36-55 48 48 1.10 B44066S5010J230
20-50 20-50 23-53 23-53 36-82 36-82 72 72 1.10 B44066S6210J230
20-75 20-60 23-75 23-64 36-120 36-100 108 87 1.10 B44066S7410J230
33-80 33-75 36-82 36-77 57-120 57-120 115 108 2.30 B44066S9010J230*
33-100 33-90 36-103 36-93 57-148 57-148 144 130 2.30 B44066S9910J230*
* w|thout OOO
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Ma|n techn|ca| parameters
Capac|tor power at amb|ent temperature, vo|tage, 50 / 60 Hz Rated current We|ght Order|ng code
380 - 400 V 415 - 440 V 660 - 690 V
50 C 60 C 50 C 60 C 50 C 60 C 50 C 60 C
kvar kvar kvar kvar kvar kvar A A kg
110 V co||
0-12.5 0-12.5 0-13 0-13 0-20 0-20 18 18 0.23 B44066S1810N110*
10-20 10-20 10.5-22 10.5-22 17-33 17-33 28 28 0.50 B44066S2410N110*
10-25 10-25 10.5-27 10.5-27 17-41 17-41 36 36 0.90 B44066S3210N110*
20-50 20-50 23-53 23-53 36-82 36-82 72 72 0.90 B44066S6210N110*
20-75 20-60 23-75 23-64 36-120 36-100 108 87 0.90 B44066S7410N110*
33-80 33-75 36-82 36-77 57-120 57-120 115 108 2.20 B44066S9010N110*
33-100 33-90 36-103 36-93 57-148 57-148 144 130 2.20 B44066S9910N110*
230 V co||
0-12.5 0-12.5 0-13 0-13 0-20 0-20 18 18 0.23 B44066S1810N230*
10-20 10-20 10.5-22 10.5-22 17-33 17-33 28 28 0.50 B44066S2410N230*
10-25 10-25 10.5-27 10.5-27 17-41 17-41 36 36 0.50 B44066S3210N230*
20-33.3 20-33.3 23-36 23-36 36-55 36-55 48 48 0.90 B44066S5010N230*
20-50 20-50 23-53 23-53 36-82 36-82 72 72 0.90 B44066S6210N230*
20-75 20-60 23-75 23-64 36-120 36-100 108 87 0.90 B44066S7410N230*
33-80 33-75 36-82 36-77 57-120 57-120 115 108 2.20 B44066S9010N230*
33-100 33-90 36-103 36-93 57-148 57-148 144 130 2.20 B44066S9910N230*
Connect|on d|agrams
A|| types B44066S****J*** (w|th pre|oad res|stors|,
B44066S1810J230 and B44066S1810J110 w|th w|res on
the bottom, B44066S9010J230 and B44066S9910J230
w|th res|stors |ns|de hous|ng
KLK1694-E
1
2
3
4
5
6
A1
A2
L1 L2 L3
AUX
KLK1779-C
1
2
3
4
5
6
A1
A2
L1 L2 L3
AUX
A|| types B44066S****N*** (w|thout pre|oad res|stors|
* w|thout OOO
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Sw|tch|ng Dev|ces - Thyr|stor Modu|es
for Dynam|c PFO TSM-Ser|es
Genera|
Oonvent|ona| systems for power
factor correct|on are used to opt|-
m|ze the power factor and reduce
the |eve| of harmon|cs |n the gr|d.
The usage of new techno|og|es |n
modern |ndustry has negat|ve |m-
pacts on e|ectr|c power qua||ty of
the ma|n supp|y networks, e.g. fre-
quent h|gh |oad f|uctuat|ons and
harmon|c osc|||at|on.
Excess|ve currents, |ncreased
|osses and f||cker|ng w||| not on|y
|nf|uence the supp|y capac|ty but
w||| a|so have a s|gn|f|cant |mpact
on the operat|on of sens|t|ve e|ec-
tron|c dev|ces.
The so|ut|on for th|s are dynam|c
power factor correct|on systems.
W|th the thyr|stor modu|e ser|es
TSM-|O and TSM-Hv, we prov|de
the ma|n component - the e|ec-
tron|c sw|tch" - for dynam|c power
factor correct|on.
The TSM modu|e ser|es offers
fast e|ectron|ca||y contro||ed, se|f-
observ|ng thyr|stor sw|tches for
capac|t|ve |oads up to 200 kvar,
that are capab|e to sw|tch PFO ca-
pac|tors w|th|n a few m||||seconds
near|y w|thout a ||m|tat|on to the
number of sw|tch|ngs dur|ng the
capac|tor ||fet|me.
App||cat|ons
Ma|n supp|y networks w|th h|gh
|oad f|uctuat|ons for dynam|c
PFO systems
Presses
We|d|ng mach|nes
E|evators
Oranes
W|nd turb|nes
Features
Easy |nsta||at|on: |t can be used
s|m||ar to a contactor
A|| the |nte|||gence needed |s offered
w|th|n the thyr|stor modu|e |tse|f
React|on t|me: 5 m||||seconds on|y
Permanent se|f-contro|||ng of:
- vo|tage parameter
- phase sequence
- capac|tor output
D|sp|ay of
- operat|on
- fau|ts
- act|vat|on
vo|tage range: 400 v and 690 v
Output range:
400 v: 10, 25, 50, 100, 200 kvar
690 v: 50 and 200 kvar
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Se|ect|on tab|e TSM-ser|es
* For operat|on w|th three-phase capac|tor or three s|ng|e-phase capac|tors. ** On|y for operat|on w|th s|ng|e-phase capac|tors. *** For PFO systems w|thout detun|ng reactors mandatory.
* Product|on on|y after order|ng. ** On|y su|tab|e for TSM-|O100.
TSM-LC10 TSM-LC25 TSM-LC50 TSM-LC100 TSM-LC200
Order|ng code B44066T0010E402 B44066T0025E402 B44066T0050E402 B44066T0100E402 B44066T0200E402
Rated vo|tage 380 . 400 v 380 . 400 v 380 . 400 v 380 . 400 v 380 . 400 v
Ma. gr|d vo|tage: 440 v 440 v 440 v 440 v 440 v
- |n convent|ona|
PFC systems
(w|thout reactors|
- |n detuned 440 v 440 v 440 v 440 v 440 v
PFC system (no upwards (no upwards (no upwards (no upwards (no upwards
(7 detun|ng| tolerancej tolerancej tolerancej tolerancej tolerancej
- |n detuned PFC 400 v 400 v 400 v 400 v 400 v
system (14 detun|ng|
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Ma|mum power / 12.5 kvar 25 kvar 50 kvar 100 kvar 200 kvar
at nom|na| vo|tage
Power c|rcu|t
Neutra| requ|red no* no* no* no no*
Au. supp|y vo|tage no no no 230 v AC
requ|red
Connect|on from bottom from bottom from bottom from bottom from top
Losses (PD |n W|
Recommended fuses 3 x NH00 3 x NH00 3 x NH00 3 NH1 3 x NH2
"superfast" (AC 690 vj 35 A (AC 690 vj 63 A (AC 690 vj 125 A (AC 690 vj 250 A (AC 690 vj
125 kvar: 315 A
150 kvar: 350 A
200 kvar: 450 A
D|mens|ons |n mm 163 x 152 x 75 157 x 200 x 180 157 x 200 x 180 157 x 240 x 195 250 x 480 x 160
(w h d |
We|ght 1.75 kg 4.8 kg 4.8 kg 5.5 kg 11.5 kg
LED d|sp|ay per phase 2 2 2 2 2
Cascad|ng yes yes yes yes yes
Amb|ent temperature -10 C ... 55 C -10 C ... 55 C -10 C ... 55 C -10 C ... 55 C -10 C ... 55 C
D|scharge res|stors 1 1 1 1-2 in parallel 2-4 in parallel
EW-22 needed
Current ||m|tat|on 2 2 2 For standard applications (without detuned
reactor BD-100 filter reactorsj a special current limitation reactor
needed*** is mandatory. Further information upon reuest.
Direct connection
4 pole via terminal
clamps (D = 6 mm
2
resp. 4 mm
2
j
Direct connection
4 pole via busbar
(cable lug 25 mm
2
,
D = 8 mmj
Direct connection
4 pole via busbar
(cable lug 25 mm
2
,
D = 8 mmj
Direct connection
4 pole via busbar
(cable lug 70 mm
2
,
D = 10 mmj
230 v AC (needed
for fanj via terminal
clamp; automatically
controlled cooling,
over temperature
switch off
Direct connection
4 pole via busbar
(cable lug 185 mm
2
,
D = 12 mmj
2.0 x l (in Aj; at
400 v/12.5 kvar
approx. 35 W
(thermalj
2.0 x l (in Aj; typical
75 W (thermalj
150 W (thermalj
300 W (thermalj
2.0 x l (in Aj; at
400 v/200 kvar
approx. 580 W
(thermalj
Accessor|es for TSM-LC modu|es
BD-050* BD-050/480* BD-100 BD-100/480* BD-200**
Order|ng code B44066T0050E400 B44066T0050E480 B44066T0100E400 B44066T0100E480 B44066T0200E400
Nom|na| vo|tage 400/440 v 480 v 400/440 v 480 v 400/440 v
Nom|na| current 50 A 50 A 85 A 85 A 170 A
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
D|mens|ons (w d h| 56 x 71 x 70 mm 65 x 58 x 82 mm 75 x 75 x 88 mm 75 x 75 x 88 mm 104 x 114 x 125 mm
We|ght approx. 1.5 kg approx. 1.5 kg approx. 2 kg approx. 2 kg approx. 6 kg
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TSM-HV50 TSM-HV200
B44066T0050E690 B44066T0200E690
690 v 690 v
690 v 690 v
690 v 690 v
690 v 690 v
50/60 Hz 50/60 Hz
60 kvar 200 kvar
yes** no*
230 v AC no
from bottom from bottom
3 x NH00 3 x NH2
(AC 690 vj (AC 690 vj
25 kvar: 63 A 100 kvar: 160 A
50/60 kvar: 100 A 200 kvar: 250 A
157 x 200 x 195 410 x 400 x 250
5 kg 17 kg
1 6
yes yes
-10 C ... 55 C -10 C ... 50 C
standard- 4 - refer to
resistor sufficient connection diagram
in the data sheet
not needed only for systems
with detuning-
reactors
Accessor|es for TSM-LC modu|es
Discharge resistors EW-22 at least 1 piece per step B44066T0022E400
to be used for all types of TSM-LC if fast re-switching time
is reuired. For higher rated steps please contact your
local sales office.
1j
EW-22:
Dimensions
(w x d x hj: 90 x 50 x 100 mm
Weight (approx.j: 0.3 kg
Design panel: for mounting on heat sink/fitting
Connection: screw terminal, ready for three-phase
connection to the capacitor
1}
Oons|st|ng of two s|ng|e res|stors of 22 k each
EW-22
BD-100
Direct connection
4 pole via busbar
(cable lug 25 mm
2
,
D = 8 mmj
Direct connection
4 pole via busbar
(cable lugj
3.0 x l (in Aj; at
690 v/50 kvar
approx. 125 W
(thermalj
2.0 x l (in Aj; at
690 v/200 kvar
typical 350 W
(thermalj
Type / Descr|pt|on Order|ng code
BD-200/480**
B44066T0200E480
480 v
170 A
50/60 Hz
104 x 114 x 125 mm
approx. 6 kg
BD-Ser|es:
Single phase current limitation reactor for thyristor modules
TSM-series in conventional dynamic PFC-systems without
reactor
Used for limitation of the pace of current increase dl/dT in
the thyristors to the maximum permissible value
Protection of thyristor modules series TSM-LC10,
TSM-LC25, TSM-LC50 and TSM-LC100 (two units per step
reuiredj.
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Dynam|c PFC network: one stage
Dynam|c PFC network: mu|t|p|e stages
1st 0apacitor
orauch
L1 (Rj
L2 (Sj
L3 (Tj
N
PE
luput
(coutroller sigual}
l
2ud 0apacitor
orauch
8rd 0apacitor
orauch
Fuse superfast
125 A at 50 kvar
O8 A at 25 kvar
Fuse superfast Fuse superfast
Filter
Discharge
Resistor Ew-22
Power
0apacitor
h l h k l
U Um lm
luterfereuce
message
rela]
a o P1 1 2 8 4 5 O
+ 24V -
power Iactor
cootro||er
886000-T12
suppl]-
voltage
Vo
meas.
voltage
Vm
meas. curreut
lm (5A/1A}
k l
luput (coutroller sigual}
L1 (Rj
L2 (Sj
L3 (Tj
N
PE
0apacitor
orauch
Fuse superfast
125 A at 50 kvar
O8 A at 25 kvar
Filter
Discharge
Resistor Ew-22
Power
0apacitor
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Reactors - Ant|resonance Harmon|c F||ter
Genera|
The |ncreas|ng use of modern
power e|ectron|c apparatus dr|ves,
un|nterrupt|b|e power supp||es,
etc} produces non||near current
and thus |nf|uences and |oads
the network w|th harmon|cs ||ne
po||ut|on}.
The power factor correct|on or ca-
pac|tance of the power capac|tor
forms a resonant c|rcu|t |n conjunc-
t|on w|th the feed|ng transformer.
Exper|ence shows that the se|f-
resonant frequency of th|s c|rcu|t |s
typ|ca||y between 250 and 500 Hz,
|.e. |n the reg|on of the 5th and 7th
harmon|cs.
Such a resonance a|though can
|ead to the fo||ow|ng undes|rab|e
effects:
- over|oad|ng of capac|tors,
- over|oad|ng of transformers and
transm|ss|on equ|pment,
- |nterference w|th meter|ng and
contro| systems, computers and
e|ectr|ca| gear,
- resonance e|evat|on, |.e. amp||f|-
cat|on of harmon|cs,
- vo|tage d|stort|on.
These resonance phenomena can
be avo|ded by connect|ng capac|-
tors |n ser|es w|th f||ter reactors |n
the PFO system. These so ca||ed
detuned" PFO systems are sca|ed
|n a way that the se|f-resonant
frequency |s be|ow the |owest ||ne
harmon|c. The detuned PFO
system |s pure|y |nduct|ve seen by
harmon|cs above th|s frequency.
For the base ||ne frequency 50 or
60 Hz usua||y}, the detuned sys-
tem on the other hand acts pure|y
capac|t|ve, thus correct|ng the
react|ve power.
App||cat|ons
Avo|dance of resonance
cond|t|ons
Tuned and detuned harmon|c f||ters
Reduct|on of harmon|c d|stort|on
network c|ear|ng}
Reduct|on of power |osses
Features
H|gh harmon|c |oad|ng capab|||ty
very |ow |osses
H|gh ||near|ty to avo|d choke t||t
|ow no|se
Oonven|ent mount|ng
|ong expected ||fe t|me
Temperature protect|on
NO contact}
F||ter reactors
Harmon|cs* v3 = 0.5% vR (duty cycle = 100%j
v5 = 6.0% vR (duty cycle = 100%j
v7 = 5.0% vR (duty cycle = 100%j
v11 = 3.5% vR (duty cycle = 100%j
v13 = 3.0% vR (duty cycle = 100%j
Effect|ve current lrms = (l1
2
+l3
2
... l13
2
j
Fundamenta| current l1 = 1.06 lR (50 Hz or 60 Hz current of capacitorj
Temperature protect|on microswitch (NCj
D|mens|ona| draw|ngs and term|na|s see specific datasheets
Three-phase f||ter reactors to VDE 0532/ EN 60289
Frequency 50 Hz or 60 Hz
Vo|tage 400, 440
Output 10 . 100 kvar
Detun|ng 5.67%, 7%, 14%
Coo||ng natural
Amb|ent temperature 40 C
C|ass of protect|on l
Enc|osure lP00
* Accord|ng to DlN ENv vv61000-2-2
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Character|st|cs
Power Inductance Irms Losses
1|
We|ght Term|na| Order|ng code
capac|tance (Ieff|
kvar 3 F mH A W kg
Rated vo|tage V = 400 V, f = 50 Hz, p = 5.67 (fr = 210 Hz| / L|near|ty: L 0.95 LR for current up to 2.08 I1
10 62 3.06 18.5 95 6.4 10 mm
2
Kl. B44066D5010*400
12.5 78 2.45 23.0 120 8.4 10 mm
2
Kl. B44066D5012*400
20 125 1.53 36.9 100 13 16 mm
2
Kl. B44066D5020*400
25 156 1.23 46.1 135 17 16 mm
2
Kl. B44066D5025*400
40 250 0.77 73.7 150 23 M6 Al-flat B44066D5040*400
50 312 0.61 92.1 240 31 M6 Al-flat B44066D5050*400
75 496 0.41 138.2 260 35 M8 Al-flat B44066D5075*400
100 625 0.31 183.8 360 47 M8 Al-flat B44066D5100*400
Rated vo|tage V = 400 V, f = 50 Hz, p = 7 (fr = 189 Hz| / L|near|ty: L 0.95 LR for current up to 1.73 I1
10 61 3.84 16.4 70 5.9 10 mm
2
Kl. B44066D7010*400
12.5 77 3.01 20.5 75 8.6 10 mm
2
Kl. B44066D7012*400
20 123 1.92 32.7 120 18 Cu bars 9 mm B44066D7020*400
25 154 1.53 40.9 180 18 Cu bars 9 mm B44066D7025*400
40 246 0.96 65.4 230 26 Cu bars 9 mm B44066D7040*400
50 308 0.77 81.8 270 27 Cu bars 9 mm B44066D7050*400
75 462 0.51 122.7 330 39 Cu bars 9 mm B44066D7075*400
100 617 0.38 163.3 390 50 Cu bars 11 mm B44066D7100*400
10 57 8.29 15.4 80 9.4 10 mm
2
Kl. B44066D1410*400
12.5 71 6.64 19.2 95 12 10 mm
2
Kl. B44066D1412*400
20 114 4.15 30.8 150 22 Cu bars 9 mm B44066D1420*400
25 142 3.32 38.5 200 26 Cu bars 9 mm B44066D1425*400
40 228 2.07 61.6 270 38 Cu bars 9 mm B44066D1440*400
50 285 1.66 77 290 40 Cu bars 9 mm B44066D1450*400
75 427 1.11 115.5 380 58 Cu bars 9 mm B44066D1475*400
100 570 0.83 153.9 470 66 Cu bars 11 mm B44066D1499*400
10 51 3.71 16.8 100 7 10 mm
2
Kl. B44066D5010*440
12.5 64 2.97 21.0 120 9 10 mm
2
Kl. B44066D5012*440
25 129 1.48 42.0 110 16.5 16 mm
2
Kl. B44066D5025*440
50 258 0.74 83.8 200 25 M6 Al-flat B44066D5050*440
75 387 0.49 125.6 370 36 M8 Al-flat B44066D5075*440
100 517 0.37 168.0 320 50 M8 Al-flat B44066D5100*440
1}
Tota| max. |osses, cons|der|ng max. spec|f|ed overvo|tage and harmon|c currents
* EPOOS offers reactors w|th s||ght|y d|fferent spec|f|cat|ons e.g. d|mens|ons} that can be used for the same app||cat|on a|though somet|mes w|th s||ght|y d|fferent
resu|t|ng performances. These types are d|st|ngu|shed by d|fferent |etters at d|g|t 12 of the product code. Thus th|s d|g|t |s not spec|f|ed here.
Other vo|tages upon request
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1}
Tota| max. |osses, cons|der|ng max. spec|f|ed overvo|tage and harmon|c currents
* EPOOS offers reactors w|th s||ght|y d|fferent spec|f|cat|ons e.g. d|mens|ons} that can be used for the same app||cat|on a|though somet|mes w|th s||ght|y d|fferent
resu|t|ng performances. These types are d|st|ngu|shed by d|fferent |etters at d|g|t 12 of the product code. Thus th|s d|g|t |s not spec|f|ed here.
Other vo|tages upon request
Character|st|cs
Power Inductance Irms Losses
1|
We|ght Term|na| Order|ng code
capac|tance (Ieff|
kvar 3 F mH A W kg
10 50 4.64 14.9 70 6.5 10 mm
2
Kl. B44066D7010*440
12.5 63 3.71 18.7 65 8.5 10 mm
2
Kl. B44066D7012*440
25 127 1.87 37.2 170 18 Cu bars 9 mm B44066D7025*440
50 254 0.93 74.3 250 33 Cu bars 9 mm B44066D7050*440
75 382 0.62 111.4 340 43 Cu bars 9 mm B44066D7075*440
100 509 0.46 148.7 410 49 Cu bars 9 mm B44066D7100*440
10 47 10.04 14.0 90 10 10 mm
2
Kl. B44066D1410*440
12.5 58 8.03 17.5 100 13 10 mm
2
Kl. B44066D1412*440
25 117 4.02 35.0 160 27 Cu bars 9 mm B44066D1425*440
50 235 2.01 70.0 300 40 Cu bars 9 mm B44066D1450*440
75 353 1.34 105.0 440 53 Cu bars 9 mm B44066D1475*440
100 471 1.00 140.0 490 65 Cu bars 9 mm B44066D1499*440
25 107 1.24 42.0 140 16 16 mm
2
Kl. B44066D5025*441
50 215 0.62 83.8 210 25 M6 Al-flat B44066D5050*441
75 323 0.41 126.0 340 33 M8 Al-flat B44066D5075*441
100 431 0.31 167.4 310 47 M8 Al-flat B44066D5100*441
25 106 1.55 37.2 130 18 Cu bars 9 mm B44066D7025*441
50 212 0.77 74.4 250 27 Cu bars 9 mm B44066D7050*441
75 318 0.52 111.4 320 39 Cu bars 9 mm B44066D7075*441
100 424 0.39 148.6 380 44 Cu bars 9 mm B44066D7100*441
25 98 3.35 34.8 180 22 Cu bars 9 mm B44066D1425*441
50 196 1.67 69.5 290 34 Cu bars 9 mm B44066D1450*441
75 294 1.12 104.3 380 45 Cu bars 9 mm B44066D1475*441
100 392 0.84 139.1 480 54 Cu bars 9 mm B44066D1499*441
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D|scharge Reactor
Genera|
The |osses of d|scharge reactors
are substant|a||y |ower than those
of d|scharg|ng res|stors. They
sat|sfy the requ|rement for perma-
nent|y connected d|scharg|ng de-
v|ce and for a d|scharge t|me of
a few seconds. Fast d|scharg|ng
a||ows a fast re-sw|tch|ng |n auto-
mat|c PFO equ|pment. However,
max. 5 000 sw|tch|ng operat|ons
accord|ng to lEO 60831} shou|d
not be exceeded.
Features and d|mens|ona| draw|ngs
Fast d|scharge for fast reconnect|on of capac|tors
Reduced |osses
Shockproof case for DlN ra|| mount|ng

D|mens|ons |n mm
Techn|ca| data
Order|ng code B44066E9900S001
Vo|tage vR 230 ... 525 v
Frequency f 50 / 60 Hz
Interna| conf|gurat|on 2 windings in v arrangement
Res|stance R 4 900
D|scharge t|me t 230 v up to 25 kvar < 10 s / up to 50 kvar < 20 s /
up to 100 kvar < 40 s
400 . 525 v up to 25 kvar < 5 s / up to 50 kvar < 10 s /
up to 100 kvar < 20 s
Power |oss PLOSS < 1.8 W
Free-whee||ng current l < 4.5 mA
Accepted d|scharge 1 x / (minute and 100 kvarj
number
Insu|at|on c|ass RlNS T40/B
Cab|e d|ameter 0.75 . 2 x 2.5 mm
2
Term|na|s fixing torue 0.5 Nm
Insta||at|on |ocat|on indoor
Amb|ent temperature -25 . 55 C
Coo||ng natural
D|mens|ons h x w x d 90 x 45 x 59 mm
We|ght 0.5 kg
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Fundamenta|s of Power Factor Oorrect|on
App||cat|on eamp|e
L1
L2
L3
Real time -
Power factor coutroller
1
2
6
7
3
4
5
1
2 3
8
6
6
5 5
8
6
6
6
8
Power factor contro||er Sem|conductor fuses Fuses Oontactor
Thyr|sor modu|e Oapac|tor D|scharge res|stor D|scharge res|stor p|ug |n}
3 4
8 7 6 5
2 1
The rat|ona| use of e|ectr|ca| energy
ca||s for econom|ca| generat|on, trans-
m|ss|on and d|str|but|on w|th ||tt|e
|osses. That means restr|ct|ng a|| fac-
tors |n e|ectr|ca| networks that cause
|osses. One of these factors |s |agg|ng
react|ve power. |oads |n |ndustr|a| and
pub||c power gr|ds are pr|mar||y of an
ohm|c-|nduct|ve nature. The purpose
of systems for power factor correct|on
|n networks |s to compensate the gen-
erated |agg|ng react|ve power by |ead-
|ng react|ve power at def|ned nodes.
Th|s a|so serves to avo|d |mperm|ss|b|y
h|gh vo|tage drops and add|t|ona|
ohm|c |osses. The necessary |ead|ng
power |s produced by capac|tors par-
a||e| to the supp|y network, as c|ose as
poss|b|e to the |nduct|ve |oad. Stat|c
capac|t|ve compensat|on dev|ces
reduce the |agg|ng react|ve power
component transm|tted over the net-
work. lf gr|d cond|t|ons change, the
requ|red |ead|ng react|ve power can
be matched |n steps by add|ng or
tak|ng out s|ng|e power capac|tors
automat|c PFO} to compensate the
|agg|ng react|ve power.
Benef|ts of power factor
correct|on
Fast return on |nvestment through
|ower power costs
- Power factor correct|on reduces
the react|ve power |n a system.
- Power consumpt|on and thus
power costs drop |n proport|on.
Effect|ve use of |nsta||at|on
An |mproved power factor means
that an e|ectr|ca| |nsta||at|on operates
more econom|ca||y h|gher effect|ve
power for the same apparent power}.
lmproved vo|tage qua||ty
Reduced vo|tage drops
Opt|mum cab|e des|gn
- Oab|e cross-sect|ons can be re-
duced w|th |mprovement of power
factor |ess current}. ln ex|st|ng |n-
sta||at|ons for |nstance, extra or
h|gher power can be transm|tted.
Reduced transm|ss|on |osses
The transm|ss|on and sw|tch|ng
dev|ces carry |ess current, |.e. on|y
the effect|ve power, mean|ng that
the ohm|c |osses |n the |eads are
reduced.
8
4 4
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Oomponents of Power Factor Oorrect|on
1. Capac|tor
Power factor correct|on PFO} capac -
|tors produce the necessary |ead|ng
react|ve power to compensate the
|agg|ng react|ve power. They shou|d
be capab|e of w|thstand|ng h|gh |nrush
currents caused by sw|tch|ng opera-
t|ons >100 lR}. lf they are connected
|n para||e|, |.e. as banks, the |nrush
current w||| |ncrease 150 lR} be-
cause the charg|ng current comes
from the power ||ne as we|| as from
other capac|tors connected |n para||e|.
Des|gn of capac|tors
MKK/MKP technology
Meta||zed p|ast|c compact capac|tors
w|th se|f-hea||ng propert|es and a
po|ypropy|ene d|e|ectr|c. F||m meta|-
||zat|on w|th z|nc/a|um|num a||oy re-
su|ts |n h|gh performance and a |ow
f||m th|ckness a||ow|ng s|gn|f|cant|y
more compact d|mens|ons and a
|ower we|ght.
A heavy edge and spec|a| f||m-cutt|ng
techn|que opt|m|zed comb|nat|on of
wavy and smooth cuts} produces a
max|mum effect|ve surface for the
meta| spray|ng or contact|ng process.
Ser|es PhaseOap and PhaseOap HD
dry techno|ogy - |mpregnat|on w|th
an |nert gas n|trogen N2}.
Ser|es PhaseOap Oompact -
sem|-dry b|odegradab|e res|n.
Ser|es Ph|Oap - |mpregnat|on w|th
sem|-dry b|odegradab|e soft res|n.
MKv technology
Based on o||-|mpregnated po|ypro-
py|ene-paper capac|tor w|nd|ng. The
w|nd|ng e|ement cons|sts of doub|e-
s|ded meta||zed paper as the e|ec-
trode carr|er and an unmeta||zed
po|ypropy|ene f||m as the d|e|ectr|c.
Th|s comb|nat|on |s espec|a||y we||
su|ted for h|gh power d|ss|pat|ons.
The f||m-paper arrangement that forms
the w|nd|ng |s wound |n a s||ght|y stag-
gered a||gnment: one edge of each
doub|e-s|ded meta||zed paper projects
from the w|nd|ng.
The edges are e|ectr|ca||y contacted
w|th vapor|zed z|nc. The Schoop|ng or
meta|-spray process uses z|nc of the
h|ghest pur|ty.
Wavy cut des|gn
kWh meter
Apparent
power
Capacitors for
compensation
kvarh meter
Grid
P
S
Q
Convent|ona| power factor correct|on
ect|on A
Capac|tor
w|nd|ngs
Meta| spray
Oore
F||m and f||m-
free marg|n
Meta||zat|on
Meta||zat|on
Heavy edge
EPCO wavy cut
ect|on A
W|thout EPCO
wavy cut
So||d contact zone
Oracks
poss|b|e
F|ame-
sprayed area
Heavy edge
F|ame-sprayed
contact area Zn}
|arge effect|ve
contact area
Meta||zat|on
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Safety
Self-healing properties
ln the event of therma| or e|ectr|ca|
over|oad, an e|ectr|c breakdown oc-
curs. The d|e|ectr|c |n the breakdown
channe| |s broken down |nto h|gh|y
compressed p|asma that exp|odes out
of the breakdown channe| and pushes
the d|e|ectr|c |ayers apart. The d|s-
charge cont|nues w|th|n the spread|ng
p|asma v|a the meta| |ayers so that the
meta| surround|ng the fau|ty area |s
comp|ete|y burnt out. Th|s produces
perfect |so|at|on of the fau|ty area
w|th|n m|croseconds. The se|f-hea||ng
process resu|ts |n neg||g|b|e capac|-
tance |oss - |ess than 100 pF per
event. The capac|tor rema|ns fu||y
funct|ona| dur|ng the ent|re process.
Overpressure disconnector
At the end of the capac|tor's serv|ce
||fe or when a h|gh pressure forms |n-
s|de the can, the overpressure d|scon-
nector |s act|vated.
The spec|a||y des|gned cover w|th
an expans|on bead moves upwards.
Expans|on beyond a certa|n degree
w||| separate the w|res and d|sconnect
the capac|tor safe|y from the ||ne. The
d|sconnector |s separated at |ts break
po|nt sma|| notch} and the f|ow of cur-
rent to the capac|tor w|nd|ngs |s |nter-
rupted.
Caut|on:
To ensure fu|| funct|ona||ty of an over-
pressure d|sconnector, the fo||ow|ng |s
requ|red:
1. The e|ast|c e|ements must not be
h|ndered, |.e.
- connect|ng ||nes must be f|ex|b|e
|eads cab|es},
- there must be suff|c|ent space at
|east 20 mm} for expans|on above
the connect|ons spec|f|ed for the
d|fferent mode|s},
- fo|d|ng beads must not be
reta|ned by c|amps.
2. The max|mum perm|ss|b|e fau|t
current of 10000 A to the | 810
standard must not be exceeded.
3. Stress parameters of the capac|tor
must be w|th|n the lEO 60831 spec-
|f|cat|on.
Dry technology/
vacuum impregnation
The act|ve w|nd|ng e|ements are
heated and then dr|ed for a def|ned
per|od. lmpregnat|on |s performed
under vacuum. ln th|s way, a|r and
mo|sture are extracted from the |nner
capac|tor, and ox|dat|on of the e|ec-
trodes as we|| as part|a| d|scharges
are avo|ded. Afterwards, the capac|tor
e|ements are hermet|ca||y sea|ed |n
cases e.g. a|um|num}. Th|s e|aborate
process ensures exce||ent capac|tance
stab|||ty and |ong usefu| ||fe.
2. Power factor contro||er
Modern PF contro||ers are m|cro-
processor-based. The m|croprocessor
ana|yzes the s|gna| from a current
transformer and produces sw|tch|ng
commands to contro| the contactors
that add or remove capac|tor stages.
lnte|||gent contro| by m|croprocessor-
based PF contro||ers ensures even
ut|||zat|on of capac|tor stages, a m|n|-
m|zed number of sw|tch|ng operat|ons
and an opt|m|zed ||fe cyc|e of the
capac|tor bank.
After the requ|red capac|tor output has
been determ|ned, the number of steps
shou|d be def|ned. The broad product
range of contro||ers from EPOOS a|-
|ows custom|zed so|ut|ons: the BR604
|s su|ted to sma|| PFO systems w|th
four steps. The BR6000 ser|es |s ava||-
Se|f-hea||ng
x
r
1
10
4
2
4 2
6
6
8 10
1
2
4
2
4
5
5
10 10
1
1
3
9 9
7
3 7 9
1 D|e|ectr|c
2 Meta||zed e|ectrodes
3 Mater|a| d|sp|ac|ng shock wave
4 A|r gap w|th meta| vapor
5, 6 P|asma zone
7 Boundary |ayer between gas phase d|e|ectr|c and p|asma
8 Breakdown channe|
9 Gas phase d|e|ectr|c
10 Zone of d|sp|aced meta||zat|on and d|e|ectr|c
|so|at|ng reg|on}
So||d
connected
Overpressure
d|sconnector act|vated
Pressure
Expans|on top Expans|on bead
30 m 10 m
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ab|e for convent|ona|, dynam|c and
m|xed compensat|on w|th s|x and
twe|ve steps for med|um and |arge
systems respect|ve|y.
The PF contro||er BR7000 w|th |ts 15
re|ay outputs offers a broad range of
app||cat|ons, e.g. 15 convent|ona|
steps each for one three-phase
capa c|tor}, 15 steps for s|ng|e-phase
capac|tors or m|xed operat|on see
page 46}.
Ru|e of thumb: the number of steps
depends on the number of |oads, |.e.
the more sma|| |nduct|ve |oads, the
h|gher the number of steps shou|d be.
The sw|tch|ng t|me |s a|so of major |m-
portance here: the more frequent|y a
capac|tor |s sw|tched, the more stress
|s p|aced on |t and |ts contactors.
3. Mu|t| measur|ng dev|ce
An externa| meter comb|n|ng severa|
features |n a s|ng|e dev|ce. Oomb|ned
w|th the appropr|ate PF contro||er, |t
a||ows the mon|tor|ng, d|sp|ay and
storage of var|ous gr|d parameters. lt
prov|des add|t|ona| protect|on for the
capac|tor and the PFO system. As a
standa|one so|ut|on, |t acts as a meter,
a s|gna| tr|gger for thyr|stor modu|es or
as a sw|tch.
4. MC7000-3 gr|d ana|yzer
Offer|ng three-phase measur|ng,
d|sp|ay and storage of e|ectr|c para-
meters |n |v-gr|ds, the MO7000-3,
housed |n a ||ght-we|ght su|tcase, |s
the opt|mum gr|d ana|ys|s too| for eva|-
uat|on of new PFO-system-des|gn or
|nspect|on of ex|st|ng ones. A var|ety
of accessor|es that come a|ong w|th
the dev|ce such as SD memory
card, W|ndows-based software and
severa| cab|es and c|amps make the
MO7000-3 a va|uab|e |nstrument for
PQS.
5. Sw|tch|ng dev|ces
Two types of sw|tch|ng dev|ces are
ava||ab|e from EPOOS: capac|tor con-
tactors and thyr|stor modu|es. Before
choos|ng a sw|tch|ng dev|ce for a PFO
system, the user must cons|der the
number of sw|tch|ng operat|ons.
Capacitor contactor
Oontactors are e|ectromechan|ca|
sw|tch|ng e|ements used to sw|tch
capac|tors or reactors and capac|tors
|n standard or detuned PFO systems.
The pre-sw|tch|ng aux|||ary contacts of
EPOOS capac|tor contactors c|ose
before the ma|n contact and avo|d
peak current va|ues by pre-|oad|ng the
capac|tor. Note: Even when us|ng ca-
pac|tor contactors, |t |s |mportant not
to exceed the annua| sw|tch|ng capa-
b|||ty of the part|cu|ar capac|tor ser|es.
Thryristor modules
Fast-chang|ng |oads of any k|nd
requ|re techno|og|es that act |n rea|
t|me. ln dynam|c PFO systems, thy -
r|stor modu|es rep|ace s|ow-act|ng
e|ectromechan|ca| sw|tches. Th|s not
on|y a||ows them to react w|th|n a few
m||||seconds, but a|so |ncreases the ||fe
expectancy of a|| components w|thout
any mechan|ca| wear out of the thyr|s-
tor modu|e.
Note: A dynam|c PF contro||er |s re-
qu|red, e.g. of the BR6000-T ser|es.
6. Reactors
(compensat|on and f||ter|ng|
Power d|str|but|on networks are |n-
creas|ng|y subjected to harmon|c po|-
|ut|on from modern power e|ectron|cs
dev|ces, known as non -||near |oads,
e.g. dr|ves, un|nter rupt|b|e power sup-
p||es and e|ectron|c ba||asts. Harmon-
|cs are dangerous for capac|tors con-
nected |n the PFO c|rcu|t, espec|a||y |f
they operate at a resonant frequency.
The ser|es connect|on of a reactor
and capac |tor to detune the ser|es
resonant frequency the capac|tor's
resonant frequency} he|ps to prevent
ca pac|tor damage. The most cr|t|ca|
frequenc|es are the 5th and 7th har-
mon|cs 250 and 350 Hz at 50 Hz gr|d
frequency}. Detuned capac|tor banks
a|so he|p to reduce the harmon|c
d|stort|on |eve| and c|ean the network.
7. D|scharge dev|ces
Discharge resistors
D|scharge res|stors are requ|red
to d|scharge capac|tors and protect
human be|ngs aga|nst e|ectr|c shock
hazards as we|| as to sw|tch capac|-
tors |n automat|c PFO equ|pment
oppos|ng phase}.
EPOOS d|scharge res|stors are
des|gned to d|scharge capac|tors
to 75 v or |ess w|th|n 60 seconds.
Spec|f|c types <75 v |n 90 seconds,
p|ease refer to tab|e of order|ng
codes.
Before sw|tch|ng on aga|n, capac|-
tors must be d|scharged to 10% or
|ess of the|r nom|na| vo|tage.
D|scharge res|stors are |nc|uded |n
the scope of de||very, pre-mounted
for the PhaseOap Prem|um, Phase-
Oap Oompact, PhaseOap HD,
Ph|Oap B32344 ser|es and MKv-
capa c|tors.
Caut|on:
D|scharge and short-c|rcu|t the capac-
|tor before hand||ng |t!
Discharge reactor
Whenever fast d|scharge of a capac|-
tor |s requ|red, a d|scharge res|stor |s
not suff|c|ent. D|scharge reactors must
be used to a||ow a d|scharge of w|th|n
a few seconds. A|so, the var|ous steps
|n a PFO system can then be sw|tched
much faster, m|n|m|z|ng |osses at the
same t|me.
8. Protect|on
An HRO fuse or MOOB acts as a safe-
ty dev|ce for short-c|rcu|t protect|on.
HRO fuses do not protect a ca pac -
|tor aga|nst over|oad - they are de-
s|gned for short-c|rcu|t protect|on
on|y.
The HRO fuse rat|ng shou|d be 1.6
to 1.8 t|mes the nom|na| capac|tor
current.
Caut|on:
Do not use HRO fuses for sw|tch|ng
r|sk of arc|ng!}.
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Standard va|ues: Se|ect|on Tab|es for Oab|es,
Oab|e Oross Sect|ons and Fuses
Se|ect|on tab|e
Power Current Sect|on Fuse
kvar A mm
2
A
Rated vo|tage 230 V, 60 Hz
2.5 6.3 1.5 10
5.0 12.6 4.0 25
7.5 18.8 6.0 35
10.0 25.1 10.0 50
12.5 31.4 16.0 50
15.0 37.7 16.0 63
20.0 50.2 25.0 80
25.0 62.8 35.0 100
30.0 75.3 50.0 125
40.0 100.4 70.0 160
50.0 125.5 95.0 200
75.0 188.3 185.0 315
100.0 251.0 2 x 120.0 400
125.0 - - -
150.0 - - -
175.0 - - -
200.0 - - -
2.5 3.6 1.5 10
5.0 7.2 2.5 16
7.5 10.8 2.5 16
10.0 14.4 4.0 25
12.5 18.0 6.0 35
15.0 21.6 6.0 35
20.0 28.8 10.0 50
25.0 36.0 16.0 63
30.0 43.2 25.0 80
40.0 57.6 35.0 100
50.0 72.0 50.0 125
75.0 108.3 70.0 160
100.0 144.3 120.0 250
125.0 180.3 185.0 315
150.0 216.5 2 x 95.0 350
175.0 252.6 2 x 95.0 400
200.0 288.0 2 x 120.0 500
2.5 3.3 1.5 10
5.0 6.6 2.5 16
7.5 10.0 2.5 16
10.0 13.2 4.0 25
12.5 16.8 4.0 25
15.0 19.8 6.0 35
20.0 26.4 10.0 50
25.0 33.0 16.0 63
30.0 39.6 25.0 80
40.0 52.8 35.0 100
50.0 66.0 50.0 125
75.0 99.0 70.0 160
100.0 132.0 95.0 200
125.0 165.0 185.0 315
150.0 198.0 2 x 95.0 350
175.0 231.0 2 x 95.0 400
200.0 264.0 2 x 120.0 500
The above ment|oned va|ues are gu|de||nes for operat|on |n norma| cond|t|ons at amb|ent temperatures up to 35 O.
pgrade accord|ng|y |f cond|t|ons d|ffer, e.g. temperature or hamon|cs d|ffer. The |nterna| w|r|ng of a capac|tor bank |s somet|mes poss|b|e w|th a sma||er
cross sect|on. var|ous parameters such as temperature |ns|de the cab|net, cab|e qua||ty, max|mum cab|e |nsu|at|on temperature, s|ng|e or mu|t| core
cab|e, cab|e |ength and |ay|ng system have to be cons|dered for a proper se|ect|on. The |oca| pane|bu||der/|nsta||er |s respons|b|e for a proper se|ect|on
of the cab|e s|zes and fuses accord|ng to the va||d regu|at|ons and standards |n the spec|f|c country where the PFO pane|s are |nsta||ed.
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Standard va|ues: Se|ect|on Tab|es for Oab|es,
Oab|e Oross Sect|ons and Fuses
Se|ect|on tab|e
Power Current Sect|on Fuse
kvar A mm
2
A
The above ment|oned va|ues are gu|de||nes for operat|on |n norma| cond|t|ons at amb|ent temperatures up to 35 O.
pgrade accord|ng|y |f cond|t|ons d|ffer, e.g. temperature or hamon|cs d|ffer. The |nterna| w|r|ng of a capac|tor bank |s somet|mes poss|b|e w|th a sma||er
cross sect|on. var|ous parameters such as temperature |ns|de the cab|net, cab|e qua||ty, max|mum cab|e |nsu|at|on temperature, s|ng|e or mu|t| core cab|e,
cab|e |ength and |ay|ng system have to be cons|dered for a proper se|ect|on. The |oca| pane|bu||der/|nsta||er |s respons|b|e for a proper se|ect|on of the
cab|e s|zes and fuses accord|ng to the va||d regu|at|ons and standards |n the spec|f|c country where the PFO pane|s are |nsta||ed.
2.5 3.0 1.5 10
5.0 6.0 2.5 16
7.5 9.0 2.5 16
10.0 12.0 4.0 25
12.5 18.0 6.0 35
15.0 21.0 6.0 35
20.0 24.0 10.0 50
25.0 30.0 10.0 50
30.0 36.0 16.0 63
40.0 48.0 25.0 80
50.0 60.0 35.0 100
75.0 90.0 70.0 160
100.0 120.0 95.0 200
125.0 150.0 120.0 250
150.0 180.0 185.0 315
175.0 210.0 2 x 95.0 350
200.0 240.0 2 x 95.0 400
2.5 2.7 1.5 10
5.0 5.5 1.5 10
7.5 6.9 2.5 16
10.0 11.0 2.5 16
12.5 13.7 4.0 25
15.0 16.5 4.0 25
20.0 22.0 6.0 35
25.0 27.5 10.0 50
30.0 33.0 16.0 63
40.0 44.0 25.0 80
50.0 55.0 35.0 100
75.0 82.5 70.0 160
100.0 110.0 95.0 200
125.0 137.5 95.0 200
150.0 165.0 185.0 300
175.0 193.0 2 x 95.0 350
200.0 220.0 2 x 95.0 350
2.5 2.1 1.5 10
5.0 4.2 1.5 10
7.5 6.3 1.5 10
10.0 8.4 2.5 16
12.5 10.5 2.5 16
15.0 12.6 4.0 25
20.0 16.7 4.0 25
25.0 20.9 6.0 35
30.0 25.1 10.0 50
40.0 33.5 16.0 63
50.0 41.8 25.0 80
75.0 62.8 50.0 125
100.0 83.7 70.0 160
125.0 105.0 70.0 160
150.0 126.0 95.0 200
175.0 146.0 120.0 250
200.0 167.0 128.5 315
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Oa|cu|at|on Tab|e for
React|ve Power Demand Qc}
QO = PA tan 1- tan 2}
QO [kvar| = PA F = act|ve power [kW| factor F"
PA = S cos = apparent power cos
tan 1 + 2 accord|ng to cos va|ues ref. tab|e
Eamp|e:
Actua| motor power P = 100 kW
AOTA| cos 0.61
TARGET cos 0.96
Factor F from tab|e 1.01
Oapac|tor react|ve power QO
QO = 100 1.01 = 101.0 kvar
TARGET
cos = 0.96
cos 1
Qc = Pmot F (0.96| = . [kvarj
100 1.01 = 101.0 kvar
Current Ach|evab|e
(ACTUAL| (TARGET|
tan cos cos
0.80 0.82 0.85 0.88 0.90 0.92 0.94 0.96 0.98 1.00
Faktor F
3.18 0.30 2.43 2.48 2.56 2.64 2.70 2.75 2.82 2.89 2.98 3.18
2.96 0.32 2.21 2.26 2.34 2.42 2.48 2.53 2.60 2.67 2.76 2.96
2.77 0.34 2.02 2.07 2.15 2.23 2.28 2.34 2.41 2.48 2.56 2.77
2.59 0.36 1.84 1.89 1.97 2.05 2.10 2.17 2.23 2.30 2.39 2.59
2.43 0.38 1.68 1.73 1.81 1.89 1.95 2.01 2.07 2.14 2.23 2.43
2.29 0.40 1.54 1.59 1.67 1.75 1.81 1.87 1.93 2.00 2.09 2.29
2.16 0.42 1.41 1.46 1.54 1.62 1.68 1.73 1.80 1.87 1.96 2.16
2.04 0.44 1.29 1.34 1.42 1.50 1.56 1.61 1.68 1.75 1.84 2.04
1.93 0.46 1.18 1.23 1.31 1.39 1.45 1.50 1.57 1.64 1.73 1.93
1.83 0.48 1.08 1.13 1.21 1.29 1.34 1.40 1.47 1.54 1.62 1.83
1.73 0.50 0.98 1.03 1.11 1.19 1.25 1.31 1.37 1.45 1.63 1.73
1.64 0.52 0.89 0.94 1.02 1.10 1.16 1.22 1.28 1.35 1.44 1.64
1.56 0.54 0.81 0.86 0.94 1.02 1.07 1.13 1.20 1.27 1.36 1.56
1.48 0.56 0.73 0.78 0.86 0.94 1.00 1.05 1.12 1.19 1.28 1.48
1.40 0.58 0.65 0.70 0.78 0.86 0.92 0.98 1.04 1.11 1.20 1.40
1.33 0.60 0.58 0.63 0.71 0.79 0.85 0.91 0.97 1.04 1.13 1.33
1.30 0.61 0.55 0.60 0.68 0.76 0.81 0.87 0.94 1.01 1.10 1.30
1.27 0.62 0.52 0.57 0.65 0.73 0.78 0.84 0.91 0.99 1.06 1.27
1.23 0.63 0.48 0.53 0.61 0.69 0.75 0.81 0.87 0.94 1.03 1.23
1.20 0.64 0.45 0.50 0.58 0.66 0.72 0.77 0.84 0.91 1.00 1.20
1.17 0.65 0.42 0.47 0.55 0.63 0.68 0.74 0.81 0.88 0.97 1.17
1.14 0.66 0.39 0.44 0.52 0.60 0.65 0.71 0.78 0.85 0.94 1.14
1.11 0.67 0.36 0.41 0.49 0.57 0.63 0.68 0.75 0.82 0.90 1.11
1.08 0.68 0.33 0.38 0.46 0.54 0.59 0.65 0.72 0.79 0.88 1.08
1.05 0.69 0.30 0.35 0.43 0.51 0.56 0.62 0.69 0.76 0.85 1.05
1.02 0.70 0.27 0.32 0.40 0.48 0.54 0.59 0.66 0.73 0.82 1.02
0.99 0.71 0.24 0.29 0.37 0.45 0.51 0.57 0.63 0.70 0.79 0.99
0.96 0.72 0.21 0.26 0.34 0.42 0.48 0.54 0.60 0.67 0.76 0.96
0.94 0.73 0.19 0.24 0.32 0.40 0.45 0.51 0.58 0.65 0.73 0.94
0.91 0.74 0.16 0.21 0.29 0.37 0.42 0.48 0.55 0.62 0.71 0.91
0.88 0.75 0.13 0.18 0.26 0.34 0.40 0.46 0.52 0.59 0.68 0.88
0.86 0.76 0.11 0.16 0.24 0.32 0.37 0.43 0.50 0.57 0.65 0.86
0.83 0.77 0.08 0.13 0.21 0.29 0.34 0.40 0.47 0.54 0.63 0.83
0.80 0.78 0.05 0.10 0.18 0.26 0.32 0.38 0.44 0.51 0.60 0.80
0.78 0.79 0.03 0.08 0.16 0.24 0.29 0.35 0.42 0.49 0.57 0.78
0.75 0.80 0.05 0.13 0.21 0.27 0.32 0.39 0.46 0.55 0.75
0.72 0.81 0.10 0.18 0.24 0.30 0.36 0.43 0.52 0.72
0.70 0.82 0.08 0.16 0.21 0.27 0.34 0.41 0.49 0.70
0.67 0.83 0.05 0.13 0.19 0.25 0.31 0.38 0.47 0.67
0.65 0.84 0.03 0.11 0.16 0.22 0.29 0.36 0.44 0.65
0.62 0.85 0.08 0.14 0.19 0.26 0.33 0.42 0.62
0.59 0.86 0.05 0.11 0.17 0.23 0.30 0.39 0.59
0.57 0.87 0.08 0.14 0.21 0.28 0.36 0.57
0.54 0.88 0.06 0.11 0.18 0.25 0.34 0.54
0.51 0.89 0.03 0.09 0.15 0.22 0.31 0.51
0.48 0.90 0.06 0.12 0.19 0.28 0.48
0.46 0.91 0.03 0.10 0.17 0.25 0.46
0.43 0.92 0.07 0.14 0.22 0.43
0.40 0.93 0.04 0.11 0.19 0.40
0.36 0.94 0.07 0.16 0.36
0.33 0.95 0.13 0.33
Qc
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lnd|v|dua| PFO for Motors
Q
The capac|tor output shou|d be
approx. 90% of the apparent power of
the motor when |d|e.
Th|s means a power factor of 0.9%
at fu|| |oad and 0.95 . 0.98 dur|ng
|d||ng. lmportant: The capac|tor output
must not be rated too h|gh for
|nd|v|dua| compensated mach|nes
where the capac|tor |s d|rect|y con-
nected w|th the motor c|amp. Th|s
espec|a||y app||es when the mach|ne
has a b|g osc|||at|ng we|ght and st|||
cont|nues to rotate after sw|tch|ng off.
The capac|tor p|aced |n para||e| may
act as generator for the motor wh|ch
w||| cause ser|ous overvo|tages. The
consequence cou|d be heavy damage
to the capac|tor as we|| as to the
motor.
Appro|mate va|ues (spec|f|ed by the German E|ectr|c|ty Assoc|at|on VDEW| for f|ed PFC of motors
Motor nom|na| rat|ng Capac|tor power rat|ng Capac|tor power rat|ng Capac|tor power rat|ng
(1500 r.p.m.*| (1000 r.p.m.*| (750 r.p.m.*|
kW kvar kvar kvar
1 . 1.9 0.5 0.5 0.6
2 . 2.9 1 1.1 1.2
3 . 3.9 1.5 1.6 1.7
4 . 4.9 2 2.1 2.3
5 . 5.9 2.5 2.6 2.9
6 . 7.9 3 3.2 3.5
8 . 10.9 4 4.2 4.6
11 . 13.9 5 5.3 5.8
14 . 17.9 6 6.3 6.9
18 . 21.9 7.5 8.0 8.6
22 . 29.9 10 10.5 11.5
30 . 39.9 approx. 40% of the motor power
40 and above approx. 35% of the motor power
*r.p.m.: revo|ut|ons per m|nute
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lnd|v|dua| PFO for Transformers
For an exact ca|cu|at|on of the r|ght
capac|tor va|ue, fo||ow|ng formu|a can
be used:
AN
QO = l0% ----
100
Qc = needed capac|tor kvar}
l0%= magnet|s|ng current of
the transformer AS%}
AN = apparent rated power of
the transformer |n kvA
There are reg|ona| d|fferences |n the
gu|de||nes of power supp||ers con-
cern|ng the adm|ss|b|e s|ze of ca-
pac|tors d|rect|y connected w|th a
transformer. Therefore a consu|tat|on
w|th the respect|ve power supp||er |s
recommended before |nsta| |at| on of
a compensat| on bank. Modern
transformers have |am|nat|ons wh|ch
on|y need |ow capac|ty to reverse
the magnet|sm. ln case the capac|-
tor output |s too h|gh, stress |n-
crease may occur dur|ng |d||ng.
Standard va|ues for transformer power factor correct|on
Rated apparent power Rated capac|tor power Rated capac|tor power
of transformer for o|| |mmersed transformers for cast res|n transformers
kVA kvar kvar
10 1.0 1.5
20 2.0 1.7
50 4.0 2.0
75 5.0 2.5
100 5.0 2.5
160 7.0 4.0
200 7.5 5.0
250 8.0 7.5
315 10.0 8.0
400 12.5 8.5
500 15.0 10.0
630 17.5 12.5
800 20.0 15.0
1000 25.0 16.7
1250 30.0 20.0
1600 35.0 22.0
2000 40.0 25.0
2500 50.0 35.0
3150 60.0 50.0
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Detuned PFO |n Genera|
When |nsta|||ng capac|tors for PFO
purpose, the prob|em of dea||ng w|th
harmon|cs has to be faced. They have
to be taken |nto account when des|gn-
|ng the PFO system |n order to prevent
para||e| and / or ser|es resonance con-
d|t|ons that wou|d damage the who|e
e|ectr|ca| system.
When PFO capac|tors are connec t ed,
the |nductance of the transformer to-
gether w|th the capac|tors forms a reso-
nant c|rcu|t that cou|d be exc|ted by a
harmon|c current generated by the |oad.
Th|s resonant c|rcu|t has a resonance
frequency, and |f a harmon|c current of
th|s frequency or c|ose to |t} ex|sts, |t w|||
|ead the c|rcu|t |nto a resonance cond|-
t|on where h|gh current w||| f|ow through
the branches |: the transformer, and O:
the capac|tor bank}, over|oad|ng them
and ra|s|ng the vo|tage across them and
across the who|e e|ectr|ca| system that |s
connected |n para||e|.
PFO detuned f||ter|ng |s a tech n|que to
correct the power factor avo|d|ng the
r|sk of resonance cond|t|on performed
by sh|ft|ng the resonance frequency
to |ower va|ues where no harmon|c
currents are present.
Th|s |s ach|eved by mod|fy|ng the
bas|c |O c|rcu|t formed by the trans-
former and the capac|tor bank, |ntro-
duc|ng a f||ter reactor |n ser|es w|th the
capac|tors, mak|ng th|s way a more
comp|ex resonant c|rcu|t but w|th the
des|red feature of hav|ng a resonance
frequency be|ow the f|rst ex|st|ng har-
mon|c. Th|s way |t's not poss|b|e to
have a rea| resonance cond|t|on.
Bes|des th|s ma|n object|ve, the reac-
tor connected |n ser|es w|th capac|tors
form a ser|es resonant c|rcu|t w|th a
certa|n tun|ng frequency at wh|ch the
branch w||| offer a |ow |mpedance
path. F||ter|ng of harmon|c currents
and c|ean|ng" of the gr|d w||| be
ach|eved.
Oomponents for PFO detuned f||ters
must be carefu||y se|ected accord|ng
to the des|red PFO purpose, to the
harmon|cs present |n the system, to
some features of the system ||ke short
c|rcu|t power and |mpedances, to
the des|red f||ter|ng effect and to the
character|st|cs of the resonant c|rcu|t
conf|gured.
For examp|e, the vo|tage across the
capac|tors w||| be h|gher than the
nom|na| gr|d vo|tage when they have a
reactor connected |n ser|es.
The reactors must be se|ected |n ||ne
w|th the |nductance va|ue to obta|n the
des|red tun|ng frequency and current
capab| ||ty h|gh enough for the harmon-
|c current absorpt|on that can be ex-
pected. The tun|ng frequency |s usua|-
|y |nd|rect|y referred to as the detun|ng
factor p and expressed as a percent-
age.
|
2
p = 100 --- =
-----}
100
O RES
PFO detuned f||ter|ng |s an eng| neer |ng
spec|a||ty that takes ex per |enced
know-how to |mp|ement |t |n a sat|sfy-
|ng and safe way.
The des|gn-|nstruct|ons for detuned
PFO systems on page 75 have to be
fo||owed to ensure an opt|mum perfor-
mance of the PFO system.
Note: The recommendat|ons g|ven |n
the se|ect|on tab|es are meant as a
support too|. EPOOS does not take
over any respons|b|||ty for the des|gn
as apart from the theoret|ca| cond|-
t|ons the preva|||ng c|rcumstances |n
the app||cat|on have to be taken |nto
account.
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Detuned PFO:
lmportant Facts and lnstruct|ons
Important des|gn |nstruct|ons
to be fo||owed for detuned
PFC Systems
Determ|ne the necessary effec t|ve
power kvar} of the capac|tor bank
|n order to obta|n the des|red PF.
Des|gn the capac|tor stages |n such
a way that the sens|b|||ty of the bank
|s around 15-20% of the tota| ava||-
ab|e power. lt's not usefu| to have a
more sens|t|ve bank that reacts w|th
a 5 or 10% of the tota| power be-
cause th|s wou|d |ead to a h|gh
amount of sw|tch|ng operat|ons,
wast|ng the equ|pment unnecessar|-
|y when the rea| object|ve |s to have
a h|gh average PF.
Try to des|gn the bank w|th
standard kvar va|ues of effect|ve
power steps, preferab|y mu|t|p|es of
25 kvar.
Measure the presence of harmon|c
currents |n the ma|n feeder cab|e of
the system w|thout capac|tors at a||
poss|b|e |oad cond|t|ons. Determ|ne
frequency and max|mum amp|| tude
for every harmon|c that cou|d ex|st.
4
3
2
1
Oa|cu |ate the Tota| Harmon|c
D|stort|on of Ourrent THD-l =
100 SQR [l3}
2
+ l5}
2
+ ... + lR}
2
|/l|
Oa|cu|ate every ex|st|ng va|ue for
THD-lR = 100 lR/l|
Measure the presence of harmon|c
vo|tages that m|ght come from
outs|de your system, |f poss|b|e
measure the Hv s|de.
Oa|cu|ate the Tota| Harmon|c
D|stort|on of vo|tage THD-v = 100
SQR [v3}
2
+ v5}
2
+ ... + vN}
2
|/v|
Are there harmon|cs such as
THD-l > 10% or THD-v > 3%
measured w|thout capac|tors}?
lf YES use PFO-DF and go to
cons|derat|on 7.
lf NO use standard PFO and sk|p
cons|derat|ons 7, 8 and 9.
ls there 3rd harmon|c content,
l3 > 0.2 l5?
lf YES use PFO-DF w|th p = 14%
and sk|p cons|derat|on 8.
lf NO use PFO-DF w|th p = 7%
or 5.67% and go to cons|derat|on 8.
7
6
5
THD-v |s:
3-7% use PFO-DF w|th p = 7%
>7% use PFO-DF w|th p = 5.67%
>10% ask for spec|a| f||ter des|gn
Se|ect the proper components us-
|ng EPOOS tab|es for PFO-DF and
standard va|ues for effect|ve power,
the vo|tage and frequency of your
gr|d, and the determ|ned detuned
factor p.
A|ways use genu|ne EPOOS app|| -
cat|on-spec|f|c des|gned components
for PFO-DF. P|ease observe that re-
actors are spec|f|ed for the|r effect|ve
power at gr|d vo|tage and frequency.
Th|s power w||| be the rea| effect|ve
power of the who|e |O set at funda-
menta| frequency. Oapac|tors for
PFO-DF must be se|ected for a
h|gher rated vo|tage than the gr|d's
because of the overvo|tage caused
by the ser|es connect|on w|th the re-
actor. Oontactors for capac|tors are
des|gned as app||cat|on-spec|f|c to
reduce |nrush capac|tors currents
and to hand|e capac|t|ve |oads |n a
re||ab|e way.
9
8
10
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Oomponent Se|ect|on Tab|es
for Detuned PFO
Se|ect|on tab|e
Detun|ng Effect|ve Capac|tor Reactor Contactor Cab|e
2|
Fuse
2|
factor f||ter order|ng code order|ng code
1|
order|ng code cross- rat|ng
output sect|on
kvar mm
2
A
Gr|d vo|tage: 400 V - 50 Hz detuned f||ters components se|ect|on tab|e
5.67 10.0 1 x B25667C4207A375 B44066D5010*400 B44066S1810J230 4 25
5.67 12.5 1 x B25667C4237A375 B44066D5012*400 B44066S1810J230 6 35
5.67 20.0 1 x B25667C4417A375 B44066D5020*400 B44066S2410J230 10 50
5.67 25.0 1 x B25667C4467A375 B44066D5025*400 B44066S3210J230 16 63
5.67 40.0 1 x B25667C4337A375 B44066D5040*400 B44066S6210J230 35 100
1 x B25667C4417A375
5.67 50.0 2 x B25667C4467A375 B44066D5050*400 B44066S6210J230 50 125
5.67 75.0 3 x B25667C4467A375 B44066D5075*400 B44066S7410J230 70 160
5.67 100.0 4 x B25667C4467A375 B44066D5100*400 B44066S9910J230 120 250
7 10.0 1 x B25667C4207A375 B44066D7010*400 B44066S1810J230 4 25
7 12.5 1 x B25667C4237A375 B44066D7012*400 B44066S1810J230 6 35
7 20.0 1 x B25667C4417A375 B44066D7020*400 B44066S2410J230 10 50
7 25.0 1 x B25667C4467A375 B44066D7025*400 B44066S3210J230 16 63
7 40.0 1 x B25667C4337A375 B44066D7040*400 B44066S6210J230 35 100
1 x B25667C4417A375
7 50.0 2 x B25667C4467A375 B44066D7050*400 B44066S6210J230 50 125
7 75.0 3 x B25667C4467A375 B44066D7075*400 B44066S7410J230 70 160
7 100.0 4 x B25667C4467A375 B44066D7100*400 B44066S9910J230 120 250
14 10.0 1 x B25667C5177A375 B44066D1410*400 B44066S1810J230 4 25
14 12.5 1 x B25667C4207A375 B44066D1412*400 B44066S1810J230 6 35
14 20.0 1 x B25667C4347A375 B44066D1420*400 B44066S2410J230 10 50
14 25.0 1 x B25667C4417A365 B44066D1425*400 B44066S3210J230 16 63
14 40.0 2 x B25667C4337A375 B44066D1440*400 B44066S6210J230 35 100
14 50.0 2 x B25667C4417A365 B44066D1450*400 B44066S6210J230 50 125
14 75.0 3 x B25667C4417A365 B44066D1475*400 B44066S7410J230 70 160
14 100.0 4 x B25667C4417A365 B44066D1499*400 B44066S9910J230 120 250
5.67 25.0 1 x B25667C4307A375 B44066D5025*401 B44066S3210J230 16 63
1 x B25667C4826A375
5.67 50.0 1 x B25667C4417A375 B44066D5050*401 B44066S6210J230 50 125
1 x B25667C4247A375
1 x B25667C4127A375
5.67 75.0 2 x B25667C4417A375 B44066D5075*401 B44066S7410J230 70 160
1 x B25667C4337A375
5.67 100.0 3 x B25667C4417A375 B44066D5100*401 B44066S9910J230 120 250
1 x B25667C4337A375
7 25.0 1 x B25667C4307A375 B44066D7025*401 B44066S3210J230 16 63
1 x B25667C4826A375
7 50.0 1 x B25667C4417A375 B44066D7050*401 B44066S6210J230 50 125
1 x B25667C4247A375
1 x B25667C4127A375
7 75.0 2 x B25667C4417A375 B44066D7075*401 B44066S7410J230 70 160
1 x B25667C4337A375
7 100.0 3 x B25667C4417A375 B44066D7100*401 B44066S9910J230 120 250
1 x B25667C4307A375
1}
EPOOS offers reactors w|th s||ght|y d|fferent spec|f|cat|ons e.g. d|mens|ons} that can be used for the same app||cat|on a|though somet|mes w|th s||ght|y d|fferent
resu|t|ng performances. These types are d|st|ngu|shed by d|fferent |etters at d|g|t 12 of the product code. Thus th|s d|g|t |s not spec|f|ed here. P|ease refer to the
product pages 61ff. for the EPOOS ma|n product ||ne.
2}
The above ment|oned va|ues are gu|de||nes for operat|on |n norma| cond|t|ons at amb|ent temperatures up to 35 O. var|ous parameters such as temperature
|ns|de the cab|net, cab|e qua||ty, max|mum cab|e |nsu|at|on temperature, s|ng|e or mu|t| core cab|e, cab|e |engh and |ay|ng system have to be cons|dered for
a proper se|ect|on. pgrade/downgrade accord|ng|y |f cond|t|ons d|ffer. Add|t|ona||y do not forget to cons|der the regu|at|ons and standards wh|ch are va||d
for your country.
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for Detuned PFO
Se|ect|on tab|e
2|
Fuse
2|
1|
output sect|on
kvar mm
2
A
14 25.0 1 x B25667C4347A375 B44066D1425*401 B44066S3210J230 16 63
14 50.0 2 x B25667C4347A375 B44066D1450*401 B44066S6210J230 50 125
14 75.0 3 x B25667C4347A375 B44066D1475*401 B44066S7410J230 70 160
14 100.0 4 x B25667C4347A375 B44066D1499*401 B44066S9910J230 120 250
5.67 10.0 1 x B25667C5177A375 B44066D5010*440 B44066S1810J230 4 25
5.67 12.5 1 x B25667C4207A375 B44066D5012*440 B44066S1810J230 4 25
5.67 20.0 1 x B25667C4347A375 B44066D5020*440 B44066S2410J230 10 50
5.67 25.0 1 x B25667C5177A375 B44066D5025*440 B44066S3210J230 16 63
1 x B25667C4207A375
5.67 40.0 1 x B25667C4277A375 B44066D5040*440 B44066S6210J230 35 100
1 x B25667C4347A375
5.67 50.0 1 x B25667C4347A375 B44066D5050*440 B44066S6210J230 50 125
1 x B25667C4417A365
5.67 75.0 1 x B25667C4347A375 B44066D5075*440 B44066S7410J230 70 160
2 x B25667C4417A365
5.67 100.0 2 x B25667C4347A375 B44066D5100*440 B44066S9910J230 95 200
2 x B25667C4417A365
7 10.0 1 x B25667C5177A375 B44066D7010*440 B44066S1810J230 4 25
7 12.5 1 x B25667C4207A375 B44066D7012*440 B44066S1810J230 4 25
7 20.0 1 x B25667C4347A375 B44066D7020*440 B44066S2410J230 10 50
7 25.0 1 x B25667C5177A375 B44066D7025*440 B44066S3210J230 16 63
1 x B25667C4207A375
7 40.0 1 x B25667C4277A375 B44066D7040*440 B44066S6210J230 35 100
1 x B25667C4347A375
7 50.0 1 x B25667C4417A365 B44066D7050*440 B44066S6210J230 50 125
1 x B25667C4347A375
7 75.0 1 x B25667C4347A375 B44066D7075*440 B44066S7410J230 70 160
2 x B25667C4417A365
7 100.0 2 x B25667C4347A375 B44066D7100*440 B44066S9910J230 95 200
2 x B25667C4417A365
14 10.0 1 x B25667C5147A375 B44066D1410*440 B44066S1810J230 4 25
14 12.5 1 x B25667C5177A375 B44066D1412*440 B44066S1810J230 4 25
14 20.0 1 x B25667C5287A375 B44066D1420*440 B44066S2410J230 10 50
14 25.0 1 x B25667C5347A375 B44066D1425*440 B44066S3210J230 16 63
14 40.0 2 x B25667C5287A375 B44066D1440*440 B44066S6210J230 35 100
14 50.0 2 x B25667C5347A375 B44066D1450*440 B44066S6210J230 50 125
14 75.0 3 x B25667C5347A375 B44066D1475*440 B44066S7410J230 70 160
14 100.0 4 x B25667C5347A375 B44066D1499*440 B44066S9910J230 95 200
1}
2}
for your country.
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for Detuned PFO
Se|ect|on tab|e
2|
Fuse
2|
1|
output sect|on
kvar mm
2
A
5.67 25.0 1 x B25667C5147A375 B44066D5025*441 B44066S3210J230 16 63
1 x B25667C5177A375
5.67 50.0 2 x B25667C4347A375 B44066D5050*441 B44066S6210J230 50 125
5.67 75.0 2 x B25667C4347A375 B44066D5075*441 B44066S7410J230 70 160
1 x B25667C4277A375
5.67 100.0 3 x B25667C4347A375 B44066D5100*441 B44066S9910J230 95 200
1 x B25667C4277A375
7 25.0 1 x B25667C5147A375 B44066D7025*441 B44066S3210J230 16 63
1 x B25667C5177A375
7 50.0 2 x B25667C4347A375 B44066D7050*441 B44066S6210J230 50 125
7 75.0 2 x B25667C4347A375 B44066D7075*441 B44066S7410J230 70 160
1 x B25667C4277A375
7 100.0 3 x B25667C4347A375 B44066D7100*441 B44066S9910J230 95 200
1 x B25667C5237A375
14 25.0 1 x B25667C5966A375 B44066D1425*441 B44066S3210J230 16 63
1 x B25667C5197A375
14 50.0 3 x B25667C5197A375 B44066D1450*441 B44066S6210J230 50 125
14 75.0 3 x B25667C5237A375 B44066D1475*441 B44066S7410J230 70 160
1 x B25667C5197A375
14 100.0 5 x B25667C5237A375 B44066D1499*441 B44066S9910J230 95 200
5.67 25.0 1 x B25667C5177A375 B44066D5025*481 B44066S3210J230 10 50
1 x B25667C5966A375
5.67 50.0 2 x B25667C5197A375 B44066D5050*481 B44066S6210J230 35 100
1 x B25667C5147A375
5.67 75.0 3 x B25667C5237A375 B44066D5075*481 B44066S7410J230 70 160
1 x B25667C5127A375
5.67 100.0 4 x B25667C5237A375 B44066D5100*481 B44066S9910J230 95 200
1 x B25667C5147A375
7 25.0 1 x B25667C5177A375 B44066D7025*481 B44066S3210J230 10 50
1 x B25667C5966A375
7 50.0 2 x B25667C5197A375 B44066D7050*481 B44066S6210J230 35 100
1 x B25667C5147A375
7 75.0 3 x B25667C5237A375 B44066D7075*481 B44066S7410J230 70 160
1 x B25667C5127A375
7 100.0 4 x B25667C5237A375 B44066D7100*481 B44066S9910J230 95 200
1 x B25667C5147A375
14 25.0 1 x B25667C6107A375 B44066D1425*481 B44066S3210J230 10 50
1 x B25667C6137A375
14 50.0 2 x B25667C6107A375 B44066D1450*481 B44066S6210J230 35 100
2 x B25667C6137A375
14 75.0 3 x B25667C6107A375 B44066D1475*481 B44066S7410J230 70 160
3 x B25667C6137A375
14 100.0 4 x B25667C6107A375 B44066D1499*481 B44066S9910J230 95 200
4 x B25667C6137A375
1}
2}
for your country.
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for Detuned PFO
Se|ect|on tab|e
2|
Fuse
2|
1|
output sect|on
kvar mm
2
A
5.67 25.0 1 x B25667C7996A375 B44066D5025*690 B44066S2410J230 6 35
1 x B25667C7626A375
5.67 50.0 2 x B25667C7127A375 B44066D5050*690 B44066S5010J230 25 80
1 x B25667C7626A375
5.67 75.0 3 x B25667C7127A375 B44066D5075*690 B44066S6210J230 50 125
1 x B25667C7996A375
5.67 100.0 4 x B25667C7137A375 B44066D5100*690 B44066S7410J230 70 160
1 x B25667C7746A375
7 25.0 1 x B25667C7626A375 B44066D7025*690 B44066S2410J230 6 35
1 x B25667C7996A375
7 50.0 2 x B25667C7127A375 B44066D7050*690 B44066S5010J230 25 80
1 x B25667C7626A375
7 75.0 3 x B25667C7127A375 B44066D7075*690 B44066S6210J230 50 125
1 x B25667C7996A375
7 100.0 5 x B25667C7127A375 B44055D7100*690 B44066S7410J230 70 160
14 25.0 3 x B25667C5147A375
3j
B44066D1425*690 B44066S2410J230 6 35
14 50.0 6 x B25667C5147A175
3j
B44066D1450*690 B44066S5010J230 25 80
6 x B25667C5177A175
3j
14 100.0 12 x B25667C5147A175
3j
B44066D1499*690 B44066S7410J230 70 160
5.67 25.0 1 x B25667C7137A375 B44066D5025*691 B44066S2410J230 6 35
5.67 50.0 1 x B25667C7127A375 B44066D5050*691 B44066S5010J230 25 80
1 x B25667C7137A375
5.67 75.0 1 x B25667C7127A375 B44066D5075*691 B44066S6210J230 35 125
2 x B25667C7137A375
5.67 100.0 1 x B25667C7127A375 B44066D5100*691 B44066S7410J230 70 160
3 x B25667C7137A375
7 25.0 1 x B25667C7127A375 B44066D7025*691 B44066S2410J230 6 35
7 50.0 1 x B25667C7127A375 B44066D7050*691 B44066S5010J230 25 80
1 x B25667C7137A375
7 75.0 1 x B25667C7127A375 B44066D7075*691 B44066S6210J230 35 125
2 x B25667C7137A375
7 100.0 1 x B25667C7996A375 B44055D7100*691 B44066S7410J230 70 160
3 x B25667C7137A375
14 25.0 3 x B25667C5117A175
3j
B44066D1425*691 B44066S2410J230 6 35
14 50.0 6 x B25667C5117A175
3j
B44066D1450*691 B44066S5010J230 25 80
14 100.0 12 x B25667C5117A175
3j
B44066D1499*691 B44066S7410J230 70 160
1}
2}
for your country.
3}
ln some cases spec|a| |nterconnect|on of the s|ng|e phase capac|tors needed, |n case you are not fam|||ar p|ease contact EPOOS for further deta||s.
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Dynam|c PFO:
lmportant Facts and lnstruct|ons
shortens the ||fe expectancy of the
capac|tor, but a|so |ncreases the r|sk
of premature fa||ure and |n the worst
case represents a potent|a| safety r|sk.
But furthermore the capac|tor |tse|f |s
spec|f|ed for a ||m|ted number of
sw|tch|ng operat|ons per year. The
standard lEO 60831 g|ves an accept-
ab|e va|ue of 5 000 sw|tch|ng opera-
t|ons per year, a va|ue far be|ow
sw|tch|ng numbers up to 100 000 that
may be requ|red per year |n dynam|c
app||cat|ons. Such |arge sw|tch|ng
numbers and the respect|ve overvo|t-
ages and overcurrents dur|ng each
sw|tch|ng operat|on are ||ke|y to dam-
age the capac|tor and may |ead to a
very ear|y capac|tor fa||ure.
ln dynam|c PFO systems, the capac|-
tor contactors are rep|aced by thyr|s-
tor modu|es that are su|tab|e for a
nearby un||m|ted number of sw|tch|ng
operat|ons as there |s no mechan|ca|
wear-off. Thyr|stor modu|es feature
e|ectron|c sem|conductor sw|tches
that are ab|e to react to a chang|ng re-
act|ve power demand on the ms sca|e
and that can sw|tch capac|tors w|thout
add|t|ona| stress. The EPOOS TSM-
thyr|stor sw|tches keep the capac|tors
at the peak va|ue of the gr|d vo|tage
and connect them on|y when the gr|d
reaches th|s peak vo|tage va|ue. Thus
the capac|tors are sw|tched current
free and |nrush currents that can reach
va|ues of 200 t|mes the nom|na| cur-
rent for convent|ona| contactors are
avo|ded. Add|t|ona||y capac|tor d|s-
charge t|mes up to 75 s as necessary
for convent|ona| PFO are not requ|red
here.
ln summary dynam|c PFO does not
on|y prevent wear-off of the capac|tors
and the sw|tches and |ncreases thus
the ||fet|me of a PFO system and |ts
safety. lt a|so |ncreases the power
qua||ty |n the gr|d essent|a||y as |t can
a|most react |n rea| t|me to react|ve
power demands. Fast enough for ex-
amp|e, to take care of motor start up
effects or spot we|d|ng requ|rements.
EPOOS offers a|| necessary key com-
ponents to set up a dynam|c PFO sys-
tems as the thyr|stor modu|es TSM,
see page 57}, the requ|red fast trans|s-
tor output contro||ers BR6000-T, page
40 ff}, and the EPOOS standard reac-
tor page 61} and of course capac|tor
ser|es page 13}. A further he|p to
compose such a system for a |arge
number of s|tuat|ons |s g|ven by the
dynam|c PFO se|ect|on tab|es on
page 76 ff.
Note: The recommendat|ons g|ven |n
the se|ect|on tab|es are meant as a
support too|. EPOOS does not take
over any respons|b|||ty for the des|gn
as apart from the theoret|ca| cond|-
t|ons the preva|||ng c|rcumstances |n
the app||cat|on have to be taken |nto
account.
Genera|
Oonvent|ona| PFO systems qu|ck|y
reach the|r ||m|ts when they have to
dea| w|th fast chang|ng |oads. App||ca-
t|ons ||ke ro|||ng m|||s, stee| presses,
w|nd turb|nes, conta|ner cranes and
|arge bu||d|ngs |nc|ude a huge amount
of e|ectr|c consumers that requ|re a
react|ve power adjustment on the ms
sca|e. Product|on equ|pment, e|eva-
tors, ch|||ers, and other e|ectr|c de-
v|ces not on|y requ|re such dynam|c
react|ons of the power factor compen-
sat|on equ|pment, they a|so |ead very
soon to a tota| number of sw|tch|ngs
that exceeds the spec|f|cat|ons of
standard e|ectromechan|ca| contac-
tors by far.
ln convent|ona| PFO systems, stan-
dard capac|tor contactors are used to
sw|tch capac|tor steps on and off.
These e|ectromechan|ca| dev|ces offer
between 100 000 and 200 000
sw|tch|ng operat|ons |n tota| dur|ng
the|r ||fe t|me wh|ch means that |n such
an app||cat|on they reach the|r ||fe ex-
pectancy after 1 to 2 years a|ready. lt
has to be ment|oned that capac|tors
are much str|cter ||m|ted w|th regard
to the perm|tted annua| number of
sw|tch|ng operat|ons lEO 60831}. Th|s
typ|ca||y resu|ts |n destruct|on of the|r
|nrush current damp|ng capab|||ty and
may a|so damage the contacts |n the
ma|n power c|rcu|t. Burnt ma|n con-
tacts may produce osc|||at|on or un-
c|ean" re-bounc|ng} sw|tch|ng opera-
t|ons. Th|s mass|ve over|oad not on|y
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for Dynam|c PFO
Component se|ect|on tab|e for dynam|c LV PFC ant|resonance f||ter c|rcu|ts
De- Effect|ve Capac|tor
2|
Reactor
1|
Thyr|stor modu|e D|scharge res|stor
3|
Cab|e
4|
Fuse
4|
tun|ng f||ter quant|ty and quant|ty and quant|ty and quant|ty and cross-
factor output order|ng code order|ng code order|ng code order|ng code sect|on
kvar mm
2
A
Gr|d vo|tage: 400 V - 50 Hz dynam|c detuned f||ters components se|ect|on tab|e
5.67 10 1x B25667C5197A375 1x B44066D5010*400 1x B44066T0010E402 1x B44066T0022E400 10 35
5.67 12.5 1x B25667C5237A375 1x B44066D5012*400 1x B44066T0010E402 1x B44066T0022E400 10 35
2x B25667C5237A375
1x B25667C5237A375
5.67 100 4x B25667C5347A375 1x B44066D5100*400 1x B44066T0100E402 2x B44066T0022E400
2j
120 250
2x B25667C5237A375
7 10 1x B25667C5197A375 1x B44066D7010*400 1x B44066T0010E402 1x B44066T0022E400 10 35
7 12.5 1x B25667C5237A375 1x B44066D7012*400 1x B44066T0010E402 1x B44066T0022E400 10 35
1x B25667C5197A375
2x B25667C5237A375
1x B25667C5237A375
7 100 4x B25667C5347A375 1x B44066D7100*400 1x B44066T0100E402 2x B44066T0022E400
3j
120 250
2x B25667C5237A375
14 12.5 1x B25667C5966A375 1x B44066D1412*400 1x B44066T0010E402 1x B44066T0022E400 10 35
1x B25667C5127A375
1x B25667C5237A375
3j
120 250
3j
120 250
6x B25667C5237A375
3j
120 250
6x B25667C5237A375
3j
120 250
1}
EPOOS offers reactors w|th s||ght|y d|fferent spec|f|cat|ons e.g. d|mens|ons} that can be used for the same app||cat|on a|though somet|mes w|th s||ght|y
d|fferent resu|t|ng performances. These types are d|st|ngu|shed by d|fferent |etters at d|g|t 12 of the product code. Thus th|s d|g|t |s not spec|f|ed here.
P|ease refer to the product pages 61ff for the EPOOS ma|n product ||ne.
2}
ln some cases spec|a| |nterconnect|on of the s|ng|e-phase capac|tors needed, |n case you are not fam|||ar p|ease contact EPOOS for further deta||s.
3}
ln some cases spec|a| |nterconnect|on of the d|scharge res|stors needed, |n case you are not fam|||ar p|ease contact EPOOS for further deta||s.
4}
The above ment|oned va|ues are gu|de||nes for operat|on |n norma| cond|t|ons at amb|ent temperatures up to 35O.
var|ous parameters such as temperature |ns|de the cab|net, cab|e qua||ty, max|mum cab|e |nsu|at|on temperature, s|ng|e or mu|t| core cab|e,
cab|e |engh and |ay|ng system have to be cons|dered for a proper se|ect|on. pgrade/downgrade accord|ng|y |f cond|t|ons d|ffer.
Add|t|ona||y do not forget to cons|der the regu|at|ons and standards wh|ch are va||d for your country.
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for Dynam|c PFO
2|
Reactor
1|
3|
Cab|e
4|
Fuse
4|
kvar mm
2
A
1x B25667C5197A375
3j
95 200
2x B25667C5347A375
1x B25667C5197A375
3j
95 200
2x B25667C5347A375
14 25 6x B25667C5177A175
2j
1x B44066D1425*440 1x B44066T0050E690 3x B44066T0022E400
3j
16 63
14 50 12x B25667C5177A175
2j
2x B44066D1425*440 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 16 2 x 63
14 100 8x B25668B6167A375 1x B44066D1499*440 1x B44066T0200E690 4x B44066T0022E400
3j
95 200
1x B25668B6836A375
1x B25667C5147A375
1x B25667C5237A375
3j
95 200
1x B25667C5177A375
7 25 1x B25667B5177A375 1x B44066D7025*441 1x B44066T0025E402 1x B44066T0022E400 16 63
1x B25667B5147A375
7 50 2x B25667B5237A375 1x B44066D7050*441 1x B44066T0050E402 1x B44066T0022E400 50 125
1x B25667B5177A375
3j
95 200
1x B25667C5127A375
14 25 6x B25667C5147A175
2j
1x B44066D1425*441 1x B44066T0050E690 3x B44066T0022E400
3j
16 63
14 50 12x B25667C5147A175
2j
2x B44066D1425*441 2x B44066T0050E690 6x B44066T0022E400
3j
50 125
3j
95 200
1}
2}
3}
4}
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for Dynam|c PFO
2|
Reactor
1|
3|
Cab|e
4|
Fuse
4|
kvar mm
2
A
5.67 25 3x B25667C5177A175
2j
1x B44066D5025*690 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
5.67 50 3x B25667C5147A175
2j
1x B44066D5050*690 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
3x B25667C5177A175
2j
5.67 100 6x B25667C5147A175
1j
2x B44066D5050*690 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
6x B25667C5177A175
2j
7 25 3x B25667C5177A175
2j
1x B44066D7025*690 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
7 50 3x B25667C5147A175
2j
1x B44066D7050*690 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
3x B25667C5177A175
2j
7 100 6x B25667C5147A175
2j
2x B44066D7050*690 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
6x B25667C5177A175
2j
14 25 3x B25667C5147A175
2j
1x B44066D1425*690 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
14 50 6x B25667C5147A175
2j
1x B44066D1450*690 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
6x B25667C5177A175
2j
14 100 12x B25667C5147A175
2j
1x B44066D1450*690 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
5.67 25 3x B25667C5147A175
2j
1x B44066D5025*691 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
5.67 50 3x B25667C5117A175
2j
1x B44066D5050*691 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
3x B25667C5147A175
2j
5.67 100 6x B25667C5117A175
2j
2x B44066D5050*691 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
6x B25667C5147A175
2j
7 25 3x B25667C5147A175
2j
1x B44066D7025*691 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
7 50 3x B25667C5117A175
2j
1x B44066D7050*691 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
3x B25667C5147A175
2j
7 100 6x B25667C5117A175
2j
2x B44066D7050*691 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
6x B25667C5147A175
2j
14 25 3x B25667C5117A175
2j
1x B44066D1425*691 1x B44066T0050E690 3x B44066T0022E400
3j
6 35
14 50 6x B25667C5117A175
2j
1x B44066D1450*691 1x B44066T0050E690 3x B44066T0022E400
3j
25 80
14 100 12x B25667C5117A175
2j
2x B44066D1450*691 2x B44066T0050E690 6x B44066T0022E400
3j
2 x 25 2 x 80
1}
2}
3}
4}
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PFO Bas|c Formu|as
The following electrical formulas
may be used to calculate basic PFC
values.
Active power
The amount of |nput power converted
to output power |s the act|ve power.
P = 3 v l cos [W|
Formu|a 1
Reactive power
The react|ve power |s the power
consumed |n an AO c|rcu|t due to the
expans|on and co||apse of magnet|c
|nduct|ve} and e|ectrostat|c capac|t|ve}
f|e|ds.
Q = 3 v l s|n [vAr|
Formu|a 2
Apparent Power
The apparent power |s the power
de||vered to an e|ectr|c c|rcu|t.
S = 3 v l [vA|
Formu|a 3
Power factor
The power factor of an AO e|ectr|ca|
power system |s def|ned as the rat|o
of the rea| act|ve} power to the
apparent power.
Act|ve power P
Power factor = --------------- = --
Apparent power S
Formu|a 4
Power Factor Correction
When the AO |oad |s part|y capac|t|ve
or |nduct|ve, the current waveform |s
out of phase w|th the vo|tage. Th|s re-
qu|res add|t|ona| AO current to be
generated that |s not consumed by
the |oad, creat|ng l
2
R |osses |n power
cab|es. Oapac|tors are used to supp|y
react|ve energy to |nduct|ve |oads.
React|ve energy must be produced as
c|ose|y as poss|b|e to the |oads to
prevent unnecessary f|ow of current |n
the network. Th|s |s known as power
factor correct|on.
QO = P tan 1 - tan 2} [vAr|
Formu|a 5
QO: act|ve power needed
P: tota| react|ve power
1: actua| ang|e of cos actua|
2: target ang|e of cos target
Connection and rating of capacitors
The react|ve power of the capac|tor
|s a funct|on of |ts rated vo|tage and
current.
QO = vO lO [vAr|
Formu|a 6
vO vO vO}
2
QO = -------- = -----
O O
Formu|a 7
Formu|a 8
f: frequency of network
O: |mpedance of capac|tor
O: capac|tance va|ue
Formula (7j and (8j together
QO = vO}
2
O= vO}
2
2 f O
Formu|a 9
1 1
O = ----- = ---------
O 2 f O
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PFO Bas|c Formu|as
Capacitor in three-phase PFC application
Three-phase PFO app||cat|ons have two types of capac|tor connect|ons: star and de|ta.
DE|TA connect|on
vO = v|
Formu|a 13
From formulas (9j, (10j and (13j
Formu|a 14
As a conclusion formula (12j and (14j
OSTAR
ODE|TA = ------
3
Formu|a 15
QTOT = 3 v|}
2
ODE|TA
QTOT QTOT
ODE|TA = ---------- = --------------
3 v|}
2
3 v|}
2
2 f
Delta connection
vL
651 F
STAR connect|on
QTOT = 3 QO
Formu|a 10
vO = v| / 3
Formu|a 11
From formulas (9j, (10j and (11j
Formu|a 12
QTOT QTOT
OSTAR = --------- = -------------
v|}
2
v|}
2
2 f
v|}
2
QTOT = 3 ------ OSTAR
3
}
2
Star connection
vL
1954 F
Capacitor output kvar:
From the formu|a 9}, |f we f|nd the
Qnew w|th rat|o: O w||| be constant.
vNew
2
fNew
QNew =
----- }
----

QO
vR fR
Formu|a 16
Ca|cu|at|on eamp|es
Example 1:
The relationship between active,
reactive and real power and cos
ln the d|agram be|ow, the power
tr|ang|e shows an |n|t|a| power factor
of 0.70 for a 100 kW rea| power}
|nduct|ve |oad. The react|ve power re-
qu|red by the |oad |s 100 kvar. By |n-
sta|||ng a 67-kvar capac|tor, the
apparent power |s reduced from 142
to 105 kvar, resu|t|ng |n a 26%
reduct|on |n current. The power factor
|s |mproved to 0.95.
Formu|as used 1}, 2}, 3} and 4}.
Power factor ca|cu|at|ons:
Before PFO: 100/142 = 0.70 or 70% After PFO: 100/105 = 0.95 or 95%
Real power = 100 kW
After PFC =
105 kvA
Before PFC =
142 kvA
Apparent power
Reactive power
Before: 100 kvar
Reactive power
After: 33 kvar
Capacitance
added = 67 kvar
These va|ues are operat|ng cond|t|ons:
Qnew: new react|ve power
vnew: new vo|tage
fnew: new frequency
These va|ues are the va|ues capac|tor |s des|gned:
QO: rated capac|tor react|ve power
vO: rated capac|tor vo|tage
fR: rated frequency
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PFO Bas|c Formu|as
Example 4:
Calculating apparent power
reduction (S1-S2j in example 2
S1 - S2 = 70 kvA
Thus, add|t|ona| power of
70 0.9} = 63 kW can be supp||ed
and transferred v|a the ex|st|ng
network.
Cable cross section calculation
||ne current drawn by the motor:
l1 uncompensated |oad 0.7}:
220 1 000
l1 = ----------------- = 412 A
3 440 0.7}
l2 compensated |oad 0.9}:
220 1 000
l2 = ----------------- = 320 A
3 440 0.9}
Thus, the cab|e can carry an
add|t|ona| |oad of 92 A, or the
des|gner can reduce the cab|e cross
sect|on.
S2 = P / cos 2 = 220 / 0.9
= 244 kvA
S1 = P / cos 1 = 220 / 0.7
= 314 kvA
Example 3:
Calculating capacitor ratings for
DELTA and STAR connections in
example 2
STAR connection: DELTA connection:
vO = v| = 440 v
QTOT QTOT
ODE|TA = ---------- = --------------
3 v|}
2
3 v|}
2
2 f
118.8 1 000
ODE|TA = ---------------------
3 440}
2
2 50
= 651 F / ||ne phase}
OTOT = 1 954 F
v| 440
vO = ---- = ---- = 254 v
3 3
QTOT QTOT
OSTAR = --------- = -------------
v|}
2
v|}
2
2 f
118.8 1 000
OSTAR = -----------------
440}
2
2 50
= 1 954 F / ||ne phase}
OTOT = 5 862 F
Example 2:
Calculation of capacitor rating for
industrial installation
G|ven parameters: Target to correct the power factor to 0.9:
lnduct|on motor 220 kW
Network 440 v AO,
||ne de|ta} 3-phase
Frequency 50 Hz
Power factor
- Ourrent cos 0.7
- Target cos 0.9
118.8 kvar
440 v/ 50 Hz
M
220 kW
cos = 0.7
cos 1 = 0.7 tan 1 = 1.02
cos 2 = 0.9 tan 2 = 0.48
QO = P tan 1 - tan 2}
= 220 1000 1.02 - 0.48}
= 118.8 kvar
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Oaut|ons
Temperature class of capacitors to
standard lEC 60831-1
Oapac|tors are d|v|ded |nto tempera-
ture c|asses. Each c|ass |s represented
by a number fo||owed by a |etter, e.g.
-40/D. The number |s the |owest am-
b|ent temperature at wh|ch a capac|tor
may operate. The upper ||m|t tempera-
ture |s |nd|cated by the |etter see tab|e
above}.
The usefu| ||fe of a capac|tor depends
very much on temperature. Proper
coo||ng of a capac|tor must ensure
that the max|mum temperature |s not
exceeded, other w|se usefu| ||fe |s de-
graded. When conf|gur|ng a c|rcu|t,
one shou|d make sure that capac|tors
are not subjected to heat from
adjacent components reactors, bus
bars, etc}. Forced coo||ng |s preferab|e
for compact des|gns. And |t |s h|gh|y
|nadv|sab|e to arrange capac|tors
d|rect|y above reactors. Exceed|ng
spec|f|ed temperature ||m|ts may set |n
worst case the safety dev|ce out of
operat|on.
Enc|osure F|rst d|g|t Second d|g|t
lP00 No protection against finger touch and ingress of solid foreign bodies No protection against ingress
of water
lP20 Protection against finger touch and solid foreign bodies 12.5 mm diameter No protection against ingress
of water
lP41 Protection against tool touch and solid foreign bodies 1 mm diameter Drip-water protection
lP54 Protection against tool touch and solid foreign bodies 1 mm diameter, Splash water protection
protection against dust deposit
Temperature c|ass of capac|tors (accord|ng IEC 60831-1|
Enc|osure of capac|tors (IP|
Frequency (50 / 60 Hz| Ma. vo|tage (Vrms| Ma. durat|on Remarks
Line freuency 1.00 vR Continuous duty Highest mean during entire operating time
of capacitor; exceptions (see belowj are
admissible for times of < 24 h
Line freuency 1.10 vR 8 h daily Line voltage fluctuations
Line freuency 1.15 vR 30 min daily Line voltage fluctuations
Line freuency
Such that current does not exceed maximum admissible figure (lmax. = 1.3 lRj
with harmonics
Ma|mum adm|ss|b|e overvo|tage
Temperature c|ass Temperature of capac|tor surround|ng a|r
Ma|mum Ma|mum mean for 24 h Ma|mum mean for 1 year
B 45 C 35 C 25 C
C 50 C 40 C 30 C
D 55 C 45 C 35 C
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Enclosure of capacitors (lPxxj
For d|fferent mode|s there are d|fferent
types of enc|osure. The type of enc|o-
sure |s |nd|cated by a des|gnat|on con-
s|st|ng of the two |etters lP fo||owed by
two d|g|ts.
Current rating/ maximum admissible
overcurrent
The rated current lR} |s the current
resu|t|ng for rated vo|tage vR} and fre-
quency |n Hz}, exc|ud|ng trans|ents.
Max|mum perm|tted rms current for
each part|cu|ar capac|tor |s spe c| f|ed
|n the data sheet. Oont|nuous|y ex-
ceed|ng of the nom|na| current w|||
|ead to |ncreased se|f-heat|ng of the
capac|tor and reduce ||fe t|me. The
max| mum adm|ss|b|e overcurrent lmax}
of 1.3 lR to lEO 60831 standard |s
ma|nta|ned or overach|eved by a|| ca-
pac|tors |n th|s cata|og. The f|gures for
over current a||ow for the comb|ned
effects of harmon|cs, over vo|tage and
capa c|tance to|erance.
Maximum admissible overvoltage
Oapac|tors from EPOOS are su|tab|e
for operat|on on overvo|tages quoted
by lEO 60831 see tab|e}. Overvo|t-
ages h|gher than 1.15 vR reduce ||fe
t|me of the capac|tor and must not
occur more than 200 t|mes dur|ng
||fe t|me of capac|tor. Overvo|tages
above 1.3 vR must not occur at a||,
appropr|ate overvo|tage protect|on
e.g. aga|nst ||ghtn|ng str|kes} must
be ensured.
Mean life expectancy
The mean ||fe expectancy of power
capac|tors |s ma|n|y governed by the
fo||ow|ng factors:
- durat|on of over|oad,
- amb|ent temperature and the
re su|t|ng case temperature,
- max|mum rms current and the
resu|t|ng case temperature,
- vo|tage he|ght and durat|on.
The ca|cu|ated ||fe expectancy of the
var|ous ser|es |s stated for nom|na|
operat|ng cond|t|ons. lf components
are stressed |ess than the lEO 60831
factors, |onger usefu| ||fe can be
expected, and a correspond|ng|y
shorter one or |ncreased fa||ure rate |f
nom|na| parameters are exceeded.
Fuse protection
Power capac|tors have to be protect-
ed aga|nst short c|rcu|ts by fuses or
therma| magnet|c overcurrent re|ays.
S|ow-b|ow, |ow- vo|tage h|gh-break|ng-
capac|ty fuses HRO} are preferab|e.
The fuse rat|ng shou|d be 1.6 to 1.8
t|mes the rated current of the capac|-
tor. Magnet|c short c|rcu|t re|ays
shou|d be set to between 9 and 12
t|mes rated current to prevent them
respond|ng to h|gh |nrush currents.
Max|mum a||owed fau|t current of
10 000 A |n accordance w|th | 810
standard must be ensured by the
app||cat|on des|gn.
HRC fuses must not be used
for switching. Resulting electric
arcing can cause death! lt may
also cause capacitor failures, and
result, worst case, in capacitor
bursting and fire.
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Oaut|ons
Switching of capacitors
When a capac|tor |s sw|tched to an
AO system, the resu|t |s a resonant
c|rcu|t damped to a greater or |esser
degree. ln add|t|on to the rated cur-
rent, the capac|tor accepts a trans|ent
current that |s a mu|t|p|e of up to 200
t|mes} |ts rated current. Fast sw|tch|ng,
|ow-bounce contactors shou|d be
used, and have the sw|tch|ng capac|ty
for capac|t|ve currents stated by the
producer. Spec|a| capac|tor contac-
tors w|th |ead|ng contacts that feature
precharg|ng res|stors to damp |nrush
currents are recommended. As per
lEO 60831 standard, a max|mum of
5 000 sw|tch|ng operat|ons per year
|s acceptab|e. Before cons|der|ng a
h|gher number of sw|tch|ng opera-
t|ons, p|ease contact EPOOS.
Discharging
Oapac|tors must be d|scharged to a
max|mum of 10% of rated vo|tage be-
fore they are sw|tched |n aga|n. Th|s
prevents an e|ectr|c |mpu|se d|scharge
|n the app||cat|on, |nf|uences the ca-
pac|tor's usefu| ||fe |n PFO systems,
and protects aga|nst e|ectr|c shock.
The capac|tor must be d|scharged to
75 v or |ess w|th|n 3 m|n. There must
not be any sw|tch, fuse or any other
d|sconnect|ng dev|ce |n the c|rcu|t be-
tween the power capac|tor and the
d|scharg|ng dev|ce. EPOOS supp||es
capac|tor d|s charge re s|s tors to a|| se-
r|es, a|ternat|ve|y d|scharge reactors
are ava||ab|e.
Caution: Discharge and short
circuit capacitor before handling!
Capacitors in networks with
har monics
Harmon|cs are produced |n the opera-
t|on of e|ectr|c |oads w|th a non ||near
vo|tage / current character|st|c e.g.
rect|f|ers and |nverters for dr|ves, we|d-
|ng apparatus and un|nterrupt|b|e
power supp||es}. Harmon|cs are s|nu-
so|da| vo|tages and currents w|th h|gh-
er frequenc|es of a mu|t|p|e of the 50
or 60 Hz ||ne frequency. ln |ow- vo|tage
three-phase systems the 5th and 7th
harmon|cs are espec|a||y troub|esome.
Detuned PFO shou|d be used |n sys-
tems subject to harmon|cs. Th|s repre-
sents a ser|es resonant c|rcu|t of pow-
er capac|tor and reactor. The c|rcu|t |s
tuned so that the ser|es resonant fre-
quency |s be|ow the |owest harmon|cs
appear|ng |n the system. Th|s pro-
duces an |nduct|ve response to a|| fre-
quenc|es above the ser|es resonant
frequency, avo|d|ng resonances w|th
system |nductances. Depend|ng on
the se|ected ser|es resonant frequen-
cy, part of the harmon|c current |s tak-
en up by the detuned PFO system.
The rema|nder of the harmon|c current
f|ows |nto the superord|nate system.
The use of detuned PFO thus con-
tr|butes to reduc|ng vo|tage d|stort|on
through harmon|cs and |essens the
d|sturb|ng effect on proper operat|on
of other e|ectr|c |oads.
Most |nternat|ona| standards ||m|t
THD-v on |v s|de to 5%. However |t
has to be noted that |n many gr|ds
these |eve|s are exceeded and even
|ower d|stort|on, e.g. 3-4% THD-v can
generate extreme overcurrents |n case
of resonance cond|t|on.
Max|mum overcurrents as spec|f|ed
under techn|ca| data of each ser|es
must not be exceeded.
Resonance must be avo|ded by ap-
propr|ate pane| des|gn. Resonance
may cause very h|gh overcurrents
wh|ch can |ead to capac|tor fa||ures,
and worst case, to exp|os|on and f|re.
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lnstallation
Spec|f|cat|ons ||ke lEO 61921,
vDE 0100, vDE 0101, vDE 0560 part
4 and 46, EN 60831 and lEO 60831
app|y to the |nsta||at|on and operat|on
of power capac|tors. Oapac|tors
shou|d be s|ted |n coo| and we|| vent|-
|ated |ocat|ons away from other heat-
rad|at|ng e|ements. Natura| heat d|ss|-
pat|on |s genera||y suff|c|ent for coo||ng
purposes |f enough a|r |s ab|e to f|ow
to and away from them and the ca-
pac|tors are spaced at |east 20 mm
apart. Otherw|se, |n a |ess we|| vent|-
|ated env|ronment, forced coo||ng
fans} w||| be necessary, sca|ed so that
the max|mum adm|ss|b|e amb|ent
temperature |s not exceeded.
sefu| ||fe of capac|tors strong|y de-
pends on the operat|ng tempera ture
refer to page 87, temperature c|asses
of capac|tors}.
Exceed|ng max|mum a||owed temper-
ature may set the safety dev|ce out of
operat|on.
P|ease read the |ns|a||a||on and /a|n-
|enance |ns||0c||ons on the |nternet at
www.epcos.com/pfc.
Note
Products shown |n th|s cata|og ref|ect
typ|ca| spec|f|cat|ons. You are k|nd|y
requested to approve our product
spec|f|cat|ons or request our approva|
for your spec|f|cat|on before order|ng.
Mechan|ca| damage
ln case of dents or any other mechan|ca| damage,
capac|tors must not be used at a||.
V|brat|on res|stance
The res|stance to v|brat|on of capac|tors corresponds
to lEO 68, part 2-6.
Max. test cond|t|ons:
Test durat|on 2 h
Frequency range 10 ... 55 Hz correspond|ng
to max. 0.7 g
D|sp|acement 0.75 mm
amp||tude
Because the f|x|ng and the term|na|s may |nf|uence the
v|brat|on propert|es, |t |s necessary to check stab|||ty when
a capac|tor |s bu||t |n and exposed to v|brat|on.
lrrespect|ve of th|s, you are adv|sed not to |ocate capac|-
tors where v|brat|on amp||tude reaches the max|mum |n
strong|y v|brat|ng equ|pment.
Connect|on
Make sure connect|on cab|es are of f|ex|b|e type or f|ex|b|e
copper bands are used. Th|s |s mandatory to a||ow the
overpressure d|sconnector work and avo|d mechan|ca|
stress on the term|na|s and feedthroughs.
The connect|on cab|es to the capac|tor shou|d be de-
s|gned for a current of at |east 1.5 t|mes the rated current
so that no heat |s conducted |nto the capac|tor. lf reactors
are used |n an app||cat|on, the d|stance between reactor
and capac|tor must be great enough so that no heat of
the reactors, wh|ch are operat|ng at a much h|gher tem-
perature |eve|, |s conducted v|a connect|on cab|e to the
capac|tors.
Avo|d bend|ng cab|e |ugs, cab|es or other mechan|ca|
force on the term|na|s. Otherw|se |eakages may set the
safety dev|ce out of operat|on.
Ensure f|rm f|x|ng of term|na|s, f|x|ng torque to be app||ed
as per |nd|v|dua| spec|f|cat|on.
Max|mum spec|f|ed term|na| current p|ease refer to
techn|ca| data of spec|f|c ser|es} must not be exceeded at
any case.
Ground|ng
The threaded bottom stud of the capac|tor has to be
used for ground|ng. ln case ground|ng |s done v|a meta|
chass|s that the capac|tor |s mounted to, the |ayer of
varn|sh beneath the washer and nut shou|d be removed.
Storage and operat|ng cond|t|ons
Do not use or store capac|tors |n corros|ve atmosphere,
espec|a||y where ch|or|de gas, su|f|de gas, ac|d, a|ka||, sa|t
or the ||ke are present. ln dusty env|ronments regu|ar
ma|ntenance and c|ean|ng espec|a||y of the term|na|s |s re-
qu|red to avo|d conduct|ve path between phases and / or
phases and ground.
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Reactors - Ant|resonance
harmon|c f||ter
Dur|ng operat|on, a|| e|ectr|ca||y act|ve
parts of th|s equ|pment such as w|nd-
|ngs, e|ectron|c components, |eads,
fuses and term|na|s carry a dangerous
vo|tage wh|ch can |ead to burns or
e|ectr|c shock.
Oovers wh|ch protect these e|ectr| ca||y
act|ve parts from be|ng touched must
not be opened or removed dur|ng
operat|on.
Before any assemb|y or ma|ntenance
work |s started, a|| |nsta||at|ons and
equ|pment must be d|sconnected
from the power source.
ln order to exc|ude |mperm|ss|b|e tem-
peratures and thus over|oad of the
|nsu|at|on system, the fo||ow|ng d|rec-
t|ons must add|t|ona||y be observed:
1. On|y those protect|ve dev|ces
spec| f|ed on the type p|ates, such
as fuses and motor protect|on
sw|tches, may be used. lt |s manda-
tory to observe the set va|ues
spec|f|ed for the motor protect|on
sw|tches. Any temperature-sens|t|ve
protect|ve dev|ces such as temper-
ature sw|tches and temperature
sensors must be connected |n
accordance w|th the |nsta||at|on
|nstruct|ons.
2. H|gh temperatures are perm|ss|b|e
for the surfaces under rated operat-
|ng cond|t|ons, and espec|a||y |n the
event of over|oad. Depend|ng on
the temper ature c|ass and type of
|oad|ng, these may atta|n va|ues of
up to 260 O and may a|so affect
adjacent components wh|ch have
been packed too dense|y.
Noncomp||ance w|th these |n struc -
t|ons may |ead to death, ser|ous |n -
jury or major damage to equ|pment.
3. The |nsert|on pos|t|on shou|d be
se|ected so that any coo||ng ducts
present w|th|n the w|nd|ng are
arranged vert|ca||y and that the cur-
rent of coo||ng a|r |s not |m peded by
adjacent components, connect|ng
|eads etc.
4. The max|mum vo|tage of the |nsu-
|at|ng system spec|f|ed on the type
p|ate must not be exceeded.
Noncompliance with these in struc -
tions may lead to consi derable
damage to euipment or fire due to
impermissibly high temperatures.
Thyr|stor modu|es (TSM-ser|es|
||ve parts |n the PFO equ|pment
must not be touched!
Warn|ng s|gns |n the PFO systems
are requ|red!
Wa|t 10 m|nutes after the ma|n
sw|tch |s turned off - unt|| the vo|t-
age |n the system has dropped to an
uncr|t|ca| va|ue.
ln non-detuned systems 400 v gr|d}
capac|tors w|th a h|gher vo|tage
rat|ng e.g. 440 v} are needed.
ln detuned systems 400 v gr|d}
capac|tors w|th a vo|tage of 525 v
are needed.
For d|scharg|ng the capac|tors,
spec|a| h|gh-vo|tage res|stors type
EW-22 are requ|red. Standard
res|stors cannot be used!
ln dynam|c PFO systems d|scharge
reactors cannot be used th|s wou|d
be a short c|rcu|t of the h|ghvo|tage
DO}!
ln PFO systems w|thout f||ter c|rcu|t
reactors current ||m|t|ng reactors are
requ|red e.g. BD-ser|es} for the
TSM.
For short c|rcu|t protect|on, super -
fast e|ectron|c fuses for protect|on of
the thyr|stor are requ|red, standard
HRO fuses are not su|tab|e. See se-
|ect|on tab|e on pages 69 and 70.
Fa||ure to fo||ow caut|ons may resu|t,
worst case, |n premature fa||ures or
phys|ca| |njury.
Capac|tor contactors
ln case aux|||ary contacts are used for
sw|tch|ng of d|scharge res|stors not |n
accordance w|th lEO 60831 standard},
make sure that the current of the d|s-
charge res|stors |s not h|gher than the
rated current of the aux|||ary contacts.
On|y f|ame-res|stant and se|f-ext|n-
gu|sh|ng mater|a|s may be used |n the
prox|m|ty of capac|tor contactors be-
cause abnorma| temperatures cannot
be ru|ed out |n the area near the res|s-
tance sp|ra|s.
Oapac|tor contactors N110/N230
may on|y be used |n PFO systems w|th
reactors.
PF contro||ers (BR604, BR6000
and BR7000 ser|es|
Oontro||er hunt|ng: When putt|ng the
capac|tor bank |nto operat|on, |t |s
requ|red to avo|d need|ess sw|tch|ng
cyc|es means permanent sw|tch|ng
on and off of steps w|thout s|gn|f|cant
change of consumer |oads}. Th|s so
ca||ed contro||er hunt|ng" wou|d
|ncrease the number of sw|tch|ng
operat|ons of the connected contac-
tors and capac|tors, decrease the
expected ||fe cyc|e wear out} and
resu|t, |n worst case, |n burst|ng
and f|re etc. Th|s can be avo|ded
by a proper programm|ng of the
PF contro||ers w|th the actua| system
para meters current transformer pr|m.
and sec., f|rst kvar step, contro| ser|es,
sw|tch|ng t|me}.
The ZvEl Genera| safety recom-
mendat|ons for power capac|tors"
must be observed |n add|t|on to
the safety |nstruct|ons g|ven |n th|s
cata|ogue and |n the part|cu|ar
data-sheets. They are ava||ab|e on
the EPOOS webs|te |n the var|ous
product groups. They may a|so be
ca||ed up from the ZvEl webs|te.
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92 EPOOS AG 2011
Get |n Oontact
AFRICA
Egypt
Egyelectronics
Maadi, Cairo
T +202 27 51 51 08
T +201 68 82 88 20
F +202 27 51 51 08
sales.egypt@epcos.com
Maghreb: Morocco, A|ger|a,
Lyb|a, Tun|s|a, Ma|ta
EPCOS SAS
PANTlN
T +33 1 49 46 67 89
sales.france@epcos.com
Repub||c of South Afr|ca
Electrocomp (PTYj Ltd.
Sandton
T +27 11 458 90 00
F +27 11 458 90 34
sales.southernafrica@epcos.com
AMERICAS
NAFTA
EPCOS, lnc.
lselin, NJ, USA
T +1 732 9 06 43 00
sales.usa@epcos.com
South Amer|ca
EPCOS do Brasil Ltda.
So Paulo
T +55 11 36 12 51 87
F +55 11 36 12 51 65
sales.br@epcos.com
Argent|na
ELECOND CAPAClTORES S.A.
Buenos Aires
T +54 11 43 03 12 03
F +54 11 43 03 12 10
info@elecond.com.ar
Bo||v|a
Electric Mundial S.R.L.
T +59 13 33 32 90 91
import@electricmundial.com.bo
SlEMENS S.A.
Santa Cruz de la Sierra
T +591 3 31 10 011 ext.7013
F +591 3 31 12 000
edson.carderon@siemens.com
Braz||
EPCOS do Brasil Ltda.
So Paulo
T +55 11 36 12 51 87
F +55 11 36 12 51 65
sales.br@epcos.com
lFG ELECTROMEC
Gravatai
T +55 51 34 88 25 65
F +55 51 34 31 38 87
ifg@ifg.com.br
RlONEPAR
Rio de Janeiro
T +55 21 38 99 35 33
F +55 21 38 99 35 33
rionepar@uol.com.br
Siemens LTDA
So Paulo
T +55 11 38 33 49 82
F +55 11 38 33 48 50
marcio.modesto@siemens.com
WGR lndstria Comrcio
lmportao e Exportao Ltda.
So Paulo
T +55 11 21 55 55 29
F +55 11 21 55 55 16
cesar@wgr.com.br
Ch||e
CLAS lNGENlERlA
ELCTRlCA S.A.
Santiago de Chile
T +562 6 22 52 12
F +562 6 22 35 65
clasmail@clas-sa.com
SlEMENS S.A
Santiago de Chile
T +562 4 77 13 07
F: +562 4 77 10 58
cristobal.lyon@siemens.com
Co|omb|a
SlEMENS S.A.
Bogot
T +571 2 94 22 57
john.buitrago@siemens.com
ESPEClALlDADES
ELCTRlCAS S.A.
Cali
T +572 4 39 81 81
F +572 4 46 44 62
ventasee@especialidadeselectricas.com
Costa R|ca
SlEMENS S.A.
San Jos
T +506 2 87 51 19
mauricio.albaredo@siemens.com
Ecuador
SlEMENS S.A.
Guayauil
T +593 4 2 16 00 50 ext.4282
F +593 4 2 16 00 50 ext.4279
gabriel.lelek@siemens.com
E| Sa|vador
SlEMENS S.A.
San Salvador
T +503 2 78 33 33
mario.tobar@siemens.com
Guatema|a
SlEMENS S.A.
Ciudad de Guatemala
T +502 3 79 23 32
F +502 3 79 23 18
miguelangel.lopez@siemens.com
Paraguay
LUMlNOTECNlA
Assuncin
T +59 521 55 10 75
F +59 521 55 12 12
cristina.benitez@luminotecnia.com.py
Peru
SlEMENS S.A.
Lima
T +511 2 15 00 30 ext. 4077
jerson.zelada@siemens.com
Uruguay
MGl S.A.
Montevideo
T +598 22 00 78 00
mgarcia@mgi.com.uy
Venezue|a
EMl - EQUlPOS Y SlSTEMAS
Caracas
T +582 12 2 43 60 79
F +582 12 2 43 64 01
mduarte@emi-ve.com
ASIA
Bang|adesh
S.A. Traders & Co.
Dhaka
T +880 2 955 83 40
F +880 2 956 57 26
Ch|na
EPCOS (Shanghaij Ltd.
Xiamen
T +86 592 22 02 22 10
F +86 592 22 02 22 50
sales.cn@epcos.com
Beijing
T +86 10 85 86 86 73
F +86 10 85 86 92 04
sales.cn@epcos.com
Shenzhen
T +86 755 82 75 91 00
F +86 755 82 75 91 35
sales.cn@epcos.com
EPCOS (Chinaj lnvestment Ltd.
Changning District, Shanghai
T +86 21 22 19 15 00
F +86 21 22 19 15 99
sales.cn@epcos.com
EPCOS LlMlTED
Hong Kong
T +85 2 36 69 82 00
F +85 2 36 69 82 56
sales.cn@epcos.com
Ind|a
EPCOS lndia Private Ltd.
Bengaluru
T +91 80 40 39 06 08
T +91 80 40 39 06 40
F +91 80 40 39 06 03
sales.in@epcos.com
Mumbai, Maharashtra
T +91 22 42 56 06 00
F +91 22 26 83 26 45
Kolkata
T/F +91 33 24198815
New Delhi
T +91 11 43 54 99 11/12
F +91 11 23 70 41 46
Indones|a
PT lndustrindo Niagatama
Jakarta
T +62 21 65 30 26 57
F +62 21 65 30 26 59
djohari@indotama.biz
PT Ometraco Arya Samanta
Jakarta
T +62 21 619 61 66
F +62 21 619 34 47
sales-eld@oas.co.id
Iran
Saba Khazen Co.
Tehran
T +98 21 88 88 90 13
F +98 21 88 77 20 67
Israe|
Nisko Electricity
& Electronics Ltd.
Tel Aviv
T +972 37 65 71 00
F +972 37 65 71 10
Japan
EPCOS KK
Yokohama
T +81 45 4 78 72 00
F +81 45 4 78 72 25
sales.jp@epcos.com
EPCOS KK
Osaka
T +81 6 62 92 69 11
F +81 6 62 92 69 15
sales.jp@epcos.com
TDK-EPC Corporation
Tokyo
T +81 3 52 01 72 41
F +81 3 52 01 72 62
Korea
EPCOS Korea LLC
Seoul
T +82 2 34 50 75 70
F +82 2 34 50 75 98
sales.kr@epcos.com
Ma|ays|a
Alpha Automation
(Selangorj Sdn. Bhd.
Selangor
T +60 3 55 69 36 98
F +60 3 55 69 40 99
alphamail@alphakl.com
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EPOOS AG 2011 93
Get |n Oontact
08/11
The addresses of our wor|dw|de d|str|butors and reg|ona| sa|es off|ces are ava||ab|e at www.epcos.com/sa|es
EPCOS AG, Corporate Center, P.O.Box 80 17 09, 81617 Munich, Germany, T +49 89 636 09, F +49 89 636 226 89
Reproduction, publication and dissemination of this publication and the information contained therein without EPCOS' prior express consent is prohibited.
EPCOS RDC Sdn. Bhd.
Kuala Lumpur
T +60 6 79 98 168
F +60 6 79 98 162
sales.asean@epcos.com
Nepa|
Machinery & Electric Complex
Kathmandu
T +97 71 423 25 44
F +97 71 423 05 73
Ph|||pp|nes
GTB lndustrial Network lnc
Manila
T +63 2 563 83 38
F +63 2 563 25 29
cathie.pintado@asiaphil.com
www.asiaphil.com
Saud| Arab|a
Bahrain
Advanced Modular
Power Systems
Al Khobar
T +966 38 82 10 55
F +966 38 87 68 64
S|ngapore
Asia Electric Technologies
Pte Ltd
Singapore
T +65 62 98 85 50
F +65 62 99 60 69
ivan.lim@aet.com.sg
Sr| Lanka
K.l.K. Engineering Co. (Pvtj Ltd.
Mount Lavinia,
T +94 11 271 74 13
F +94 11 271 50 55
oswald@kik.lk
Syr|a
ZAHABl CO.
Aleppo
T +963 21 21 22 23 5/6
F +963 21 21 22 23 7
zahabi-co@mail.sy
Ta|wan
EPCOS Taiwan Co. Ltd.
Taipei
T +886 2 26 55 76 76
F +886 2 27 82 03 89
sales.tw@epcos.com
Tha||and
lTM Capacitors Co. Ltd.
Samut Prakam
T +66 2 336 11 16
F +66 2 336 11 14
tm@itm.co.th
Un|ted Arab Em|rates
Gama Electrical Trading CO. LLC
Sharjah
T +971 65 33 54 53
F +971 65 33 81 82
V|etnam
LTP Tech Co., Ltd
Ho Chi Minh City
T +84 8 35 15 89 60
F +84 8 35 15 89 66
info@ltptech.vn
AUSTRALIA
Electric Components
Solutions Pty Ltd.
Mulgrave, vlC 3170
T +61 3 85 61 19 99
F +61 3 95 74 70 55
sales.au@epcos.com
EUROPE
Austr|a, Bu|gar|a
EPCOS OHG
vienna, Austria
T +43 51 70 72 56 30
F +43 51 70 75 56 45
sales.csee@epcos.com
Bene|u, France
EPCOS SAS
PANTlN
T +33 1 49 46 67 89
sales.france@epcos.com
Croat|a
ERG d.o.o.
varazdin
T +385 42 35 17 77
F +385 42 35 17 70
erg@erg.hr
Czech Repub||c
EPCOS s.r.o.
Prague
T +420 2 33 03 22 81
F +420 2 33 03 22 89
sales.czech@epcos.com
Eston|a, F|n|and
EPCOS Nordic OY
Espoo
T +358 95 480 7000
F +358 95 480 7001
sales.nordic@epcos.com
Germany, L|echtenste|n,
Sw|tzer|and
EPCOS AG
Customer Service, Mnchen
T (Dj 0180 500 33 48
(0,12 Euro/Min.j
T (CHj 08 48 37 26 71
F +49 89 63 62 80 10
sales.germany@epcos.com
Greece
Siemens A.E.
Amaroussio/Athens
T +30 210 68 64 148
F +30 210 68 64 562
Hungary
EPCOS Kft.
rtkesitsi iroda
Budapest
T +36 1 436 07 20
F +36 1 436 07 21
sales.hungary@epcos.com
Ita|y
TDK-EPC ltaly srl
Milano
T +39 02 50 99 54 26
F +39 02 50 99 54 55
sales.italy@epcos.com
Trendfin s.r.l.
Limena (PDj
T +39 049 88 48 011
F +39 049 88 48 143
info@tecnologic-pfc.com
Po|and, Latv|a, L|thuan|a
EPCOS Poland Sp. z.o.o.
Warsaw, Poland
T +48 22 24 604 13
F +48 22 24 604 00
sales.poland@epcos.com
Elgerta LTD
(Elgerta Group Lithuaniaj
vilnius, Lithuania
T +370 5 265 26 83
F +370 5 265 08 28
lithuania@elgertagroup.com
u
Urz dze Elektronicznych
Gda sk, Poland
T +48 (58j 55 42 911
F +48 (58j 55 43 113
gdansk@olko.com.pl
Elhurt Sp. z o.o.
Gda sk, Poland
T +48 58 554 08 00
F +48 58 554 08 06
elhurt@elhurt.com.pl
Portuga|
EPCOS 2 Portugal LDA
vora
T +351 91 75 67 927
F +351 21 49 33 476
sales.portugal@epcos.com
Roman|a
EPCOS Sales Representative
Timisoara
T +40 723 114 111
F +40 356 416 133
sales.romania@epcos.com
Brasov
T +40 724 58 84 94
F +40 368 00 35 62
sales.romania@epcos.com
Russ|a, Be|arus, Kazakhstan,
Mo|dav|a, Ukra|ne
EPCOS LLC
Kiev/Moscow
T +7 495 663 21 41 (Moscowj
T +380 44 362 54 26 (Kievj
sales.cis@epcos.com
Serb|a
MK Trade d.o.o.
Belgrade
T +381 11 318 37 80
F +381 11 227 46 35
info@mktrade.co.rs
Montprojekt d.o.o.
Belgrade
T +381 11 312 92 31
F +381 11 312 91 69
office@montprojekt.rs
S|ovak|a
EPCOS Sales Agency
Doln y Kubin
T +42 1 43 5 82 36 73
F +42 1 43 5 82 37 33
sales.slovakia@epcos.com
S|oven|a, Croat|a, Bosn|a &
Herzegov|na, Montenegro
Skofljica, Slovenia
T +386 59 95 63 53
F +386 59 95 63 54
sales.slovenia@epcos.com
Spa|n
EPCOS ELECTRONlC
COMPONENTS S.A.
Getafe (Madridj
T +34 91 514 80 00
F +34 91 514 70 14
sales.iberia@epcos.com
Sweden, Ice|and,
Denmark, Norway
EPCOS Nordic AB
Kista, Sweden
T +46 8 4 77 27 00
F +46 8 4 77 27 01
sales.nordic@epcos.com
Turkey
EPCOS AG
Liaison Office
lstanbul
T +90 216 5 69 81 00
F +90 216 4 64 07 56
sales.turkey@epcos.com
Un|ted K|ngdom, Ire|and
EPCOS UK Ltd.
Bracknell
T +44 13 44 38 15 10
F +44 13 44 38 15 12
sales.uk@epcos.com
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EPC0S AG A Member of TDK-EPO Oorporat|on
Ed|t|on 2011 Order|ng No. EPO:26035-7600 Pr|nted |n Germany PP 08115.
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